technical spec : dcs ( overview / checklist )
TRANSCRIPT
Resp
Req
System Architecture:
Overview diagram Indicate the inter-connection of the various system components
Integrated central system database for all tags and automation tasks Y/N
Client / Server architecture Y/N Explain
Single point(s) of failure Y/N Explain failure modes. Show data transfer paths
Redundancy: Expalin whether hot-standby and seamless redundancy or whether
- I/O Y/N manual intervention is required to get redundancy
- Controllers Y/N
- Power supplies Y/N
- Control network Y/N
- Workstations Y/N
System maxima: Explain whether maximum figures apply to a single integrated
- Controllers system on one control network or whether numerous networks need
- Workstations to be combined in order to achieve the stated maxima
- I/O
Can multiple engineering workstations be placed in different locations, on the same network Y/N
On-line addition of workstations Y/N
and controllers
Shutdown of any node on the network should not affect the operation of the remaining nodes Y/N
Scalability, upgradability and expandability of the system Provide exact details
Remote user access for plant control and system configuration via office LAN/WAN Y/N Provide details
Control Network:
Type
Speed
Typical distances
Report by Exception Y/N Does HMI poll all data every scan or are updates based on change of data.
This aspect has a major influence on network loading and hence update speeds
Hardware:
Multi-function controller module - is same basic hardware used for all applications Y/N Does one controller module type, handle all functionality or are different
controller modules required for different functions
Auto-addressing of controllers Y/N Does the system recognise new controllers on the network or is manual
configuration required
Modules replaceable under power Y/N Is "Hot-swap" supported
Auto-sense of I/O modules Y/N
Resolution of A/I modules 16-bit is considered minimum requirement
Resolution of A/O modules 12-bit is considered minimum requirement
Accuracy of A/I modules % of scale
Accuracy of A/O modules % of scale
Direct-connect RTD and Thermocouple modules Y/N State types and ranges
Direct-connect I.S. modules Y/N
Two-wire and four-wire operation in same I/O module Y/N Important if a plant makes use of a mixed bag of instrumentation. Not all devices
are two-wire, for example mag flow meters, coriolis flow meters usually require
power to the instrument
Mix-and-Match all types of I/O modules on same backplane without restriction Y/N
Hardware keying of modules to prevent wrong insertion Y/N
Do outputs fail to user-defined known state Y/N Important from a safety and orderly shut down perspective
Environmental:
General Provide details of operating temperature range and other relevant environmental
parameters
Environmental protection classification of modules Eg. G2, G3, etc
Conformal coating of modules Y/N
State maximum power "Brown-out" capabilities
Auto power-fail recovery Y/N Provide details
Typical footprint sizes Provide details
System Configuration:
Configure entire system from a single engineering workstation Y/N
Configure by tag name I.e. not by means of physical I/O address, which means that configuration cannot
start until all I/O addresses are exactly known. Configuration by tag name implies that
configuration can start any time once the tag names have been identified on the
P&ID drawings
Global tag search / browse function Y/N
External tag bulk edit functionality Y/N For example, generate and edit tags in a spreadsheet - import tags into the control
system
Modular software configuration Y/N Provide details
Method of configuration Provide details of configuration methods. eg. Drag-and-Drop, SFC, Ladder, etc
Library of pre-engineered control strategies Y/N Provide list of function blocks and other relevant details.
User-defined control strategies saved for future re-use Y/N Explain how this is done
Variable function block execution intervals, under user control Y/N Give details
Does the system support on-line configuration changes and upgrades Y/N
Does the system support real-time monitoring of control parameters at function block level Y/N Provide details
Reporting of controller loading and indication when limits are being reached Y/N
Embedded advanced control functionality as integral part of the system Provide details eg. Auto-tune, Fuzzy Logic, Neural Networks, etc
Embedded S88 Batch capabilities Y/N Explain recipe-handling facilities and execution of Batch-type applications
Embedded program and process simulation software Y/N Provide details. Useful for testing control stategies and seeing how a plant behaves,
without the physical connection of I/O
Operator Interface:
General Describe features of operator station eg. navigation, alarm handling, event displays,
graphics, faceplates, user-defined objects, background script language capabilities, etc
Can operational comments be logged in real time Y/N Explain how
Can instructions from supervisory staff to operational staff be logged in real time Y/N Explain how
Does the system support automatic bi-directional data transfer between Excel spreadsheets and the operator interface, with real time updating of such dataY/N
Is asset management information and diagnostic data from field instruments seamlessly available in the operator workstationY/N Provide details
Security:
Password and other access control methods for engineering changes, user access, etc Y/N Provide details
Is operator prevented from accessing the NT level and are normal Windows keyboard functions disabled eg. Ctrl-Alt-DeleteY/N Explain how
Are database and configuration back-up facilities provided Y/N Provide details
Diagnostics:
Auto-diagnostics Provide details of typical diagnostic facilities at the system, process and equipment
levels eg. event logging, performance analysis, loop optimisation facilities, asset
management information, etc
Is a Sequence-of-Events facility available - state best resolution time Y/N Essential for logging trip sequences and other high speed digital events
Comments ResponseItem
Fieldbus Capabilities:
Types of protocols supported Provide details
Direct connection of fieldbus segments to dedicated interface modules Y/N This aspect is important, as it determines whether fieldbus data is automatically made
available in the system database or whether external coupling hardware and
manual mapping of tags is necessary to read the fieldbus data
Fieldbus redundancy options Provide details
Does Host system support control in the field Y/N
Does host system support on-line configuration and addressing of fieldbus devices Y/N
How is I.S. fieldbus operation accomplished Provide exact details
Fieldbus diagnostic toolkit(s) Provide details
Information Integration:
General This is a complex and extensive subject and cannot easily be addressed by "Yes/No"
answers. Vendors should rather supply comprehensive details of how they achieve the
integration of plant with MIS-level applications. The questions outlined below serve
as a guideline
What is the method used to link the control network to the LAN network Eg. Firewall PC, Router, etc
Which open standards are supported Provide details eg. OPC, etc
Which third-party packages can be addressed Eg. InTouch, SAP, OSI Systems, G2, LIMS, etc
Does the system support write facilities from external applicatiions eg. data entry from lab analysers, spreadsheets, etcY/N
Historical trending Describe options eg. Minimum trend sample interval, data compression techniques,
typical data storage period, deadband operation, etc
System Availability:
General Vendors should be able to provide details of their system's availability in terms of
% uptime, MTBF, MTTR and other parameters. However, such information can only be
realistically supplied, once a particular system configuration has been agreed upon
General Issues:
Roadmap Provide details of planned future enhancements and technological developments
to the system
Local support Describe all local support facilities eg. training, maintenance service, engineering
support, spares holding philiosophy, etc
Bundled solutions Details, where applicable, of a tightly coupled solution from one supplier, including
control system, field transmitters, control valves, other