(tec2010_006_r1) improvement of fuel injection pump-h2533

5
Page 1 of 5 TECHNICAL CIRCULAR TYPE: H25/33 SUBJECT: IMPROVEMENT OF FUEL INJECTION PUMP Ref. No.: TEC2010/006/R1 Date: 4 th Mar. 2011

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Page 1: (TEC2010_006_R1) Improvement of Fuel Injection Pump-H2533

Page 1 of 5

TECHNICAL CIRCULAR

TYPE: H25/33

SUBJECT: IMPROVEMENT OF FUEL INJECTION PUMP

Ref. No.: TEC2010/006/R1

Date: 4th Mar. 2011

Page 2: (TEC2010_006_R1) Improvement of Fuel Injection Pump-H2533

ENGINE & MACHINERY DIVISION Tel: +82-52-202-7274, Fax: +82-52-202-7696, E-mail: [email protected]

TECHNICAL CIRCULAR Ref. No.: TEC2010/006

Page 2 of 5

[ GENERAL ] The fuel injection pumps have continuously been improved over the years, with all modifications

being extensively tested in service to verify the improved performance. The above test results and the general service results gained in recent years, have led us to introduce a new design improvement of fuel injection pumps on HiMSEN H25/33 four-stroke marine engines. [ PHENOMENON ]

Based on our service experience, some problems of current fuel injection pumps have sometimes been reported, which were with its root causes as below.

1. Sticking of plunger and barrel

: Contaminated lubricating oil may cause a lacquering formation on rubbing surface of plunger. Generally, this lacquering phenomenon forms zone A at below picture. The lacquer was analyzed as zinc and sulfur, and it could be created by a mixture of fuel oil and lubricating oil with heat from friction and heated fuel oil.

Furthermore, this lacquering layer with around 10 ㎛ thickness and heavy sludge from

contaminated lubricating oil may cause scoring on plunger.

Above lacquering and scoring would be glowing up as the fuel injection pump goes up and down, then finally the plunger and barrel could be stuck.

Zone B Zone A

Page 3: (TEC2010_006_R1) Improvement of Fuel Injection Pump-H2533

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ICAL C

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ge or sealing a damaged byd in rare cas

passage th

fuel oil lean.

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ore, cleaning

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uck.

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phenomenoction pump

nd barrel warain hole diang oil was a

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and it also f sticking.

process(HFld be happenker chang

fuel oil pumwith high acThe fuel oi

r hardened

oil passage

on, fuel injehave been

as reduced ameter wasapplied at

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mp could beccid fuel, ovel could theno-ring.

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by removins increased the zone B

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Ref. No.: TEC

rrupt the mo

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come hardeerheated dun flow into th

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C2010/006

Page 3 of 5

ovement of

ortant. Theents of fuel

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bricating oil

and fuel oilservice, and

ing oil fromufficient fuelthe fuel oil

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Page 4: (TEC2010_006_R1) Improvement of Fuel Injection Pump-H2533

TEAlso, t

replacing better abr

Followi

1. Re2. La3. Ap4. Ap

In case instead of would help

On the o

injection puchangeove

Tel:

ECHNIhe fuel oil the existin

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emoving seaarger drain gpplying cleapplying teflo

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p you to avo

operating siump. For beer procedure

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ICAL Cleakage c

ng o-ring wistance, bette

of the modif

aling lubricagroove ning lubrica

on spring se

rent Design

[ O-ring ]

in service, ack-up ring coid fuel oil le

ide, the bunetter underse.

ENGINE &7274, Fax: +

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fications ca

ating oil sup

ation oil supeal ring inste

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teflon sprincombinationeakage.

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teflon springstance, and

rried out, w

pply

pply ead of o-ring

g seal ring,n under the

e process islease find h

RY DIVISION696, E-mail:

ged or hardg seal ringd better che

with diagram

g and back-

[ Imp

[ Tef

, part no. Ce support of

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proved Des

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51000-1D-1special too

ortant to avnclosed the

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Ref. No.: TEC

ng can be n spring setance.

sign ]

seal ring ]

116, could bol. (Refer to

void the sticrecommend

C2010/006

Page 4 of 5

solved byeal ring has

be installedM51102) It

cking of fuelded bunker

5

y s

d t

l r

Page 5: (TEC2010_006_R1) Improvement of Fuel Injection Pump-H2533

ENGINE & MACHINERY DIVISION Tel: +82-52-202-7274, Fax: +82-52-202-7696, E-mail: [email protected]

TECHNICAL CIRCULAR Ref. No.: TEC2010/006

Page 5 of 5

Attachment: Bunker changeover procedure – 3 copies

[The end]