technical checklist
TRANSCRIPT
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DISTRIBUTION CODE REVIEW PANEL
SULTANATE OF OMAN
TECHNICAL CHECKLISTSFOR
LT, 11KV & 33KV PRODUCTS & MATERIALS
MAY-2012
PRODUCT APPROVAL WORKING GROUP DCRP Note :- If any of the above Is not complied with
the product approval application will not beaccepted.
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PRODUCT APPROVAL WORKING GROUP DCRP Note :-If any of the above Is not complied with.
the product approval application will not beaccepted.
1
CONTENTS
SL. No. ITEM Page No.:
UPART - I - 33 KV1 ON-LOAD DISCONNECTOR 42 AUTO RECLOSER 9
3 STAY INSULATOR 124 XLPE CABLES 16
5 LINE POST INSULATOR 18
6 3.6, 10 & 20 MVA TRANSFORMERS 21
7 OUT DOOR BREAKER 36
UPART - II - II KV1 ON-LOAD DISCONNECTOR 40
2 DROP OUT FUSE 453 AUTO RECLOSERS 484 INDOOR SWITCHGEAR 51
5 DISTRIBUTION TRANSFORMERS 65
6 RING MAIN UNIT 70
7 XLPE CABLES 748 LINE POST INSULATORS 77
9 STAY INSULATORS 80
UPART - III - LT.1 800/1600 A FEEDERPILLARS 83
2 400 A MINI FEEDER PILLARS 863 400 A CUTOUT BOX 894 CONSUMER UNIT 925 SHACKLE INSULATOR 956 STAY INSULATOR 977 XLPE CABLES 998 XLPE COVERED ALUMINIUM CONDUCTOR 1029 SINGLE PHASE/THREE PHASE KWH METERS 105
UPART IV - GENERAL1 DISC INSULATOR 1082 ACSR CONDUCTORS 1113 TENSION CLAMP 1144 STAY WIRE FOR OVERHEAD LINES 1165 CABLE COVER TILES 1186 WOOD POLES 120
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2
GENERAL REQUIREMENTS
I. ALL PRODUCTS SHALL CONFORM TO THE LATEST OMAN ELECTRICAL STANDARD(OES) FOR THE RESPECTIVE ITEM.
2. ALL PRODUCTS SHALL COMPLY WITH OES-II "GENERAL SPECIFICATION FORELECTRICAL MATERIALS AND EQUIPMENT" IN ADDITION TO THE RESPECTIVEAPPLICABLE STANDARD FOR THE PRODUCT.
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3
PART I
33 KV
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33 KV ON-LOAD DISCONNECTOR
Description Requirements
1. Standard to comply with OES - 18
2.Check List to be filled and submittedBy the manufacturer
Check List No, 1
3. Technical Literature to be submitted Technical Details of all components
4. Drawings RequiredComplete Assembly Drawings with alldetails marked
5.Installation and Operation instructionsIf applicable,
Installation and Operation ManualRequired,
6.Sample complying with the standardTo be submitted with the request
Required,
7.Test Certificates required fromIndependent and recognized testing
Laboratory
i) Type Test Certificate is requiredii) Routine Test certificates in accordance
With BS 5253 are required,
8.Installation in the system for accessingThe performance
Not required
9. Documents to be submitted with theApproval request,
i) Check list signed and stomped bv theManufacturer
ii) Technical literatureiii) Installation & Operation manualiv) Drawings
v) Experience List
vi) Test Certificatesvii) Sample
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PRODUCT APPROVAL WORKING GROUP DCRP Note :-If any of the above Is not complied with.
the product approval application will not beaccepted.
5
UPRODUCT APPROVAL WORKING GROUP
UCHECK LIST NO.1
U33 KV MAST HEAD ON-LOAD DISCONNECTOR
MANUFACTURER :AGENT :
DATE :
SLNo.
Items Requirement Subgmission Compliance
01Type
Outdoor Mounting on H-TypeWood Pole Structure
02 Conforming To OES - 11 & 18
03 Conforming To BS 5253
04Mounting Heightof the Switch
9000 MM
05 Phase Centers 1200 MM
06 Pole Centers 1800 MM
07Mounting Heightof OperatingHandle
1200 MM
08 AssemblyComponents
Load Interrupter Head. PhaseCoupling Rod. Operating Rod
with well Treated WoodInsulation Inserted at 4500 MMfrom Ground Level. RodGuides. GalvanizedSupportingSteel Work, Bolts. Nuts andWorks.
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6
Note :- If any of the above IS not complied with. the product approval application will not be accepted.
SLNo.
Items Requirement Submission Compliance
09InterrupterHead
Lined with Horn Fiber orHead equivalent for ARCQuenching and ContactsTipped with Copper TungstenARC Extinguishing contactfollower, Large VolumeExhaust Muffler.
10 Off/On Indicator Required
11 Pad Locking Required
12Cree page of
Insulators
1320 MM
13 Sheds of Insulator Aero foil Open Profile
14 Load Breaking 400A at 0.70 pf
15 On-Load Switching 400A at 0.70 pI
16 Off Load Switching 30A at 0 . 15 pf
17 Short Circuit Rating 25KA for 3 Sec.
18 Current Rating 400A
19Galvanizing of ToSteel Parts
To BS 729 Min. Thickness127 Microns.
20 Sample Required
21OperationChecking
Required
22
Test Certificate from
IndependentAuthority
Required
23 Reference List Required
Signature: Seal:
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7
UPRODUCT APPROVAL WORKING GROUP
UCHECK LIST NO. lA
U33 KV ON-LOAD DISCONNECTOR - VERTICAL MOUNTING
MANUFACTURER :AGENT :
DATE :
SLNo.
Items Requirement Submission Compliance
01Type
Outdoor - Vertical Mounting onH-Type Wood Pole Structure
02 Conforming To OES - 18 & 11
03 Standard, BS 5253/ IEC 129
04Mounting Heightof they Switch
7700 MM
05 Phase Centers 1200 MM
06Wood PoleCenters H-TypeConstruction
1800 MM
07Mounting Heightof OperatingHandle
1200 MM
08 Assembly
Components
Load Interrupter Head, Phase
Coupling Rod, Operating Rodwith Well Treated Wood In solution Inserted at 4500 MM
from Ground Level, Rod IGuides, Supporting Steel Work.Bolts, Nuts and Washers,
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8
Note :- If any of the above Is not complied with, the products approval application will not be accepted,
SLNo.
Items Requirement Submission Compliance
09InterrupterHead
Lined with Horn Fiber orHead equivalent for ARCQuenching and ContactsTipped with Copper TungstenARC Extinguishing contactfollower, Large VolumeExhaust Muffler.
10 Off/On Indicator To be provided
11 Pad Locking Required
12Cree page ofInsulators 1320 MM
13 Sheds of Insulator Aero foil Open Profile
14 Load Breaking 400A at 0.70 pf
15 On-Load Switching 400A at 0.70 pI
16 Off Load Switching 30A at 0 . 15 pf
17 Short Circuit Rating 25KA for 3 Sec.
18 Current Rating 400A
19Galvanizing of ToSteel Parts
To BS 729 Min. Thickness 127Microns.
20 Sample Required
21OperationChecking
Required
22Test Certificate fromIndependentAuthority
Required
23 Reference List Required
Signature: Seal:
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9
U
33 KV AUTO RECLOSERS
Description Requirements
1. Standard to comply with OES - 20
2. Check List to be filled and submittedBy the manufacturer
Check List No.2
3. Technical literature to be submittedAll details pertaining to material. installationand operation
4. Drawings RequiredGeneral Assembly Drawing Mountingarrangement Drawing Control andProtection Circuit Diagram
5. Installation and Operation instructions
If applicable.Required
6. Sample complying with the standardTo be submitted with the request
Required
7. Test Certificates required fromIndependent and recognized testingLaboratory
i) Sort Circuit Test Certificate is requiredii) Type Testsiii) Functional Test Certificate IS required
8. Installation in the system for accessingThe performance
Required
9. Documents to be submitted with theApproval request.
i) Check list Signed and stamped by theManufacturer
ii) Technical literatureiii) Installation & Operation manual if
applicableiv) Drawingsv) Experience Listvi) Test Certificatesvii) Sample
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PRODUCT APPROVAL WORKING GROUP DCRP Note :-If any of the above Is not complied with.
the product approval application will not beaccepted.
10
UPRODUCT APPROVAL WORKING GROUP
UCHECK LIST NO.2
U33 KV AUTO RECLOSER
MANUFACTURER :AGENT :
DATE :
SLNo.
Items Requirement Submission Compliance
01Type
Wood Pole Mounted SF6Insulating Medium and
Vacuum Interrupter02 Service Voltage 33 KV
03Highest SystemVoltage
36 KV
04Normal CurrentRating
400 A
05 Breaking Capacity 6 KA
06 Impulse Withstand 170 KV
07 Short Circuit Tests To IEC 56/BS 5311
08Operating Duty
Up to 4 Clearances inSuccession
09Cree pageOf bushing
1320 MM
10
Power FrequencyWithstand Test:-
- Dry for 60 Sec.- Wet for 60 Sec 70 KV
60 KV
11 33 KV BushingPorcelain or Silicon RubberRequired
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11
U33 KV AUTO RECLOSER
Note :-If any of the above IS not complied with, the product approval application will not be accepted.
SLNo.
Items Requirement Submission Compliance
12 Control
1. Fully Micro-processorControlled and ProgrammableSettings. Controls and Settingsare to be Programmable byhand held device at Local/Site
without PC or LaptopI
2. Type
13 Control Cable 6 Meter Length Required
14 Power Supply forControl
a). Battery Supply 15 V/12 V.10 Ahrs Non rechargeableBattery, replaceable after 10years use or 10000 operationsORb), 230 V A C 50 Hz Supply1), 11.5 KV /230 Voltage TXwith HRC Dropout Fuses on 11,5 KV Side and MCB for LT
Side,2). Emergency Rechargeable12V / 15V, 10Ahrs Battery,Charge and Voltage aremaintained for 48 Hrs in theevent of failure of AC Supply,
Signature: Seal:
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12
U33 KV AUTO RECLOSER
Note:- If any of the above Is not complied with. the product approval application will not be accepted.
SLNo.
Items Requirement Submission Compliance
15 Protection:-- Over CurrentSetting- Over CurrentInstantaneous'- Over CurrentTime Multiplier- Earth FaultCurrent Setting- Earth FaultInstaneous
(Selective)- Earth Fault TimeDelay- Recluse TimeSelectable- Reclaim TimeSelectable- Local Control
25% - 200% in Steps of 25%
4 20
0,1 - 1.5 in Steps of 0,1
10% - 80% In Steps of 10%
4 20
0.2 - 25 Secs,
1 - 60 Secs
1 - 180 Secs
Local Control Operatedmanually with Hook StickComprising.A) Manual CloseB) Close and Lock-InC) Trip and Lock-Out
D) Earth Fault In/Out
16 Mounting Bracket Required
17Painting andFinish
Required
18 Test CertificatefromIndependent
Authority
Required
Signature: Seal:
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13
U
33 KV STAY WIRE INSULATOR
Description Requirements
1. Standard to comply with OES - 1
2. Check List to be filled and submittedBy the manufacturer
Check List No.3
3. Technical literature to be submittedAll details pertaining to material. installationand operation
4. Drawings RequiredGeneral Assembly Drawings with allDimensions marked
5. Installation and Operation instructions
If applicable.Installation Instructions Required.
6. Sample complying with the standardTo be submitted with the request
Required
7. Test Certificates required fromIndependent and recognized testingLaboratory
i) Dry Lightning Impulse Testii) Wet Power Frequency Withstand Testiii) Performance Testiv) Mechanical Failing Load Testv) Porosity Testvi) Galvanizing Test
8. Installation in the system for accessingThe performance
Not Required
9. Documents to be submitted with theApproval request. i) Check list Signed and stamped by theManufacturer
ii) Technical literature
iii) Installation & Operation manual ifapplicable
iv) Drawingsv) Experience Listvi) Test Certificatesvii) Sample
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14
UPRODUCT APPROVAL WORKING GROUP
U
CHECK LIST NO.3
U33 KV STAY WIRE INSULATOR
MANUFACTURER :AGENT :
DATE :
Note ;. If any of the above Is not complied with. the product approval application will not be accepted.
SLNo.
Items Requirement Submission Compliance
01 MaterialImpregnated Laminated Wood I
or Fiber Polyester Resin
02 Breaking Strength 12000 KG
03 Steel Work To BS 1449
04 GalvanizingTo BS 729. Minimum Thickness127 Microns
05 DimensionsAs per Drawing
No. MEW/OH/015A/0l5C
06Test CertificateFrom IndependentAuthority
Required
07 Sample Required
08 Reference List Required
Signature: Seal:
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the product approval application will not beaccepted.
15
U
33 KV XLPE CABLES
Description Requirements
1. Standard to comply with OES - 2
2. Check List to be filled and submittedBy the manufacturer
Check List No.4
3. Technical literature to be submittedAll details pertaining to cablemanufacturing process. technical data tobe submitted.
4. Drawings Required Dimensional Cross Section Drawing
5. Installation and Operation instructions
If applicable.N/A
6. Sample complying with the standardTo be submitted with the request
Required
7. Test Certificates required fromIndependent and recognized testingLaboratory
i) High Voltage TestIi) Conductor Resistance TestIii) Galvanizing Test for ArmourIV) Insulation, Bedding and Sheath Testv) Accelerated Treeing Test
8. Installation In the system for accessingThe performance
Not Required
9. Documents to be submitted with the
Approval request.
i) Check list signed and stamped by the
ManufacturerIi) Technical literature
iii) Installation & Operation manual ifapplicable
iv) Drawingsv) Experience Listvi) Test Certificatesvii) Sample
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PRODUCT APPROVAL WORKING GROUP DCRP Note :-If any of the above Is not complied with.
the product approval application will not beaccepted.
16
UPRODUCT APPROVAL WORKING GROUP
UCHECK LIST NO.4
U
33 KV XLPE CABLES
MANUFACTURER :AGENT :
DATE :
SLNo.
Items Requirement Submission Compliance
01 Standard IEC 302 and OES - 2
02Highest SystemVoltage
36 KV
03 ConductorCompact Circular as per IEC228 Class - 2
04 Conductor ShieldExtruded Semi-ConductiveLayer
05 Insulation Cross Linked Polyethylene
06 Thickness 9MM
07 Insulation Shield
Extruded Semi-ConductingLayer, Phase Identification -Red, Yellow and Blue, BareCopper Shielding Tape appliedwith a Lap
08
Assembly
Fillers and Bound with NonVulcanizable Tape suitable forConductor Temperature 900DEG,C
09 Sheath Extruded PVC B 6746 - Table-I,Type-9
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17
Note :- If any of the above is not complied with. the product approval application will not be accepted.
SLNo.
Items Requirement Submission Compliance
10 Thickness of Sheath 2 MM
11 BeddingOver the Sheath BeddingFabric Tape
12Thickness ofBedding
0.6 MM
13 Armour Single Galvanized Steel WiresBS 1442. Aluminium ArmourWires for Single Core Cable
14 Overall ServingExtruded PVC Type-9 TableBS6746
15 Thickness3.0MMFire Retardant, TermiteResistant
16Cross SectionalDrawing of the
Cable
To be submitted
17Test Certificate FromIndependentAuthority
To be Submitted
18 Reference List Required
19 Sample Required
Signature: Seal:
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18
U33 KV LINE POST INSULATOR
1. Standard to comply with OES - 26 - B
2. Check List to be filled and submittedBy the manufacturer
Check List NO.6
3. Technical Literature to be submitted Yes
4. Drawings Required areDimensional Drawing with all details ofsheds, top, base etc.
6. Installation and Operation instructionsIf applicable.
N/A
6. Sample complying with the standardTo be submitted with the request
Required.
7. Test Certificates required fromIndependent and Recognized TestingLaboratory
1 . Dry lightning impulse withstand2. Wet power frequency withstand
3. Performance Test
4. Radio Interference Test6. Temperature Cycle Test6. Mechanical Failing load Test
7. Porosity Test8. Galvanizing Test
8. Installation in the system for accessingThe performance
Not Required
9. Documents to be submitted with theApproval request.
a) Check list signed and stamped by theManufacturer
b) Technical literaturec) Installation & Operation manual if
applicabled) Drawingse) Experience Listf) Test Certificatesg) Sample
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the product approval application will not beaccepted.
19
UPRODUCT APPROVAL WORKING GROUP
UCHECK LIST NO.5
U
33 KV LINE POST INSULATORS
MANUFACTURER :AGENT :
DATE :
SLNo.
Items Requirement Submission Compliance
01 Type Glazed Porcelain
02Nominal SystemVoltage
33 KV
03System HighestVoltage
36 KV
04Minimum DryImpulse Withstand
250 KV
05Minimum WetPower FrequencyWithstand
135 KV
06MinimumMechanical FailingLoad
11 KN
07MinimumCree page
1320 MM
08
ProfileAerodynamic Open ProfileSheds Top and Side GrovesUniform Sheds
09 Metal Base Malleable Iron
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20
Note :- If any of the above Is not complied with, the product approval application will not be accepted,
SLNo.
Items Requirement Submission Compliance
10
Fixing Stud :-
- DIA- Length (A)- Length (B)- Thread (A)- Thread (B)
16 MM
- 86MM- 203MM- 71.4 MM- 102MM
11Protection of HotFerrous Parts
Hot DIP Galvanized BS 729Minimum Thickness 127Microns
12 Marking Trade Mark Year FailingLoad
13Test CertificateFrom IndependentAuthority
Required
14Sample PredictedFor Inspection
Required
15 Reference List Required
Signature: Seal:
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21
U3, 6, 10 & 20 MVA POWER TRANSFORMERS
1. Standard to comply with OES - 6
2. Check List to be filled and submittedBy the manufacturer
Check List NO.6
3. Technical Literature to be submittedTechnical Details of each sub-assemblyand technical data of each component
4. Drawings Required
1. General layout, elevation, plan and sideview with dimensions marked
2. Rating and diagram plate drawing
3. Cable box drawing4. Drawing of each individual part5. Core assembly7. Foundation drawing
5. Installation and Operation instructionsIf applicable.
NIA
6. Sample complying with the standardTo be submitted with the request
Not Required
7. Test Certificates required fromIndependent and recognized testingLaboratory
1. SIC Test Certificate required2. Impulse withstand Test Certificate3. Temperature rise Test Certificate4. Routine Test Certificates5. Power frequency High Voltage Test
Certificate Required
8. Installation in the system for accessingThe performance
Not Required
9. Documents to be submitted with theApproval request.
i) Check list signed and stamped by theManufacturer
ii) Technical literatureiii) Installation & Operation manual ifapplicableiv) Drawingsv) Experience Listvi) Test Certificatesvii) Sample
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PRODUCT APPROVAL WORKING GROUP DCRP Note :-If any of the above Is not complied with.
the product approval application will not beaccepted.
22
UPRODUCT APPROVAL WORKING GROUP
UCHECK LIST NO.6
U3,6, 10 & 20 MVA 33/11.5 KV TRANSFORMERSU(GENERAL RQUIREMENTS)
MANUFACTURER :AGENT :
DATE :
SLNo.
Items Requirement Submission Compliance
01 StandardIEC 76BS 171
02
Temp. rise overAmbient of 50 Deg.C:-- 011 by Thermometer-Winding by Resistance
40 Deg. C50 Deg. C
03Maximumcontinuous Rating
3/6/10/20 MVA
04
Duty under faultcondition S.C.Type TestCertificate
Required
05Impulse Level:-- 33 KV
- 11 KV
170 KV75 KV
06HarmonicSuppression (3rdand 5PthP)
Required
07Vibration & NoiseLevel
08Core Quality ofSteel.
Low loss cold rolled grainoriented Electrical SteelLaminations
09Flux Density Not to exceed 16000
Lines/SQ. MM.
10
Power Frequency HighVoltage Level
33 KV - 70 KV
11 KV-50KV
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23
SLNo.
Items Requirement Submission Compliance
10
Core:-A) Core Plate/
Lamination
InsulationB) Core Clamping
Bolts and PlateInsulation
C) Core LiftingDevice
D) Provision forsupport topreventmovementduring transport
Required
Required
Required
Required
11
Winding:-A) ConductorB) Max. Current
densityC) Type of WindingD) Method of
Bracing andClamping
E) Ability towithstandshockduring handlingand transport
High Conductivity ElectronicCopper not greater than2.6A/SQ.MM.
12 Winding Insulation Class -A
13Ability to withstandlightning surgesand switchingsurges
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SLNo.
Items Requirement Submission Compliance
14
Internal earthling
arrangement forcore clampingSTR., dampingbolts and coilclamping ring
15
Earth Connectorcross sectionalarea
Not less than 400 Sq. M.M.
16 Main Tanks:-A) Lifting
arrangementB) Accessibility to
termination ofwindings andearthing pointwithout
emptying the oiltank
C) Tank withstandpressure when
empty
D) Painting Insidethe tank
E) Jacking lugs - 4Nos.
Required
RequiredA vacuum of 50 CM ofmercury or vacuum requiredfor drying out whichever ISGreater
Required
50 CM above the groundlevel
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25
U3 MVA 33/11.5 KV TRANSFORMERS
U(PARTICULAR RQUIREMENTS)
01 Type OMAN
02 Voltage Ratio 33/11.5 KV
03 Connections Delta/Star
04 Vector Group Dyn 11
05
Tapping:
- Range- Step
Off Load
+ 5"10 to - 10"102.5"10
06 Pad LockingFacilities
Required
07 Impedance6%
08 Termination;- 33 KV Side
Cree page
ClearancePhase to Phase
-11 KV Side
ClearancePhase to PhaseNeutralCree page
Outdoor Bushing
40 MM/KV
700MM
Outdoor Bushing
450MM
Bushing40 MM/KV
SLNo.
Items Requirement Submission Compliance
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Note :-If any of the above is not complied with, the product approval application will not be accepted.
SLNo.
Items Requirement Submission Compliance
09 Fittings:-- Conservator Tank- Silicagel Breather
- Ammeter 0 - 400Awith Hand Resetmaximumdemandindicator
- Pressure reliefdevice
- Oil Temp.Indicator
- Lifting andJacking Lugs
- ThermometerPocket- Earthing Terminals- Rating andDiagram Plates
- Single PhaseCurrent T ransformer400/5Afitted on 11 KV "Y"Phase for AmmeterService
10 Main TankThickness ofPlates:-
- Top- Bottom- Sides- Radiator
15 MM15MM8MM1.2 MM
Signature: Seal:
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27
U6 MVA 33/11.5 KV TRANSFORMERS
U(PARTICULAR RQUIREMENTS)
SLNo.
Items Requirement Submission Compliance
01 Type OMAN
02 Voltage Ratio33/11,5 KV
03 Connections Delta/Star
04 Vector Group Dyn 11
05
Tapping:
- Range- Step
Off Circuit
+ 5% to - 10%2,5%
06Pad LockingFacilities
Required
07 Impedance 6%
08 Termination:
- 33 KV Side
Cree pageClearancePhase to Phase
- 11 KV Side
Clearance 450MMPhase to PhaseNeutral OutdoorBushingCreepage
Outdoor Bushing
40 MM/KV
700MM
Outdoor Bushing
450MM
Outdoor Bushing40 MM/KV
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28
Note :- If any of the above Is not complied with, the product approval application will not be accepted,
SLNo.
Items Requirement Submission Compliance
09Fittings:-- Conservator Tank
- Silicagel Breather- Ammeter 0 - 400A
with Hand Resetmaximum demandIndicator
- Pressure reliefdevice
-Oil Temp, RequiredIndicator
- Lifting and RequiredJacking Lugs
- ThermometerPocket- Earthing Terminals- Rating and
Diagram Plates- Single PhaseCurrentTransformer 400/5fitted on 11 KVClass5PlO
Required
Required
Required
Required
Required
Required
RequiredRequired
RequiredRequired
10
Main TankThickness ofPlates:
- Top- Bottom- Sides- Radiator
15 MM15 MM8MM1.2 MM
Signature: Seal:
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29
U10 MVA 33/11.5 KV TRANSFORMERS
U(PARTICULAR RQUIREMENTS)
SLNo.
Items Requirement Submission Compliance
01 Type OMAN
02 Voltage Ratio33/11,5 KV
03 Connections Delta/Star
04 Vector Group Dyn 11
05
Tapping:
- Range- Step
On Load
+ 5% to - 15%1.66%
06 Impedance 7.5%
07 Termination:-33 KV Side
ClearanceCreepage
- 11 KV Side
Clearance
Creepage ofBushing
- Neutral
Creepage ofBusing Creepage
- Cable GlandsSuitable forabove cablewith associatedfittings
Cable Box Suitable for 3C x
300 Sqm X LPE Cable- 500 MM Creepage Phase toEarth - 400 MM 805MM
Cable Box - Suitable for I1 C X 500 Sqms X LPE Cable
Phase to Phase - 300 MMPhase to Earth - 170 MM
Creepage of 295MM
Bushing
External Bushing
440MM
Required
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the product approval application will not beaccepted.
30
SLNo.
Items Requirement Submission Compliance
08 CurrentTransformer
33 KV Side '-
1st) Separate C.T.Sfor differentialprotection
- Ratio- Class
- VK
2 Double Core
C.T. for OlC.ElF and meteringRatio,
- Class
11 KV Side -
- REF Protection
- Ratio- Class X
- Standby ElF
- Ref Relay- Ratio- Class
200/1X330V
200/1AClass-5PlO for protectionandClass - 1 for metering
600/lA
X
600/lA5P 10
09
Main TankThickness ofPlates:
- Top- Bottom- Sides- Radiator
20 MM20 MM10 MM1.2 MM
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31
Note :- If any of !he above is not complied with, the product approval application will not be accepted.
SLNo.
Items Requirement Submission Compliance
10Buchholz RelayType and Make
Required
11On-Load TapChanger Type andMake
12MarshallingKIOSK
- Oil Temp. Indicator- Winding Temp. Indicator
- Terminal Blocks and TestLinks
- Local Tap Change Selectorand control SwitchLocal /Remote
13
Tap ChangerControl Panel
-Tap Position IndicatorTap change raise and lowerSpring Load Switches or
- Push Button
Tap change control- Selectors/SwitchRemote I Supervisory
- Tap change Indication I
progress I- Lamp & BuzzerOut of step LampVoltage Regulations relayWith Time DelayOperating Coil
30V DCI 11 OV DC
Signature: Seal:
-
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the product approval application will not beaccepted.
32
U20 MVA 33/11.5 KV TRANSFORMERS
U(PARTICULAR RQUIREMENTS)
SLNo. Items Requirement Submission Compliance
01 Type ONAN
02 Voltage Ratio 33/11.5 KV
03 Elect. Connection Delta/Star
04 Vector GroupDyn 11
05
Tapping:
- Range- Step
On Load
+ 5"10 to - 15"101.667"10
06ImpedanceVoltage
12.5%
07 Terminations:- 33 KV Side:-
Cable Box ToBS2562- Clearance:-Phase To PhasePhase to Earth
- Creepage- Drawing
- 11 KV Side:-Cable Box ToBS2562- Clearance:-Phase To PhasePhase to Earth
- Creepage ofBushing
- NeutralBusing Creepage
Suitable for 3C X 300 Sq.M.M.XLPE Cable500MM400MM805MMRequired
Suitable for 6 X 1 C500 Sq. MM. XLPE Cable
300MM170 MM295MM
440MM
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33
Note :- If any of the above is not complied with, the product approval application will not be accepted,
SLNo.
Items Requirement Submission Compliance
08
CurrentTransformers.Particulars:-33 KV Side:-Separate3 Phase set of CT'sfor diff. Protection- Ratio- Class11 KV Side :-For REF- Ratio- Class2. Stand by E/F &
Meters- Ratio- Class
400/1A
1200/1AX
1200/15P10
09
Main Tank MaterialThickness
- Top
- Bottom
- Sides
- Radiator
20 MM20 MM10 MM1,2 MM
10
Buchholz ProtectionFor Main TX
On-Load Tap Changer
- Type
- MakeBuchholz Protectionfor On - Load,Tap ChangerRequired
Required
11
Tap change MotorsSupply
-ARV Relay
- Type
- Aux, Supply
240VA.C.
30V or 110 D,C.
Signature: Seal:
-
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34
Note :- If any of the above Is not complied with, the product approval application will not be accepted.
SLNo.
Items Requirement Submission Compliance
12
Marshalling KIOSK:-
- Location
- Winding Temp.Indicator
- Oil TemperatureIndicator
- Local/RemoteTap changeSelector
Switches
Adjacent or on the Top
13Safety PressureRelease Devicefor Main TX.
Operated By Spring LoadedMechanism Required,
14 Safety PressureRelease Devicefor On- Load Tap
Changer
Diaphragm Rupturing Type-Required
Signature: Seal:
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35
Note:- If any of the above Is not complied with, the product approval application will not be accepted,
SLNo.
Items Requirement Submission Compliance
15 Tap change 1 Digital Tap Position Indicator
control Panel 2
Tap Change Raise and lower
Spring loaded switches or pushButton
3Tap Changer Control SwitchRemote! /Supervisory
4Tap Change in Progressindication and buzzer
5 Out of Stop Lamp indication
6Voltage Regulating Relay withTime Delay
7Tap Changer ControlAuto/Non-Auto Selector Switch
8 A VR Voltage ReferenceAdjuster
9 VT Fail Alarm
10Supply Voltage of OLTCfailure - Amber Lamp
110-lS KV Voltmeter
12Tap Changer Motor MCB OFFindication (Amber)
13Emergency Stop Push Botton
14Oil Temp. Alarm
15Oil Temp, Trip
16Winding Temp, Alarm
17Winding Temp Trip
18Buchholz Relay Alarm
19 Buchholz Re-lay Trip
20Oil Level Low Alarm
21 Pressure Device Trip
Signature: Seal:
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the product approval application will not beaccepted.
36
U33 KV OUTDOOR BREAKER
1. Standard to comply with OES - 34
2. Check List to be filled and submittedBy the manufacturer
Check List NO.7
3. Technical Literature to be submittedTechnical Details of each assemblyand technical data.
4. Drawings RequiredGeneral Assembly Drawing with allcomponents shown
Foundation Drawing
5. Installation and Operation instructionsIf applicable.
Installation, Operation and MaintenanceManual
6. Sample complying with the standardTo be submitted with the request
Not Required
7. Test Certificates required from
Independent and recognized testingLaboratory
1 , Type Test Certificate required
2. Temperature Rise Test Certificate required3, Routine Test Certificate required
8. Installation in the system for accessingThe performance
Not Required
9. Documents to be submitted with theApproval request.
i) Check list signed and stamped by theManufacturer
ii) Technical literatureiii) Installation & Operation manual if
applicableiv) Drawingsv) Experience Listvi) Test Certificatesvii) Sample
Note :- If any of the above Is not complied with, the product approval application will not be accepted.
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37
UPRODUCT APPROVAL WORKING GROUP
UCHECK LIST NO.7
U
33 KV OUT DOOR BREAKER
MANUFACTURER :AGENT :
DATE :
SLNo.
Items RequirementSubmiss
ionCompliance
01 TypeMetal Clad. Fully SF6 Breaker orVacuum Interrupter With SF6Insulating Medium
02RupturingCapacity
25 KA for 3" Duration
03 Standard BS 5311/IEC 56 I OES - 34
04Degree ofProtection
IP 65
05System NormalVoltage
33 KV
06Highest SystemVoltage
36 KV
07 Normal Current 600A / 1200A Feedes/ BusSection
08 Impulse Level 170 KV
09 Frequency 50 HZ
10
Operating
Mechanism :-- SpringCharged Motor
- Closing CoilVoltage
- Shunt Trip Coil
- Manual ChargingIndictor
- On/Off ControlLocal/Remote
240V 50 CIS
110V or 30V DC
110Vor 30V DCRequired
Required
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PRODUCT APPROVAL WORKING GROUP DCRP Note :-If any of the above Is not complied with. the product approval application will not beaccepted.
38
Note :- If any of the above IS not complied with. the product approval application will not be accepted.
SLNo.
Items Requirement Submission Compliance
11
11 A
OperatingCubicle ;-
- Weather Proof
- Highest LivePart fromBottom 3.0 MTR
Degree of Protecyion
Required
IP 55.
12CurrentTransformers
Required
13 Labels and Fuses Required
14 Heater Required
15Type TestsCertificate fromIndependent Lab
Required
16
Terminal Bushing
- Type- Creepage
- Clearance -Phase to Phase
Aerofil Open Profile1320 MM
470MM
17 Breaker OperationCounter
Required
18 Terminals Copper
19
MountingStructure ;-- ProtectionagainstCorrosion
Galvanizing Thickness 127Microns
20 Smallurrings
2.5Sqmm Stranded CopperPVC Insulated. Allterminations Filled WithFerrules and circuit number
21 Earthing
Two Earthing Terminal ofBrass or Stainless Steelsuitable for Connecting 10Sqmm Cu.Conductor
Signature: Seal:
-
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39
PART II
11 KV
-
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40
U11 KV ON - LOAD DISCONNECTOR
1. Standard to comply with OES 17
2. Check List to be filled and submittedBy the manufacturer
Check List NO.21
3. Technical Literature to be submittedAll details pertaining to material, installationand operation
4. Drawings RequiredComplete Assembly Drawings with allDimensions marked
5. Installation and Operation instructionsIf applicable.
Installation and Operation ManualRequired,
6. Sample complying with the standardTo be submitted with the request
Required
7. Test Certificates required fromIndependent and recognized testingLaboratory
i) Type Test Certificate is requiredIi) Routine Test Certificates in accordance
with BS 5253 are required
8. Installation in the system for accessingThe performance
Not Required
9. Documents to be submitted with theApproval request.
i) Check list signed and stamped by theManufacturer
ii) Technical literatureiii) Installation & Operation manual ifapplicableiv) Drawingsv) Experience Listvi) Test Certificates
-
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the product approval application will not beaccepted.
41
UPRODUCT APPROVAL WORKING GROUP
UCHECK LIST NO. 21
U11 KV MAST HEAD ON-LOAD DISCONNECTOR
MANUFACTURER :AGENT :
DATE :
SLNo.
Items RequirementSubmiss
ionCompliance
01 Type Outdoor for Mounting on "H"Type Wood Pole Structure
02General RequirementConformingTo
OES - 11
03 Standard BS 5253
04Mounting Heightof the Switch
9000 MM
05 Phase Centers1050 MM
06 Pole Centers 1800 MM
07Mounting Heightof Operating
Handle
1200 MM
08AssemblyComponents
Load Interrupter Head, PhaseCoupling Rod, Operating Rodwith well Treated WoodInsulator Inserted at 450 MMfrom Ground Level, RodGuides, Galvanized SupportingSteel Work, Bolts, Nuts andWashers
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42
Note :- If any of the above Is not complied with, the product approval application will not be accepted,
SLNo.
Items RequirementSubmiss
ionCompliance
09Interrupter
Head
Contacts Tipped with CopperHead or Tungsten, Long Life areresistant Horn Fiber Bore Lining
ARC Extinguishing contactfollower, Large Volume ExhaustMuffler,
10 Off/On Indicator Required
11Pad LockingFaculties
Required
12Creepage ofInsulators
440MM
13 Sheds of Insulator Aero foil Open Profile
14Load BreakingCapacity
400A at 0,70 pf
15 On-Load Switching 400A at 0 .70 pi
16 Off Load Switching 30A at 0 , 15 pf
17 Short Circuit Rating 25KA for 3 Sec,
18 Current Rating 400A
19Galvanizing ofSteel Parts
To BS 729 Min, Thickness 127Microns,
20 Sample Required
21 Operation Required
22Test Certificatefrom Independent
Authority
Required
23 Reference List Required
Signature: Seal:
-
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the product approval application will not beaccepted.
43
UPRODUCT APPROVAL WORKING GROUP
UCHECK LIST NO. 21 A
U
11 KV ON-LOAD DISCONNECTOR - VERTICAL MONTING
MANUFACTURER :AGENT :
DATE :
SLNo.
Items RequirementSubmiss
ionCompliance
01 TypeOutdoor Vertical Mounting on
H-Type Wood Pole Structure
02GeneralRequirementConforming To
OES - 11
03 Standard BS 5253
04Mounting Heightof the Switch
7700 MM
05 Phase Centres 1050 MM
06Wood PoleCenters H-TypeConstruction
1800 MM
07Mounting Heightof OperatingHandle
1200 MM
08AssemblyComponents
Load Interrupter Head, PhaseCoupling Rod, Operating Rodwith well Treated Wood InsulationInserted at 4500 MM from. Ground Level, Rod Guides,
Supporting Steel Work, Bolts, ,Nuts and Works.
-
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PRODUCT APPROVAL WORKING GROUP DCRP Note :-If any of the above Is not complied with. the product approval application will not beaccepted.
44
Note :- If any of the above Is not complied with. the product approval application will not be accepted.
SLNo.
Items RequirementSubmiss
ionCompliance
09Interrupter
Head
Lined with Horn Fiber orequivalent for ARC Quenchingand Contacts Tipped with
Copper Tungsten; ARCExtinguishing contact follower;Large Volume Exhaust Muffler.
10 Off/On Indicator To be Provided
11 Pad Locking Required
12Creepage ofInsulators
440MM
13 Sheds of Insulator Aero foil Open Profile
14 Load Breaking 400 A at 0.70 pf
15 On-Load Switching 400 A at 0.70 pf
16 Off Load Switching 30A at 0 .15 pf
17 Short Circuit Rating 18.4 KA for 3 Secs.
18 Current Rating 400A
19Galvanizing ofSteel Parts
To BS 729 Min. Thickness 127Microns.
20 Sample Required
21OperationChecking
Required
22 Test Certificatefrom IndependentAuthority
Required
23 Reference List Required
Signature: Seal:
-
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45
U11 KV DROP OUT FUSE
1. Standard to comply with OES 8
2. Check List to be filled and submittedBy the manufacturer
Check List NO.22
3. Technical Literature to be submittedAll details pertaining to material, installationand operation
4. Drawings RequiredAreComplete Assembly Drawings detailed
parts Drawing are required
5. Installation and Operation instructionsIf applicable.
Required,
6. Sample complying with the standardTo be submitted with the request
Required
7. Test Certificates required fromIndependent and recognized testingLaboratory
Type Test Certificate is required
8. Installation in the system for accessingThe performance
Not Required
9. Documents to be submitted with theApproval request.
i) Check list signed and stamped by theManufacturer
ii) Technical literatureiii) Installation & Operation manual ifapplicableiv) Drawingsv) Experience Listvi) Test Certificatesvii) Sample
-
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the product approval application will not beaccepted.
46
UPRODUCT APPROVAL WORKING GROUP
UCHECK LIST NO. 22
U11 KV DROP OUT FUSE
MANUFACTURER :AGENT :
DATE :
SLNo.
Items RequirementSubmiss
ionCompliance
01
Rating ;-- Nominal Volt.
- Max. Voltage
- Bill
- Cont. Current
- InterruptingCurrent
- LeakageSymmetrical
Distance ofSupportInsulators
- Characteristics
11 KV12.5 KV95 KVDifferent for Different Rating(KV A) for distributionTransformers4.5 KA440MM
Fast acting (Fuse should Blowfirst for Short Circuit insideTransformer)
02 Construction 1. Single Vent at the bottom ofFuse Tube
2. Screw Cap3. Two Insulation Support4. Base Channel5. Live Parts Cemented to
Insulators
03 Live PartsContact Silver Plated. StainlessSteel Spring
04 Ferrous PartsHot Dip Galvanized minimumthickness of Galvanizing 127Microns
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PRODUCT APPROVAL WORKING GROUP DCRP Note :-If any of the above Is not complied with. the product approval application will not beaccepted.
47
Note :- If any of the above Is not complied with, the product approval application will not be accepted,
SLNo.
Items RequirementSubmiss
ionCompliance
05
Fuse Tube - Epoxy Fiber Glass Liner withHorn Fiber
- Outer surface protectedwith an Ultra-Violetresistance finish
- Fire retardant
- Lifting ring for handling witha hook stick
06
Arcing Horn- Galvanized Malleable iron
adjustable 4 CM to 8 CM- Clearance 6 CM fromInsulator Shed
07Centre Distancefrom SupportInsulators
394MM
08 Phase Centers 1050 MM
09Test Certificatefrom IndependentAuthority
Required
10 Reference List
Required
11 SampleRequired
12 Operation Check
Required
Signature: Seal:
-
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the product approval application will not beaccepted.
48
U11 KV AUTO RECLOSERS
1. Standard to comply with OES 20
2. Check List to be filled and submittedBy the manufacturer
Check List NO.23
3. Technical Literature to be submittedAll details pertaining to material, installationand operation
4. Drawings RequiredComplete Assembly Drawings MountingDrawing Control Circuit Diagram
5. Installation and Operation instructionsIf applicable.
Required,
6. Sample complying with the standardTo be submitted with the request
Required
7. Test Certificates required fromIndependent and recognized testingLaboratory
i) Short Circuit Test Certificate is required
ii) Functional Test Certificate is requirediii) High Voltage Power Frequency Test
Certificate Required.iv) Impulse Voltage Test Certificate
Required.
8. Installation in the system for accessingThe performance
Required
9. Documents to be submitted with the
Approval request.
i) Check list signed and stamped by the
Manufacturerii) Technical literatureiii) Installation & Operation manual ifapplicableiv) Drawingsv) Experience List
vi) Test Certificates from Independent Labvii) Sample (when requested)
-
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50
Note :- If any of the above is not complied with. the product approval application will not be accepted.
SLNo.
Items RequirementSubmiss
ionCompliance
11
Protection :-
- Over Current Setting
- Over Current TimeMultiplier
- Earth Fault CurrentSetting
- Earth FaultInstantaneous
(Selective)- Earth Fault Time Delay
- Recluse TimeSelectable- Reclaim TimeSelectable
- Local Control
25"10 - 200"10 in Steps of 25"10
0.1 - 1.5 in Steps of 0.1
l 10%
80 - 120 Ms.
0.2 - 25 Secs.
1 To 60 Secs.
1 To 180 Secs.
Local Control Operatedmanually with Hook StickComprising:To be SubmittedA) Manual CloseB) Close and Lock InC) Trip and Lock outD) Auto/Non-Auto
E) Earth Fault in/out
12 Mounting Bracket Required
13 Painting and Finish Required
14Test Certificatefrom IndependentAuthority
Required
15 Reference List Required
16Performance overone Load Cycle
Required
Signature: Seal:
-
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51
U11 KV SWITCHGEAR
1. Standard to comply with OES 14
2. Check List to be filled and submittedBy the manufacturer
Check List NO.24
3. Technical Literature to be submittedTechnical details of all equipment, rating.operation and maintenance
4. Drawings Required are1. General Assembly, Layout of the Panels2. Circuit Diagram of Controls & Protection3. Foundation drawing
5. Installation and Operation instructionsIf applicable. o & Manual required
6. Sample complying with the standardTo be submitted with the request
Not Required
7. Test Certificates required fromIndependent and recognized testingLaboratory
1. Test Certificate of complete SwitchgearPanel is required2. Temperature rise, Feeder Panel,Transformer Panel and Switchgear Panel TestCertificates are required
8. Installation in the system for accessingThe performance
Not Required
9. Documents to be submitted with the
Approval request.
i) Check list signed and stamped by the
Manufacturerii) Technical literatureiii) Installation & Operation manual ifapplicableiv) Drawingsv) Experience Listvi) Test Certificatesvii) Sample
-
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the product approval application will not beaccepted.
52
UPRODUCT APPROVAL WORKING GROUP
UCHECK LIST NO. 24
U
11 KV SWITCHGEAR (INDOOR)
MANUFACTURER :AGENT :
DATE :
SLNo.
Items RequirementSubmiss
ionCompliance
01 TypeIndoor Metal Clad
Compartmental
02 Standard BS 5227 / lEC 298
03
Rating:-
- Normal Voltage
- Highest Voltage
- S,S,C, Voltage
- Impulse
11 KV12,5 KV18,4 KA75 KV
04
Current Rating:-For FeederFor TransformerFor Bus SectionFor Bus Bar
400A1200 A
2000 A
05 For Bus BarHard Drawn High ConductivityCopper Bar Silicon RubberInsulated Bus Bar
06 Circuit Breaker ;-
- Type- RupturingCapacity 11 KV
Vacuum350 MVAMotor AC240 VSpring Closing30VDCRequiredRequiredRequiredRequiredRequired
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53
SLNo.
Items RequirementSubmiss
ionCompliance
07 Circuits :-
No. of PanelsStandardArrangement ofS.G. Panels
- Panel No.1and 16
- Panel No.2
- Panel Nos. 3 To
7&l1To15
- Panel No.8and 10 Control
- Panel No.9
16
CapacitorControlStn. Tx. Control
Feeder Control
For 20 MVA Tx. Incomer
Bus Section
08Feeder ControlPanel:-A) One Circuit
BreakerB) Three Current
Transformers(Double Core)
C) One Cable Boxfor 11 KV
D) One CiruitBreaker ControlSwitch Locatedon Front thePanel
E) CB. "Closed"and "Open"Red and GreenIndicationLamps 5 Watts
RequiredRequired
Required
Required
-
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54
SLNo.
Items RequirementSubmiss
ionCompliance
F) One Local!RemoteSelector Switchon Front ofPanel
G) One HealthyTrip IndicationLamp 5 Watts,30V DC withResistance and
Push ButtonH) Auto Trip Amber
IndicationLamp5W,30VDC
I) Two over Currentand One EarthFault IDMTRelays
J) One AmmeterScaled 0-400
AMPS 400/5AK) Single Shot Auto
Reclose Relay30V DC withTime Delay of
O To 5 MinutesL) Integral EarthingM) One Blank
Circuit Label30CMX8CMMounted on
Front of Paneland a SmallBlank CircuitLabel on Rearof Panel
Required
Required
5W, 30V DC
Required
Required
Required
RequiredRequired
-
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the product approval application will not beaccepted.
55
SLNo.
Items RequirementSubmiss
ionCompliance
09Aux.TransformerControl Panel:-
A) One CircuitBreaker 350MVA 3 Phase 11KV. 400 AMPS
B) Three CurrentTransformers
Double core100/50/5A 15VAcapacityClass 1 - meteringClass 5 PlOprotection
C) One Cable Box11 KV 3 CoreCross LinkedPolyethyleneSteel Wire
Armored PVCSheathed -Cable Size 50Sq. MM
D) One CircuitBreaker ControlSwitchMounted onFront of thePanel
E) One Local/RemoteSelector SwitchMounted on
Front of the Panel ,F) One Healthy Trip
IndicationLamp
Required
5w. 30 VDC withResistance and Push Button
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the product approval application will not beaccepted.
56
SLNo.
Items RequirementSubmiss
ionCompliance
09Aux.TransformerControl Panel:-
A) One CircuitBreaker 350MVA 3 Phase 11KV. 400 AMPS
B) Three CurrentTransformers
Double core100/50/5A 15VAcapacityClass 1 - meteringClass 5 PlOprotection
C) One Cable Box11 KV 3 CoreCross LinkedPolyethyleneSteel Wire
Armored PVCSheathed -Cable Size 50Sq. MM
D) One CircuitBreaker ControlSwitchMounted onFront of thePanel
E) One Local/RemoteSelector SwitchMounted on
Front of the Panel ,F) One Healthy Trip
IndicationLamp
Required
5w. 30 VDC withResistance and Push Button
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the product approval application will not beaccepted.
57
SLNo.
Items RequirementSubmiss
ionCompliance
10 Bus Section Panel:-
A) One C.B.
B) Three CurrentTransformers
C) One C.B,Control Switchlocated on frontof the Panel
D) One Local/RemoteSelector SwitchMounted onFront of thePanel
E) C.B, "Closed"and "Open" Redand GreenIndicationLamps
F) One Healthy TripIndication Lamp
G) Auto Trip AmberIndication Lamp
H) One ThreePole over Relay
I) One BlankCircuit Label30CM X8 CMMounted onfront of Panel
and one SmallBlank CircuitLabel on Rear ofPanel
350 MV A 1600 Amps. 3 Phase11 KVRatio 1200/-, 5A 15VA MinimumCapacity
Required
Required
5W, 30V DC
5W, 30 V DC With SeriesResistance and Push Button
5W,30VDC
IDMT 50 To 200%
-
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PRODUCT APPROVAL WORKING GROUP DCRP Note :-If any of the above Is not complied with.
the product approval application will not beaccepted.
58
SLNo.
Items RequirementSubmiss
ionCompliance
11 20MVA 33/11 .5KVIncomerTransformerControl Panel:-
A) One C.B.
B) Three CurrentTXS. Class "X" for
overall biaseddifferential TX.Protection with1200/lAmp.Ratio with CTCharacteristicsto suit theCharacteristics of theCurrent TX. Son33 KV side whichshall have a ratio
of 400/1A
C) Double CoreCurrent Transformers.
One Core forRestricted EarthFault ProtectionRatio 1200/1AMP, Class "X"and to matchwith Line CTS.The other coreFor SBEF protection1200/1 A 5PlO.
D) Three DoubleCore Current TX.
Ratio 12oo/1A15VA Class 5PlOAccuracy forDirectional O/CProtection andOther CoreClass I for Metering
350 MVA . 3 Phase 11 KV1200Amps
Required
Required
Required
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the product approval application will not beaccepted.
59
SLNo.
Items RequirementSubmiss
ionCompliance
E) One Cable BoxPointingVertically Downwardssuitableto receive sixsingle Core 500SQ, MM, Crosslinked PolyethyleneAluminumStrip Armored
Cablescomplete withCable Lugs,Gland, allnecessaryTerminationMaterialsand Sundries fora completeTermination,
F) One Circuit
Breaker ControlSwitch Locatedon Front of thePanel.
G) One Local /Remote SelectorSwitch on Frontof the Panel.H) Circuit Breaker"Closed" and"Open" Red andGreenIndicationLamps,
I) One Healthy TripIndication LampJ)Auto Trip AmberIndication Lamp
Required
Required
5W 30V DC
5W 30V DC with Seriesresistance and push button30V DC 5W
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60
SLNo.
Items Requirement Submission Compliance
K) One Pilot WireProtection RelayPanel with 15 KVIsolatingTransformer withInter Trip Guardand Pilot SupervisionEquipmentto Match ExistingSolkar RF Pilot
Wire Protectionat sending endSubstation, TheProtection toOperate from 3Nos,400/1A.33KV CT's Class"X" Provided onthe 33KV Side of20MVA. 33/11.5KV Transformer(in the cases of33 KV CabieFeeder only),
L) One Duo-Biasdifferential Relaywith HarmonicResistant,
M) One HighImpedancerestricted EarthFault Relay
N) One Three
Element Directional O/CRelay with 90
Deg,-45 Deg,connection and45 Deg, MTA - 5To 15% settings)with time delay,
O) One standbyEarth Fault relayIDMT 10 To 40%
Required
Required
Required
Required
Required
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61
SLNo.
Items RequirementSubmiss
ionCompliance
P) One Ammeter
Q) One ThreePhase VoltageTransformer
R) One Voltmeter
S) One VoltmeterSelector SwitchTo ReadVoltagesbetween Phasesand NeutralOne Blank CircuitLabel30CMMounted on Front
of the Panel and aSmall Blank CircuitLabel on Rear ofPanel.
Scaled 0-1200 Amps. SuitableConnection to 1200/1 Amp.C.T's with Selector Switch.Star/Star 11000/\13 110/\13Volts 200VA Per Phase Class "I"Accuracy connected on11 KV incoming supply from20MVA Tx.
Scaled 0-15KV To Operate from
Voltage Transformer.
Required
Required
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the product approval application will not beaccepted.
62
SLNo.
Items Requirement Submission Compliance
12 Capacitor ControlPanel:-A) One Circuit
BreakerB) Three Double Ratio
Current Transformers400/5A 15VA Min.Capacity. Accuracy Class5P 10 for over Current andEarth Fault Protection and
Class 1 for Metering.C) One Cable
compartmentfor 11 KV 3C 240SQ, MM XLPEIPVC/SWA/PVC
D) One CircuitBreaker ControlSwitch Locatedon Front of thePanel
E) Circuit Breaker"Close" and"Open" Red andGreenIndicationLamps.
F) One Local/Remote SelectorSwitch on Frontof Panel
G) One Healthy TripIndication Lamp
H) Auto Trip AmberIndication Lamp
I) Two Over Currentand One EarthFault IDMT Relays
J) One AmmeterScaled0-400Amps withSelect or Switch
350 MV A 3 Phase 11 KV400 A
Required
Required
Required
5W30VDC
5W 3V DC with Series
Resistanceand Push Button5W30VDC
Required
Required
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64
Note ;- If any of the above is not complied with, the product approval application will not be accepted,
SLNo.
Items Requirement Submission Compliance
F) Metal Instrumentand Relay casesconnected toEarth Bar by 2,5Sq, MM, CopperWire
G) Heaters of eachPanel CAC 240V)
H) Instruments:-Voltmeter and Ammeter.
I) Auxiliary Switchfor DC Supply
J) Spare Way Aux,SwitchK) Indication Lamp
L) Local/Remote, Select, SW,M) Test TerminalBlocksN) Remote Alarm
Required
Required
Dial TypeType: Flush Mounting
Moving IronDeflection: 270Size 96 x 96
MCB2 N,C, & 2 N,O, MCB5 W 30V DC
RequiredRequiredRequired
15
AdditionalEquipment:-Testing PlugsTool CabinetKey CupboardPermit To workLocking offBoxes
16 Test Certificatefrom IndependentAuthority
Required
Signature: Seal:
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65
U11 KV /433 V DISTRIBUTION TRANSFORMERS
1. Standard to comply with OES 5
2. Check List to be filled and submittedBy the manufacturer
Check List NO.25
3. Technical Literature to be submittedAll details pertaining to material, installationand operation
4. Drawings Required
1. General Assembly,2. Cable Box Drawing3. Terminal Bushing Drawing
4. Core and Winding Assembly Drawing5. Foundation Drawing
5. Installation and Operation instructionsIf applicable.
Installation and Operation Manual Required
6. Sample complying with the standardTo be submitted with the request
Sample is required after approval of theDrawing (l No. 315KVA. and 1 No. 1000 KVA
7. Test Certificates required fromIndependent and recognized testingLaboratory
i) SIC Test Certificate is required
ii) Impulse Withstand Test Certificates isrequirediii) Temperature Rise Test Certificate is
Requirediv) High Voltage Power Frequency Test
Certificate is Required
8. Installation in the system for accessingThe performance
Not Required
9. Documents to be submitted with the
Approval request.
i) Check list signed and stamped by the
Manufacturerii) Technical literatureiii) Installation & Operation manual ifapplicableiv) Drawingsv) Experience Listvi) Test Certificatesvii) Sample
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the product approval application will not beaccepted.
66
UPRODUCT APPROVAL WORKING GROUP
UCHECK LIST NO. 25
U11 KV /433 DISTRIBUTION TRANSFORMERS
MANUFACTURER :AGENT :
DATE :
SLNo.
Items Requirement Submission Compliance
01 Standard OES-5
02Rating underOman Condition
100/200/315/500/1 000 KVA
03 Voltage Ratio 11000/433V
04
Temperature Rise:-
- Oil
- Winding40 Deg. C50 Deg. C
05Off-CircuitTapping LockingFacilities
+ 5% To - 5%In Steps of 2.5%
06 Vector Group DYN 11
07 Impedance 4.75%
08System HighestVoltage
12.5 KV
09 Winding InsulationClass - ABS 2751
10Tank MinimumThicknessBottomSidesTopRadiator/Fins
5MM4MM5MM1.2 MM
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the product approval application will not beaccepted.
67
SLNo.
Items Requirement Submission Compliance
11 TerminalArrangement1 ) Pole Mounted
TransformerOutdoorBushingCreepageInsulator ShedClearancesPhase toPhaseHVLVTerminalsSuitable for
2) Ground
MountedTransformerCable BoxPhase ToPhaseHVLVPhase to EarthHVBushingTerminalSuitable for
Cable Size
LV
440MM
Aerofoil Open Profile
270 MM150 MM50 SQ. M. M Copperconductfor HV Side4C X 185 SQ. M. M For100 & 200 KVA TXTwo 4C X 185 SQ. MM For315 KV A. TX on LV Side
180 MM120 MMHV 100 MM4C X 50 SQ. M. M Side630 SQ. MM2 Single Core/Phase +Neutralfor 1000 KV A. TX. One
SingleCore 630 Sqmm / Phase +NeutralFor 500 KV A TX
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68
SLNo.
Items Requirement Submission Compliance
12Length of Pole MountedTransformer
< 1400 MM
13Two EarthingTerminals
Required
14
Fittings:-1) Conservator
Vessel
Complete withFilling Cap andDrain Valve
2) Lifting Lugs3) Oil Level Gauge4) Main Tank Drain
Valve5) Conservator To Main
Tank Valve6) Dial Type
Thermometer
with MaximumReading Pointer
7) ThermometerPocket
8) Rating Diagram Plates9) Silicagel
BreatherContainerVandal Proofand Tansparen
Required
RequiredRequiredRequired
Required
Required
Required
Required
Required
15 Gaskets Cork or Similar Material as
BaseBonded by Oil ResistanceSynthetic Material or RubberinOne Piece
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69
Note :- If any of the above Is not complied with, the product approval application will not be accepted,
SLNo.
Items Requirement Submission Compliance
16
Mounting of SilicagelBreatherin the PoleMountedTransformer
20 CM from the Bottom
17Insulation of Endconnection ofWinding
Required
18Earthing of Core
Required
19 Clamping Bracketfor Core
To be Provided
20Clamping CoreBolt Insulation
To be Provided
21Insulation Barnerbetween Windings
To be Provided
22 Sample Required
23Test Certificatefrom IndependentAuthority
Required
24 Reference List Required
25PerformanceChecking throughLoad Cycle
Required
Signature: Seal:
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70
U11 KV RING MAIN UNIT
1. Standard to comply with OES 09
2. Check List to be filled and submittedBy the manufacturer
Check List NO.26
3. Technical Literature to be submittedAll details pertaining to material, installationand operation
4. Drawings Required
1. General Assembly Drawing2. Control and Protection Circuit
Drawing3. Fuse Assembly Drawing4. Foundation Drawing
5. Installation and Operation instructionsIf applicable.
Installation and Operation Manual Required
6. Sample complying with the standardTo be submitted with the request
Sample is required after approval of theDrawing
7. Test Certificates required fromIndependent and recognized testingLaboratory
i) SIC Test Certificate requirediI) Impulse Withstand Test Certificatesiii) Power Frequency Withstand Test
Certificate required
8. Installation in the system for accessingThe performance
Required after approval of sample
9. Documents to be submitted with the
Approval request.
i) Check list signed and stamped by the
Manufacturerii) Technical literatureiii) Installation & Operation manual ifapplicableiv) Drawingsv) Experience Listvi) Test Certificatesvii) Sample
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71
UPRODUCT APPROVAL WORKING GROUP
UCHECK LIST NO. 26
U11 KV RING MAIN UNIT
MANUFACTURER :AGENT :
DATE :
SLNo.
Items Requirement Submission Compliance
01GeneralRequirements
OES - 11
02 AssemblyTwo 3 Phase Ring MainSwitches 400 A and One 3Phase Tee off Switch 150 A
03
Switches & FuseAssy. Oil Immersedor SF6 Gas Insulationand CurrentInterruption witheither H RC Fuses
in Air or SF6 CircuitBreaker
Required
04 Metal Clad
05Degree ofProtection
IP 54
06 Extensible
07
Switches/Co B.Position
- On- Off/Earth off
- Earth
08 Pad Locking Required
09 Rated Voltage 11 KV
10 Highest SystemVoltage
12.5 KV
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72
SLNo.
Items Requirement Submission Compliance
11 Impulse WithstandVoltage
75 KV
12Power FrequencyTest
27 KV
13
Rated NormalCurrent (SiteRating)
- Ring MainSwitch
- Tee off Switch/Circuit Breaker
400A
150 A
14Fusing Rating of Teeoff Switch Fuse
63A
15Tee off Circuit Trans-former Rating
1000 KVA
16Rated BreakingCurrent of RingMain Switch
400A
17Foul Rating (Lineand Earth Switch
350 MV A at 11 KV
18 Rated Short TimeCurrent for 3 Secs.
-All Switchesincluding Ring
Main EarthSwitches
- Tee off EarthSwitch
18.4 KA
2 KA
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PRODUCT APPROVAL WORKING GROUP DCRP Note :-If any of the above Is not complied with. the product approval application will not beaccepted.
73
Note :- If any of the above Is not complied with. the product approval application will not be accepted.
SLNo.
Items Requirement Submission Compliance
19 Operating andInterlocks As per OES 19
20SF6 Switchgear:-Pressure GaugeGas Leak
Less than 1% per Annum
21
Cable Boxes
Ring Main Circuit
T-Off Circuit
Suitable for Dry TypeTermination
3C X 185 To 300 SQ. MMXLPE Cable
3C X 50 Sq. MM. XLPE Cble
22 Test Plugs To be Approved
23
Earth Fault Indicator
together with theRelative CoreBalance CurrentTransformer
24 Sample Required
25Test Certificate fromIndependentAuthority
Required
26 Reference List Required
Signature: Seal:
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PRODUCT APPROVAL WORKING GROUP DCRP Note :-If any of the above Is not complied with.
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74
U11 KV CABLES
1. Standard to comply with OES 2
2. Check List to be filled and submittedBy the manufacturer
Check List NO.27
3. Technical Literature to be submittedAll details pertaining to cablemanufacturing process and technical datato be submitted.
4. Drawings Required Dimensional Cross Section Drawing
5. Installation and Operation instructionsIf applicable.
N/A
6. Sample complying with the standardTo be submitted with the request
Required.
7. Test Certificates required fromIndependent and recognized testingLaboratory
i) High Voltage TestiI) Conductor Resistance Testiii) Galvanizing Test for Amouriv) Insulation, Bedding and Sheath Testv) Accelerated Treeing Test
8. Installation in the system for accessingThe performance
Required after approval of sample
9. Documents to be submitted with theApproval request.
i) Check list signed and stamped by theManufacturer
ii) Technical literatureiii) Installation & Operation manual ifapplicableiv) Drawingsv) Experience Listvi) Test Certificatesvii) Sample
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PRODUCT APPROVAL WORKING GROUP DCRP Note :-If any of the above Is not complied with.
the product approval application will not beaccepted.
75
UPRODUCT APPROVAL WORKING GROUP
UCHECK LIST NO. 27
U11 KV CABLES
MANUFACTURER :AGENT :
DATE :
SLNo.
Items Requirement Submission Compliance
01 Standard IEC 502
02Highest SystemVoltage
12.5 KV
03 ConductorCompact Circular IEC 228Class - 2
04 Conductor Shield
Extruded Semi Conductivity
Layer
05InsulationThickness
Cross Linked Polyethylene3.4MM
06 Insulation Shield
Extruded Semi ConductivityLayer. Phase Identification - ABare Copper Shielding TapeApplied with Tape
07 Assembly
Non Hygroscopic Filler bound
with Non Vulcanisable TapeTemp. 90 Deg. C.
08 Sheath ThicknessExtruded PVC BS 6746 Table-lType-9.2mm
09Bedding
Thickness
Over the Sheath Bedding FabricTape0.5mm
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PRODUCT APPROVAL WORKING GROUP DCRP Note :-If any of the above Is not complied with. the product approval application will not beaccepted.
76
Note :- If any of the above is not complied with, the product approval application will not be accepted,
SLNo.
Items Requirement Submission Compliance
10 ArmourSingle Galvanized Steel WiresBS 1442. Aluminum Armour forSingle Core Cable
Overall Serving
Thickness
Extruded PVC Type-9Table - 1 BS 6762,8 MM
Fire Retardant Termite
Resistant
Cross SectionalDrawing of theCable
To be submitted
Test Certificatefrom IndependentAuthority
Required
Reference List
Sample
Required
Required
Signature: Seal:
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77
U11 KV LINE POST INSULATOR
1. Standard to comply with OES - 26-C
2. Check List to be filled and submittedBy the manufacturer
Check List No. 28
3. Technical Literature to be submitted Yes
4. Drawings Required are
Dimensional Drawings with all details of
Sheds, top, base etc.
5. Installation and Operation instructionsIf applicable.
N/A
6. Sample complying with the standardTo be submitted with the request
Required.
7. Test Certificates required fromIndependent and recognized testingLaboratory
1) Dry Lighting Impulse Withstand
2,) We Power Frequency Withstand3) Performance Test4) Radio Interference Test5) Temperature Cycle Test6) Mechanical Failing Load Test7) Porosity Test8) Galvanizing Test
8. Installation in the system for accessingThe performance
Not Required
9. Documents to be submitted with the
Approval request.
i) Check list signed and stamped by the
Manufacturerii) Technical literatureiii) Installation & Operation manual ifapplicableiv) Drawingsv) Experience Listvi) Test Certificatesvii) Sample
-
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the product approval application will not beaccepted.
78
UPRODUCT APPROVAL WORKING GROUP
UCHECK LIST NO. 28
U
11 KV LINE POST INSULATOR
MANUFACTURER :AGENT :
DATE :
SLNo.
Items Requirement Submission Compliance
01 Type Glazed Porcelain
02Nominal SystemVoltage
11 KV
03System HighestVoltage
12.5 KV
04
Minimu DryImpulse withstand(Peak)
110 KV
05Minimum WetPower FrequencyWithstand
50 KV
06MechanicalFailing Load 11 KV
07 Creepage 440MM
08 Profile
Aero Dynamic Open ProfileSheds Top and Side GrovesUniformSheds
09 Metal Base Malleable, lron
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79
Note:- If any of the above Is not complied with, the product approval application will not be accepted.
SLNo.
Items Requirement Submission Compliance
10
Fixing Stud:-
- Length CA)
- Length CB)
- Thread CA)
- Thread CB)
54MM191 MM39.7 MM102 MM
11Protection ofFerrous Parts
Hot Dip Galvanized BS 729Ferrous Thickness 127 Microns
12 Marking Trade Mark !Year /Failing Load
13Test Certificatefrom IndependentAuthority
Required
14Sample ProducedFor Inspection
Required
15 Reference List Required
dddd
Signature: Seal:
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80
U11 KV STAY INSULATOR
1. Standard to comply with OES - 26-D
2. Check List to be filled and submittedBy the manufacturer
Check List No. 29
3. Technical Literature to be submitted Yes
4. Drawings Required are Dimensional Drawings with all details ofSheds, top, base etc.
5. Installation and Operation instructionsIf applicable.
N/A
6. Sample complying with the standardTo be submitted with the request
Required.
7. Test Certificates required fromIndependent and recognized testingLaboratory
1) Dry Lighting Impulse Withstand2,) We Power Frequency Withstand3) Performance Test4) Radio Interference Test5) Temperature Cycle Test6) Mechanical Failing Load Test7) Porosity Test8) Galvanizing Test
8. Installation in the system for accessingThe performance
Not Required
9. Documents to be submitted with the
Approval request.
i) Check list signed and stamped by the
Manufacturerii) Technical literatureiii) Installation & Operation manual ifapplicableiv) Drawingsv) Experience Listvi) Test Certificatesvii) Sample
-
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81
UPRODUCT APPROVAL WORKING GROUP
UCHECK LIST NO. 29
U
11 KV STAY INSULATORMANUFACTURER :AGENT :
DATE :
Note :- If any of the above is not complied with. the product approval application will not be accepted.
SLNo.
Items Requirement Submission Compliance
01 Standard BS 137
02 Material Glazed Porcelain
03
Performance Requirement:-- Nominal
System Voltage
- System HighestVoltage
- 50 Cycles DryFlashover
- 50 Cycles WetFlashover
- Leakage Distance
- Tensile Strength
11 KV
12.5 KV
40 KV
22 KV
80MM90 KN
04 AppearanceSmoothly Glazed Free fromDefects and Blemishes
05 Co lour Brown/Chocolate
06 Marking:-- Manufacturer's Name- Year of Manufacture- Mechanical Failing Load
07Test Certificatefrom IndependentAuthority
Required
08 Sample Required
09 Reference List Required
Signature: Seal:
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82
PART 111
L.T.
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PRODUCT APPROVAL WORKING GROUP DCRP Note :-If any of the above Is not complied with.
the product approval application will not beaccepted.
83
U800 A/1600 A FEEDER PILLARS
1. Standard to comply with OES - 21
2. Check List to be filled and submittedBy the manufacturer
Check List No. 41
3. Technical Literature to be submittedAll Details Pertaining to Material.Installation and Operation
4. Drawings Required1. General Arrangement Drawing2. Foundation Drawing
5. Installation and Operation instructionsIf applicable.
N/A
6. Sample complying with the standardTo be submitted with the request
Sample is Required after Approval ofDrawing
7. Test Certificates required fromIndependent and recognized testingLaboratory
SIC Test Certificate
8. Installation in the system for accessingThe performance
Not Required
9. Documents to be submitted with theApproval request.
i) Check list signed and stamped by theManufacturer
ii) Technical literatureiii) Installation & Operation manual ifapplicableiv) Drawingsv) Experience Listvi) Test Certificatesvii) Sample
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the product approval application will not beaccepted.
84
UPRODUCT APPROVAL WORKING GROUP
UCHECK LIST NO. 41
U800/1600 A FEEDER PILLARS
MANUFACTURER :AGENT :
DATE :
SLNo.
Items Requirement Submission Compliance
01 Test Certificate
02Short Circuit Test:-- 46 KA for 0,3 Sec,
03 DoorsDouble Leaf Opening 180Deg,
04Degree ofProtection
IP 55
05 Thickness of Sheet 2MM
06 Danger Plate Enameled Arabic/English
07Door OperatedInternal Light and13 A Socket Outlet
Required
08 Lifting Lugs Required
09 Earthing TerminalsRequired
10
A) Incoming UnitRating
B) 3 C.T,'s
C) Max, DemandIndicators
D) 1 KWH MeterThree PotentialCircuit Fuses
E) Terminals forSingle Core 630Sq, MM, XLPE Aluminum
F) Spacing between theTermination andBottom Plate
80011600 A Site Rating800/5 or1600/5 Class -1 MouldedType
400MM
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PRODUCT APPROVAL WORKING GROUP DCRP Note :-If any of the above Is not complied with. the product approval application will not beaccepted.
85
Note :- If any of the above is not complied with, the product approval application will not be accepted,
SLNo.
Items Requirement Submission Compliance
11
Outgoing Ways No.of Bays 6/8:-
- Glands withEarth Tap andPlastic Shroud
- Clearance- Fuse Grip
Handle
- Phase Barriers- Spacing
Termination
and BottomPlate
45MM
Flame and arc resistance
450MM
12
Bus Bars:-A) PhaseB) NeutralC) Earth Bar
50 X 10/100 X 10 MM
50X5/50X l0 MM25 X 5/50 X 5 MM
13 Painting Five Year Guarantee
14 Pad Locking andHandle
To be Provided
Signature: Seal:
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the product approval application will not beaccepted.
86
U400 A MINI FEEDER PILLAR
1. Standard to comply with OES - 21
2. Check List to be filled and submittedBy the manufacturer
Check List No. 42
3. Technical Literature to be submitted Technical Details of all Components
4. Drawings Required1. General Arrangement Drawing2. Foundation Drawing
5. Installation and Operation instructionsIf applicable.
N/A
6. Sample complying with the standardTo be submitted with the request
Required.
7. Test Certificates required fromIndependent and recognized testingLaboratory
SIC Test Certificate
8. Installation in the system for accessingThe performance
Not Required
9. Documents to be submitted with theApproval request.
i) Check list signed and stamped by theManufacturer
ii) Technical literatureiii) Installation & Operation manual ifapplicableiv) Drawingsv) Experience Listvi) Test Certificatesvii) Sample
-
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PRODUCT APPROVAL WORKING GROUP DCRP Note :-If any of the above Is not complied with.
the product approval application will not beaccepted.
87
UPRODUCT APPROVAL WORKING GROUP
UCHECK LIST NO. 42
U400 A 6 WAY MINI FEEDER PILLAR
MANUFACTURER :AGENT :
DATE :
SLNo.
Items Requirement Submission Compliance
01 Test Certificate Independent Authority
02S.c. Test 46 KV for0.3 Sec.
46 KV for 0.3 Sec.
03 DoorsSingle Door 180 Deg.Opening
04Degree ofProtection
IP 55
05 Thickness of Sheet 2MM
06 Danger PlateArabic and EnglishEnameled
07Door OperatedInternal Light
Required
08 Lifting LugsRemovable Lifting DeviceRequired
09 Earthing Terminals12 MM" 2 Nos.
10 Name Plate Engraved Name Plate :-1) SI. No.2) Year3) Normal CT Rating of Bus
Bar 925 X 10 MM)4) Normal CT Rating of
Incoming Unit (400 A)5) Cross Weight6) Manufacturer's Name and
Ref. No.
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PRODUCT APPROVAL WORKING GROUP DCRP Note :-If any of the above Is not complied with. the product approval appl