technical note - tn 067: 2016 › system › files › ... · cv : civil and structures –...
TRANSCRIPT
Technical Note - TN 067: 2016
Sup
erse
ded
by T
MU
AM
010
08 S
T v3
.0, 0
8/11
/201
8
Technical Note - TN 067: 2016
Subject: Update to T MU AM 01008 ST Technical Maintenance Plans and Coding System
Issued date: 22 November 2016
Effective date: 22 November 2016
For queries regarding this document [email protected]
www.asa.transport.nsw.gov.au
This technical note is issued by the Asset Standards Authority (ASA) to notify updates to
T MU AM 01008 ST Technical Maintenance Plans and Coding System, version 2.0.
The following changes apply:
1. Section 2.1. Scope Section 2.1. Scope is replaced with the following content:
This standard establishes the requirements of a TMP and associated framework for TMCs for
TfNSW owned assets. This standard defines the framework for TMCs required to be used in the
development and maintenance of maintenance plans assigned to both new and existing asset
types. This standard also defines how:
• to identify the need for a new TMC
• TMCs are structured and grouped within the framework
• to request a new TMC when developing a new or modifying an existing maintenance plan
(developing a new TMP may result from modifying an existing TMP due to service schedule
variations as part of a configuration change)
The details of TMCs covering various disciplines are published on T MU AM 01009 TI Technical
Maintenance Coding Register. It is intended that similar information for all engineering disciplines
and other modes will be published in a future release of this standard. In the interim contact the
relevant ASA discipline lead engineer for those discipline TMCs not covered in the current
release of the register.
Maintenance within the scope of this document refers to both routine maintenance and renewals
maintenance.
© State of NSW through Transport for NSW Page 1 of 2
Technical Note - TN 067: 2016
Sup
erse
ded
by T
MU
AM
010
08 S
T v3
.0, 0
8/11
/201
8 2. Section 7.1. TMC application groups Table 1 - TMC application groups for network infrastructure is replaced with the following content:
Table 1 - TMC application groups for network infrastructure
Level 1
TMC description
EL Electrical - includes substations, distribution, overhead and electrolysis assets
SG Signalling and control systems
CV Civil and Structures – includes geotech assets
TR Track - includes special track work, plain line track equipment, track & rail ancillary equipment
AR Architecture and Services – includes buildings, car parks, fixtures, fixed plants, wayfinding and services assets
TE Technology and telecommunications - includes customer information, security, warning, revenue and condition monitoring systems assets
PP Property – includes corridors, interchanges, facilities, land, licences and small heritage objects and minor plant assets
3. Section 9. TMCs – Electrical Section 9. TMCs - Electrical is replaced with the following content:
This section is now considered as removed.
4. Section 10. TMCs – Signalling and control systems Section 10. TMCs – Signalling and Control Systems is replaced with the following content:
This section is now considered as removed.
Authorisation:
Technical content prepared by
Checked and approved by
Interdisciplinary coordination checked by
Authorised for release
Signature
Date
Name Rana Roy Angelo Koutsoukos Toby Horstead Graham Bradshaw
Position Asset Reliability Specialist
Manager Asset Information
Principal Manager Network and Asset Strategy
Director Network Standards and Services
© State of NSW through Transport for NSW Page 2 of 2
Technical Maintenance Plans and Coding System
T MU AM 01008 ST
Standard
Version 2.0
Issued date: 09 October 2015
Important Warning This document is one of a set of standards developed solely and specifically for use on Transport Assets (as defined in the Asset Standards Authority Charter). It is not suitable for any other purpose. You must not use or adapt it or rely upon it in any way unless you are authorised in writing to do so by a relevant NSW Government agency. If this document forms part of a contract with, or is a condition of approval by a NSW Government agency, use of the document is subject to the terms of the contract or approval. This document is uncontrolled when printed or downloaded. Users should exercise their own skill and care in the use of the document. This document may not be current. Current standards are available for download from the Asset Standards Authority website at www.asa.transport.nsw.gov.au. © State of NSW through Transport for NSW
Sup
erse
ded
by T
MU
AM
010
08 S
T v3
.0, 0
8/11
/201
8
T MU AM 01008 ST Technical Maintenance Plans and Coding System
Version 2.0 Issued date: 09 October 2015
Standard governance
Owner: Manager Asset Stewardship, Asset Standards Authority
Authoriser: Principal Manager Network and Asset Strategy, Asset Standards Authority
Approver: Executive Director, Asset Standards Authority on behalf of the ASA Configuration Control Board
Document history
Version Summary of Changes
1.0 First issue
2.0 Second issue
For queries regarding this document, please email the ASA at [email protected] or visit www.asa.transport.nsw.gov.au
© State of NSW through Transport for NSW
Sup
erse
ded
by T
MU
AM
010
08 S
T v3
.0, 0
8/11
/201
8
T MU AM 01008 ST Technical Maintenance Plans and Coding System
Version 2.0 Issued date: 09 October 2015
Preface The Asset Standards Authority (ASA) is an independent unit within Transport for NSW (TfNSW)
and is the network design and standards authority for defined NSW transport assets.
The ASA is responsible for developing engineering governance frameworks to support industry
delivery in the assurance of design, safety, integrity, construction, and commissioning of
transport assets for the whole asset life cycle. In order to achieve this, the ASA effectively
discharges obligations as the authority for various technical, process, and planning matters
across the asset life cycle.
The ASA collaborates with industry using stakeholder engagement activities to assist in
achieving its mission. These activities help align the ASA to broader government expectations
of making it clearer, simpler, and more attractive to do business within the NSW transport
industry, allowing the supply chain to deliver safe, efficient, and competent transport services.
The ASA develops, maintains, controls, and publishes a suite of standards and other
documentation for transport assets of TfNSW. Further, the ASA ensures that these standards
are performance-based to create opportunities for innovation and improve access to a broader
competitive supply chain.
This standard provides information regarding the requirements for the application of a technical
maintenance code for all assets owned by TfNSW. This standard sets the requirements of a
technical maintenance plan (TMP) and associated framework for technical maintenance codes
for TfNSW owned assets.
This standard is a second issue. The changes from the previous version include the following:
• minor formatting change
• minor updates to tables
© State of NSW through Transport for NSW Page 3 of 43
Sup
erse
ded
by T
MU
AM
010
08 S
T v3
.0, 0
8/11
/201
8
T MU AM 01008 ST Technical Maintenance Plans and Coding System
Version 2.0 Issued date: 09 October 2015
Table of contents 1. Introduction .............................................................................................................................................. 5
2. Purpose .................................................................................................................................................... 5 2.1. Scope ..................................................................................................................................................... 5 2.2. Application ............................................................................................................................................. 6
3. Reference documents ............................................................................................................................. 6
4. Terms and definitions ............................................................................................................................. 7
5. Maintenance concept .............................................................................................................................. 8 5.1. Levels of maintenance ........................................................................................................................... 9
6. Technical maintenance plans ............................................................................................................... 11 6.1. Candidate assets included in the TMP ................................................................................................ 12 6.2. Application of TMPs ............................................................................................................................. 12 6.3. TMP layout ........................................................................................................................................... 13 6.4. TMP field 1 – TMC ............................................................................................................................... 14 6.5. TMP field 2 – Name ............................................................................................................................. 14 6.6. TMP field 3 – Manufacturer – name and reference ............................................................................. 14 6.7. TMP field 4 – On–system maintenance details ................................................................................... 14 6.8. TMP field 5 – Publication reference ..................................................................................................... 15
7. TMC framework ...................................................................................................................................... 15 7.1. TMC application groups ....................................................................................................................... 16 7.2. Purpose of the TMC ............................................................................................................................. 18 7.3. Requesting a new TMC ....................................................................................................................... 19
8. TMC link with the asset register and asset classifications ............................................................... 19
9. TMCs – Electrical ................................................................................................................................... 22 9.1. Definition of electrical subsystems and boundaries ............................................................................ 22
10. TMCs – Signalling and control systems ............................................................................................. 36 10.1. Definition of signalling and control subsystems and boundaries ..................................................... 37
© State of NSW through Transport for NSW Page 4 of 43
Sup
erse
ded
by T
MU
AM
010
08 S
T v3
.0, 0
8/11
/201
8
T MU AM 01008 ST Technical Maintenance Plans and Coding System
Version 2.0 Issued date: 09 October 2015
1. Introduction The Assets Standard Authority (ASA) is committed to effective and efficient management of
Transport for New South Wales (TfNSW) assets. The ASA is collaborating with other
government and non-government organisations to continuously improve the capability,
performance and condition of the assets over the full life cycle.
The technical maintenance plan (TMP) specifies the maintenance plan required for TfNSW
owned infrastructure and fleet assets. The TMP provides a comprehensive list of all the
preventive maintenance service schedule requirements specified for a specific asset type in
accordance with a technical maintenance code framework.
This standard defines the requirements of a TMP and associated framework for technical
maintenance codes for TfNSW owned assets. These requirements will ensure standardised
coding practices are applied.
The ASA expects to develop and publish a series of technical maintenance codes relevant to
each mode of transport and asset class for use by Authorised Engineering Organisations (AEO)
and service providers.
2. Purpose The objective of this document is to inform stakeholders of the requirements of a TMP and
associated framework for technical maintenance codes for TfNSW owned assets.
This standard specifies the framework for technical maintenance codes (TMCs) owned by
TfNSW as defined within the TMP. The standard also refers to a published register containing
approved TMCs.
Assets owned by TfNSW shall have their maintenance plan defined within the TMP by asset
type aligned with a TMC.
2.1. Scope This standard establishes the requirements of a TMP and associated framework for TMCs for
TfNSW owned assets. This standard defines the framework for TMCs required to be used in the
development and maintenance of maintenance plans assigned to both new and existing asset
types. This standard also defines the following:
• how to identify the need for a new TMC
• how TMCs are structured and grouped within the framework
• how to request a new TMC when developing a new or modifying an existing maintenance
plan (developing a new TMP may result from modifying an existing TMP due to service
schedule variations as part of a configuration change)
© State of NSW through Transport for NSW Page 5 of 43
Sup
erse
ded
by T
MU
AM
010
08 S
T v3
.0, 0
8/11
/201
8
T MU AM 01008 ST Technical Maintenance Plans and Coding System
Version 2.0 Issued date: 09 October 2015
The details of TMCs provided in Section 9 and Section 10 of this document are currently for
heavy rail, covering the electrical and signalling and control system disciplines. It is intended
that similar information for other engineering disciplines and other modes will be published in a
future release of this standard. In the interim, contact the relevant ASA discipline lead engineer
for those discipline TMCs not covered in this standard and supporting register.
Maintenance within the scope of this document refers to both routine maintenance and
renewals maintenance.
2.2. Application This standard applies to TfNSW, transport cluster agencies, AEOs and service providers
performing asset management related services to TfNSW, including their suppliers involved in
developing new or modified TMPs for TfNSW owned new or altered assets or systems. This
standard shall be applied during all phases of the asset life cycle.
The standard also applies to the asset register (creation and management of assets in
accordance with the asset classification structure – defined in the T MU AM 02001 ST Asset
Information Management) and the associated planning, scheduling and execution of preventive
maintenance service schedules (defined in the TMP) required to be undertaken by maintenance
AEOs. Refer to the T MU AM 02001 ST for further information on asset register requirements.
3. Reference documents The following documents are cited in the text. For dated references, only the cited edition
applies. For undated references, the latest edition of the referenced document applies.
Transport for NSW standards
T MU AM 01002 MA Maintenance Requirement Analysis Manual
T MU AM 01003 ST Development of Technical Maintenance Plans
T MU AM 01004 ST Maintenance Service Schedule Classification and Compliance
T MU AM 01009 TI Technical Maintenance Coding Register
T MU AM 02001 ST Asset Information Management
© State of NSW through Transport for NSW Page 6 of 43
Sup
erse
ded
by T
MU
AM
010
08 S
T v3
.0, 0
8/11
/201
8
T MU AM 01008 ST Technical Maintenance Plans and Coding System
Version 2.0 Issued date: 09 October 2015
4. Terms and definitions The following terms and definitions apply in this document:
AEO Authorised Engineering Organisation
ASA Asset Standards Authority
asset is an item, thing or entity that has potential or actual value to an organisation. Physical
assets usually refer to equipment, inventory and properties owned by the organisation. Physical
assets are the opposite of intangible assets, which are non-physical assets such as leases,
brands, digital assets, use rights, licences, intellectual property rights, reputation or agreements.
asset life the period from asset creation to asset end-of-life (disposal)
asset system set of assets that interact or are interrelated
asset type identifies the variation of assets that fulfil the same asset function. An asset type will
have characteristics that distinguish them separately from other asset types within an asset
function (different technical specification or different construction). The difference in
specification within an asset type including variations in make and model is identified by the
Technical Maintenance Code (TMC).
availability the measure of the percentage of time that an item or system is available to perform
its designated function
conditional failure A defect is a conditional failure when it has the potential to become a
functional failure and occurs when the asset condition is outside a maintenance threshold but it
is still able to perform its function and does not yet have operational consequences (may need
to be monitored as part of condition assessment or repaired).
functional failure a defect is a functional failure, when the equipment cannot fully perform its
design function and causes immediate operational consequences such as train delays or loss of
power (subject to the level of available redundancy)
life cycle stages involved in the management of an asset
maintainability a characteristic of design and installation, expressed as the probability that an
item will be restored to operating condition, within a given period of time, using prescribed
procedures and resources
reliability the probability that a specified item will perform a specified function within a defined
environment, for a specified length of time
renewals maintenance includes the cyclic renewal and upgrading of assets (including
component and asset overhaul) to avoid deterioration in their condition to ensure long term
asset performance and financial sustainability. Renewals maintenance is also referred to as
capital maintenance or major periodic maintenance (MPM).
© State of NSW through Transport for NSW Page 7 of 43
Sup
erse
ded
by T
MU
AM
010
08 S
T v3
.0, 0
8/11
/201
8
T MU AM 01008 ST Technical Maintenance Plans and Coding System
Version 2.0 Issued date: 09 October 2015
routine maintenance is a collective of all preventive and repair activities excluding renewals. It
includes planned inspections, preventive maintenance, corrective maintenance and emergency
response to ensure the safety and reliability of assets. Routine maintenance is also referred to
as recurrent maintenance.
rotable spare item replaced during corrective and breakdown maintenance or refurbishment
which are repairable, and are returned to stock for reuse if economically viable to repair
TMC technical maintenance code; the TMC is used to identify the variation of unique technical
specifications for an asset type. Assets are assigned a TMC to reflect its configuration based on
the asset type and specification and to define the applicable maintenance plan.
TMP technical maintenance plan; a TMP defines the maintenance plan applicable for an asset
(assets are associated with their required maintenance plan by the TMC). The TMP defines
what maintenance tasks are to be performed (packaged as service schedules), when
(frequency, conditional or statistical trigger) and where the maintenance tasks are to be
performed including required materials, consumables and tools and equipment.
5. Maintenance concept The maintenance concept shall facilitate the achievement of the following maintenance
objectives in a cost effective manner:
• assure the continued safety and reliability of the system
• maximise availability
• minimise service disruptions and delays as a result of asset or system defects
The development of the maintenance concept during the planning stages assures that the
functions of design and support are integrated with each other and aimed towards the same
maintenance goals. This prevents individual components of the system reflecting different
design approaches, which can cause incompatibility and increase support costs.
Asset maintenance shall be safety and reliability centred due to the immediate impact that most
single point failures could have on the network and the ability to ensure safety to passengers,
personnel or public at large. Due cognisance shall be taken of this fact when developing the
maintenance support structure. The maintenance concept should be considered as a dynamic
statement which will progressively change over time to reflect the evolving design solutions,
changes in the maintenance environment and business objectives. The maintenance concept is
related to and driven by the operational concept.
© State of NSW through Transport for NSW Page 8 of 43
Sup
erse
ded
by T
MU
AM
010
08 S
T v3
.0, 0
8/11
/201
8
T MU AM 01008 ST Technical Maintenance Plans and Coding System
Version 2.0 Issued date: 09 October 2015
The maintenance concept shall provide the basis for establishing supportability requirements
during the design phase of system configuration changes and the establishment of
requirements for total logistic support, including the determination of the following:
• maintenance tasks
• task frequencies and times
• personnel and skill levels
• test and support equipment
• spare parts
• packaging, handling, storage and transport
• facilities
• technical data
5.1. Levels of maintenance Maintenance of TfNSW assets are carried out at two levels – on-system and off-system.
At both levels, the maintenance is performed on the basis of time, operation, usage driven, on
condition (measured or monitored) and by the correction of conditional or functional failures.
Where replacement is by a rotable item, the rotable item is generally repaired at level 2
off-system.
For each type of asset, the criteria for scheduling preventive maintenance are set out in the
TMP. The specific tasks to be carried out are set out in the service schedules. The results of
maintenance activities and any corrective actions taken shall be recorded in the AEO's asset
information system.
5.1.1. Level 1 – On-system operational maintenance In general, assets are maintained on-system. This maintenance is arranged or carried out by
maintenance AEOs.
Assets are accessed for maintenance either by reducing system capabilities such as failure
tolerance, traffic speed, or suspending operations and providing alternate transport for
customers. Such arrangements shall be limited to very short durations outside of peak service
times. When it is necessary to close one or more tracks for maintenance (track possession), this
shall be arranged through the track possession system.
On-system maintenance, which is conducted on the system in the field, includes preventive
maintenance, corrective maintenance and modifications, upgrades, refurbishments and new
installations.
© State of NSW through Transport for NSW Page 9 of 43
Sup
erse
ded
by T
MU
AM
010
08 S
T v3
.0, 0
8/11
/201
8
T MU AM 01008 ST Technical Maintenance Plans and Coding System
Version 2.0 Issued date: 09 October 2015
Preventive maintenance consists mainly of two forms:
• short duration surveillance tasks conducted during peak traffic periods
• lengthier preventive service or surveillance tasks at other times
Corrective maintenance consists of three forms:
• immediate corrective maintenance which is conducted immediately on notification to, or
discovery by maintenance staff – conditional failures
• call out corrective maintenance (breakdown maintenance), outside normal shift times,
which is attended to by staff called out from home or staff on standby – functional failures
• follow-up corrective maintenance which is undertaken to rectify any temporary repairs
previously completed or to undertake corrective maintenance for those conditional failures
found during preventive maintenance that did not require immediate repair
Modification, upgrades, refurbishments and new installations may be carried out by either
maintenance staff or construction staff depending on task requirements.
On-system operational level restoration of function shall generally be by replacement of
configuration items or parts thereof, or by replacement of consumables, or by the adjustment of
out of tolerance parameters.
5.1.2. Level 2 – Off-system facilities maintenance If specialist facilities are required and it is more cost effective to take the equipment off-system,
certain asset items shall be maintained at accredited specialised facilities operated by
contractors or by the original equipment manufacturer (OEM).
Workshop level maintenance such as a complete overhaul or extensive repair shall normally be
conducted off-system on major asset items. It shall be performed in workshops that are
recognised by the maintenance AEO and are specialised workshops (repair facilities) which
have the throughput to justify the necessary support equipment and quality systems.
Off-system facilities depot level repair shall include servicing tasks and internal parts
replacement and tasks requiring limited support equipment and non-specialised skills.
Workshop level repair shall include the repair or overhaul of configuration items to the deepest
level possible while remaining cost effective. Repair and overhaul shall be completed in
accordance with approved specifications and standards.
© State of NSW through Transport for NSW Page 10 of 43
Sup
erse
ded
by T
MU
AM
010
08 S
T v3
.0, 0
8/11
/201
8
T MU AM 01008 ST Technical Maintenance Plans and Coding System
Version 2.0 Issued date: 09 October 2015
6. Technical maintenance plans TMPs are sets of preventive and surveillance maintenance plans designed to ensure the asset
(maintainable configuration item) will continue to operate within design tolerances to meet
performance outcomes. The TMP is developed as an output of the maintenance requirements
analysis (MRA). Refer to T MU AM 01002 MA Maintenance Requirement Analysis Manual for
MRA information.
The TMP shall include as a minimum the following information:
i. what maintenance is carried out (required tasks and associated maintenance actions
including reference maintenance and operating manuals)
ii. when maintenance is carried out (frequency of servicing – time, condition, event, statistic –
defined set of tasks)
iii. why maintenance is carried out (reference for traceability to requirement)
iv. where maintenance is carried out (maintainable item – make, model, type of equipment) –
this is the link to the asset type (configuration item)
The TMP does not include the following information:
v. who maintains (resources, competencies – allocated via preventive maintenance
scheduling process)
vi. how maintenance will be carried out (in accordance with AEO processes and procedures)
AEOs shall develop TMPs for existing and new type approved assets in accordance with
T MU AM 010003 ST Development of Technical Maintenance Plans.
Items in i. to iv. (standard) are owned by TfNSW with the ASA being the custodian.
Items in v. and vi. (procedures and processes) are owned by the AEO.
The TMP is one element only of a comprehensive approach to asset management. Asset
management philosophy is based on achieving specified service requirements (such as safety,
reliability and sustainability) associated with an asset at minimum cost of ownership through the
whole asset life cycle.
© State of NSW through Transport for NSW Page 11 of 43
Sup
erse
ded
by T
MU
AM
010
08 S
T v3
.0, 0
8/11
/201
8
T MU AM 01008 ST Technical Maintenance Plans and Coding System
Version 2.0 Issued date: 09 October 2015
6.1. Candidate assets included in the TMP Any item that contains one or more of the following features shall be allocated a TMC and have
a TMP:
• is repairable
• is used for zonal maintenance (patrols and examinations) covering multiple similar assets
or systems
• has a defined maintenance plan, that is, the item has a scheduled maintenance activity at a
defined interval – based on time, condition, event or statistic trigger
• requires some special maintenance management activity and thus requires certain
information to be recorded
6.2. Application of TMPs TMPs shall ultimately allow work to be rationally planned and provide the basis of a
maintenance scheduling and work order system.
Maintenance is required to be programmed in accordance with the latest update of the TMP and
maintenance tasks are carried out in accordance with the associated service schedules, which
are published for each relevant TMC.
New or modified TMPs once approved as per the requirements of the T MU AM 01003 ST
Development of Technical Maintenance Plans shall be fully implemented within six months from
the date of approval.
The TMP service schedules, otherwise known as maintenance actions, shall be carried out at
periods based on assets in fair and reasonable condition in an operating environment of a
reasonable standard, and with a normal level of usage across the network.
Service schedules shall contain a planning latitude which reflects the allowed variation around
the due date; that is, the earliest start date and latest finished date. Planning latitudes shall be
20% for service schedules of 42 days or less and 10% for service schedules greater than
42 days unless otherwise stated in the TMP. A planning latitude shall be defined for each TMC
service schedule within the TMP.
Service schedules shall contain a classification to identify it as being safety critical, safety
significant or reliability as per the requirements and criteria defined in T MU AM 01004 ST
Routine Maintenance Service Schedule Classification and Compliance. A classification shall be
defined for each TMC service schedule within the TMP.
The periodicity and operational triggers specified in the TMPs are the maximum periods, based
on average usage and operational conditions. These periods can be varied to compensate for
local conditions, such as above average usage, difficult maintenance window or access, and
© State of NSW through Transport for NSW Page 12 of 43
Sup
erse
ded
by T
MU
AM
010
08 S
T v3
.0, 0
8/11
/201
8
T MU AM 01008 ST Technical Maintenance Plans and Coding System
Version 2.0 Issued date: 09 October 2015
environmentally unfriendly conditions, with the decision to vary from the recommended period
being based on local knowledge and economics. The rationale for change shall be included in
appropriate maintenance analysis documentation. Any change of periods in TMP requires
approval by AEO’s authorising officer.
Additional maintenance actions and reduced maintenance periods shall be directed by the
maintenance AEO as appropriate to meet as needed local conditions. Local conditions shall be
monitored and documented by maintenance staff and additional maintenance shall also be
directed as required to particular locations at times of vulnerability. For example, at times of
construction or mechanised maintenance activities at a site or at locations experiencing
vandalism or where the operating environment has degraded and is imposing greater wear or
loads on the assets.
Changes to approved existing TMPs such as change of service schedule tasks, frequency and
latitude shall be managed, approved and published as per the requirements defined in
T MU AM 01003 ST Development of Technical Maintenance Plans. A revision number shall be
applied to ensure the correct version is published as well as to provide a revision history listing
the changes applied.
Perceived errors in the content of the TMP shall be made in writing via email to
6.3. TMP layout The TMP layout identifies the asset (configuration item) and its maintenance plan.
The layout shall contain the following fields:
• the TMC – structured code up to 6 levels
• name – applied at each of the TMC levels
• manufacturer – name and reference, applied at the assembly or subassembly – usually at
level 4 or level 5
• on-system maintenance details
• publication reference and notes
© State of NSW through Transport for NSW Page 13 of 43
Sup
erse
ded
by T
MU
AM
010
08 S
T v3
.0, 0
8/11
/201
8
T MU AM 01008 ST Technical Maintenance Plans and Coding System
Version 2.0 Issued date: 09 October 2015
Figure 1 provides and illustrative example of a TMP layout:
© State of NSW through Transport for NSW Page 14 of 43
Figure 1 – Example of a TMP
6.4. TMP field 1 – TMC The TMC provides for a unique code that describes the configuration items within an
application, which satisfies the candidacy criteria in Section 6.1. The code is a hierarchal
structure with a maximum of 6 levels as described in the TMC framework in Section 7.
6.5. TMP field 2 – Name TMP field 2 shall contain the name of asset or configuration item. The name used shall be,
wherever possible, the name used by the manufacturer as it appears on the configuration
control documents (accepted abbreviation may be used to fit the available space). Generic
names may be used if configuration control documentation is not available.
6.6. TMP field 3 – Manufacturer – name and reference TMP field 3 shall contain the prime manufacturer of the item. This shall not be confused with the
supplier.
6.7. TMP field 4 – On–system maintenance details The first column contains the service schedule identifier. This shall be recorded on the
maintenance work order.
The second column shall contain the periodicity and allowable scheduling latitude of the service
schedule (for example weekly, monthly or yearly).
Sup
erse
ded
by T
MU
AM
010
08 S
T v3
.0, 0
8/11
/201
8
T MU AM 01008 ST Technical Maintenance Plans and Coding System
Version 2.0 Issued date: 09 October 2015
The third column shall contain operational and event conditions for the service schedule. For
example:
• performed on condition – replace transformer oil
• performed on event – post feeder trip – sustained fault, post flood, three fault openings
6.8. TMP field 5 – Publication reference The publication reference refers to the reference number and description of the service
schedule.
7. TMC framework The TMC provides for a unique description of configuration items within the application, which
satisfies the candidacy criteria in Section 6.1. The code is a hierarchical structure with a
maximum of six levels described as follows:
• Level 1 Application – Code of two alphas which describes the application. For example,
'SC' for signalling and control systems.
• Level 2 System – Number which is a two numeric code allowing up to 99 systems to be
identified within an application.
• Level 3 Subsystem – Number which is a two numeric code allowing up to 99 subsystems
to be identified within a system. In some subsystems this level is used to group asset
functions with similar maintenance requirements.
• Level 4 Assembly – Number which is a two numeric code allowing up to 99 major
assemblies to be identified within a subsystem. This level provides information on the
differing technologies and type of asset in the system which provides essentially the same
function. This is the level associated and linked with the asset defined in an asset register
and shall be used to define a specific make, model or type of assembly that fulfils a
function within a subsystem. See Section 8 for details regarding the TMC link with the
asset register and asset classification.
• Level 5 Subassembly or item – Number which is a two numeric code allowing up to 99
items (components) to be identified within a major assembly.
• Level 6 Item – number used where level 5 is used to identify a subassembly. It defines the
item (component) within the subassembly.
The TMC shall typically be a 10 character code (based on the concatenation of level 1 to
level 5) with 12 characters allowed only when level 6 is defined.
© State of NSW through Transport for NSW Page 15 of 43
Sup
erse
ded
by T
MU
AM
010
08 S
T v3
.0, 0
8/11
/201
8
T MU AM 01008 ST Technical Maintenance Plans and Coding System
Version 2.0 Issued date: 09 October 2015
The TMC is used to identify the unique technical specification for an asset type within the
framework and to identify and assign the asset type within an application, system, subsystem
and assembly based on its configuration and function.
The TMC framework caters to group assets of the same asset type to allow for variation in
manufacturers, specifications and components.
The TMC links the technical specification of the asset type with the asset in the asset register as
well as defining a list of general components used to help identify the item or part that is to be
inspected, serviced or repaired on a work order.
The TMC once allocated for use shall not be reused. TMCs shall be reserved for new assets
planned or when modifications are being planned that alters existing asset configurations.
7.1. TMC application groups TMC level 1 application groups have been defined to cover both network infrastructure and fleet
assets by engineering discipline or by fleet class.
Infrastructure assets shall have a TMC associated with one of the following application groups
as shown below in Table 1.
Table 1 – TMC application groups for network infrastructure
Level 1 TMC description
EP For electrical assets (substations, distribution, overhead and electrolysis). Refer to Section 9 for more details.
SC For signalling and control assets and systems. Refer to Section 10 for more details.
CV For civil, structures and geotechnical assets.
TR For track, turnouts and track related assets.
AR For building architecture, fixtures, plant and equipment (fixed and minor plant), wayfinding and services assets.
TE For technology and telecommunications assets and systems (including customer information, security, warning, revenue and condition monitoring systems).
PP For property assets (including corridors, interchanges, facilities, land, licences and small heritage objects).
© State of NSW through Transport for NSW Page 16 of 43
Sup
erse
ded
by T
MU
AM
010
08 S
T v3
.0, 0
8/11
/201
8
T MU AM 01008 ST Technical Maintenance Plans and Coding System
Version 2.0 Issued date: 09 October 2015
Fleet assets shall have a TMC associated with one of the following application groups as shown
in Table 2:
Table 2 – TMC application groups for fleet
Level 1 TMC description
R– For train rolling stock fleet assets (sets, cars, rotable assemblies and sub-assemblies) – see the next row for details by train type.
RC RE RH RI RK RM RO RR RT RW RX RP
C Set – double deck chopper cars N Set – single deck Endeavour and P Set – single deck Xplorer cars (diesel) J Set – single deck Hunter cars (diesel) V Set – double deck intercity cars K Set – double deck camshaft (air conditioned) cars M Set – double deck millennium cars H Set – double deck Oscar cars L,R and S Set – double deck camshaft cars T Set – double deck Tangara cars A Set – double deck Waratah cars X Set – single deck XPT cars (diesel) heavy plant rolling stock, track machines, locomotives, wagons, rail cars and vans
L– For light rail fleet assets (sets ,cars, rotable assemblies and subassemblies) – see the next row for details by tram type.
LU LC
U Set – single deck Urbos cars C Set – single deck Citadis cars
F– For ferry fleet assets (vessels, rotable assemblies and subassemblies) – see the next row for details by ferry class.
FW FF FL FR FH FS FP FV
Freshwater class First fleet class Lady class RiverCat class Harbour class SuperCat class Vehicular ferries For maritime vessels (excluding ferries)
B– For bus fleet assets (buses, rotable assemblies and sub-assemblies).
RV For road vehicle fleet assets including trailers (excluding buses).
© State of NSW through Transport for NSW Page 17 of 43
Sup
erse
ded
by T
MU
AM
010
08 S
T v3
.0, 0
8/11
/201
8
T MU AM 01008 ST Technical Maintenance Plans and Coding System
Version 2.0 Issued date: 09 October 2015
7.2. Purpose of the TMC Asset identification and coding is generally established during the acquire stage of the life cycle
and will continue to be applied throughout the operate and maintain stage. Coding is required to
uniquely identify the assets for a range of purposes.
The TMC forms the basis of the numbering system used for the following purposes:
• group, categorise and define maintenance plans (preventive maintenance service
schedules) by asset type based on an reliability centred maintenance (RCM) analysis
(different asset types within the same function may adopt the same TMP)
• group and categorise asset types (configuration items) within an asset register
• ensure the application of maintenance plans and reporting of maintenance compliance for
all assets are contained with the asset register
• as a primary reference for configuration documents such as drawings, specifications as
well as derived documents such as TMPs, maintenance analysis documentation, failure
and defect coding
The TMC also shall define the following:
• component and sub-component parts required to support failure and defect identification
and management (component and sub-components are not directly associated to the each
asset but are linked via the asset type that defines a common parts list for all assets of that
type)
• warranty to be applied
• materials list (inventory) required for servicing, maintenance and repairs
The TMC defines the system down to six levels which includes systems, subsystems,
assemblies and items that make up the complete system. This specification provides a
description of asset types (configuration items) from the 4th level to the 6th level of the TMP.
The 4th level to 6th level breaks down the asset to manufacturer and component levels.
© State of NSW through Transport for NSW Page 18 of 43
Sup
erse
ded
by T
MU
AM
010
08 S
T v3
.0, 0
8/11
/201
8
T MU AM 01008 ST Technical Maintenance Plans and Coding System
Version 2.0 Issued date: 09 October 2015
7.3. Requesting a new TMC TfNSW are the owners of the TMPs and associated TMCs. ASA is the custodian on behalf of
TfNSW and as a result controls and manages the published register of approved TMCs for use
across the transport network.
A TMC shall be requested when developing a new or modifying an existing maintenance plan. A
new TMP may result from modifying an existing TMP due to service schedule variations as part
of a configuration change.
The request for a new TMC shall align with the framework developed for each discipline as
detailed in later sections of this document. Requests shall be made in writing via email to
8. TMC link with the asset register and asset classifications All assets shall be classified by class, function and type as defined in T MU AM 02001 ST. The
asset function shall be used to group one or more asset types that perform the same function.
The TMC shall be used to define the unique make, model or type (technical specification) that is
linked to an asset type for an asset performing a designated function. There can be one or
many TMCs that exist for an asset type that are approved for use on the transport network.
The asset type shall be a separate identifier recorded against the asset in the asset register.
These assets have common characteristics which distinguish them separately and need to be
managed as a unique configuration item.
The TMC shall be a separate identifier recorded against the asset in the asset register. Only
one TMC shall be recorded against the asset in the asset register. The TMC shall remain
recorded against the asset in the asset register for historical purposes even after all assets of
that type have been disposed and no longer exist on the transport network.
The TMC framework caters to group assets of the same asset type to allow for variation in
manufacturers, specifications and components. Figure 2 shows the asset register linked to the
TMC and Table 3 provides details and examples of asset association.
© State of NSW through Transport for NSW Page 19 of 43
Sup
erse
ded
by T
MU
AM
010
08 S
T v3
.0, 0
8/11
/201
8
T MU AM 01008 ST Technical Maintenance Plans and Coding System
Version 2.0 Issued date: 09 October 2015
© State of NSW through Transport for NSW Page 20 of 43
Figure 2 – Asset register and link with TMC (asset specification of the asset type)
Sup
erse
ded
by T
MU
AM
010
08 S
T v3
.0, 0
8/11
/201
8
T MU AM 01008 ST Technical Maintenance Plans and Coding System
Version 2.0 Issued date: 09 October 2015
Table 3 – Example of TMC application and link to the asset type and asset function
Level 1
Level 2
Level 3
Level 4
TMC description Maintainable Asset level
TMC Asset function
Asset type
EP n/a n/a n/a ELECTRICAL No n/a n/a n/a
EP 01 n/a n/a HV Switchgear No n/a n/a n/a
EP 01 01 n/a ACCB – Bulk Oil, Outdoor
No n/a n/a n/a
EP 01 01 01 ACCB AEI 33KV LGIC/44 Bulk Oil, Outdoor
Yes EP01010100 ACCB B/OIL OD
EP 01 01 02 ACCB BTH 66KV JB429 400AMP Bulk Oil, Outdoor
Yes EP01010200 ACCB B/OIL OD
EP 01 01 03 ACCB BTH 33KV JB427 Bulk Oil, Outdoor
Yes EP01010300 ACCB B/OIL OD
EP 01 01 04 ACCB W'HOUSE 33KV 1200A 345GCN Bulk Oil, Outdoor
Yes EP01010400 ACCB B/OIL OD
EP 01 02 n/a ACCB – Minimum Oil, Outdoor
No n/a n/a n/a
EP 01 03 n/a ACCB – Gas, Indoor
No n/a n/a n/a
EP 01 04 n/a ACCB – Vacuum, Outdoor
No n/a n/a n/a
EP 02 n/a n/a Power transformers and regulators
No n/a n/a n/a
Note: n/a means not applicable
The asset function shall be a separate identifier recorded against the asset in the asset register.
An asset function shall be associated with one asset class.
The asset class shall be used to group one or more asset functions into a logical group. The
asset class shall be a separate identifier recorded against the asset in the asset register.
The list of TMCs is defined and published in T MU AM 01009 TI Technical Maintenance Code
Register.
© State of NSW through Transport for NSW Page 21 of 43
Sup
erse
ded
by T
MU
AM
010
08 S
T v3
.0, 0
8/11
/201
8
T MU AM 01008 ST Technical Maintenance Plans and Coding System
Version 2.0 Issued date: 09 October 2015
9. TMCs – Electrical The electric power system within TfNSW assets comprises the following:
• high voltage (HV) transmission, distribution, rectification and control of electric power for
purposes of supplying electric trains
• electrical supply to the railway signalling system
• electrical supply to commercial and industrial buildings and other applications including
workshops, railway stations, offices, lifts and escalators, trackside infrastructure buildings,
and tunnel pumps
9.1. Definition of electrical subsystems and boundaries The following sections explain the TMC groupings to level 2 and level 3 (subsystem). The
individual list of TMCs within each group from level 4 are contained within the
T MU AM 01009 TI.
9.1.1. EP00 – General The EP00 group shall contain documentation which applies to the electrical power system
infrastructure of a general nature and not is dependent on an electrical characteristic.
The following subject matter would exist within EP00:
• corrosion protection
• asset management – issued that do not involve electrical requirements. Examples include
maintainability, life cycle cost modelling, introduction of new equipment, system assurance,
electric power backbone TMP and electric power configuration management plan.
• noise
• environmental (such as polychlorinated biphenyl (PCB) and asbestos)
• organisational interfaces
• historical details including dates of major electrification projects
• system dimensions
• system planning – reliability, redundancy, network connectivity
© State of NSW through Transport for NSW Page 22 of 43
Sup
erse
ded
by T
MU
AM
010
08 S
T v3
.0, 0
8/11
/201
8
T MU AM 01008 ST Technical Maintenance Plans and Coding System
Version 2.0 Issued date: 09 October 2015
9.1.2. EP01 – High voltage ac switchgear The EP01 group of assets provides the distribution and control of the 132 kV, 66 kV, 33 kV, 11
kV and 2 kV power systems. The assets from EP0101 to EP0116 are located in system
substations whilst the assets from EP0150 to EP0170 are located in distribution substations.
TMC Level 3 code groups for EP01 are included in Table 4:
Table 4 – Applicable TMCs under EP01
Level 1 Level 2 Level 3 TMC description
EP 01 01 HV ACCB, bulk oil interrupted, outdoor
EP 01 02 HV ACCB, minimum oil interrupted, outdoor
EP 01 03 HV ACCB, gas interrupted, indoor
EP 01 04 HV ACCB, vacuum interrupted, outdoor
EP 01 05 HV ACCB, air interrupted, indoor
EP 01 06 HV ACCB, bulk oil interrupted, indoor
EP 01 07 HV ACCB, minimum oil interrupted, indoor
EP 01 08 HV ACCB, vacuum interrupted, indoor
EP 01 09 HV air break switch, manual operation
EP 01 10 HV air break switch, air operated
EP 01 11 HV air break switch, electric operated
EP 01 12 HV Busbar, outdoor (with voltage transformers)
EP 01 13 HV Busbar, indoor (encased with voltage transformers)
EP 01 14 HV ACCB, SF6 gas interrupted, outdoor
EP 01 15 HV ac non–withdrawable switchboard, indoor
EP 01 16 HV air break switch, electric operated, air blast
EP 01 20 HV ACCB, vacuum contacts / SF6 insulated non–withdrawable, indoor
EP 01 21 HV ACCB, SF6 gas enclosed contacts / air insulated, non–withdrawable, indoor
EP 01 50 HV air break switch, distribution location
EP 01 55 HV ac links, distribution location
EP 01 57 HV drop–out fuse – pole mounted substation
EP 01 60 ring main switch, (air interrupted) – metal enclosed
EP 01 61 ring main switch, (oil interrupted) – metal enclosed
EP 01 62 ring main switch, (SF6 gas interrupted) – metal enclosed
EP 01 70 ring main switch, (air interrupted) – resin enclosed
EP 01 80 ring main unit (SF6 gas interrupted) – with metal enclosed, non–withdrawable, self–powered C/B – includes busbars
© State of NSW through Transport for NSW Page 23 of 43
Sup
erse
ded
by T
MU
AM
010
08 S
T v3
.0, 0
8/11
/201
8
T MU AM 01008 ST Technical Maintenance Plans and Coding System
Version 2.0 Issued date: 09 October 2015
9.1.3. EP02 – Power transformers and regulators
The EP02 group of assets is intended to transform and control the system voltages where all
windings are 2 kV and above.
TMC level 3 code groups for EP02 are included in Table 5:
Table 5 – Applicable TMCs under EP02
Level 1 Level 2 Level 3 TMC description
EP 02 01 power transformers 132/33/11 kV, 30 MVA
EP 02 02 power transformers 66/33 kV, 20 MVA
EP 02 04 power transformers 66/11 kV, 500 KVA, HV bushing, LV bushing
EP 02 05 power transformers 66/11 kV, 250 KVA
EP 02 07 power transformers 33/11/2 kV, 5.5 MVA
EP 02 08 power transformers 66/33 kV, 20 MVA
EP 02 10 to 29 power transformers 33/11 kV, 2 to 12.5 MVA
EP 02 30 to 43 power transformers 33/11 kV, below 2 MVA
EP 02 44 to 49 11 kV regulators
EP 02 50 to 59 power transformers 33/2 kV, up to 0.5 MVA
EP 02 60 to 64 2 kV regulators
EP 02 65 to 80 power transformers 11/2 kV, up to 1 MVA
9.1.4. EP03 – Rectification The EP03 group of assets is intended to transform and rectify 66 kV and 33 kV ac power to
1500 V dc traction power.
TMC level 3 code groups for EP03 are included in Table 6:
Table 6 – Applicable TMCs under EP03
Level 1 Level 2 Level 3 TMC description
EP 03 01 rectifier transformer
EP 03 02 silicon rectifiers
EP 03 03 harmonic filter
EP 03 04 anode reactor
EP 03 05 negative reactor
© State of NSW through Transport for NSW Page 24 of 43
Sup
erse
ded
by T
MU
AM
010
08 S
T v3
.0, 0
8/11
/201
8
T MU AM 01008 ST Technical Maintenance Plans and Coding System
Version 2.0 Issued date: 09 October 2015
9.1.5. EP04 – Direct current switchgear
The EP04 group of assets is intended to provide locally and remotely controlled switching and
fault clearing of 1500 V dc power to OHW.
TMC level 3 code groups for EP04 are included in Table 7:
Table 7 – Applicable TMCs under EP04
Level 1 Level 2 Level 3 TMC description
EP 04 01 dc circuit breaker – feeder
EP 04 02 dc circuit breaker – rectifier
EP 04 03 1500 V dc bus assembly
EP 04 04 1500 V positive link assembly – manual
EP 04 05 rail connecting link – manual
EP 04 06 1500 V positive isolating switch – manual
EP 04 07 1500 V isolating and rail connecting switch pairs – manual
EP 04 09 1500 V negative link – manual
EP 04 10 1500 V positive link assembly – motor operated
9.1.6. EP05 – Alternating current auxiliary power supplies The EP05 group of assets is intended to provide the transformation of 33 kV, 11 kV, 2 kV and
600 V ac power into low voltage for use by auxiliary services within supervisory controlled
substations.
TMC level 3 code groups for EP05 are included in Table 8:
Table 8 – Applicable TMCs under EP05
Level 1 Level 2 Level 3 TMC description
EP 05 01 auxiliary transformer
EP 05 02 ac auxiliary panel
EP 05 03 auxiliary generator
© State of NSW through Transport for NSW Page 25 of 43
Sup
erse
ded
by T
MU
AM
010
08 S
T v3
.0, 0
8/11
/201
8
T MU AM 01008 ST Technical Maintenance Plans and Coding System
Version 2.0 Issued date: 09 October 2015
9.1.7. EP06 – Auxiliary services
The EP06 group of assets is intended to provide lighting, low voltage power, dc power supplies,
ventilation and compressed air within supervisory controlled substations and sectioning huts.
TMC level 3 code groups for EP06 are included in Table 9:
Table 9 – Applicable TMCs under EP06
Level 1 Level 2 Level 3 TMC description
EP 06 00 auxiliary services, general
EP 06 01 battery chargers
EP 06 02 battery
EP 06 03 dc distribution equipment
EP 06 04 staff alarm
EP 06 05 light and power
EP 06 06 substation – compressed air system
9.1.8. EP07 – Electric braking The EP07 group of assets is intended to provide the off-train electric braking assets for traction
motors and limit the voltage rise in the dc system to acceptable limits.
TMC level 3 code group for EP07 is included in Table 10:
Table 10 – Applicable TMCs under EP07
Level 1 Level 2 Level 3 TMC description
EP 07 00 electric braking, general
9.1.9. EP08 – 1500 V dc overhead wiring The EP08 group of assets is intended to transmit 1500 V dc power to and from electric trains by
providing a continuous overhead collection path for pantographs under specified operating and
climatic conditions. This includes aerial feeders from 1500 V dc sources.
TMC level 3 code groups for EP08 are included in Table 11:
Table 11 – Applicable TMCs under EP08
Level 1 Level 2 Level 3 TMC description
EP 08 01 regulated – single contact OHW
EP 08 02 regulated – twin contact OHW
EP 08 03 regulated – contact only OHW
EP 08 04 regulated –twin catenary, twin contact OHW
EP 08 06 fixed anchor – single contact
EP 08 07 fixed anchor – twin contact © State of NSW through Transport for NSW Page 26 of 43
Sup
erse
ded
by T
MU
AM
010
08 S
T v3
.0, 0
8/11
/201
8
T MU AM 01008 ST Technical Maintenance Plans and Coding System
Version 2.0 Issued date: 09 October 2015
Level 1 Level 2 Level 3 TMC description
EP 08 08 fixed anchor – contact only OHW
EP 08 09 fixed anchor – compound system OHW
EP 08 10 fixed anchor – auxiliary feeder wire
EP 08 11 regulated OHW support and registration arrangements
EP 08 12 fixed anchor OHW support and registration arrangements
EP 08 14 auxiliary feeder – support arrangements
EP 08 16 OHW support structure
EP 08 21 anchor arrangements
EP 08 26 airgap arrangements
EP 08 31 section insulator arrangements
EP 08 36 switch arrangement
EP 08 38 remotely controlled isolating and rail connecting switch
EP 08 41 feeding arrangements
EP 08 43 surge diverter arrangements
EP 08 46 over–run protection arrangements
EP 08 51 signs
9.1.10. EP09 – Traction return The EP09 group of assets is intended to provide a trackside connection facility for traction
return currents between the running rails and signalling assets (such as impedance bonds and
cables) and the 1500 V dc negative cables.
TMC level 3 code group for EP09 is included in Table 12:
Table 12 – Applicable TMCs under EP09
Level 1 Level 2 Level 3 TMC description
EP 09 00 traction return, general
9.1.11. EP10 – High voltage aerial lines The EP10 group of assets is intended to provide the aerial reticulation of high voltage ac power
to substations and the distribution of low voltage power to points of attachment on buildings and
installations. This includes high voltage aerial bundled conductors (ABC).
© State of NSW through Transport for NSW Page 27 of 43
Sup
erse
ded
by T
MU
AM
010
08 S
T v3
.0, 0
8/11
/201
8
T MU AM 01008 ST Technical Maintenance Plans and Coding System
Version 2.0 Issued date: 09 October 2015
TMC level 3 code groups for EP10 are included in Table 13:
Table 13 – Applicable TMCs under EP10
Level 1 Level 2 Level 3 TMC description
EP 10 00 high voltage aerial lines, general
EP 10 01 wood pole arrangements
EP 10 02 steel pole arrangements
EP 10 03 wood pole – guy arrangements
EP 10 04 steel pole – guy arrangements
EP 10 05 concrete pole arrangements
9.1.12. EP11 – SCADA The EP11 group of assets is intended to provide supervisory control and data acquisition
(SCADA) from appropriate assets.
TMC level 3 code groups for EP11 are included in Table 14:
Table 14 – Applicable TMCs under EP11
Level 1 Level 2 Level 3 TMC description
EP 11 01 SCADA – Master Station
EP 11 02 SCADA – Remote Terminal Unit (RTU)
9.1.13. EP12 – Protective earthing, bonding and electrolysis mitigation The EP12 group of assets is intended to provide a low impedance path for fault current and
lightning to the general mass of earth or to rail (in the case of the 1500 V dc traction system),
and to ensure step and touch voltages do not exceed statutory limits.
The main purpose is to control and monitor the level of stray 1500 V dc current and rail earth
potentials.
EP12 includes the following spark gaps:
• unearthed 220 V aux supply spark gaps
• 1500 V dc system spark gaps
© State of NSW through Transport for NSW Page 28 of 43
Sup
erse
ded
by T
MU
AM
010
08 S
T v3
.0, 0
8/11
/201
8
T MU AM 01008 ST Technical Maintenance Plans and Coding System
Version 2.0 Issued date: 09 October 2015
TMC level 3 code groups for EP12 are included in Table 15:
Table 15 – Applicable TMCs under EP12
Level 1 Level 2 Level 3 TMC description
EP 12 10 protective earthing
EP 12 20 structure bonding
EP 12 30 electrolysis mitigation
EP 12 40 rail earth contactor
9.1.14. EP13 – Structures The EP13 group of assets is intended to provide mechanical support for various electric power
system components, including 1500 V dc structures and substation busbar supports.
TMC level 3 code group for EP13 is yet to be developed.
9.1.15. EP14 – Enclosures The EP14 group of assets is intended to provide appropriate enclosures for power system
equipment that is safe, clean and environmentally acceptable to employees and the public.
TMC level 3 code groups for EP14 are included in Table 16:
Table 16 – Applicable TMCs under EP14
Level 1 Level 2 Level 3 TMC description
EP 14 01 oil retention and containment
9.1.16. EP15 – Test and support equipment The EP15 group of assets is intended to provide appropriate equipment for testing, operating
and maintaining power system assets.
TMC level 3 code group for EP15 is yet to be developed.
9.1.17. EP16 – Distribution transformers The EP16 group of assets is intended to transform and control the system voltages to a
secondary voltage of nominally 415 V ac, 240 V ac or 120 V ac.
© State of NSW through Transport for NSW Page 29 of 43
Sup
erse
ded
by T
MU
AM
010
08 S
T v3
.0, 0
8/11
/201
8
T MU AM 01008 ST Technical Maintenance Plans and Coding System
Version 2.0 Issued date: 09 October 2015
TMC level 3 code groups for EP16 are included Table 17:
Table 17 – Applicable TMCs under EP16
Level 1 Level 2 Level 3 TMC description
EP 16 01 transformer oil, silica gel breather fitted, cable, ground type
EP 16 02 transformer oil, silica gel breather fitted, bushing, ground type
EP 16 05 transformer oil, ventilated, cable, ground type
EP 16 06 transformer oil, ventilated, bushing, ground type
EP 16 07 transformer oil, sealed, bushing, pole type
EP 16 08 transformer oil, ventilated, bushing, pole type
EP 16 09 transformer oil, sealed, cable, ground type
EP 16 10 transformer oil, sealed, ground type
EP 16 40 transformer air, cable, ground type
EP 16 50 transformer, primary voltage 2 kV
9.1.18. EP17 – Low voltage distribution The EP17 group of assets is intended to provide the low voltage (650 V or less) distribution and
metering of power up to the consumers terminals.
TMC level 3 code groups for EP17 are included in Table 18:
Table 18 – Applicable TMCs under EP17
Level 1 Level 2 Level 3 TMC description
EP 17 05 415/240 change over panel
9.1.19. EP18 – Signal air compressors The EP18 group of assets is intended to provide compressed air for signalling purposes.
TMC level 3 code groups for EP18 are included in Table 19:
Table 19 – Applicable TMCs under EP18
Level 1 Level 2 Level 3 TMC description
EP 18 01 piston type
EP 18 02 screw
© State of NSW through Transport for NSW Page 30 of 43
Sup
erse
ded
by T
MU
AM
010
08 S
T v3
.0, 0
8/11
/201
8
T MU AM 01008 ST Technical Maintenance Plans and Coding System
Version 2.0 Issued date: 09 October 2015
9.1.20. EP19 – Fault protection
The EP19 group of assets is intended to provide a reliable, economical and graded system of
safeguarding the electrical infrastructure, whilst allowing operation at optimum output with
minimal risk of unintentional interruption. It excludes low voltage (LV) protection within
installations.
TMC level 3 code groups for EP19 are included in Table 20:
Table 20 – Applicable TMCs under EP19
Level 1 Level 2 Level 3 TMC description
EP 19 01 pilot wire relays
EP 19 02 transformer differential relays
EP 19 03 bus zone relays
EP 19 04 inverse definite minimum time (non–directional) relay
EP 19 05 inverse definite minimum time (directional) relay
EP 19 06 directional relays
EP 19 07 instantaneous relays
EP 19 08 auxiliary relays
EP 19 09 numeric relays – overcurrent and earth fault
EP 19 10 numeric relays – transformer protection
EP 19 11 numeric relays – feeder protection
EP 19 12 definite time relays
EP 19 40 Communications
EP 19 60 protection relay wiring
EP 19 70 DCCB delta I protection
EP 19 75 dc traction supply multifunction protection
EP 19 80 DCCB frame leakage system
EP 19 99 bulk supply point protection
9.1.21. EP20 – High voltage ac and traction cables The EP20 group of assets is intended to provide the following:
• high voltage ac cable reticulation of power to substations
• insulated 1500 V positive cable distribution of dc power for overhead traction supply
• insulated negative cable distribution of dc power to trackside 1500 V negative busbar
• high voltage ac cable power connections to rectifiers
© State of NSW through Transport for NSW Page 31 of 43
Sup
erse
ded
by T
MU
AM
010
08 S
T v3
.0, 0
8/11
/201
8
T MU AM 01008 ST Technical Maintenance Plans and Coding System
Version 2.0 Issued date: 09 October 2015
TMC level 3 code groups for EP20 are included in Table 21:
Table 21 – Applicable TMCs under EP20
Level 1 Level 2 Level 3 TMC description
EP 20 10 positive 1500 V dc cables
EP 20 20 negative 1500 V dc cables
EP 20 30 ac rectifier transformer – rectifier cables
EP 20 40 2.2 kV ac cables
EP 20 50 11 kV ac cables
EP 20 60 25 kV ac cables
EP 20 70 33 kV ac cables
EP 20 80 66 kV ac cables
EP 20 90 protection pilot cables
9.1.22. EP21 – Surge protection The EP21 group of assets is intended to provide protection from lightning surges and other over
voltages.
TMC level 3 code group for EP21 is yet to be developed.
9.1.23. EP22 – Voltage transformers and current transformers The EP22 group of assets is intended to provide transformation of system voltages and currents
for use with electrical measuring instruments and electrical protection devices.
TMC level 3 code groups for EP22 are included in Table 22:
Table 22 – Applicable TMCs under EP22
Level 1 Level 2 Level 3 TMC description
EP 22 01 voltage transformers
EP 22 02 current transformers
9.1.24. EP23 – Low voltage installations (network infrastructure) TMC level 3 code groups for EP23 are included in Table 23:
Table 23 – Applicable TMCs under EP23
Level 1 Level 2 Level 3 TMC description
EP 23 10 tunnel services
EP 23 80 photovoltaic system
© State of NSW through Transport for NSW Page 32 of 43
Sup
erse
ded
by T
MU
AM
010
08 S
T v3
.0, 0
8/11
/201
8
T MU AM 01008 ST Technical Maintenance Plans and Coding System
Version 2.0 Issued date: 09 October 2015
9.1.25. EP24 – Fault current limiting
TMC level 3 code groups for EP24 are included in Table 24:
Table 24 – Applicable TMCs under EP24
Level 1 Level 2 Level 3 TMC description
EP 24 01 neutral earth resistor
9.1.26. EP25 – High voltage harmonic filter TMC level 3 code groups for EP25 are included in Table 25:
Table 25 – Applicable TMCs under EP25
Level 1 Level 2 Level 3 TMC description
EP 25 01 33 kV harmonic filter
EP 25 02 11 kV harmonic filter
9.1.27. EP90 – Electrical system requirements EP90 requirements provide a structured hierarchy for electric power system documentation
which contains details of an electrical characteristic. This characteristic being a common
requirement applied across a range of asset types (two or more subsystems). However, where
a common requirement is only applicable to substation assets, this documentation shall be
included within the category EP99.
The following subject matter would exist within EP90:
• electromagnetic compatibility
• electromagnetic fields
• quality of supply (such as harmonics and voltage regulations)
• voltage levels
• fault levels
• phase relationships
• insulation coordination
• system modelling – normal and emergency ratings
• system operation
• energy
TMC level 3 code groups for EP90 are included in Table 26:
© State of NSW through Transport for NSW Page 33 of 43
Sup
erse
ded
by T
MU
AM
010
08 S
T v3
.0, 0
8/11
/201
8
T MU AM 01008 ST Technical Maintenance Plans and Coding System
Version 2.0 Issued date: 09 October 2015
Table 26 – Applicable TMCs under EP90
Level 1 Level 2 Level 3 TMC description
EP 90 00 electrical system requirements, general
EP 90 10 HV ac distribution
EP 90 20 1500 V dc traction
EP 90 30 LV distribution
Note: The TMCs in EP90 are not used for asset creation
9.1.28. EP95 – System safe operation EP95 documents the administrative systems for the safe operation of the electric power system.
It provides the implementation of the relevant legislation and regulations which govern the
operation of the electric power system. The following aspects are included within EP95:
• operational features of the system which have safety implications
• detailed requirements for staff who operate and maintain the electric power system
• control centre interfaces for isolation and restoration of electrical supply
• access permit system
• detailed safety procedures for operating TfNSW assets
TMC level 3 code groups for EP95 are included in Table 27:
Table 27 – Applicable TMCs under EP95
Level 1 Level 2 Level 3 TMC description
EP 95 00 system safe operation, general
EP 95 10 HV ac distribution
EP 95 20 1500 V dc traction
EP 95 30 LV distribution
Note: The TMCs in EP95 are not used for asset creation
9.1.29. EP97 – Distribution substation EP97 definition applies to all substations (except those defined as system substations)
containing HV electrical equipment but not HV circuit breakers, but does include reclosers.
A substation, traction substation, transformer room, switchroom, sectioning hut, pole or pad
mounted transformer location, containing HV electrical equipment.
© State of NSW through Transport for NSW Page 34 of 43
Sup
erse
ded
by T
MU
AM
010
08 S
T v3
.0, 0
8/11
/201
8
T MU AM 01008 ST Technical Maintenance Plans and Coding System
Version 2.0 Issued date: 09 October 2015
TMC level 3 code groups for EP97 are included in Table 28:
Table 28 – Applicable TMCs under EP97
Level 1 Level 2 Level 3 TMC description
EP 97 01 transmission line sectioning location
EP 97 10 air break switch – ground substation
EP 97 11 air break switch – pole substation
EP 97 12 cast resin ring main switch – pole substation
EP 97 13 11 kV link isolated transformer – pole substation
EP 97 14 drop–out fuse – pole mounted substation
EP 97 15 to 20 air ring main switch substation – various
EP 97 30 to 39 oil ring main switch substation – various
EP 97 40 to 49 SF6 ring main switch substation – various
EP 97 50 cast resin ring main switch (padmount)
EP 97 51 11 kV, RMU SF6 ring main switch
EP 97 60 to 65 location primary voltage 2 kV
EP 97 80 to 81 11 kV, RMU SF6, RM6 circuit breaker
9.1.30. EP99 – System substation The EP99 definition applies to the following types of substations:
• traction substations
• sectioning huts
• any substation location that has a voltage > 2 kV and includes a HV circuit breaker as an
item of equipment (has a protection setting)
TMC level 3 code groups for EP99 are included in Table 29:
Table 29 – Applicable TMCs under EP99
Level 1 Level 2 Level 3 TMC description
EP 99 01 traction substation
EP 99 02 sectioning huts
EP 99 04 non traction substation
EP 99 05 sectioning hut with non-traction substation
© State of NSW through Transport for NSW Page 35 of 43
Sup
erse
ded
by T
MU
AM
010
08 S
T v3
.0, 0
8/11
/201
8
T MU AM 01008 ST Technical Maintenance Plans and Coding System
Version 2.0 Issued date: 09 October 2015
10. TMCs – Signalling and control systems The TfNSW signalling and control system assets comprise the following vital and non-vital
system assets.
The vital system assets are:
• signals
• trainstops
• track circuit train detection systems
• point operation and detection systems
• traction (electrical current) return arrangements
• vital interlocking systems and protected level crossing systems
• automatic train protection (field equipment)
The non-vital elements of the signalling system that support and interface to the vital system,
includes:
• control systems, such as the advanced train running information control system (ATRICS),
which are part of a consolidated train control centre
• control and indication panels for signallers
• the track side components that provide information to remote indication systems used for
management and train control purposes
• control systems that are part of a consolidated train control centre inclusive of SigView, the
Wollongong train describer (WTD), train location systems (TLS) and all forms of ATRICS
• high voltage transmission, distribution, rectification and control of electric power for
purposes of supplying electric trains, electrical supply to the railway signalling system,
electrical supply to commercial and industrial buildings and other applications (includes
workshops, railway stations, offices, lifts and escalators, trackside infrastructure buildings
and tunnel pumps)
The following sections contain the TMC groupings to level 3 (subsystem). The TMCs within
each group down to level 4 and level 5 are contained within T MU AM 01009 TI.
© State of NSW through Transport for NSW Page 36 of 43
Sup
erse
ded
by T
MU
AM
010
08 S
T v3
.0, 0
8/11
/201
8
T MU AM 01008 ST Technical Maintenance Plans and Coding System
Version 2.0 Issued date: 09 October 2015
10.1. Definition of signalling and control subsystems and boundaries The following sections explain the TMC groupings to level 2 and level 3 (subsystem). The
individual list of TMCs within each group from level 4 are contained within the
T MU AM 01009 TI Technical Maintenance Code Register.
10.1.1. SC01 – Control and indication The SC01 group of assets is intended to provide an interface whereby a signaller or other
operations controller can operate the interlocking and receive feedback from the signalling
system.
TMC level 3 code groups for SC01 are included in Table 30:
Table 30 – Applicable TMCs under SC01
Level 1 Level 2 Level 3 TMC description
SC 01 11 control panels – key switch
SC 01 12 control panels – pushbutton
SC 01 15 control panels – electronic
SC 01 16 control panels – electronic additional VDU workstation
SC 01 21 indication panels – electro–mechanical
SC 01 22 indication panels – incandescent
SC 01 23 indication panels – mimic panel
SC 01 24 indication panels – electronic
SC 01 31 panel processor – relay
SC 01 32 panel processor – electronic
SC 01 33 panel processor – OPTO isolator
SC 01 40 train graph
SC 01 51 equipment status monitors – level crossing monitor
SC 01 52 equipment status monitors – event recorder
© State of NSW through Transport for NSW Page 37 of 43
Sup
erse
ded
by T
MU
AM
010
08 S
T v3
.0, 0
8/11
/201
8
T MU AM 01008 ST Technical Maintenance Plans and Coding System
Version 2.0 Issued date: 09 October 2015
10.1.2. SC02 – Remote control and indication The SC02 group of assets is intended to provide for the remote control of interlockings and to
receive feedback on the status of the signalling system.
TMC level 3 code groups for SC02 are included in Table 31:
Table 31 – Applicable TMCs under SC02
Level 1 Level 2 Level 3 TMC description
SC 02 10 telemetry – generic
SC 02 11 telemetry – TDM
SC 02 12 telemetry – FDM
10.1.3. SC03 – Train describer The SC03 group of assets is intended to display train running information to a signaller or other
operations controller and to update passenger information systems. This allows for the
automatic routing of tabled trains.
TMC level 3 code groups for SC03 are included in Table 32:
Table 32 – Applicable TMCs under SC03
Level 1 Level 2 Level 3 TMC description
SC 03 10 train describers
10.1.4. SC04 – Operations data and passenger information
The SC04 group of assets is intended to provide visual data to passengers on tabled train
running information and to provide updated train running information to operations controllers.
TMC level 3 code groups for SC04 are included in Table 33:
Table 33 – Applicable TMCs under SC04
Level 1 Level 2 Level 3 TMC description
SC 04 10 operations data
SC 04 20 passenger information
© State of NSW through Transport for NSW Page 38 of 43
Sup
erse
ded
by T
MU
AM
010
08 S
T v3
.0, 0
8/11
/201
8
T MU AM 01008 ST Technical Maintenance Plans and Coding System
Version 2.0 Issued date: 09 October 2015
10.1.5. SC05 – Interlockings
The SC05 group of assets is intended to control motive drive to the signalling field equipment
system and guarantee the safety of trains running within the operating rules of the organisation.
TMC level 3 code groups for SC05 are included in Table 34:
Table 34 – Applicable TMCs under SC05
Level 1 Level 2 Level 3 TMC description
SC 05 11 relays – shelf mounted ac
SC 05 12 relays – shelf mounted dc
SC 05 13 relays – miniature plug in
SC 05 14 relays – large plug in
SC 05 15 relays – non vital
SC 05 21 mechanical interlocking – direct action frame
SC 05 22 mechanical interlocking – cam and tappet
SC 05 31 power frame – lever operated
SC 05 41 computer based – SSI
SC 05 42 computer based – Westrace
SC 05 43 computer based – Microlok
SC 05 50 mechanical releasing arrangements
SC 05 51 releasing and staff lock
10.1.6. SC06 – Automatic train protection Automatic train protection (ATP) is a safety system that relays signal, track speed and other
track data to trains. It provides a safety net to drivers by preventing trains from significantly
exceeding track speed and by ensuring safe speeds when approaching signals at stop. If
speeds are too high, in both situations the ATP system intervenes by applying the train’s
brakes. Also, drivers will be warned before a speed limit is exceeded and in most cases before
a limit of authority is overrun.
TMC level 3 code groups for SC06 are included in Table 35:
Table 35 – Applicable TMCs under SC06
Level 1 Level 2 Level 3 TMC description
SC 06 10 European train control system
© State of NSW through Transport for NSW Page 39 of 43
Sup
erse
ded
by T
MU
AM
010
08 S
T v3
.0, 0
8/11
/201
8
T MU AM 01008 ST Technical Maintenance Plans and Coding System
Version 2.0 Issued date: 09 October 2015
10.1.7. SC07 – Field equipment
The SC07 group of assets is intended to provide functional interfaces between the signalling
interlocking systems and the train.
TMC level 3 code groups for SC07 are included in Table 36:
Table 36 – Applicable TMCs under SC07
Level 1 Level 2 Level 3 TMC description
SC 07 11 signals – motor driven
SC 07 12 signals – colour light main
SC 07 13 signals – shunt vertical form
SC 07 14 signals – shunt horizontal form
SC 07 15 signals – stencil route indicator
SC 07 16 signals – route indicator and junction repeater
SC 07 17 signals – running turnout indication
SC 07 18 signals – single light subsidiary
SC 07 19 signals – mechanical
SC 07 21 trainstops – pneumatic
SC 07 22 trainstops – electro hydraulic
SC 07 23 trainstops – electric
SC 07 24 trainstops – fixed
SC 07 25 trainstops – mechanical
SC 07 31 points machine – electric
SC 07 32 points machine – electro hydraulic
SC 07 33 points machine – pneumatic
SC 07 34 points machine – mechanical
SC 07 36 points machine – clamplock
SC 07 37 points machine – clawlock
SC 07 38 Derails
SC 07 39 points machine – spherolock
SC 07 41 track circuits – dc
SC 07 42 track circuits – impulse
SC 07 43 track circuits – ac 50 Hz
SC 07 44 track circuits – audio frequency
SC 07 45 track circuits – axle counter
SC 07 46 track circuits – treadles
SC 07 47 track circuits – coded
SC 07 48 grade crossing predictor
SC 07 49 track circuits – overlay © State of NSW through Transport for NSW Page 40 of 43
Sup
erse
ded
by T
MU
AM
010
08 S
T v3
.0, 0
8/11
/201
8
T MU AM 01008 ST Technical Maintenance Plans and Coding System
Version 2.0 Issued date: 09 October 2015
Level 1 Level 2 Level 3 TMC description
SC 07 51 releasing switches – signal branch
SC 07 61 level crossings – road crossing type F lights and bell
SC 07 62 level crossings – pedestrian crossing
SC 07 63 level crossings – road crossing type F lights, bells and boom
SC 07 71 CBI field equipment
SC 07 81 track side warning devices – slip detectors
SC 07 82 track side warning devices – hot box detectors
SC 07 85 automatic equipment identification system (AEI)
SC 07 91 miscellaneous trackside equipment – notice signs
SC 07 92 miscellaneous trackside equipment – illuminated indicators or warning lights
SC 07 93 miscellaneous trackside equipment – points indicators
SC 07 94 miscellaneous trackside equipment – loading or weighing signals
10.1.8. SC08 – Token and tokenless block
The SC08 group of assets is intended to provide authority for trains to occupy a section of track.
Authority is granted by means of a token held by the driver or by utilising instruments displaying
the status of the section to be occupied.
TMC level 3 code groups for SC08 are included in Table 37:
Table 37 – Applicable TMCs under SC08
Level 1 Level 2 Level 3 TMC description
SC 08 11 token block – staff
SC 08 21 tokenless block – instrument
10.1.9. SC09 – Power supplies The SC09 group of assets is intended to supply power to the signalling system in the form
required.
TMC level 3 code groups for SC09 are included in Table 38:
Table 38 – Applicable TMCs under SC09
Level 1 Level 2 Level 3 TMC description
SC 09 11 electric power supply – ac
SC 09 12 electric power supply – dc
SC 09 30 lighting and surge protection
© State of NSW through Transport for NSW Page 41 of 43
Sup
erse
ded
by T
MU
AM
010
08 S
T v3
.0, 0
8/11
/201
8
T MU AM 01008 ST Technical Maintenance Plans and Coding System
Version 2.0 Issued date: 09 October 2015
10.1.10. SC10 – Communications
The SC10 group of assets is intended to provide a means for transporting information over
distance by processing this information into a separate medium for that purpose, in relation to
telecommunications associated directly with signalling trains and operating signalling
equipment.
TMC level 3 code groups for SC10 are included in Table 39:
Table 39 – Applicable TMCs under SC10
Level 1 Level 2 Level 3 TMC description
SC 10 11 trackside signal telephones
SC 10 12 emergency telephones
SC 10 13 communication power supplies
SC 10 21 communication – operation control system
SC 10 31 transmission –Mux / Demux – (multiplexer / demultiplexer)
SC 10 32 transmission –SDH – synchronous digital hierarchy
SC 10 33 transmission –PDH – plesiochronous digital hierarchy
SC 10 34 transmission –DWDM – dense wave division multiplexing
SC 10 41 exchange –PABX
SC 10 42 exchange –telephony switches
SC 10 51 data–data switched networks
SC 10 52 data–OCDN
SC 10 60 communications cable
SC 10 70 communications facilities
10.1.11. SC11 – Cables and line routes and cable routes The SC11 group of assets is intended to provide insulated physical conductors for electrical
transmission and to provide for their support and protection in both cable and aerial form.
TMC level 3 code groups for SC11 are included in Table 40:
Table 40 – Applicable TMCs under SC11
Level 1 Level 2 Level 3 TMC description
SC 11 11 signalling cables
SC 11 12 communications cables
SC 11 21 cable route – buried route
SC 11 22 cable route – GLT
SC 11 23 cable route – GST
© State of NSW through Transport for NSW Page 42 of 43
Sup
erse
ded
by T
MU
AM
010
08 S
T v3
.0, 0
8/11
/201
8
T MU AM 01008 ST Technical Maintenance Plans and Coding System
Version 2.0 Issued date: 09 October 2015
Level 1 Level 2 Level 3 TMC description
SC 11 31 line route – signalling
SC 11 32 line route – communications
10.1.12. SC12 – Enclosures The SC12 group of assets is intended to provide a structure for the housing of signalling
equipment.
TMC level 3 code groups for SC12 are included in Table 41:
Table 41 – Applicable TMCs under SC12
Level 1 Level 2 Level 3 TMC description
SC 12 10 enclosures – signalling complexes
SC 12 20 small buildings/cases – location cases
10.1.13. SC13 – Pneumatic supply system
The SC13 group of assets is intended to provide a pneumatic supply of signalling equipment.
TMC level 3 code groups for SC13 are included in Table 42:
Table 42 – Applicable TMCs under SC13
Level 1 Level 2 Level 3 TMC description
SC 13 10 pneumatic supply – distribution
SC 13 20 pneumatic supply – compressor
SC 13 30 pneumatic supply – receiver (registered)
© State of NSW through Transport for NSW Page 43 of 43
Sup
erse
ded
by T
MU
AM
010
08 S
T v3
.0, 0
8/11
/201
8