technical 694 cable_1

Upload: santoshcuty

Post on 02-Jun-2018

223 views

Category:

Documents


1 download

TRANSCRIPT

  • 8/11/2019 Technical 694 Cable_1

    1/21

    TECHNICAL SPECIFICATIONS

    PAGODA CABLES PVT. LTD.1/58, STREET NO: 3, VISHWAS NAGAR,

    SHAHDARA, DELHI 110 032. (INDIA)TEL/FAX : 91-11-22392801, 22385391.

    Email : pagoda @del2.vsnl.net.in

  • 8/11/2019 Technical 694 Cable_1

    2/21

    CONTENTS:

    1.

    2.

    3.

    4.

    5.

    TABLE 1

    TABLE 2

    TABLE 3

    TABLE 4

    TABLE 5

    TABLE 6

    TABLE 7

    TABLE 8

    TABLE 9

    6. MAXIMUM CAPACITY OF CONDUIT FOR DRAWING IN PVC INSULATED CABLES.

    7. GLOSSARY OF TERMS

    ABOUT PAGODA

    PRODUCT RANGE

    QUALITY ASSURANCE PLAN

    DESIGN & CONSTRUCTION

    TABLES ON TECHNICAL DATA:

    CONDUCTOR RESISTANCE

    SOLID/STRANDED COPPER/ALUMINIUM CONDUCTOR SINGLE

    CORE UNSHEATHED CABLES

    MULTISTRANDED COPPER CONDUCTOR SINGLE CORE

    UNSHEATHED CABLES

    FLEXIBLE COPPER CONDUCTOR SINGLE CORE & MULTICORE

    CABLES.

    FLEXIBLE COPPER CONDUCTOR HEAVY DUTY SINGLE CORE

    UNSHEATHED CABLES

    FLEXIBLE COPPER CONDUCTOR HEAVY DUTY THREE & FOUR

    CORE COPPER CONDUCTOR SHEATHED CABLES.

    FLEXIBLE COPPER CONDUCTOR MUTICORE [6 TO 24 CORE]

    CABLES.

    SOLID/STRANDED COPPER CONDUCTOR SINGLE CORE

    UNSHEATHED CABLES AS PER BS:2004:1961.

    COLOURS CODING OF INSULATION & SHEATH.

    1

  • 8/11/2019 Technical 694 Cable_1

    3/21

    ABOUT PAGODA.

    Pagoda Cables Pvt. Ltd. is one of the renowned manufacturers of cables

    in the Cable Industry in India. Our range encompasses a large variety of

    wires & cables including Flexible Cables, Control & Power Cables

    (Unarmoured & Armoured), Telephone Cables (Unarmoured & Armoured),

    Submersible Cables, Data Flow Cables, Instrumentation Cables, Coaxial

    Cables, Compensating cables and FRLS cables.

    Our Quality Assurance department performs regular checks on quality

    of cables online & offline to deliver high quality of cables. Pagoda

    Cables has established a favorable image in the eyes of people for

    reliability and commitment.

    2

  • 8/11/2019 Technical 694 Cable_1

    4/21

    OURPRODUCTRANGE

    * PVC Insulated Solid/Stranded Copper/Aluminium Conductor Single Core

    Unsheathed Cables upto 630.0 Sq.mm. conforming to IS:694:90.

    * FRLS PVC/FRHF Compound Insulated Solid/Stranded, Copper/Aluminium

    Conductor Single Core Unsheathed Cable upto 630.0 Sq.mm. as per IS:694:90.

    * Single Core & Multi Core Flexible Cable conforming to IS:694:90.

    * Two Core, Three Core, and Four Core Unarmoured Copper/Aluminium

    Conductor Cables upto 50.0 Sq.mm. conforming to IS:694:90.

    * FRLS PVC/FRHF Compound Insulated/ Sheathed Multicore Cables.

    3

  • 8/11/2019 Technical 694 Cable_1

    5/21

    QUALITY ASSURANCE PLAN.

    We have a vigorous Quality Manual Plan comprising testing of incoming material , in line checks during

    production and final testing. The quality manual program is regularly reviewed to upgrade it.

    Our laboratory is equipped with all the instruments to ensure that the various tests required under different

    specification are conducted before cables are cleared for despatch. Each consignment of cables is despatched tothe customer with test report results of tests conducted in our laboratory. The details of tests conducted on raw material in

    process andon final stage are given below:-

    Raw materials are procured from approved vendors. Testing on raw material starts from vendor's end. The raw

    material are received along with the vendor's test report. The following tests conducted to test the raw material/verify the

    vendor's test report.

    Tests are conducted on conductor as per IS:8130:1984. Apart from these tests, if customers requires any other additional

    test. Those tests arealso conducted.

    i) Conductor Resistance : 100% with the help of Kelvin Double Bridge for wires up to

    0.4mm. diameter. Finer wires by sampling of 10% on lot basis.

    ii) Conductor Elongation : 100% on Tensile Testing machine for wires upto 0.4mm diameter,

    Finer wires by sampling of 10% on lot basis.

    iii) Solder Bath/Persulphate : 100% for wires up to 0.4mm. diameter, Finer wires by sampling of

    (For Tinned conductors only) 10% on lot basis.

    iv) Wrapping Test : 100% Wrapping is done manually.

    (For Aluminium Conductor Only)

    v) Tensile Strength : 100% on Tensile Testing Machine.

    (For Aluminium Only)

    Tests areconducted on PVC Compound areas perIS:5831:1984. Apart from these tests, if customersrequire any additional

    test . Those tests are also conducted.

    Sample of every consignment is first run on trial basis and following tests are conducted: -

    i) Insulation Resistance : With Megha Ohms Meter.

    ii) Elongation : With Tensile Testing Machine.

    iii) Tensile Strength : With Tensile Testing Machine.

    iv) Spark Testing : With on line Spark Testers.

    v) High Voltage Test : With High Voltage Tester.

    TEST ON RAW MATERIALS

    1. Conductor:-

    2. P.V.C. Compound.

    4

  • 8/11/2019 Technical 694 Cable_1

    6/21

    vi) Thermal Stability Test : With Oven & PH Paper.

    vii) Oxygen & Temperature Index : With Oxygen Test Appartus Specification - D 2863.

    [For FRLS PVC / FRHF Compound]

    viii) Smoke Density Test With Smoke Density Test Appartus Specification - D 2843

    ix) HCL Gas Generation Test : With HCL Gas EmissionTest Appartus Specification JEC-754-1

    i) Bleeding & Blooming : With Bleeding & Blooming tape and HST Oven.

    ii) Ageing : With Ageing Oven.

    iii) Hot Deformation : With Hot Deformation Apparatus.

    iv) Loss of Mass : With Electronic Balance & Additional Ageing Oven with Air

    Flow.

    a) CONDUCTOR STRANDING 1. Dimension of Conductor.2. Lay Length & Direction of Lay.

    3. Surfaceand Shape of Conductor

    4. D.C. Resistance.

    b) INSULATION 1. Dimension of Core.

    [PVC EXTRUSION] 2. Insulation Thickness.

    3. Eccentricity of Insulation Wall.

    4. Spark Test.

    c) LAYING OF CORES. 1. Sequence of Cores.

    2. Lay Length & Direction of Lay.

    3. Laid Up Diameter.4. Circularity of Cable.

    5. HighVoltageTest.

    6. Conductor Resistance Test.

    f) OUTER SHEATH 1. Surface.

    [PVC EXTRUSION] 2. Concentricity.

    3. Thickness.

    4. Overall Diameter.

    5 Embossing /Printing with requisite Information on outer sheath.

    TYPE TESTS :-

    IN PROCESS TESTING:-

    PROCESS TESTS

    [For FRLS PVC / FRHF Compound]

    [For FRLS PVC / FRHF Compound]

    5

  • 8/11/2019 Technical 694 Cable_1

    7/21

    All the cables coils/drums leaving "Pagoda" works undergo the following tests at final stage of manufacturer:

    i) Conductor Resistance Test

    ii ) High Voltage Test.

    i) Conductor Resistance Test

    ii) Annealing Test [For Copper]

    iii) Tensile Strength Test [For Aluminium]

    iv) Wrapping Test [For Aluminium]

    v) Thickness of Insulation & Sheath.

    vi) Tensile Strength & Elongation Test of Insulation & Sheath.

    viii) Oxygen & Temperature Index Test [For FRLS PVC / FRHF Insulation & Sheath.]

    viii Smoke Density Test

    ix) HCL Gas Generation Test

    x) Insulation Resistance Test.

    xi) High Voltage Test at Room temperature.

    xii) Flammability Test.

    TYPE TESTS:-

    i) Conductor Resistance Test

    ii) Annealing Test [For Copper]

    iii) Tensile strength Test [For Aluminium]

    iv) Wrapping Test [For Aluminium]v) Thickness of Insulation & Sheath.

    vi) Tensile Strength & Elongation Test of Insulation & Sheath.

    vii) Ageing in air Oven of Insulation & Sheath.

    viii) Shrinkage Test of Insulation & Sheath.

    ix) Hot Deformation Test of Insulation & Outer Sheath.

    x) Heat Shock Test of Insulation & Outer Sheath.

    xi) Loss of Mass Test of Insulation & Outer Sheath.

    xii) Oxygen & Temperature Index Test

    xii) Smoke Density Test

    xiv) HCL Gas Generation Testxv) Insulation Resistance Test.

    xvi) High Voltage Test [water Immersion & at Room temperature]

    xvii) Flammability Test.

    i) Cold Bend Test.

    ii ) Cold Impact Test.

    iii) Additional Ageing Test.

    ROUTINE TESTS :-

    ACCEPTANCE TESTS :-

    OPTIONAL TESTS:-

    [For FRLS PVC / FRHF Insulation & Sheath.]

    [For FRLS PVC / FRHF Insulation & Sheath.]

    [For FRLS PVC / FRHF Insulation & Sheath.]

    [For FRLS PVC / FRHF Insulation & Sheath.]

    [For FRLS PVC / FRHF Insulation & Sheath.]

    6

  • 8/11/2019 Technical 694 Cable_1

    8/21

    CABLE DESIGN & CONSTRUCTION

    IS:694:1990 :

    CONDUTOR :

    INSULATION :

    "Pagoda" brand PVC Insulated LT Cables are as per IS:694:1990 and are suitable for Fixed Wiring &Flexible Operation. These cables are suitable for use on AC Single phase or Three phase [Earthed or

    Unearthed] systems for rated voltage upto and including 1100 Volts. These cables may be used on D.C

    systems for rated voltage upto and including 1500 Volts earth.

    The most acceptable metals for conductor are copper and aluminium due to their high conductivity

    Generally, Copper conductor is used. Conductors are drawn from electrolytic grade copper to ensure

    compliance with International Standards. The most economical construction for condutor is solid

    conductor. As area of conductor increases, solid conductor becomes more stiff and hence difficult to

    handle. In this connection, Stranded Construction is adopted ie .made of strands, arranged in spiralayers in 1+6+12+18+24+ formations.

    In case of flexible cable, number of fine copper strands are bunched in one direction on bunching

    machines in circular construction to give concentric shape. In case of bigger size flexible conductor

    number of such bunched conductors are stranded in rope construction to form the conductor. The

    construction of conductor is as per IS: 694:1990, as they must comply with IS:8130:1984 which is

    specification for conductors for Electric Cable from Bureau of Indian Standards.

    As per the international practice, which is also adopted by ISI, the size of the conductor is decided by its

    resistance only. The construction of the conductor mentioned in the tables only for guidance and is as

    per market convention, it may very within the prescribed limits of IS:8130:1984.

    The PVC covering over the conductor is called a "Insulation" and is provided by extrusion process only

    The insulating conductor is called core in multi core cables. The insulation process is carried out of

    modern high speed extrusion lines with high accuracy, ensuring consistence in performance. The cores

    are coded for identification as per National/International practice. PVC used as insulator, which is

    specially formulated has good dielectric and physical properties.

    The main characteristics of our PVC Compound are as follows:- High dielectric strength.

    - Permanence : Physical&Electrical properties will not deteriorate even under Severe ageing

    conditions.

    - High Insulating Resistance Properties.

    - Thermal Compatibility & High Mechanical Strength.

    Resistance to moisture, Oils, Chemicals, Acids, Alkalies, Greese, Abraxtion & Ozone etc.

    - Fire Retarding.

    - Permanent Colours.

    7

  • 8/11/2019 Technical 694 Cable_1

    9/21

    The insulation is as per Type A of IS:5831:1984 and is suitable for 70 degree continous Operation.

    We also provide Heat Resistance (H.R.), Flame Retardent low smoke (FRLS) PVC & Flame Retarden

    Halogen Free (FRHF) Insulation on special requirement.

    In multi core cables, the insulated conductors i.e. cores are laid up with suitable lay length to give

    concentric circular shape.

    The PVC covering over laid up cores or in case of single core is called "Sheath". As per IS:694:1990, it shoul

    be ST1 type PVC Compound which comply as IS:5831:1984. It should be suitable for 70 degre

    temperature operation. The sheath is applied with soft flexible PVC sheathing compound to facilitate no

    only easy stripping but also to ensure toughness to with stand mechanical abrasion while on use

    Generally the colour of sheath is black. We can provide any colour of sheath on specific requirement.

    We also provide Heat Resistance (H.R.), Flame Retardent low smoke (FRLS) PVC & Flame Retarden

    Halogen Free (HRHF) sheath on special requirement.

    LAYING OF CORES :

    SHEATH :

    8

  • 8/11/2019 Technical 694 Cable_1

    10/21

    TABLE - 1

    COMPOSITION & MAX RESISTANCE OF CONDUCTOR, CLASS I (SOLID)& CLASS 2 (STRANDED) FOR SINGLE CORE & MULTICORE CABLES.

    AS PER IS - 8130/1984

    Class 2 (Stranded)

    Circular ConductorNon-Compacted

    Sq. mm.

    1.5

    2.5

    4

    6

    10

    16

    2535

    50

    70

    95

    120

    150

    185

    240

    300

    400

    500

    630

    Cu/AI

    1

    1

    1

    1

    ---

    ---

    ------

    ---

    ---

    ---

    ---

    ---

    ---

    ---

    ---

    ---

    ---

    ---

    Cu

    3

    3

    7

    7

    7

    7

    77

    19

    19

    19

    37

    37

    37

    61

    61

    61

    61

    91

    Cu

    ---

    ---

    ---

    ---

    6

    6

    66

    6

    12

    15

    18

    18

    30

    34

    34

    53

    53

    53

    AI

    ---

    ---

    ---

    6

    6

    66

    6

    12

    15

    18

    18

    30

    34

    34

    53

    53

    53

    ---

    Plain wires

    12.1

    7.41

    4.61

    3.08

    1.83

    1.15

    0.7270.524

    0.387

    0.268

    0.193

    0.153

    0.124

    0.0991

    0.0754

    0.0601

    0.0470

    0.0366

    0.0283

    Tinned wires

    12.2

    7.56

    4.70

    3.11

    1.84

    1.16

    0.7340.529

    0.391

    0.270

    0.195

    0.154

    0.126

    0.100

    0.0762

    0.0607

    0.0475

    0.0369

    0.0286

    18.1

    12.1

    7.41

    4.61

    3.08

    1.91

    1.200.868

    0.641

    0.443

    0.320

    0.253

    0.206

    0.164

    0.125

    0.100

    0.0778

    0.0605

    0.0469

    AI

    3

    3

    7

    7

    7

    7

    77

    19

    19

    19

    37

    37

    37

    61

    61

    61

    61

    91

    Circular Compactedor shaped

    Copper Conductor AluminiumConductor

    MINIMUM NO. OF WIRES IN THE CONDUCTORMax. D.C. Resistance at 20 C

    Ohms/Km.

    0

    9

  • 8/11/2019 Technical 694 Cable_1

    11/21

    TABLE - 2

    "PAGODA" PVC Insulated, Solid and Stranded Aluminium/Copper ConductorSingle Core Unsheathed Cables for fixed Installation working voltage upto &Including 1100V Conforming to IS:694 : 1990

    NominalCross

    SectionalArea

    Sq. mm.

    (*) - Class 1 & 2 of IS:8130:84.(#) - Type -A of IS:5831:84

    No. andSize ofWires

    (*)

    In mm. Aluminium AluminiumCopper Copper

    1.0

    1.5

    1.5

    2.5

    2.5

    4.0

    4.0

    6.0

    6.0

    10.0

    10.0

    16.0

    25.0

    35.0

    50.0

    1/1.13

    1/1.38

    3/0.80

    1/1.78

    3/1.04

    1/2.25

    7/0.85

    1/2.76

    7/1.04

    1/3.57

    7/1.35

    7/1.70

    7/2.14

    7/2.52

    19/1.82

    ----

    18.10

    18.10

    12.10

    12.10

    7.41

    7.41

    4.61

    4.61

    3.08

    3.08

    1.91

    1.20

    0.868

    0.641

    18.10

    12.10

    12.10

    7.41

    7.41

    4.61

    4.61

    3.08

    3.08

    ----

    1.83

    1.15

    0.727

    0.524

    0.387

    ----

    12

    12

    17

    17

    23

    23

    29

    29

    40

    40

    54

    69

    83

    105

    11

    13

    13

    18

    18

    24

    24

    31

    31

    42

    42

    57

    71

    91

    120

    0.70

    0.70

    0.80

    0.80

    0.80

    0.80

    0.80

    0.80

    0.80

    1.00

    1.00

    1.00

    1.20

    1.20

    1.40

    3.20

    3.40

    3.40

    4.20

    4.20

    4.80

    4.80

    5.60

    5.60

    7.00

    7.00

    8.20

    10.00

    11.50

    13.00

    Thickness ofInsulation(Nominal)

    Min. #mm.

    Max.Overall

    Diameterin mm.

    Max.DC CONDUCTORResistance at 20 C0

    CURRENT RATINGBUNCHED & ENCLOSED IN

    CONDUIT OR TRUNKING

    2 CABLES, SINGLE PHASE

    AC or DC in Amp.

    Above Single Core Unsheathe d Cables can be manufactured with FRLS PVC/FRHF Compound Insu

    IS: 694

    10

  • 8/11/2019 Technical 694 Cable_1

    12/21

    TABLE - 3

    "PAGODA" PVC INSULATED SINGLE CORE UNSHEATHED WITH HIGH

    CONDUCTIVITY BRIGHT ANNEALED COPPER CONDUCTOR

    FOR WORKING VOLTAGE UPTO & INCLUDING 1.1 KV

    CONFORMING TO IS:694:90.

    NOMINALAREA OF

    CONDUCTOR(*)

    (*) - CLASS 2 & 5 OF IS:8130:84.(#) - TYPE-A OF IS:5831:84.

    * Above Single Core Unsheathed Cables can be manufactured with FRLS PVC/FRHF Compound Insu

    NUMBER &DIAMETER

    OF STRANDS

    THICKNESSOF INSULATION

    (NOMINAL)(#)

    APPROXIMATEOVERALL

    DIAMETER

    CURRENT CARRYINGCAPACITY, 2 CABLES

    SINGLE PHASE

    MAX.DC CONDUCTOR

    RESISTANCEAT 20 C0

    Sq. MM.

    1.0

    1.5

    2.5

    4.0

    6.0

    14/0.3

    22/0.3

    36/0.3

    56/0.3

    85/0.3

    0.7

    0.7

    0.8

    0.8

    0.8

    2.75

    3.00

    3.70

    4.30

    5.00

    11

    13

    18

    24

    31

    12

    16

    22

    29

    37

    18.1

    12.1

    7.41

    4.95

    3.30

    MM. MM. MM. AMP. AMP. OHM/KM

    IN CONDUIT/TRUNKING

    UNENCLOSEDCLIPPED

    DIRECT TOSURFACE ORON A CABLE

    TRAY

    IS: 694

    11

  • 8/11/2019 Technical 694 Cable_1

    13/21

    TABLE - 4

    "PAGODA" SINGLE CORE/MULTICORE FLEXIBLE CABLES CONFORMING

    TO IS:694:90 VOLTAGE GRADE UPTO & INCLUDING 1100 VOLTS

    CONDUCTOR

    INSULATION

    SINGLE COREUNSHEATHED

    TWO CORE

    THREE CORE

    FOUR CORE

    FIVE CORE

    0.5

    16/0.2

    39.0

    4

    0.6

    2.20

    0.90

    6.20

    0.90

    6.60

    0.90

    7.10

    0.90

    7.80

    0.75

    24/0.2

    26.0

    7

    0.6

    2.40

    0.90

    6.60

    0.90

    7.00

    0.90

    7.60

    0.90

    8.30

    1.00

    32/0.2

    19.55

    12

    0.60

    2.50

    0.90

    6.80

    0.90

    7.20

    0.90

    7.80

    0.90

    8.80

    1.50

    48/0.2or

    30/0.25

    13.3

    15

    0.60

    2.90

    0.90

    7.60

    0.90

    7.90

    1.00

    8.60

    1.00

    8.60

    2.50

    80/0.2or

    50/0.25

    7.98

    20

    0.70

    3.60

    1.00

    9.20

    1.00

    9.60

    1.00

    10.40

    1.00

    11.80

    4.00

    128/0.2or

    56/0.3

    4.95

    27

    0.80

    4.30

    1.00

    10.60

    1.00

    11.10

    1.00

    12.10

    1.00

    13.90

    6.00

    85/0.3

    3.30

    35

    0.80

    5.10

    10.00

    1.91

    45

    0.80

    6.60

    Note :

    I) The Conductor are conforming to IS:8130:1984

    ii) The number & size of wires given are for guidance

    only and are decided by its resistance only as per IS:8130:198

    Above Single Core Unsheathed Cables can be manufactured with

    FRLS PVC/FRHF Compound Insulation.

    Above Multicore Cables can be manufactured with General Purpose

    PVC Insulation & FRLS PVC Compound Sheath.

    Above Multicore Cables can be manufactured with FRLS PVC Co

    Insulation & Sheath.

    /FRHF

    /FRHF

    16.00

    126/0.4

    or

    226/0.3

    1.21

    62

    1.00

    7.80

    25.00

    196/0.4

    or

    354/0.3

    0.78

    80

    1.2

    9.80

    35.00

    276/0.4

    or

    495/0.3

    0.554

    102

    1.20

    10.80

    50.00

    396/0.4

    or

    707/0.3

    0.386

    138

    1.40

    13.00

    AREA (Sq. mm.)

    No. & Size ofWire (mm)

    Max. Resistance

    At 20 C Ohm/Km

    Current RatingDC 1$ or AC 3$

    Thickness Nominal(mm.)

    Overall Diameter(mm.) Approximate

    Sheath Thickness(mm.) Nominal

    Overall Diameter(mm.) Approximate

    Sheath Thickness(mm.) Nominal

    Overall Diameter(mm.) Approximate

    Sheath Thickness(mm.) Nominal

    Overall Diameter(mm.) Approximate

    Sheath Thickness(mm.) Nominal

    Overall Diameter

    (mm.) Approximate

    IS: 694

    141/.3

    12

  • 8/11/2019 Technical 694 Cable_1

    14/21

    TABLE - 5

    "PAGODA" SINGLE CORE FLEXIBLE UNSHEATHED CABLES FOR WORKING VOLTAGE

    UPTO & INCLUDING 1100 VOLTS

    AS PER IS:694:1990

    70.0

    360/0.5

    214

    0.272

    1.80

    15.60

    95.0

    475/0.5

    254

    0.206

    1.90

    17.50

    120.0

    608/0.5

    300

    0.161

    2.10

    20.00

    150.0

    750/0.5

    340

    0.129

    2.10

    21.00

    185.00

    925/0.5

    390

    0.106

    2.50

    24.00

    240.00

    1221/0.5

    460

    0.0801

    2.50

    26.50

    * Above Single Core Unsheathed Cables can be manufactured with FRLS PVC/FRHF Compound Insulation.

    AREA IN SQ. MM

    NO.& SIZE OF WIRES (MM.)

    CURRENT RATING (AMP.)

    MAX. COND. RESISTANCE

    AT 20 C (OHM / KM )

    INSULATION

    THICKNESS (MM.) NOMINAL

    APP. OVERALL

    DIAMETER (MM.)

    0

    13

  • 8/11/2019 Technical 694 Cable_1

    15/21

    TABLE - 6

    CONDUCTOR

    INSULATION

    THREE CORE

    FOUR CORE

    6.0

    85/0.3

    3.30

    31

    0.80

    1.20

    13.90

    1.30

    15.40

    10.0

    141/0.3

    OR

    80/0.4

    1.91

    42

    0.80

    1.30

    17.00

    1.40

    18.30

    16.0

    226/0.3

    OR

    126/0.4

    1.21

    57

    1.00

    1.30

    20.50

    1.40

    22.50

    25.0

    354/0.3

    OR

    196/.0.4

    0.78

    72

    1.00

    1.50

    25.00

    1.60

    27.50

    35.0

    495/0.3

    OR

    276/0.4

    0.55

    91

    1.20

    1.60

    28.00

    1.80

    31.00

    50.0

    707/0.3

    OR

    396/0.4

    0.386

    120

    1.40

    1.60

    32.60

    1.80

    36.00

    70.0

    360/0.5

    0.272

    165

    1.40

    1.80

    37.70

    2.00

    41.50

    95.0

    475/0.5

    0.206

    200

    1.60

    1.80

    43.50

    2.00

    48.00

    120.0

    608/0.5

    0.161

    225

    1.60

    2.00

    47.80

    2.00

    53.00

    "PAGODA" THREE & FOUR CORE HEAVY DUTY FLEXIBLE CABLES

    AS PER IS:694:90 VOLTAGE GRADE UPTO & INCLUDING 1100 VOLTS

    Above Multicore Cables can be manufa ctured with General Purpose PVC Insulation & FRLS PVC/FRHF Compound Sheath.Above Multicore Cables can be manufa ctured with FRLS PVC/FRHF Compound Insu lation & Sheath

    AREA (Sq. mm.)

    No. & Size of

    Wire (mm)

    Max. Resistance

    At 20 C

    Ohm/Km

    Current

    Rating

    Thickness

    Nominal

    (mm.)

    Thickness

    Nominal

    (mm.)

    Overall Approximate

    Diameter

    (mm.)

    Thickness

    Nominal

    (mm.)

    Overall

    Diameter

    (mm)

    Approximate

    0

    14

  • 8/11/2019 Technical 694 Cable_1

    16/21

    TABLE - 7

    PAGODA FLEXIBLE MULTICORE CABLES ROUND SHAPE(6 Cores to 24 Cores) AS PER IS:694:1990

    * Above Multicore Cables can be manufactured with General Purpose PVC compound Insulation & FRLS PVC Compound Sheath.* Above Multicore Cables can be manufactured with FRLS PVC Compound Insulation & Sheath.

    / FRHF/FRHF

    0.5

    16/0.2

    39.0

    0.6

    2.20

    0.9

    8.50

    0.9

    8.50

    1.0

    9.35

    1.0

    11.00

    1.0

    11.20

    1.1

    12.00

    1.1

    12.60

    1.1

    13.50

    1.2

    15.60

    0.75

    24/0.2

    26.0

    0.60

    2.40

    1.0

    9.20

    1.0

    10.00

    1.1

    11.85

    1.1

    12.20

    1.1

    12.85

    1.2

    13.80

    1.2

    14.50

    1.3

    17.00

    1.0

    9.20

    1.0

    32/0.2

    19.5

    0.60

    2.50

    1.0

    10.10

    1.0

    10.10

    1.0

    10.45

    1.1

    12.25

    1.1

    12.65

    1.1

    13.40

    1.2

    14.20

    1.3

    15.00

    1.3

    17.60

    1.5

    48/0.2

    13.3

    0.60

    2.90

    1.0

    11.90

    1.0

    11.90

    1.0

    11.90

    1.2

    14.00

    1.2

    14.50

    1.2

    15.20

    1.2

    16.10

    1.3

    17.15

    1.4

    20.40

    2.5

    80/0.2

    7.98

    0.70

    3.60

    1.1

    13.00

    1.1

    13.00

    1.2

    14.45

    1.3

    17.00

    1.3

    17.60

    1.3

    18.60

    1.4

    19.80

    1.4

    21.00

    1.4

    24.50

    4.0

    128/0.2

    4.95

    0.80

    4.30

    1.2

    15.30

    1.2

    15.30

    1.3

    16.90

    1.4

    20.00

    1.4

    20.70

    1.4

    21.80

    1.5

    23.25

    1.5

    24.50

    1.5

    29.00

    6

    7

    8

    10

    12

    14

    16

    19

    24

    AREA IN SQ. MM.

    NO. & SIZE OF WIRES(MM.)

    MAX. DC COND.

    RESISTANCE AT 20 C

    (OHM/KM)

    INSULATION

    THICKNESS

    NOMINAL (MM.)

    CORE DIAMETER

    (MM.)

    SHEATH THICKNESS (MM.)

    OVERALL DIAMETER (MM.)

    SHEATH THICKNESS (MM.)

    OVERALL DIAMETER (MM.)

    SHEATH THICKNESS (MM.)

    OVERALL DIAMETER (MM.)

    SHEATH THICKNESS (MM.)

    OVERALL DIAMETER (MM.)

    SHEATH THICKNESS (MM.)

    OVERALL DIAMETER (MM.)

    SHEATH THICKNESS (MM.)

    OVERALL DIAMETER (MM.)

    SHEATH THICKNESS (MM.)

    OVERALL DIAMETER (MM.)

    SHEATH THICKNESS (MM.)

    OVERALL DIAMETER (MM.)

    SHEATH THICKNESS (MM.)

    OVERALL DIAMETER (MM.)

    0

    15

  • 8/11/2019 Technical 694 Cable_1

    17/21

    TABLE - 8

    "PAGODA" PVC INSULATED SINGLE CORE UNSHEATHED WITH ANNEALED BARE

    HIGH CONDUCTIVITY ELECTROLYTIC GRADE COPPER CONDUCTOR FOR FIXED

    INSTALLATION AS PER BS:2004:1961

    SIZE(in SWG)

    NO. & DIA.OF STRANDS(IN INCHES)

    NO. & DIA.OF STRANDS

    (IN MM.)

    NOMINAL AREA OFCONDUCTOR(IN SQ. MM)

    APPROXIMATEOVERALL

    DIAMETRE(MM.)

    CURRENTRATING

    (IN AMP.)

    1/18

    3/22

    3/20

    7/22

    7/20

    7/18

    7/16

    19/18

    19/16

    19/14

    37/16

    37/14

    1/0.044

    3/0.029

    3/0.036

    7/0.029

    7/0.036

    7/0.044

    7/0.0641

    19/0.044

    19/0.064

    19/0.083

    19/0.064

    19/0.083

    1/1.12

    3/0.0737

    3/0.914

    7/0.737

    7/0.914

    7/1.12

    7/1.62

    19/1.12

    19/1.62

    19/2.11

    37/1.62

    37/2.11

    0.985

    1.28

    1.97

    2.98

    4.60

    6.90

    14.6

    18.7

    39.6

    66.4

    77.1

    129.3

    18.10

    14.03

    9.10

    6.00

    3.89

    2.60

    1.23

    0.942

    0.446

    0.265

    0.234

    0.136

    3.30

    3.70

    4.20

    4.60

    5.30

    6.00

    7.80

    8.60

    11.60

    14.00

    15.00

    18.50

    10

    12

    16

    20.

    26

    31

    53

    62

    97

    160

    177

    250

    MAX. DC COND.RESISTANCE

    AT 20 C(OHM/KM.)

    0

    16

  • 8/11/2019 Technical 694 Cable_1

    18/21

    TYPE COLOUR

    CORE

    RED, YELLOW, BLUE, BLACK,WHITE & GREY

    BLACK, RED

    RED & BLACK

    RED, BLACK & YELLOW GREEN(FOR ECC) FOR FLEXIBLE CABLERED, YELLOW & BLUE FORFIXED WIRING CABLES

    RED, BLACK, BLUE & YELLOWGREEN (FOR ECC) FOR

    FLEXIBLE CABLERED, YELLOW, BLUE &FOR FIXED WIRING CABLES

    RED, YELLOW, BLUE, BLACK &GREY FOR FLEXIBLE CABLE

    GREY COLOUR WITH NUMBERSFOR FLEXIBLE CABLE

    BLACK

    SINGLE COREUNSHEATHED

    SINGLE CORESHEATHED

    TWO CORESHEATHED

    THREE CORESHEATHED

    FOUR CORESHEATHED

    FIVE CORESHEATHED

    EXCEEDING FIVECORE SHEATHED

    SHEATH

    WHITE

    BLACK, WHITE &GREY

    BLACK, WHITE &GREY

    BLACK, WHITE &GREY

    BLACK, WHITE &GREY

    -------------

    BLACK, WHITE &GREY

    TABLE - 9

    17

  • 8/11/2019 Technical 694 Cable_1

    19/21

    MAXIMUM CAPACITY OF CONDUITS FOR DRAWING

    IN PVC INSULATED CABLES TO IS:694

    Size of Conduit 1/2 Inch 5/8 Inch 3/4 Inch 1 Inch 1 Inch 1 Inch 2 Inch1/21/4

    Condutor

    of Cable

    Nominal

    Area

    Sq. mm.

    The table shows the Maximum Capacity for simultaneous drawing of Cables and apply to Cables

    manufactured in accordance with IS:694/90. This applies to all types of conductors.

    1.5

    2.5

    4

    6

    10

    1625

    35

    50

    2

    2

    --

    --

    --

    ----

    --

    --

    4

    4

    3

    2

    --

    ----

    --

    --

    6

    6

    5

    3

    2

    ----

    --

    --

    10

    10

    10

    7

    5

    3--

    --

    --

    16

    16

    16

    10

    8

    53

    --

    --

    --

    --

    --

    --

    --

    ----

    --

    3

    --

    --

    --

    --

    --

    --6

    6

    5

    N U M B E R O F C A B L E S

    18

  • 8/11/2019 Technical 694 Cable_1

    20/21

    CONVERSION TABLEMultiplier

    Constant

    Miles to Millimeters (1000 Miles - 1 inch)

    Inches to Centimetres

    Yards to Metres

    Miles to Kilometres

    Sq. Inches to Sq. Millimetres

    Circ. Miles to Sq. Millimetres

    Circ. Miles to Sq. Inches

    Sq. Yards to Sq. Metres

    Pounds to KilogrammesTons (2240 lbs.) to Kilogrammes

    Cwt. to Kilogrammes

    Ounces (Avolr) to Grammes

    Gallons (Imp.) to Litres

    Gallons (Imp.) to Cubic Inches

    lbs./1000 Yards to lbs./Mile

    Ohms/1000 Yards to Ohms/Mile

    OHms/1000 Yards to Ohms/Km

    Horse Power to Ft. Lb./Min...

    Horse Power to Ft. Kilowatts..

    Horse Power to Kg.m./Sec..

    Watts Ft. lb./Min.

    Watts to Kg.m./Sec.

    Miles/Hour to Ft./Min.

    Meters/Sec. to Ft./Min.

    Land Miles to Nautical Miles

    Temperature : F to C : Subtract 32 and Multiply by 5/9; C to F : Multiply by 9/5 and add 32.0 0 0 0

    lbs./1000 Yards to-gm./Km.

    lbs./Sq. Inch to-gm./mm2

    0.0254

    2.54

    0.9144

    1.6093

    645.16

    5.06.7 x 10

    0.7854 x 10

    0.08361

    0.45361016.02

    50.8

    28.35

    4.546

    277.42

    1.76

    0.4961

    703 x 10

    1.76

    1.0936

    33000

    0.746

    76.0

    44.24

    0.1

    88.0

    197.0

    0.868

    -6

    -6

    -6

    39.37

    0.3937

    1.0936

    0.6214

    0.00155

    1937.5

    1.273 x 10

    1.196

    2.29100.00098

    0.01968

    0.0353

    0.22

    0.003604

    0.568

    2.016

    1422.33

    0.568

    0.9144

    30.10

    1.34

    0.01316

    0.022

    10.0

    0.01134

    0.00508

    1.151

    6

    -6

    Reciprocal

    of Constant

  • 8/11/2019 Technical 694 Cable_1

    21/21