technological innovation with the community of … · petrobras –lastdecade 2001 2011 net...
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TECHNOLOGICAL INNOVATIONWITH THE COMMUNITY OF SCIENCE & TECHNOLOGY
Paulo Edson Lopes, D.Sc.CENPES/GTEC/RCT
São Paulo, 15-05-2012
Houston
Colombia
Argentina
Angola
United Kingdom
USA
BRAZIL
BoliviaRio de Janeiro
Nigeria
Venezuela
EcuadorPeru
Mexico
Tanzania
Iran
New York
Tokyo
Beijing
Singapore
Libya
Mozambique
Uruguay
Turkey
Senegal
Jordan
Pakistan
India
Portugal
Paraguay
Okinawa
Gross Income 2011US$ 145.9 billions
Head Office
Representative Offices
Upstream
Downstream
Trading
Areas of concentration
Copyright © by Petróleo Brasileiro S/A
Petrobras – Last Decade
2001 2011
Net ProfitNet Profit
20.1
3.5
US$ billion
2001 2011
Gross IncomeGross Income
34
145.9
US$ billion
2001 2011
ProductionProduction
2.6
1.7
Million boe/d
20012001 20112011
10.610.6
16.416.4
Reserves (SPE)Reserves (SPE)
Billion boe
1.6 x1.6 x 1.5 x
5 x4.3 x
Market Value (US$ billion)2001 - 24.42011 - 174
7 x
Gas & Power
Petrobras Business Plan
Downstream
Petrochemicals
Distribution
Biofuels
Corporate
2011-2015 Total InvestmentsUS$ 224.7 billions
31%
70.66%
13.22%3.8
2%4.1
1%3.1
1%2.4
57%
127.5
Copyright © by Petróleo Brasileiro S/A
E&P
R&D StrategyThe Three Key Axes
Adding value and Diversifying Products
Expanding the limits
Sustainability
Maximizing Recovery
Factor
Sediments and fluids
characterization of complex reservoirs
Operational Optimization
Solutions for Natural
Gas logistic
NewExploratory
Frontiers
Middle Distillates
Maximization
Development of Subsea
Production Systems
Pre-saltPre-salt
Copyright © by Petróleo Brasileiro S/A
OtherRenewable
energysourcesPetrochemicals Gas Chemic
Fuels, lubricants and
SpecialProducts Biofuels
CO2 and other gases
management
Water Management
Energy Efficiency
Production, Operations and Pre-salt
Logistic
Local ContentContribute to the consolidation of
Brazil as a supplier hub of goods and
services
Technology and Engineering
Challenges for Engineering
StandardizationComplexity Reduction of our
projects and use of standardized
solutions
Competitiveness / SustainabilityStandards and metrics in international
engineering projects of our manufacturing
facilities
1
2
3
People - CENPES Organization Chart
Copyright © by Petróleo Brasileiro S/A
HRHSE
GeosciencesR&D
Geoengineeringand Well
Engineering R&D
Production Engineering
R&D
Exploration andProduction
Basic Engineering
Dowstream and Biofuels
R&D
Gas, Power and Sustainable
DevelopmentR&D
Downstream,Gas and Power
Basic Engineering
TechnologyManagement
Basic EngineeringTurning technology into innovation
� Conceptual Project
� Basic Project
� Technical Assistance
� Development of New Technologies
Atividades
� Offshore and Onshore Production Sites
� Offshore and Onshore Facilities
� Offshore Structures
� Onshore processing units for E&P, Downstream, Gas & Power and Subsidiaries
Área de Atuação
Biodiesel unit of Montes Claros
Activities
Areas of expertise
Experience
< 10 11 a 20 21 a 30 > 30
60
40
20
0
2%
27%
59%
Total in R,D&E 1,656
People
33%
24%43%
314831
511
12%
Copyright © by Petróleo Brasileiro S/A
December/2011
Lab and Pilot Plant
Technicians
R&DResearches B.Sc.
M.Sc.
D.Sc.
Engineers
PetrobrasResearchers
ExternalResearchers
1
15=
years
Petrobras R&D Expenditures
2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011
US$ Million
Total US$ 3.1 billions
2009-11 Average
US$ 1,041 million
2001- 03 Average
US$ 160 million
6x
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Other R&D Activities
Biofuels
Downstream Environment
R&D Investments 2009 – 2011R&D Investments 2009 – 2011
In partnership with Brazilian universities and R&D institutions
External Cooperation
In partnership with international R&D institutions, service providers and other companies
Internal
SuppliersUniversities and R&D Institutions
Petrobras
R&D Infrastructure Local Capacity Building
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CENPES Original Facilities
Leopoldo Américo Miguez de MelloResearch and Development Center
CENPESExpansion
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Infraestructure
InfrastructurePetrobras R&D Facilities
Copyright © by Petróleo Brasileiro S/A
FLOW ASSURANCE AND FLOW ASSURANCE AND PROCESSING PROCESSING
REFINING PROCESSESREFINING PROCESSES
WELL TECHNOLOGYWELL TECHNOLOGY
BIOFUELSBIOFUELS
CONVERSION OF BIOMASS AND CONVERSION OF BIOMASS AND NATURAL GASNATURAL GASFortaleza (CE)Fortaleza (CE)
GuamarGuamaréé (RN)(RN)
Aracaju (SE)Aracaju (SE)
Taquipe (BA)Taquipe (BA)
São Mateus do Sul (PR)São Mateus do Sul (PR)
CENPESCENPES
Rio de Janeiro (RJ)Rio de Janeiro (RJ)
CO2 TECHNOLOGY CO2 TECHNOLOGY Miranga (BA)Miranga (BA)
Time
2006-2011 Total investments US$ 1.6 billions
2006-2011 Total investments US$ 1.6 billions
0
60
120
180
240
300
2004 2005 2006 2007 2008 2009
10x
US$ million
Obligatory R&D Investments
Gross Income %
Brazilian Regulatory System
Expanding the capacity of Brazilian R&D
Petrobras R&D Investments in Brazilian R&D Institutions and Universities
Conceptual Model
Petrobras StrategyInvestments
Physical and Human R&D Infrastructure
R&D Projects and technological services
Copyright © by Petróleo Brasileiro S/A
20112010
Copyright © by Petróleo Brasileiro S/A
World – Class Facilities
Expanding the capacity of Brazilian R&D
Partnerships with suppliersPartnerships with suppliers
Copyright © by Petróleo Brasileiro S/A
Expanding the capacity of Brazilian R&DNew Brazilian Technology Centers
(Inspection and Robotics)
(Pig Duct InInspection)
(Flexible Risers Monitoring)
Alis(Software Development,
Maintenance and Training)
(Duct Rapair)
Deta X(Turbomachinery Monitoring)
(Corrosion Monitoring)
(Risers and Hulls Inspection )
PAM Membranas(Removal of Solids from H2O)
(Naval Engineering Services)
(Software Scientific)
Fostering the growth of technology-based companies
2011 Cenpes Highlights
Identified two types of generating rocks in the pre-
salt of the Santos Basin
Deployment of RTM seismic processing technology
for the pre-salt
Expanding the Limits
Compact GTL Technology - Sergipe NUEX
Drilling of the first well with the Liner Conveyed
Gravel Pack technology (Reduction in time of
drilling horizontal pits in mature fields)
Successful demonstration of the Compact GTL
technology
3D Reservoir Analysis
Installation of the Oil-Water Subsea Separation
prototype in the deepwater Marlin Oilfield
(interconnections until Feb/2012)
Verification of the technical and economical
feasibility of the usage of rigid risers technology for
pre-salt floating units
Drilling of a deepwater well with 84° final salt
inclination (jan/2012)
2011 Cenpes Highlights
New drilling fluid with chelating verified in
laboratory (increase by 30% penetration rate in
carbonates)
Successful demonstration of the subsea raw water
injection system (to increase production in mature
fields - three systems installed in Albacora)
Expanding the Limits
Oil-Water Subsea Separation prototype
Model optimization of production systems of castor and
sunflower in semiarid (Significant gains in productivity)
Diesel Podium
Adding value and Diversifying Products
Construction of the mixed fertilizer pilot plant (new
products for the enrichment of urea)
Commercial operation of Mangue Seco Wind Farm (RN)
Production of the Diesel Podium S50 in Revap
2011 Cenpes Highlights
Saline Industrial Effluent Biological Treatment Unit in the
São Sebastião Terminal
Sustainability
Advanced Control System in the HDT II of Replan
(expected return of $ 6 mm / year)
Reverse electrodialysis for effluents reuse in
REGAP
World's first FCC oxy-combustion test (captures 1
ton/day of CO2, reduces up to 32% CO2 emissions at a
cost 50% less)
Environmental characterization of the Campos Basin
(more complete set of environmental data in the
region)
Effluent treatment and reuse units in Revap
(membrane separation) and Regap (reverse
electrodialysis to remove salts)
Completion of tests on prototype cyclone ejector
system (reduction of up to 50% of particulates FCC)
Overview of the FCCoxy-combustion system - SIX
2011 Cenpes Highlights
Copyright © by Petróleo Brasileiro S/A
Eng. Paulo Edson Lopes, D.Sc.
Single Point of CENPES in São Paulo State
Relationship with the Community of Science & Technology
Until July 16, 2012 by site:
http://www.petrobras.com.br/minisite/premiotecnologia/index.asp
THANK YOU VERY MUCH