technical specification...telestack throughputs are primarily based on a typical running angle of...

TECHNICAL SPECIFICATION

TITAN - T450-4 - BULK RECEPTION FEEDER

THE POWER TO MOVE MATERIALS

TITAN T450-4 – BULK RECEPTION FEEDER

The TITAN T450-4 is a fully mobile conveyor designed to work at high production rates. TITAN Bulk Reception

Feeders are designed to incorporate a heavy duty apron chain belt feeder which ensures the surge of material

discharging from the truck can be transferred in a regulated and controlled manner. The chain and sprocket

driven belt ensures that there is no stalling of the feed conveyor, compared to regular ‘roller type’ belt feeders

Telestacks Bulk Reception Feeder Range is designed to be loaded directly from trucks, wheel loaders, grab

cranes, excavators etc.), feed auxiliary equipment, reclaim to other conveyors, directly load ships, trucks, rail

wagons etc. Since the Bulk Reception Feeder is wheel mounted the unit has excellent mobility on site and will

eliminate double handling of material, which reduces overall costs for operator.

TITAN T450-4 – TYPICAL APPLICATIONS

Directly from wheel loaders, grabs and excavators

Direct loading from tipping road trucks, walking floor trailers etc.

Used in Port stockyards, primarily to feed ship-loading equipment

Can be used to load small vessels directly

Ship-unloading, directly from vessel cranes and mobile harbour equipment

Loading vessels and barges, directly from wheel loaders or grab cranes

Feeding directly into other Telestack equipment

Feeding fixed equipment

Reclaiming and discharging onto overland conveyor systems

Mobile bulk reception hopper, feeding onto Stacker/Re-claimer belt

TITAN T450-4 – KEY FEATURES

Large 17 m3 (22 yds3) capacity hopper as standard.

Heavy duty apron chain and sprocket feeder.

CAT diesel engine on board for power supply.

Heavy duty slew ring to radial conveyor through 120 degrees.

Hydraulically raise / lower incline conveyor.

Hydraulically folding sides on hopper to transform hopper from transport to working

mode.

Heavy duty ribbed design folded plate incline conveyor.

Hydraulically operated outrigger jacking legs for extra stability during radial movement.

Hydraulically folding head section for ease of transportation.

Paint specification, Cream: RAL 7032, Red: RAL 3001.

3 THE POWER TO MOVE MATERIALS

Angle of Radial Arc

(Degrees)

Stockpile Height

Stockpile Capacity

(Volume)

Stockpile Capacity

(Mass)

(m) (ft) (m3

) (yd3

) (Tonnes) (Ton)

0o

5.44 17’ 8” 297 388 475 524

30o

5.44 17’ 8” 575 751 919 1,013

60o

5.44 17’ 8” 852 1,115 1,363 1,503

90o

5.44 17’ 8” 1,130 1,478 1,808 1,992

120o

5.44 17’ 8” 1,407 1,841 2,252 2,482

TITAN T450-4 – KEY ADVANTAGES

Reduces fuel cost by up to 75%

Reduces operating cost by up to 70%

Reducing loading shovel movements which reduces operating cost and improves

safety.

Complete range of on-site mobility options to suit all ground conditions

Complete range of power options including: Diesel, All Electric, Dual Power, On-Board

Generator

Can receive up to 15 - 35 tonne (22m3) pay load from articulated trucks.

Increased safety as no need to stockpile with wheel loaders.

17m3

(22 yds3

) hopper capacity to suit all types of applications and production rates.

Unit can be transported complete or without gearboxes fitted on RoRo trailer

Unrivalled mobility and flexibility when in operation.

High specification machine designed for ease of maintenance commanding an

excellent resale value at project conclusion.

Heavy duty design and manufacture.

Ability to handle complete range of materials such as; Coal, Grains, fertilisers, Biomass,

Ore’s (iron, copper, gold, bauxite), Aggregates, Woodchips, Mulch, Wood Pellets,

Sulphur, Cement Clinker and many more

TITAN T450-4 – STOCKPILE CAPACITY

(Note: Motors, Gearboxes, belt speeds are sized based on commodity being handled. If motor sizes

are required please contact the factory with specific application details / tonnage requirements)


THROUGHPUT - EXPLAINED

Quoted throughput is based on a

running angle of 18 deg.

Telestack throughputs are primarily based on a typical running angle of 180

. Depending on selected angle of operation throughput

will vary.

Increasing working angle above 18 deg will

decrease throughput

Reducing working angle below 18

deg will slightly increase throughput.

22o

18o

14o

Feed method, material characteristics and environmental conditions can affect throughput, overall performance and maximum working angle.


Metric Imperial

Conveyor Length 14.66m 47’ 8”

Machine Working

Length

25.06m 81’ 5”

Discharge Height (18o

) 5.58m 18’ 1”

Feed in Height (Rear) 880mm 2’ 10”

Operating Width 4.46m 14’ 6”

TITAN T450-4 – WORKING DIMENSIONS


Metric Imperial

Transport Length

(Head Folded )

19.44m 63’ 2”

Transport Width 3.14m 10’ 2”

Transport Height

(Head Folded)

3.28m 10’ 8”

Overall Weight 40,000 Kg 88,185 Lbs

Unit can also be transported in 2x40' High cube

container.

TITAN T450-4 – TRANSPORT


TITAN T450-4 – MACHINE FEATURES

Heavy duty large hopper with 20 degree incline

feeder. Includes rubber flaps at rear to minimise

spillage (Optional Extensions Shown).

Truck Feed in Height: 880mm 2’10”

Hopper Width: 4160mm 13' 8"

Hopper Length: 2780mm 9'

Removable chain guard for ease of access

during maintenance.

Feeder full lined with 6mm bolt in mild steel

wear plates to protect against abrasive material.

Adjustable material levelling blade located on

incline of feeder to control the flow of material

when handling a range of materials, allows for a

consistent bed depth of material to feed onto

incline conveyor.

Manual range of adjustment up to 450mm (18")

(Hydraulic Option Available)

Ventilated chassis to allow spilled material to be

rejected for chain protection.

2200mm wide (87") - EP 530, 4 ply, 6mm top +

2mm bottom, Belt bolted to apron chain cross

members with countersunk screws.

Heavy duty apron chain belt feeder.

4" pitch, 450kN chain with 8 Tooth Sprockets

at the head and tail of feeder.

Trapezoidal cross members bolted to chain

drive bearings with belt bolted to top of cross

members.

55mm (2") impact bars underneath cross

members for added protection against falling

material.

2 x hydraulic drive motors and gearboxes for

increased torque under heavy loads.

Fully tapered designed transfer chute to

eliminate spillage and blockages of material.

Feeder


Incline Conveyor

Heavy duty RHS conveyor support above

incline conveyor, with 2 x hydraulic rams to

raise / lower the incline conveyor.

15m Heavy duty ribbed design incline

conveyor.

Folded plate design gives structural

strength to conveyor frame, with 120o of

radial coverage.

Feedboot fully lined with bolt in mild steel

liners to protect against abrasive material.

Rubber skirting along the bottom of the

feedboot to prevent material spillage.

127mm (5”) Diameter, impact centre rollers

with impact side bars to prevent material

spillage.

1200mm wide (48") belting, EP 500, 3 ply,

5mm + 1.5mm

127mm (5”) diameter troughing rollers set.

150mm (6") diameter disc return rollers.

2 x hydraulic drive motors and gearboxes

for increased torque under heavy loads.

Hydraulically folding head section allowing

for compact road transportation.

Poly blade face scraper to remove material

from the belt

Plough Scraper located at tail drum to

clear inside of belt of any material.


Heavy duty folded plate design sides for

integral strength throughout the unit.

Large hinged and lockable access doors to

allow easy access to components.

Structural RHS cross members to ensure the

chassis is rigid and robust.

2 x Hydraulically extending jack legs at the

front of the unit to give a wider base to

improve stability of the unit, when incline

conveyor is rotating.

All moving joints have incorporated heavy

duty bosses for increased strength and wear

characteristics.

Heavy Duty Tracks

Longitudinal centres: 4200mm

Track shoe width: 400mm

Drive: Two integral hydraulic motors

Tensioning: Hydraulic adjuster, grease

tension, Tracking: Push button pendant type

(dog lead)

Chassis

Slewing Mechanism

Heavy duty folded plate design sides for

integral strength throughout the unit.

Large hinged and lockable access doors to

allow easy access to components.

Structural RHS cross members to ensure the

chassis is rigid and robust.

All moving joints have incorporated heavy

duty bosses for increased strength and wear

characteristics.

3000mm

4200mm


Hydraulics

Triple pump system.

Easy access for maintenance to all

hydraulic components such as pumps,

filters, tanks, valves etc.

Large steel fabricated hydraulic tank with

fill level gauge and lockable filler cap.

Capacity: 500 litres (132 US gallons)

Oil type: Grade 32

2 x Hydraulic, temperature activated oil

cooler fitted as standard with protective

guard.

Oil cooler activates when hydraulic oil

temperature reaches 55o

C.

Engine

EU Stage IIIB/Tier 4 - CAT C4.4

Mechanical, Water Cooled, Power: 75Kw

(100Hp) @ 2200 Rpm

Start-up system with safety features (fully

fused and fault display.

Engine monitoring and tracking system

Standard electrical PCB microprocessor

technology with led indication.

Faults are logged on led indicators until

resolved.

LED indicator self-test executed every

time unit is switched on.

One place label using standard symbols.

Panel mounted in secure canopy with

lockable doors.

Steel fabricated fuel tank complete with

fill level gauge and lockable filler cap.

Capacity: 206 litres (54 US gallons)


The stand-alone Electrical control panel is a

control panel that integrates with clients

other plant or just the control philosophy so

that the client can make their own control

arrangements.

A Full range of Field instrumentation is

offered including:

Chute and entry material level probes.

Rotation sensors and loss of rotation alarms.

Emergency stops and pull-wires.

Operational and Maintenance Lighting.

Start-up Sirens and Alarms.

Local operator start panel.

Traffic lights to indicate to operators when to

tip or when not to.

Note: All control panels and field instrumentation are

available to ATEX regulations including Zones 20, 21 and

22.

Control Panel


Remote

Option1: Tracks Only

Option 2: Tracks and all machine functions

Variable Displacement Pump

Variable displacement pump and control for adjusting the feeder speed

Belt Weigher

Integrated belt weighing system, with control panel.

Optional USB data logger.

Dust Suppression System

Dust suppression system is used with materials that are likely to create a lot of dust.

Canvas top dust covers and side wind plates are used with materials that are likely to create a lot of dust.

Enclosed Hopper

Fully enclosed hopper to suppress dust from unloading trucks.

Cladding or canvas enclosure.

Square to Round

Square to round discharge chute to concentrate the flow of material and protect it from the wind.

Boom Length

20m Boom Length upgrade for a higher discharge point

Rubber Track Pads

Rubber track pads for operating on asphalt or concrete to protect the surface.

Hopper Wheels

Heavy duty wheels under hopper to allow forward / reverse movement, with material in the hopper.

Hopper Doors

Bolt on / off or hinged, hopper doors to allow the unit be fed by wheel loaders.

Hopper Ramps

Rear folding ramps (hydraulic or manual) to allow different sized trucks to unload into the hopper.

Oil Upgrade

Upgrade to Type 68 Hydraulic Oil

Hopper Upgrade

Extended side plates at the rear of hopper for greater hopper capacity

Fully sealed gates (Bolt on/off) to allow the hopper to be fed with loading shovel

Dual Power

Dual Power option, electric motor to drive feeder and incline conveyor.

Engine still used to drive the tracks and hydraulic rams to lift hopper, incline conveyor and jacking legs.

TITAN T450-4 – OPTIONAL EXTRAS


TITAN T450-4 – TRANSPORT INFORMATION

Options

The TITAN T450-4 can be transported in a number of ways:

1. Unit can be transported complete or without gearboxes fitted on RoRo trailer (Shown below)

2. Machine can also be transported in 2 x 40’ High Cube container for global distribution

TITAN T450-4 – GENERAL ARRANGEMENT

FULLY RAISED (23 Degrees)

15

TITAN T450-4 – GENERAL ARRANGEMENT

FULLY LOWERED

`

THE

POWER

TO MOVE

MATERIALS

Telestack Limited

Bankmore Way East

Omagh, Co.Tyrone

Northern Ireland

BT79 0NZ

Tel:+44 (0) 2882 251100

Fax:+44 (0) 2882 252211

Web: www.telestack.com

Email: [email protected]

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http://www.telestack.com/

technical specification...telestack throughputs are primarily based on a typical running angle of...

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