t&d india (oct 2016): making india technology-ready
TRANSCRIPT
The very recent Global Competitive Index 2016-17 Report by the World Economic Forum
brought good tidings to the country. India improved its overall global ranking by 16 spots,
moving to 39 from 55 last year. Amongst the BRICS nations (Brazil, Russia, India, China and
South Africa), India was ranked second after China. In the global rankings, China stood 28th,
unchanged from last year. The report has observed improvements in India, on many fronts like
infrastructure development, health and primary education, macroeconomic environment and
market size.
It is of particular interest to note that on an important parameter like “innovation,” there has
been upward movement. It is equally pertinent to observe that on an aspect like “technological
readiness,” there has been slippage. In the context of power transmission and distribution,
these aspects need to be studied and appreciated carefully.
Power transmission and distribution is going to be the thrust area not just for India but all
over the world. Even in developed countries, power T&D is expected to see significant invest-
ment although the nature of upgrade in developed and developing economies will be different.
Power T&D in India has always remained bereft of adequate investment. For every rupee
invested in power generation, there should ideally be a matching rupee in the power T&D sec-
tor. However, India spends barely half of its generation investment in the T&D segment. For
the XII Plan period, India is expected to invest Rs.4,86,000 crore that will be the highest ever
in any five-year Plan period.
When investments in T&D are of such high magnitude, there must also be “efficiency” in the
investment. This efficiency can be achieved by better material, better products and better prac-
tices. The two parameters of innovation and technological readiness are linked. Innovation can
contribute meaningfully and very significantly in improving technology, resulting in technically
and commercially efficient products. In the context of power T&D, India has established its
technical competitiveness, for instance in the indigenous design and manufacture of 1,200kV
equipment, including transformers. India is also open to imbibe foreign technology in improving
its power T&D infrastructure. For instance, advanced power conductors are being deployed to
improve current carrying capacity and reducing technical losses.
At this interesting fusion of innovation and technology, it is heartening to note that Gujarat
government is organizing the mega “Switch Global Expo 2016” where foreign companies will
display their technology for adoption by India. It will also give domestic companies a platform
to find global avenues for their innovative products. It is only through events like these that one
can expect a meaningful two-way technology flow. Such events also give an opportunity to
witness how the overall industry has moved with respect to technology.
T&D India wishes every success to all participants of Switch Global Expo 2016. May this event
positively influence innovation and technology in the Indian power T&D industry!
October 20164T&D India
EDIT PAGE
Making India technology-ready
— Peter Drucker
Printed and published by Abhishek Mishra on behalf of
Amber Media LLP. Published at 412, Veena Chambers,
Clive Road No.4, Masjid (E), Mumbai 400009 and
printed at M/s Sanmitra Offset Printers, Gala No.219/B,
Sussex Industrial Estate Premises Co-op Society Ltd,
D.K. Cross Marg, Byculla (East), Mumbai 400027.
Editor: Venugopal Pillai
EditorVenugopal Pillai
Chief Editorial AdvisorHarish Rao
Creative DirectorNitin Parkar
Head – Business DevelopmentAbhishek Mishra
Manager – Sales
Hemant Kumar
Head – Subscription,
Circulation & ProductionRaghuvansh Pandey
CONTENTS
October 20166T&D India
8 NEWSPolycab JV places order on SMS for wire rod line
UP to get another 765kV substation
16 Q+A Microgrids can even facilitate infrastructure developmentLaurent Schmitt, Smartgrid Strategy Leader, GE Grid Solutions
36 NEW LAUNCHES
34 TECHNICAL INSIGHTVoltage and reactive power support in grid-connected solar plants
Baldev Raj Narang, CEO, Clariant Power System Ltd
30 INTERVIEW We are extremely bullish about the power transmission sector
Manish Agarwal,
Microchip solution for IoT applications
Centre launches apps, portal for power transmission
22 BREAKTHROUGH Siemens uses vacuum interrupter in HV applications
18 INTERVIEW Indian power sector is witnessing massive transformationDr Katsutoshi Toda,
24
26
RENEWABLES
LEAD STORY
Adani Group sets up world’s largest solar power plant
Tenth edition of REI concludes
Improving the utility value of solar plants
Cover Photo: ABB
38 IN CONVERSATIONRishabh has emerged as a force to reckonDeepak Thakur,
40 INTERVIEWThe B2C segment will be a major growth driverManish Bhatt,
Also: Alliances (37) Policy (47) International News (48) Short Takes (49)
45 INTERVIEWIndian solar tracker installations could reach 3 GW by 2020Vinay Gopal,
NEWS
T&D India October 20168
yker Base Pvt Ltd, a joint
venture of Polycab Wires
Pvt Ltd and Trafigura
Group Pte Ltd, has placed an order
with Germany-headquartered
SMS Group for the supply of a
CONTIROD® CR-3500 line. The
line for the casting and rolling of
wire rod in a single process will have
production capacity of 35 tonnes
of cast and rolled copper wire rod
per hour. Commissioning of the
CONTIROD® line at the JV’s new
plant in Gujarat is scheduled for the
first quarter of 2018, a release from
SMS Group said.
The new copper wire rod will be
located on a 40-acre site at Halol
in Gujarat, and will have an annual
capacity of 2.40 lakh tonnes per year.
The investment envisaged in the
plant is an estimated $25 million.
On the CONTIROD® CR-3500,
Ryker will produce predominantly
ETP (Electrolytic Tough Pitch)
copper wire rod as starting material
for its own cable production. The in-
house production of 8mm drawing
stock on the new CONTIROD®
line from SMS group will enable
Ryker to supply a consistently high
product quality for the existing
ultra-modern wire drawing plant.
Ryker will thus be able to achieve a
high product quality over the whole
process chain.
Thanks to the use of modern,
energy-efficient installations (such
as lambda control on the shaft
furnace, AC motors, deoxidization
and cooling section with separate
media circuits) and high
performance, the new CONTIROD®
CR-3500 from SMS group will
establish the preconditions for
achieving the aspired goals, the
release noted.
The scope of supply includes
a shaft melting furnace, a twin-
belt caster, a 12-stand rolling mill
with separate individual drives, a
deoxidization and cooling section,
a wire coiling station, a strapping
unit and a film packing station, the
release added.
Polycab JV places order on SMS for wire rod line
R
RI Pumps that recently
launched its wastewater
pumping solutions is
also eyeing thermal power plants
as an important application area.
Speaking to the media during a
press conference in Mumbai, G.
Soundararajan, Vice Chairman,
CRI Group, asserted that thermal
power plants will be a big business
opportunity as coal-fired power plants
are significant generators of polluted
water. An industry expert said that
wastewater generated in a coal-fired
power plant could typically include
ash handling wastewater, boiler
chemical cleaning waste, discharges
from flue gas desulphurization (FGD)
systems, etc.
CRI Group’s diversification into
wastewater solutions has followed
the recent acquisition of a four-
decade old Italian company Italiana
Pompe Sommergibili Srl (FIPS)
based in Milan. Equipped with this
technology, CRI Pumps can now
offer complete wastewater solutions
that include sewage pumps,
drainage pumps, mixers, agitators,
aerators, auto-couplings and other
accessories. CRI is now equipped to
handle raw water, sewage, effluent,
storm water and processed water
in municipal, utility and industrial
applications.
It is interesting to note that CRI,
some two months ago, entered the
wire and cable segment where
the focus would be on high-end
specialty products. According to
Soundararajan, offering complete
fluid management solutions has
been the company’s mission. To this
effect, it has launched cables used
in submersible pumps. These wires
and cables need to witness adverse
conditions in which they are placed
and operated. For instance, such
cables need to withstand chemical
corrosion as well. While specialty
cables will be the thrust, CRI also
plans to enter the building wire
segment to generate business
volumes, the top official said.
Soundararajan highlighted that
CRI Pumps was amongst the very
few pump manufactures worldwide
to use its own winding wires and
cables in its pumps. Speaking of
backward integration, it is also
learnt that CRI has its own steel
foundry where the pump bodies
are forged. In order to provide
more efficiency to its pumps,
CRI, earlier this year, introduced
XLPE (cross-linked polyethylene)
winding wires making it the first
company in India to do so, noted
Soundararajan.
CRI Pumps eyeing power sector for wastewater pumps
C
An illustrative image of the CONTRIROD line of SMS Group
G. Soundararajan at the inauguration of the CRI wastewater treatment pumps
NEWS
T&D India October 201612
CESC Ltd, a fully integrated electrical company with over 2.9 million customer connections and serving over 17 million people in West Bengal, has won the ‘Smart Grid Project of the Year’ award at the Asian Power Awards for its program with Silver Spring Networks.
itsIPv6 public cloud IoTnetwork and data platform, for CESC in Kolkata for Advanced Metering Infrastructure (AMI) and Distribution Automation (DA) applications, a release from CESC said.
Through Silver Spring’s Operations Optimizer solution, a powerful analytics application that creates insights from a variety of data sources, the program will further help CESC improve grid reliability, reduce energy loss and ensure billing accuracy.
Silver Spring and CESC are also
smart grid and smart city services to other organizations in West Bengal
utilities and energy service providers access a reliable, secure and scalable IoT network and data platform, the release added.
CESC honoured with Smart Grid award
y deploying information
technology in the power
distribution sector, the
government is hopeful of saving as
much as Rs.10,000 crore per year,
a reliable media report said. The
power ministry is on course to award
IT-enabling works in the power
distribution infrastructure of as
many as 2,636 towns by December
2016. The project has an estimated
gestation period of two years. The
detailed project report for these
2,636 towns will be ready by around
November 2016, the report stated.
An investment of Rs.1 crore per
town has been envisaged. This
amount is over and above the
amount also invested in creating
basic IT-enabling infrastructure
like data centres, customer centres
under the Restructured Accelerated
Power Development and Reforms
Programme (R-APDRP).
The report quoted a study by the
power ministry, which suggested
that an estimated saving of 76 towns
with IT-enabled power distribution
systems across 14 states was Rs.185
crore per year. If this is extrapolated to
1,226 towns that have gone “online,”
the saving works out to Rs.3,000 crore,
based on calculations. Once all 4,041
towns (including 2,636 towns for
which works are now being awarded)
are covered, the total savings would
be an estimated Rs.10,000 crore per
year, the report said.
IT-enabled power distribution
systems help distribution companies
reducing aggregate technical and
commercial (AT&C) losses. This
aids them to monitor the feeders
online. Besides, an IT-driven
power distribution system provides
consumers with a host of services
like online bill payment, applying
for new connection and knowing
status of power supply situation in
these towns in real time basis.
As part of the project, as many as
48 engineers designated as ‘Urban
Vidyut Abhiyantas’ (UVAs) were
roped in July this year to assist
the discoms, facilitating better
consumer connect and monitoring
of Integrated Power Development
Scheme (IPDS).
IT-deployment in power distribution sector
Centre hopes to save Rs.10,000 crore annually
B
ower Grid Corporation of
India has completed the
construction of a new 756kV
substation in Mawai village of
Fatehbad block in Agra district.
Speaking to T&D India over phone
from Lucknow, a senior official of
Uttar Pradesh Power Transmission
Corporation Ltd (UPPTCL), the
state-owned transmission utility,
said that this would be the second
765kV substation in Uttar Pradesh
after that at Unnao in Lucknow
commissioned in 2011-12.
The official also explained
that more 765kV substations are
coming up in the state—some
developed under the public-
private partnership model, or by
Power Grid Corporation of India
Ltd, or by the state power utility
itself. One 765kV substation, for
instance, is coming up at Greater
Noida, associated with the
765/400kV Greater Noida-Noida
double-circuit transmission line
built by UPPTCL.
The new 765kV Agra substation
will be connected to the two
765kV single-circuit Lalitpur-Agra
transmission lines. The two single-
circuit lines, running around 335
km each, are also under advanced
stage of construction by Power Grid
Corporation of India.
Speaking of PPP in power
transmission, Uttar Pradesh has so
far awarded two power transmission
schemes under this model. These
schemes predominantly include
765kV and 400kV transmission
infrastructure. One scheme is
being developed by Spanish-firm
Isolux Corsan Concesiones while
the other has gone to a consortium
of Cobra Instalaciones (also a
Spanish company) and Hyderabad-
based Megha Engineering &
Infrastructures Ltd. Interestingly,
a third project (Lalitpur power
transmission scheme) that was
originally to be awarded under the
PPP model is now being developed
by Power Grid Corporation of India.
The change in modality resulted
from non-submission of price bids
by qualified bidders.
Uttar Pradesh to get another 765kV substation
P
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Technology
Communications
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display
Internal Battery
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time (< 5 s)
Direct measurement of
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Measurement of silicone-,
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High-Voltage
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Voltage rise rate 0.5 … 10 kV/s
Resolution (displayed) 0.1 kV
Power supply 85 V … 264 V (47 Hz … 63 Hz) and 12 V external supply
Power consumption 75 VA
Internal rechargeable battery 1 x 12 V / 7.2 Ah
Switch-off time on flashover < 5 s
Measurement of oil temperature 0 … 100 °C
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Display 2.8" colour (ultra bright)
Selectabel programs
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PC Software "BA Control Center" included
Printer Graphical output 44 mm (dot matrix)
Interface Bluetooth
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Dimensions W x H x D 521 x 343 x 300 mm
Weight 32 kg including batteries
Delivery includes
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BA100
ORDERS & CONTRACTS
T&D India October 201614
KNOWN for commitment to provide green safe and reliable solution to customers, DEIF introduced the Automatic Sustainable Controller (ASC), a solution that provides integrated solution for systems with utility, diesel and solar power source.
The system provides an interface between the diesel/gas genset and solar, with or without the presence of utility power — a solution that enables you to share the load between solar PV cell and diesel/gas genset with maximum solar penetration, thus resulting in maximised savings even during utility failure.
DEIF’s solar solution is available for both - as Power Management for systems with multiple sustainable power sources, or as
plants.The ASC supports interface with solar
PV inverter from a number of leading manufacturers namely ABB, SMA, Schneider Electric, Gamesa Electric, Fronius, Sungrow, Delta, Huawei and many more.
Our collaboration with ABB has resulted in a “Declaration of Compatibility”
capable of controlling and reading data from the ABB TRIO inverter series and that it can be applied without compromising inverter warranty.Similarly, other inverter manufacturers are in the process of
ASC.Schneider Electric launched their Conext
CL inverter series for the solar market which includes an interface with the DEIF ASC controller. This solution works with the grid and a diesel genset to form a complete grid management solution. Conext CL inverters
are designed to respond rapidly to power curtailment commands from controllers enabling integration of PV power in hybrid grids.
The ASC from DEIF controls PV power from the Conext CL inverters to integrate seamlessly with diesel genset powered loads. We offer a customization option to add an Automatic Genset Controller AGC -4, to provide a complete plant management solution.
Another inverter manufacturer -Fronius International GmbH, solar solution with DEIF’s ASC is presented in their product catalogues.
We are working more and more with all the different solar inverter companies to help the end customers enjoy a seamless integration of power. The future of the interface between Controller and Solar inverters will be Sun Spec and DEIF has already prepared its ASC to this protocol of the future. Green, Safe and Reliable control – the promise from DEIF
The power transmission and distribution business
of Larsen & Toubro has reported the winning of
EPC orders worth Rs.373 crore. These include
an order under Deen Dayal Upadhyay Gram
Jyoti Yojana (DDUGJY) from Odisha Power
Transmission Corporation Ltd (OPTCL). The scope
includes electrification works in the WESCO utility
areas of Odisha. Another order has been received
from Power Grid Corporation of India for the
construction of the 400kV double circuit Mundra –
Bhuj Transmission Line in Gujarat. In a subsequent
development, Larsen & Toubro also announced that
it won a Rs.826-crore contract for construction of
projects under rural electrification. No further details
were provided.
Technofab Engineering, in a communication to
stock exchanges, has announced the receipt of
two new orders amounting to Rs.227 crore from
Power Grid Corporation of India. Both the orders
are in the electrical sector and involve construction
of substations and laying of lines. The orders have
a timeline of 32 months for completion. With the
company already undertaking 220kV substations
in Jharkhand and UP, these orders will substantially
enhance its business in the electrical substations
sector. The outstanding order book position
of the company stood at Rs.1,400 crore, the
communication added.
Transformers & Rectifiers (India) Ltd has received
an order of 29 power transformers up to 220kV
class from Power Grid Corporation of India Ltd
(PGCIL). The order is valued at Rs.103 crore and
has taken TRIL’s order book position to Rs.960
crore, the company said in a communication to
stock exchanges. In early September 2016, TRIL
had received its very first order for 765kV reactors.
PGCIL placed an order worth Rs.68 crore for 13
units of such reactors to be supplied within 18
months.
Suzlon Group has announced its maiden order
win from Oil India Ltd for a 52.50-mw wind farm
project. The order comprises Suzlon’s latest product
offerings — the S111 90m tubular tower and S97
120m hybrid tower with a rated capacity of 2.1-mw
each. The project is capable of providing power
to over 28,000 households and offsetting 0.11
million tonnes of CO2 emissions per year, a Suzlon
release said. Suzlon will provide a comprehensive
range of services and dedicated life cycle asset
management services for an initial period of 10
years. The projects will be located at two sites,
Madhya Pradesh and Gujarat. The projects are
scheduled to be completed by June 2017. OIL, a
Central PSU engaged in hydrocarbon exploration
and production, diversified into renewable energy
in 2015.
Gamesa has received an EPC order from Indian
power producer ReNew Power for a 50-mw wind
project in Karnataka. According to the order,
Gamesa will install 25 of its G114-2.0 mw class
S-turbines at the project site in Bijapur. It will also
provide the infrastructure required to build and
operate the wind farm. Commissioning is scheduled
for March 2017. Gamesa has so far signed firm
orders with ReNew Power for the supply of nearly
300 mw. Overall, Gamesa has erected over 3,300
mw of wind turbines in India since entering the
market in 2009.
PROFILE
DEIF brings revolutionary solutions to solar sector
Microgrids can even facilitate
infrastructure development
GE is involved in several microgrid projects around the world. We
have in this quick interaction Laurent Schmitt who explains how
microgrids can be especially helpful in a country like India where
interesting point brought about by Schmitt is that microgrids can
be effectively linked up with renewable or distributed generation,
and that microgrids can ultimately be interconnected with the
Venugopal Pillai.
—Laurent Schmitt, Smartgrid Strategy Leader, GE Grid Solutions
T&D India October 201616
Discuss in brief how micro-grids can help
cannot be hooked up to the main grid.
Microgrids are ideal concepts to develop remote rural areas where renewable or distributed generation is inherently available. They allow the grid system to be designed
residential consumers with limited loads into scalable architectures expanding microgrids to the supply of midsize enterprises and larger loads. Ultimately microgrids will interconnect with the main grid. This happens once this interconnection is deployed at later industrialization stages of these remote locations. Microgrids are typically composed of community solar photovoltaics with buffers of battery storage and diesel (or
layers of load management to balance these microsystems autonomously from the main grid. Once interconnected with the main system, the local backup generation capacity is completed with generation from wholesale
any time of the day from the cheapest source of power. In these interconnected scenarios microgrids usually remain as standby assets, feeding critical location areas (critical water
Tell us more on the various products and
services (solutions) offered by GE in the
GE’s Grid Solution business offers a comprehensive solution of integrated software, communication and automation technologies allowing to operate microgrids remotely from control centers managing asset maintenance, optimal generation, storage and local dispatch up to virtual power plant management dispatching microgrids into wholesale markets. These packages also incorporate other components from the GE store, such as standby generation unit from GE Power Generation, smart solar inverters from GE Power Conversion as well as integrated distribution infrastructures from GE Industrial Solutions. GE is today uniquely positioned on the market to offer end-to-end solution as well as integration and maintenance services throughout the lifecycle of the asset. GE’s Grid Solutions business in India has an existing geographical footprint capable to provide services in any area of the country.
complement each other in helping electrify
the rural India?
Both technologies are actually very complementary to each other. Microgrids allow solar photovoltaic PV to be rolled out in country areas where interconnections do not exist or do not provide the necessary quality of services required to ensure
grid feed-in tariffs. Ultimately, microgrids are required to properly phase investments in grid and distributed generation assets, avoiding over-investments in grid assets
services for areas where grid deployments are behind load developments. Microgrids also bring new technological solutions to remotely support operation which facilitates infrastructure deployment in areas where populations have not yet had the opportunity
Please give us a few illustrations of GE
microgrids
GE is employed into several microgrid developments across the world, some of
Semakau remote island around Singapore. GE has partnered in India with Tata Power Delhi to design and implement similar solutions (solar
delivery is expected within end of 2016.
Q+A
PH
OTO
CO
PY
RIG
HT:
GE
GE’s microgrid project at Corros, France
T&D India October 201618
INTERVIEW
TTDI entered India by taking over
T&D business of Hyderabad-based
Vijai Electricals. It was also to
bring world-class Toshiba products
to India. Tell us about the key
products and services that TTDI
intends to offer India.
Toshiba entered the T&D business
to offer innovative products and
solutions to the Indian power sector
in the transmission and distribution
(T&D) segment.
To cater to this growing demand,
TTDI has enhanced its production
capacity for transformers up by
50 per cent, and has established a
new state-of-art manufacturing line
for production of new technology
switchgears like gas insulated
switchgears and solid insulated
switchgears in Hyderabad.
Trend has been observed towards
implementing gas insulated
switchgears for 400kV and beyond
due to the space constraints in
the transmission projects to be
implemented by PGCIL and other
state utilities. The challenges of
environmental concerns expressed
by the world community need for
environment-friendly products
like “Solid Insulated Switchgears”
will certainly get a boost. The
new policies like UDAY, IPDS will
witness new demands in distribution
transformer, TTDI has positioned to
cater to this needs.
The UHVAC segment will witness
growth and accordingly TTDI shall
have a very significant focus on
765kV transformers.
Toshiba is well known for its
high-voltage T&D equipment.
India is also moving to higher
voltage regimes like 765kV and
800kV. Tell us about how you see
the strategic fit.
Toshiba already had the presence
in the Indian power sector in 765kV
Part of the Toshiba Group, Toshiba Transmission & Distribution India Pvt Ltd (TTDI) was formed in late 2013 with the acquisition of a controlling stake in Hyderabad-based Vijai Electricals Ltd. In this exclusive exchange with T&D India, we have Dr Katsutoshi Toda
giving valuable insights into TTDI’s current operations and future plans. Drawing from the vast experience of its parent company, TTDI is fully geared to serve India’s power T&D sector with highly reliable and energy-
notes Dr Toda. An interaction byVenugopal Pillai.
Indian power sector is witnessing
massive transformation— Dr Katsutoshi Toda, Chairman & Managing Director,
Toshiba Transmission & Distribution India Pvt Ltd
T&D India October 201620
INTERVIEWfor the generation segment as it
had supplied 765kV generator
transformers to NTPC long back.
Currently the UHVAC transformer
manufacturing capacity has been
enhanced to cater to this segment.
With the technological backup from
Toshiba Group, TTDI is positioning
strongly in the UHVAC segment and
expect to get a sizeable share for the
same in the coming years. We are
currently executing a contract for
PGCIL in the 765kV segment.
Does TTDI intend to make
1,200kV equipment? We ask this
because Vijai Electricals has been
amongst the suppliers of a 1,200kV
transformer for the Bina UHVAC
test line.
Toshiba has the in-house technology
for 1,200kV transformers. State-
of-art manufacturing facilities
have been established with an
investment of over $30 million
to cater to the emerging needs
of UHVAC requirements for the
Indian power sector. As and when
there is a commercial requirement
of 1,200kV equipment, we will be
ready to supply the same.
Tell us about any expansion
and modernization of TTDI’s
Hyderabad facility.
Toshiba has been investing in
its Indian manufacturing unit
by bringing in new technology
products and solutions to address
the challenges of the power sector.
Our facility currently manufactures
small, medium and extra high
voltage transformers. We have been
focusing on developing safe, reliable
and efficient products and solutions
with strict control on quality and
design. Toshiba is having a vertically
integrated facility for manufacturing
key components which give us the
edge on maintaining quality and
competitiveness. Product Innovation
and understanding customer needs
and addressing it on time have been
the major focus at our end. Our
customers’ trust on Toshiba brand
keeps the momentum of continuous
improvement in our products and
solutions in the offerings at all
times.
A new line to start production of
ultra high voltage transformers up to
1,200kV, and improve manufacturing
and operating efficiency of
distribution transformers, was also
set up recently. We have established
the new line for manufacture of
gas-insulated switchgear and solid
insulated switchgear for Indian
and global market which will also
accomplish the anticipated demand
growth in this product, especially in
urban areas.
With manufacturing and supplying
of highly evaluated products, we will
continue to contribute to the growth
of industries for the “Next India.”
India is said to have a very
high failure rate of distribution
transformers. What is your
view? What are your plans
of promoting Toshiba’s high–
reliability amorphous distribution
transformers in India?
The high rate of failure of distribution
transformers leading to complete
shutdown in the distribution
networks is a big challenge for the
country. This is mainly caused due
to improper quality of the materials
used for the manufacturing of
transformers, overloading at
sites, improper grid protection
systems, etc. However the current
focus by the ministry of power in
reducing the AT&C loss will bring
in significant improvement in the
design, process, and quality of
the transformers in addition to the
measures taken to strengthen the
distribution networks.
Toshiba has been offering
energy efficient amorphous
metal distribution transformers,
which is very highly reliable
and competitive product when
evaluated on the basis of lifecycle
cost. We have been contributing
to the nation’s cause by producing
energy efficient transformers
which is reflected by TTDI being
awarded as the topmost energy
saver by NEC consistently.
TTDI recently won a project to
improve reliability of the Kenyan
power grid. Tell us about this order
and prospects for more such orders
from developing nations.
Yes, TTDI secured a contract worth
$34 million for a 3-year period for
supply of distribution transformers.
Prior to this, TTDI has also executed
a contract of worth $21 million of
distribution transformers to meet the
urgent delivery requirement of The
Kenya Power & Lighting Company
Limited (KPLC). KPLC derived the
TOSHIBA TRANSMISSION & DISTRIBUTION INDIA PVT LTD
Continued on Page 47
BREAKTHROUGH
T&D India October 201622
ollowing intensive research
and development, Siemens
exhibited high voltage
interrupters and gas-insulated
switchgear using vacuum technology
and so-called clean-air technology up
to a voltage of 145kV for the first time
ever at this year’s Cigré in Paris.
With this technology, a vacuum
interrupter unit performs the
switching and arc extinguishing
activities. Technically processed and
purified air with a mixing ratio of 80
percent nitrogen to 20 percent oxygen
– so-called clean air – provides the
insulation for the current-carrying
conductors inside the housing of the
metal-encapsulated, gas-insulated
switchgear (GIS). The new outdoor
circuit-breaker 3AV1 and new
switchgear 8VN1 Blue GIS, with
vacuum switching technology and
clean-air insulation are scheduled to
be launched on the market in 2018.
They are further developments of
the circuit-breakers and switchgear
that use sulphur hexafluoride (SF6)
as insulating, switching and arc
extinguishing gas and which continue
to be still part of the product range.
With the combination of vacuum
switching technology for switching
and arc extinction and clean air as
high voltage insulating medium,
Siemens has further developed
existing insulation and arc extinction
technology to meet climate neutrality
requirements. “With this technology,
we are expanding our high voltage
portfolio and offering our customers
an alternative solution without SF6
for higher voltage levels as well.
The use of technical switching and
insulating gases with high global
warming potential can be reduced
or even avoided completely in many
application areas with the help of
vacuum switching technology,”
said Karlheinz Kronen, CEO of
the Business Unit High Voltage
Products within the Siemens Energy
Management Division.
Siemens has used vacuum
switching technology for more than
40 years in its medium voltage
switchgear as well as in high-
voltage circuit-breakers up to 72.5kV.
With the new circuit-breakers and
switchgear, Siemens is extending the
use of vacuum switching technology
up to a rated voltage of 145kV, a
rated short-circuit breaking current
up to 40 kiloamperes (kA), a rated
current of up to 3150 A and operating
temperatures from -55°C up to
+55°C. This wide service spectrum
makes the new circuit-breakers and
encapsulated switchgear suitable for
many applications in both outdoor
as well as indoor installations.
The lower insulating capability of
natural gases results in slightly
larger dimensions compared with
gas-insulated switchgear with
SF6. However, power transmission
efficiency in practice remains equally
as high as before. Vacuum switching
technology provides advantages for
the operator including, for example,
easier handling during transport and
installation and in operation as well
as during maintenance and when
recycling. There is also no obligation
to report the volumes of gas used.
Siemens uses vacuum interrupter in HV applications
While millions of vacuum interrupter units are
used in medium voltage switchgear worldwide,
until now they have come up against their limits in the high voltage sector
above 72.5kV.
WITH vacuum switching technology, when the contacts are opened the switching arc
burns in a metal-vapor plasma between the contacts inside the vacuum extinction
chamber. The metal vapor condenses back onto the contacts after the arc is extinguished.
No decomposition products occur and the arc does not affect the surrounding insulation.
This means that natural insulating gases such as dry air, nitrogen or carbon dioxide
that only have poor arc extinction properties, if any at all, can be used for high-voltage
insulation of current-carrying conductors. The use of technical insulating gases that have
to be able to insulate live parts as well as extinguish arcs effectively can be reduced or
even completely avoided by means of vacuum switching technology. The combination
of vacuum interrupter units up to 145kV for arc extinction and dry air (clean air) as high
6) to
supplement the existing insulating and arc extinction technology.
How it works
The new outdoor circuit-breaker3AV1 and new switchgear 8VN1 Blue GIS, with vacuum switching technology and clean-air insulation are scheduled to be launched on the market by Siemens in 2018.
F
RENEWABLES
In Brief
T&D India October 201624
dani Green Energy (Tamil Nadu) Ltd, part of the Adani Group,
recently dedicated to the nation a mega grid-connected solar power
plant in Tamil Nadu. With an installed capacity of 648 mw, and
located at Kamuthi in Ramananthapuram district, the solar photovoltaic plant
is understood to be the world’s largest single-location solar plant.
The plant has been set up with an investment of around Rs.4,550 crore.
The company sourced equipment and machinery from various parts of the
world to set up the 648 mw capacity within a record time of 8 months. The
project implementation took place at an aggressive pace of around 11 mw
of installations per day with
8,500 personnel deployed on
the project.
The massive plant
comprises of 3,80,000
foundations, 25,00,000 solar
modules, 27,000 tonnes of
structure, 576 inverters, 154
transformers and 6,000 km
of cables. The entire 648
mw is now connected to the
Kamuthi 400kV substation
of state power transmission
utility, Tantransco.
It may be recalled that in
mid-June this year, ABB announced that it had commissioned five substations
to integrate the 648-mw Kamuthi solar project to the national grid. ABB’s
project scope included the design, supply, installation and commissioning
related to the solar plant electrification and automation systems. This
includes two 230kV and three 110kV outdoor switchyards to connect to the
local transmission grid.
Adani Group sets up world’s
largest solar power plant
EXHIBITION organizer UBM India has announced the successful conclusion
and International collaboration through the
The show brought together internationally
Tenth edition of REI concludes
A
Ganges Internationale Pvt Ltd announced its
partnership with PanelClaw, a provider of flat
roof mounting solutions in North America, to
offer world-class roof mounting solutions to
the Indian and international markets. Through
this association, Ganges’ global manufacturing
experience and logistics capabilities will deliver
superior manufacturing for PanelClaw’s Polar
Bear® platform globally. Ganges, with its
manufacturing expertise and local engineering
support, will supply Polar Bear® components
for PanelClaw and is going to be their exclusive
license partner for the sale of Polar Bear in
Southeast Asia, a release from Ganges noted.
Ujaas Energy Ltd has announced the
successful commissioning of 25-mw worth of
solar EPC projects, at three different locations.
These include a 9-mw project for Oil India Ltd
at Raghawa in Jaisalmer district, Rajasthan,
a 6-mw plant for Daman & Diu Electricity
Department in Diu; and a 10-mw canal-based
solar power project for West Bengal Electricity
Company Ltd an Uttar Dinajpur in West Bengal.
These three plants are expected to together
generate 898.90 million kwh of electricity in the
next 25 years saving 5,00,000 tonnes of carbon
dioxide emissions.
In order to achieve the 40 GW target in rooftop
solar installations, India will need 10 lakh
technicians by 2022, Ishwar Bhavsar, Chairman,
Gujarat Energy Development Agency (GEDA),
was quoted in the media.
O
Improving the utility value of solar plants
India currently has 8 GW of installed solar power capacity, coming largely from grid-connected land-based solar photovoltaic plants
T&D India October 201626
ne of the highlights of India’s
energy sector is the roaring
impetus being provided to
the solar industry. India’s solar sector
is expanding at a pace that was
unconceivable till even a few years
ago. In fact, India’s national goal of
having 100 GW of grid-connected
solar power capacity by 2022 has
taken world centre-stage. This
100 GW is envisaged to come from
grid-connected utility-scale plants
to the extent of 60 GW while the
remaining 40 GW will be accounted
for by rooftop solar plants. Solar is
bound to play a very important role
in reducing India’s carbon footprint.
Out of the 175 GW of green energy
targeted for 2022, as much as 100
GW will be from solar while another
60 GW will come from wind power
plants. The remaining 15 GW will
come from a myriad of sources like
small hydropower, biomass, waste-
to-energy, etc.
Installed solar power capacity is
definitely getting added rapidly and
several observers choose to believe
that the target of 60 GW of grid-
connected plants is tenable. However,
India will be truly successful when
solar power makes a meaning
contribution to the total electricity
consumption—and not just to total
installed power capacity. There are
several issues, including technical
and policy-related, which need to
be addressed in order to efficiently
harness the huge incumbent solar
power capacity.
At the sidelines of a conference
announcing the launch of the
“Renewable Energy India 2016”
event that took place during
September 7-9, 2016, T&D India
interacted with several industry
experts to understand how solar
power can make a meaningful
contribution towards meeting India’s
growing energy needs.
Currently, India has around 8 GW
of installed grid-connected solar
power capacity coming from land-
based plants. Out of this, as much as
3.5 GW has been added during the
past year alone. Solar plants operate
at a plant load factor of around 20
per cent. This means that the actual
electricity generation from a solar
plant will only correspond to 20 mw.
The PLF of any power plant can be
taken as a measure of its efficiency.
On the other hand, thermal power
plants have a plant load factor of over
75 per cent, and coal-fired power
plants with supercritical technology
could have efficiencies of very close
to 100 per cent.
Anish Rajgopal, Director,
Chemtrols Group, observed that a
solar power plant of say 10 mw needs
transmission infrastructure of 10 mw
and not that corresponding to the
PLF. In other words, grid evacuation
infrastructure of 2 mw, just because
solar power plants operate on 20 per
cent efficiency, is simply not enough.
“To that extent, the investment that we
have in transmission infrastructure
is inadequate,” Rajgopal felt. There
are also technical issues that need
to be looked into. Generation from
solar power plants is inherently
intermittent; it peaks towards the
afternoon and subsides thereafter.
When such intermittent power is
fed into the grid, there is always a
concern of it causing instability to
the grid. It is learnt that transmission
companies sometimes refuse to
accept power from solar plants into
their grid, especially when the grid is
in a “sensitive” situation. Even solar-
centric countries like Germany did
face issues of grid instability during
their early days of solar power. In
fact, there are reports of solar power
generation even causing major grid
failures. Today, Germany has in
LEAD STORY
place advanced infrastructure that
takes care of all reasons for potential
imbalance in the grid.
In an independent interaction
with T&D India, Hartek Singh,
CMD, Hartek Group, a leading
EPC player that specializes in
substations and grid connectivity to
solar plants, observed that building
grid infrastructure for solar plants
needs scientific planning. There are
inherent technical issues in solar
plants due to which one cannot build
grid infrastructure conventionally.
Explaining this, Hartek Singh noted
that it is incorrectly perceived that
say a 10-mw solar plant will need
grid infrastructure of 2 mw just
because solar plants operate on 20
per cent plant load factor. “The grid
infrastructure has to match the solar
plant’s capacity,” asserted Singh. He
also explained why the presence of
harmonics in solar power generation
poses technical challenges that
need to be addressed scientifically
whilst grid evacuation systems are
developed.
All said, India is taking steps
to modernize its technology with
respect to grid-connectivity for
solar plants. Rajgopal explained
that Central transmission utility
Power Grid Corporation of India
has announced investment in the
renewable energy management
system. This is going to be a zonal
and national automation. This will
take data, including forecasts, from
all the solar plants and feed it to
transmission utilities. “Transmission
companies will be able to achieve
better balance and stability of the
grid,” the Chemtrols Group official
felt.
The Union power ministry is also
pursuing nationwide programmes
to build transmission and
distribution (T&D) infrastructure.
It is a well known fact that T&D
has traditionally been a weak link
in the power value chain and the
ongoing attention and investment
in this sector is only making up for
decades of neglect – an extended
period of time where the focus was
predominantly on setting up power
generation plants and plant-specific
transmission infrastructure. Part B of
the Restructured Accelerated Power
Development & Reforms Programme
(R-APDRP) has a very big component
for grid automation. Once these
projects are commissioned, there will
be much more data to scientifically
achieve better load forecasts and
grid balancing. There will also be
smart meters that will enable even
consumers to achieve better demand-
side management. For instance,
smart meters will have the facility
to control their power consumption
due to the “time-of-day” metering
concept. Power tariffs will be lower
during non-peak hours and higher
at peak hours. Once this awareness
sets in, power consumption can
be planned in such a way that the
overall grid condition is stable,
throughout the day. “All of these
put together, in the next 2-3 years,
one would be in a better position to
handle intermittency of solar power
generation better,” concluded
Rajgopal on the subject of grid
intermittency.
TRACKERS
In conjunction with improving grid
connectivity of solar plants, there
is also growing awareness to boost
solar power generation through
modern technology. This is more
so to make up the intrinsically low
PLF of solar plants. With respect to
solar photovoltaic plants, a modern
approach to boost generation is
through fitting of solar trackers. A
tracker “follows” the sun so that it
gets maximum sunlight throughout
the day. At the conference, Sunil
Rathi, Director—Sales & Marketing,
Waaree Energies Ltd, pointed
out to the growing incidence of
solar trackers. While referring to
large scale solar PV projects bid
out by of NTPC or Solar Energy
Corporation of India (SECI), Rathi
observed, “Nearly 20-30 per cent
of recent installations are equipped
with trackers.” He added that the
deployment of trackers was much
October 201627T&D India
Building substations and power evacuation for solar power plants
is a scientific exercise.
India’s grid-connected solar capacity is on the rise.
However, the most important aspect is that solar plants
in terms of power availability, and not just in terms of installed capacity, notes
Venugopal Pillai.
higher in south India. With a solar
tracker, the internal rate of returns
(IRR) of the project is much better,
he said. “In the south, trackers have
improved generation by 22-25 per
cent,” was a pertinent observation
made by Rathi. He also emphasized
the fact that there was no downside
to the installation of trackers, and
that capital costs increased only
marginally, by 7-8 per cent. Power
producers with solar PV plants
equipped with trackers could also
afford to bid more aggressively with
respect to solar tariffs, felt Rathi. Even
on the technology side, a tracker has
no disadvantages. “If a tracker fails,
there is no loss of power generation.
The solar PV plant goes to its default
level,” explained Rathi.
In an independent exchange, T&D
India gained insights on the solar
tracker industry from Pune-based
Scorpius Trackers, a supplier of
trackers to solar PV plants. Shailesh
Vaidya, Chief Executive Officer,
Scorpius Trackers, and Kiran Shah,
Chief Technology Officer, Scorpius
Trackers, explained that the gain
in terms of electricity generated is
between 17 to 25 per cent, for plants
equipped with solar trackers. The duo
explained that their company was
planning to augment capacity from
the current 75 mw worth of trackers
per month, to 200 mw per month.
“The government has announced
ambitious targets of 100 GW by 2020
and we have a target of achieving
more than 10 GW of installations
both in India and abroad,” they said,
pointing to the bright future for solar
trackers.
A tracker basically does the job of
pushing and pulling rows of solar
panels. The mechanical part of the
tracker is called the actuator. The
wind load is what determines how
many rows of panels can be put on
the actuator. Generally, 800 modules,
which is around 250 kw, can be
handled by one tracker. Therefore in
a megawatt of solar PV panels, there
will be four trackers, the top officials
of Scorpius Trackers noted.
ROOFTOP SOLAR
Grid-interactive rooftop solar is
an important complement to grid-
connected land-based solar plants,
contributing 40 GW to India’s
projected 100 GW of solar capacity
by 2022. However, rooftop solar has
yet to gather steam and is today
showing much less aggression than
the utility-scale counterpart. Anish
Rajgopal from Chemtrols Group
estimated that currently less than 1
GW of rooftop solar capacity exists
in India. At this rate, the projected
40 GW by 2022 looks improbable.
Analyzing the reasons, Rajgopal
felt that out of the 8 GW of solar
PV capacity existing today, nearly
70 per cent has come up under
some government scheme – either
Central or state. Such schemes are
not too prevalent in rooftop solar,
as of now. He also said that for
rooftop solar, a large part needs to
come from industrial or commercial
establishments. However, industry
experts pointed out that the Central
government currently does not
offer incentives to industrial and
commercial rooftop plants, unlike in
the case of residential or institutional
projects.
Sunil Rathi from Waaree
Energies asserted that rooftop solar
WITH India envisaged to add enormous solar capacity, much of it coming from solar
photovoltaic plants, there is much deliberation in terms of operations and maintenance
of solar PV plants. One major aspect is that of cleaning of solar PV cells so as to
Gujarat and Rajasthan, many of them in arid regions of the state. An estimated 5,000
litres of water is needed per month to maintain a solar PV plant of 1 mw. With reverse
Rathi of Waaree Energies. It was also pointed out robotic cleaning of solar panels is
solar panels. An Israel-based company Eccopia is understood to be offering robotic
cleaning solutions for solar PV plants, even without the use the water.
O&M of PV cells
A solar tracker can improve efficiency of solar PV plants by 17-25 per centA solar tracker can improve efficiency of solar PV plants by 17-25 per centA solar tracker can improve efficiency of solar PV plants by 17-25 per centA solar tracker can improve efficiency of solar PV plants by 17-25 per cent
LEAD STORY
T&D India October 201628
installations can become successful
only if there is a stable net metering
policy. In states like Andhra Pradesh
and Maharashtra where power tariffs
are high, grid-interactive rooftop
installations can be commercially
viable. “Because of no net metering
policy in place, rooftop solar
potential cannot be fully exploited,”
was Rathi’s view, clarifying that
though there is a net metering policy
is place, the implementation is slow.
For residential consumers, where
there is no net-metering policy in
place, the only way one can access
rooftop solar is through storage of
energy in batteries. This is because
the energy consumption is more in
the evening and night rather than
in the day. In the context of storage,
more on the utility-scale side, the
government has recently announced
a pilot project where storage is 5 per
cent of the total capacity. However,
utility-scale solar-based storage
projects are not prominent anywhere
in the world because of high capital
costs. Though lithium-ion battery
prices are set to drop as much as
30-35 per cent in the next 2-3 years,
riding on the back of cost-effective
technology, utility-scale solar storage
projects are not going to be very
prominent. “Utility-scale storage is
going to take much longer because
the economics are not going to be
favourable,” felt Anish Rajgopal from
Chemtrols Group.
In the context of net metering,
it may be mentioned that Mumbai
recently got its first such commercial
rooftop solar plant. SolarTown
Energy Solutions Pvt Ltd (known
as SolarTown), announced the
installation of a 41 kW net-metered
solar rooftop system at the historic
Bombay Presidency Radio Club, set
up in 1928. This will enable the Radio
Club to sell its excess electricity back
to the grid under Brihanmumbai
Electric Supply & Transport (BEST)
and further reduce its utility bill. The
Radio Club is estimated to save over
Rs.8.50 lakh annually from this new
solar plant. The Radio Club entered
into a 25-year lease agreement with
SolarTown at a rate that is 35 to 40
per cent lower than their tariff of
BEST. The installed system delivers
clean power at a fixed cost over the
length of the lease and includes
maintenance services. Radio Club
did not incur any capital cost except
for a nominal refundable security
deposit, a statement from SolarTown
noted.
In an exclusive interaction with
T&D India, Vikram Dileepan, CEO
and Co-founder of SolarTown,
observed that net metering was one
of the important catalysts for growth
of the rooftop solar segment in India.
“With a proper net metering policy
strictly implemented by the states,
deployment of rooftop solar is only
going to accelerate,” he noted.
Dileepan strongly felt that distributed
rooftop solar plants could contribute
in mitigating power T&D losses.
“Rooftop solar is the answer to many
of India’s energy challenges and
provides one of the best solutions for
the consumer, the country and the
environment. Combined with a zero-
down lease model, this solution is a
viable reality for a large swath of the
population,” he emphasized. When
asked about the implementation of
the metering policy across India,
Dileepan said that some cities have
done very well on this count. “Delhi
NCR and Hyderabad are two major
cities implementing the net metering
policies promptly. A lot of other states
are trying to put the systems in place,”
remarked Dileepen. Incidentally,
SolarTown has implemented several
grid-interactive rooftop solar projects
in Hyderabdad, including those for
RBL Bank and a retail giant.
EPILOGUE
Evacuation of power from renewable
energy sources is today an important
component of India’s overall power
T&D grid upgrade. Solar and wind—
two renewable sources on which
India’s renewable energy ambitions
squarely rest—are both intermittent
sources of energy. Injecting power
from solar and wind cannot be done
conventionally. There can arise
issues, and very serious ones, of grid
imbalance and instability. As India
moves to the Smart Grid architecture,
much automation is expected in the
power T&D infrastructure as well
as at the consumer’s end. With
this, feeding renewable energy into
the grid is expected to be a
progressively improving effort in the
coming years.
By 2022, India has targeted to have 40 GW of grid-interactive rooftop solar installa-tions. Seen here is the 41-kW net-metered rooftop solar plant recently installed by SolarTown for Radio Club in Mumbai.
October 201629T&D India
T&D India October 201630
INTERVIEW
We understand that the power
conductor and cable business of
Sterlite was recently hived off
into a separate entity. Tell us more
about the reorganization and the
rationale behind the same.
In May 2016, Sterlite Power
Transmission Limited (Sterlite
Power) was born out of the demerger
of the power business from Sterlite
Technologies. This was done based on
the feedback from investors, who felt
that power and telecom businesses,
which were earlier housed under the
unified Sterlite Technologies, attract
different set of investors. To serve
their interest, the management took
the decision of demerging the two
entities. This has provided a sharper
focus and dedicated management
bandwidth to the fast growing power
transmission business.
Sterlite Power today is a leader in
providing integrated transmission
solutions for the power sector globally.
It has three business verticals –
Products, System Integration Projects,
and Infrastructure. In Products, Sterlite
Power is a leading manufacturer of
MV, HV and EHV power cables and
power conductors, supplying to all
major state and private utilities. It has
four state-of-the art manufacturing
assets in Odisha, Dadra and Nagar
Haveli, and Uttarakhand. In Projects,
the company undertakes bespoke MSI
(Master System Integration) projects
including upgrading, uprating,
strengthening ring main & access
networks etc. in power delivery space.
In Infrastructure, Sterlite Power sets up
intra and interstate power transmission
infrastructure (transmission grid).
Sterlite is the largest power
conductor manufacturer globally.
Tell us about your current
manufacturing facility and your
plans of capacity expansion.
Sterlite Power has been
This year, Sterlite Power Transmission Ltd (Sterlite Power) was born by the demerger of the power business from Sterlite Technologies Ltd. Sterlite Power if focused on the power transmission business through three business lines—products, solutions and infrastructure. We have Manish Agarwal
discussing the rationale behind the demerger whilst giving insights into the various business lines. Agarwal feels that the country’s planned investment of $50 billion in the power transmission
years, presents a huge business opportunity.
We are extremely bullish about
the power transmission sector— Manish Agarwal, - Policy,
Sterlite Power Transmission Ltd
INTERVIEW
T&D India October 201632
manufacturing overhead T&D
conductors since 2006 and has a
manufacturing capacity of over
1,60,000 tonnes annually and
over 12,000 km for OPGW cables
annually. We export to over 40
countries.
We have three power conductor
manufacturing facilities catering
to domestic and international
markets. These units are in Rakholi
and Piparia (UT of Dadra & Nagar
Haveli), which are well connected
with national highways and located
close to the largest port of India,
and in Jharsuguda (Odisha), which
is close to Vedanta’s aluminum
smelter, its raw material supplier.
We plan to invest in research
and development of high
performance conductors and other
new technologies to be prepared
for the technological strides that
India envisages to take in the near
future. As of now, we have sufficient
capacity to cater to the country’s
T&D needs. However, if need arises,
we can add more capacity.
When it comes to power cables, we
understand that Sterlite currently
makes cables up to 220kV. What is
your plan of moving to even higher
voltage rating?
Currently, we have commercialized
up to 132kV and this year we plan
to commercialize 220kV. We do not
have any plans to move to a higher
voltage grade as of now.
How do you see the demand for
EHV cables given that power
utilities are inclined to replace
overhead lines with underground
cables to obviate power theft?
Obviating power theft is applicable
for lower voltage grades. However,
cities are going for undergrounding
power cables for safety, aesthetics
and space saving. This certainly
leads to increase in the demand for
EHV power cables.
Sterlite, as we understand, is
focusing on high performance
conductors. Tell us about your
HPC offerings and how you see the
market for various types of high
performance conductors.
There is an increased demand of
High Performance Conductor (HPC)
including HTLS (High Temperature
Low Sag) in the domestic market
and we would like to be a part of
the growth and be a significant
player in this segment. Currently,
transmission line addition with
HPC is merely 1 per cent of the total
circuit km installed in the country
(around 20,000 ckm) annually. At
the central and state transmission
and sub-transmission levels, there
is an increased consciousness
about corridor intensity (MW
transfer/meter). HPC will find their
application in reconductoring as
well as new line offering increase
in corridor intensity, relieving
congestion and future proofing. We
estimate that HPC will increase to
anywhere between 15-20 per cent
of the total ckm installations in the
country in the foreseeable future.
Sterlite has partnered with CTC
Global for ACCC conductor. How
is the partnership shaping up?
What have been recent projects for
deployment of ACCC conductors?
In pursuit of providing its customer
with proven technologies, Sterlite
Power entered into a committed
partnership with CTC in December
2010. Ever since, Sterlite Power
has maintained a relentless focus
on changing the customer buying
behaviour from least cost component
to best value solution. We have six
public power utilities (including
consultancy project of PGCIL) and
two private entities that have been
using ACCC conductors.
Sterlite Power has offered ACCC
solution at distribution voltage of 33kV,
which is the first of its kind across
the globe. Furthermore, our ACCC
conductors have been deployed in
Europe and Latin America.
STERLITE POWER TRANSMISSION LTD
T&D India October 201633
Sterlite Power has also been an
active exporter of power conductors.
Tell us about your key markets.
Sterlite Power exports to over 40
countries. Although each main
market has very different dynamics,
global transmission growth outlook
is robust in general. Drivers of
growth vary i.e. transmission
growth in Asia is witnessed on
account of the changing regulatory
environment, unbundling of power
utilities and implementation of
tariff reforms resulting in increasing
participation of private companies.
Africa is another region to take
centre stage for investment in T&D.
African countries are investing to
build their intraregional network
and cross border projects. Cross
border electricity connection has
been planned in Europe, CIS and
Latin American countries. Rapid
economic activities warranted
policy liberalization in energy
sector and growth in transmission.
NERC reliability compliance,
Renewable interconnects etc. are
some of the factors for investment
in transmission in North America.
Apart from conductors, we have
started exporting OPGW to various
countries globally.
What impact do you see goods &
services tax (GST) having on the
power conductor business?
The new GST regime will be
beneficial as a reduction in tax
cascading may lead to a lower
cost of production. Also, we will
be able to get tax credit of central
taxes which we are not able
to avail in current tax regime.
Similarly reduction/elimination of
checkpoints will reduce transport
hassles and will help in smooth
flow of goods within the country.
Power T&D is seen to be receiving
much investment and interest
from both government and private
players. With this, how do you see
the market for Sterlite cables and
conductors in the years ahead?
We are extremely bullish about the
sector. Over the last decade or
so, while India has addressed the
generation problem, the transmission
sector has not kept pace. Now all
stakeholders are serious about
addressing this problem and at
least $50 billion of investments are
lined up to spruce up India’s power
transmission sector over the next 5
years. This represents a huge market
opportunity. Being present in the
entire value chain, we will work
with all stakeholders in realising the
government’s mission of providing
24x7 Power for All.
INTERVIEWSTERLITE POWER TRANSMISSION LTD
T&D India October 2016
TECHNICAL INSIGHT
34
raditionally voltage support
in the grid is provided by
synchronous generators.
There is increased penetration of
solar plants in the grid but when it
comes to supporting reactive power
needs of the grid, there is not much
clarity as to how the solar plants
need to contribute to voltage support
by supplying reactive power needed
for the purpose.
There are no clear guidelines or
norms in this regard resulting in
confusion and halfhearted efforts.
There is great disconnect between
utilities and solar plant operators
on the issue. There is no uniform
policy across states. Most solar plant
developers are unaware of the issue.
Many come to know of it while
seeking to get approval for grid
connections. Sometimes, they realize
the existence of the issue when
discoms (distribution companies)
start billing them for drawl of
reactive power from the grid. There
is also vagueness about the type of
reactive power support needed of a
grid-connected solar plant.
Some utilities ask for dynamic
reactive power support while others
are silent on the type of requirement.
Utilities need to specify the reactive
power source dynamic range and
also the complete range. The cost of
these systems is almost invariably not
factored in the budget by developers. If
a fully dynamic system is to be installed
the additional investment makes the
plants economically unviable. If the
guidelines are clearly defined and
known to the solar developers at design
stage a combination of measures can
help in achieving the objective at a
judicious and a workable cost. The
measures are:
operating parameters of grid
inverter
consisting of dynamic active
component and passive fixed or
auto controlled component
It has been observed that for
installing an additional reactive
power support for an existing
solar generation facility to avoid
reactive power billing by discom the
investment needed pays back for
itself in 12-24 months depending
upon the tariff structure and the range
of reactive power source over which
the dynamic operation is built into
the system. Grid inverters can also
be adequately sized and configured
to both supply and absorb some
amount of reactive power as needed.
This will proportionately reduce cost
of additional reactive power source
required for the solar plant.
Grid-connected solar plants
present unique issues of grid
stability and additional reactive
power burden on the grid. To have
a smooth and consistent evacuation
of power from a solar plant a stable
grid is essential. Utilities have been
insisting on installation of dynamic
reactive power system at solar
generating plants to maintain grid
stability.
Voltage and reactive
power supportBALDEV RAJ NARANG
T
GRID-CONNECTED SOLAR POWER PLANTS IN INDIA
TECHNICAL INSIGHT
October 201635T&D India 35
The main purpose of the dynamic
compensation system is to ensure
that there is no drawl of reactive
power from the grid and all
additional reactive power burden as
a result of export of power by solar
plants is shared by these plants on
real time basis.
challenges related to reactive power.
There are strict regulations by
some utilities like Karnataka State
Electricity Board for grid-connected
solar plants. Some other discoms,
where no such regulations exist, are
charging solar plants for reactive
energy units drawn from the grid as
a result of additional reactive power
burden on the system where solar
plants are exporting power to grid.
The transmitted load often varies
considerably in the grid from
one hour to another; the reactive
power balance varies as well. The
result can be unacceptable voltage
amplitude variations, a voltage dip,
or even a voltage collapse. Voltage
unbalance, poor power factor and
flicker are some of the other issues
confronted by the grid.
with STATCOM can resolve all
the above issues by improving
the power factor or compensating
for the voltage instability. The
normal reactive power control by
generators or capacitor banks alone
is too slow for the sudden load
changes. STATCOM also has the
capabilities of harmonic mitigation
and unbalance control. It is a
voltage source converter device and
acts as a step less variable source of
reactive power. It also has distinct
advantages over standard reactive
power compensation systems and
is ideal for demanding applications
such as those prevailing during
highly fluctuating grid conditions.
In order to optimize the cost a
hybrid solutions involving a passive
unit consisting of fixed Reactive
Compensation and an Active unit
consisting of fully controllable
IGBT based power electronic device
called STATCOM can be employed.
STATCOM is capable of providing
both capacitive and inductive
power. This feature is used to retain
step less control over the entire
range in a hybrid installation
Baldev Raj Narang is an Electrical
Engineering Graduate from Delhi
College of Engineering, University
of Delhi and is currently CEO of
Pune-based Clariant Power System
Ltd, a company which in association
with FRAKO Germanyis engaged in
providing solutions in reactive power
systems and power quality management
to Indian and overseas customers in
diverse fields. Narang has previously
worked for Indian Oil Corporation and
Century Enka Ltd among others. He
can be reached at baldevrajnarang@
clariantindidia.co.in or on
+91-77-19-99-68-68.
NEW LAUNCHES
T&D India October 201636
icrochip Technology Inc, a
provider of microcontroller,
mixed-signal, analog and Flash-
IP solutions, has announced the
industry’s first end-to-end security
solution for Internet of Things (IoT)
devices that connect to Amazon
Web Services IoT (AWS IoT).
Microchip and AWS collaborated
to develop this integrated solution
to help IoT devices quickly and
easily comply with AWS’s mutual
authentication IoT security model.
Using Microchip’s new security
solution will help companies
implement these security best
practices from evaluation through
production. The solution adds a
high level of security, simplifies
the supply chain, and is now one
of the fastest ways to connect to
the AWS Cloud. Currently, third
party manufacturers of devices that
connect to AWS IoT service must
take specific actions to comply with
the advanced security model. First,
they must pre-register their security
authority to AWS servers in order to
establish a trust model. Second, for
each IoT device they must generate
unique cryptographic keys that are
mathematically linked to the pre-
registered security authority. Finally,
the unique device keys must remain
secret for the life of the device. In
volume production, the generation
and secure handling of these unique
keys can be a daunting challenge
in the chain of manufacturing
especially where third parties with
different trust and compliance levels
are involved.
Microchip solution for IoT applicationsM
Centre launches apps, portal for power transmission
WITH a view to enhance transparency in power transmission sector, the Union power ministry recently launched the ‘TARANG’ Mobile App, ‘e-Trans’ & ‘DEEP’ e-bidding web portals, developed by REC Transmission Projects Company Ltd (RECTPCL), a
The Union power minister, at the launch, informed that with the perspective of good governance, and keeping in line with the “Digital India” initiative of Government of India, ‘TARANG’ (Transmission App for Real Time Monitoring & Growth) mobile app and web portal has been developed by RECTPCL, under
platform shall enhance ease, accountability and transparency
TARANG is a powerful monitoring tool that tracks upcoming transmission projects and monitor the progress of inter-state & intra-state transmission systems in the country, being developed through Regulated tariff mechanism as well as tariff based
TARANG shall also include status of stalled/delayed transmission systems in country which would enable the stakeholders like Union ministry of power, state governments, all private sector transmission developers and PSUs like Power Grid Corporation of
Green Energy Corridors, an important component of our renewable energy mission, would also be monitored through
Apart from Tarang, the Union power minister, Piyush Goyal, also unveiled the ‘e-Trans’ web platform for e-bidding and e-reverse
providers have been participating in transmission bids through
Further, he added that on the lines of coal sector, reverse auction is being introduced in transmission sector to facilitate better price
T&D India October 201637
ALLIANCES
enowned transformer bushing manufacturer
Yash Highvoltage Insulators Pvt Ltd recently
announced a technology collaboration with
Switzerland-based Moser Glaser AG for localised
India.
to offer them highly customized solutions & hence
Yash Highvoltage Insulators collaborates with Swiss company
R
T&D India October 2016
IN CONVERSATION
38
Tell us about the range of Rishabh’s T&M equipment
that finds application in the power transmission and
distribution sector.
Rishabh has been a leading player in Test & Measurement
industry since 1987 serving many different customer
segments across power generation, T&D, railways,
industrial & commercial verticals, EPC and service
verticals, panel building, process automation integration
etc. The TMI product range of Rishabh encompasses
multi-meters, clamp meters, insulation testers, and earth
testers in addition to Industrial Control Product range
which covers analogue meters, digital meters, multi
function meters, transducers, power quality analysers,
power supplies, current transformers, shunts and cam
switches. Usually in T&D, multi-meters and clamp meters
of Rishabh with CAT IV rating and insulation testers &
earth testers for field test, find applications.
Traditionally, what have been RIPL’s leading products,
and application areas?
RIPL’s foundation has been built on its Analog Panel
Meter (APM) business portfolio which goes back almost
30 years. Today it is the world leader in design and
manufacture of APMs. Through technology acquisition
and collaborations, combined with intense R&D efforts,
Rishabh, over last two decades has expanded its product
basket in the digital and electromechanical product
category as well and emerged as a force to reckon within
Indian and in certain cases, global arena also.
We appreciate that R&D and product development are
critical aspects for a T&M leader like Rishabh. Tell us
about your R&D set up.
Rishabh’s state-of-the art R&D facility is perpetually
driving advancements and adoption of new technologies
to deliver solutions aligned to market expectations. Our
robust and structured development process complimented
by complete end to end in-house R&D infrastructure
from mould design and manufacture to PCB design and
manufacture to testing labs. Our highly energized and
capable R&D team has year on year ensured successful
product launches for Rishabh. At Rishabh Instruments,
we have invested in R&D infrastructure, human resources
and capability building consistently over the years. Our
R&D facility is approved by the Department of Scientific
& Industrial Research (DSIR) and the certification lab
is accredited by the National Accreditation Board for
Testing and Calibration Laboratories (NABL).
It is evident that these facilities and resources provide
Rishabh an unique advantage for developing and honing
our offerings from time to time. We also leverage our
European subsidiary Lumel to augment our own insights
of solution requirements in the global arena and keep
ourselves abreast of international trends in addition to
using the facilities there to supplement our own design
and testing efforts.
We learn that there are low-cost Chinese T&M
equipment brands available in the market. What is your
view, and what impact does this have on the Indian
T&M industry?
Chinese products as competition is a phenomenon
across various product categories, right from minerals
to toothbrush. This is true in most countries, including
India. The situation is no different for T&M equipment
domestically. Conceptually speaking, competition is
good per se for the industry since it pushes players to be
agile and responsive to market needs with their products
and services. Most importantly, presence of multiple
products enables users to differentiate attributes and
Rishabh has emerged as a force to reckon
—DEEPAK THAKUR, CEO, RISHABH INSTRUMENTS PVT LTD
Rishabh Instruments Pvt Ltd, with a standing of nearly three decades is a reputed
name in the manufacture, design and development of test & measurement
instruments and industrial control products. We have in this exchange,
Deepak Thakur, taking us through the value system that has made Rishabh a
leading brand today. On industry matters, Thakur notes that the penetration of
T&M equipment in India is gradually improving. Excerpts of the interview:
IN CONVERSATION
October 201639T&D India
value proposition of a specific product vis-
à-vis other offerings as assessed from his/
her need point of view. With the above
conviction, we perceive competition from
all foreign countries equitably, provided
the products in question, meet Indian and
global standards and commercial practices
followed are as per law of the land. That
being said, entry of certain products
of questionable quality and without
certification, into India, does ruin the market
to a large extent with lower price being the only selling
proposition. However, we believe that the customer who
looks for reliable and quality industrial grade products
definitely understands the value provision of Rishabh
product and opts for it. While onus is on industry players
to educate user group on various technical aspects when
buying and using T&M products, statutory authorities are
expected to enforce pertinent provisions and reprimand
Indian firms importing non adhering material into the
country as also ensure all business transactions aligned
to relevant Indian law.
The penetration of T&M equipment is generally low in
India. What is your opinion? Do you feel that awareness
of scientific practices and the use of T&M equipment is
slowly improving in India?
The penetration of T&M equipment in India is
gradually improving. Responsibility is with companies
like Rishabh which operate in this field to increase
awareness of best practices with the user and potential
user groups for these products. At Rishabh, we
continuously drive in-house seminars and corporate
events with customers so as to increase awareness
of functionality of T&M equipment, training for
following best safety and usage practices and usage of
right equipment for each application. In the education
sector, Rishabh has since several years being driving
a special campaign ‘Fun N Learn’. This focuses on
increasing awareness among students on best safety
practices and standards for T&M equipment. These
are primarily conducted at technical and engineering
campuses and we are overwhelmed with the response
from students and faculty to this initiative of creating a
better informed younger generation.
We perceive that the Indian T&M industry has
been dominated by foreign names with very few
homegrown domestic brands. What is your view?
Yes, the Indian T&M industry has been dominated by
foreign brands across the entire product spectrum.
However, Rishabh has made its mark in this space
over the years and gained significant market share,
with its ‘Make in India’ approach adopted since its
inception. Unlike the industrial control products
business domain, wherein several home grown
companies with either end-to-end or partial
value chain from design to manufacturing,
are operating, there are less than a handful
of Indian companies like Rishabh which
develop and manufacture T&M products.
Most of the T&M products being sold
by Indian companies are imports from
China or Taiwan which are merely white-
labeled. Indirectly this is also adding to
the dominance of imported products in the
country.
How do you see the road ahead for RIPL in terms of
new T&M products related to the power sector?
Rishabh has this year launched its 5kV digital insulation
tester. This product is extremely suitable for field testing
and has proven operation in switchyards where there is
induction voltage present up to 600V. Along with this,
Rishabh has recently introduced advanced multimeters
with blue tooth communication facility and Android app
which has made taking measurements safe and easy.
We have plans to come up with more products required
by transmission and distribution sectors over the next
few months so as to position ourselves as a prominent
player in power T&D vertical with respect to their test &
measurement equipment expectations.
RISHABH INSTRUMENTS PVT LTD
T&D India October 201640
INTERVIEW
Tell us how your “SAFE” brand
for domestic wires and wiring
devices is performing. Which are
the regions that you are currently
present in, and how do you intend
widening your presence?
We continue to strengthen our
distribution network. We now cover
north, west and south region with
different degrees of penetration. We
cover 19 states and Union territories
including 83 cities with 5 lakh-plus
population.
We have also introduced switches
and MCB to the market. We continue
to strive to get larger market share of
the electrical outlets.
When it comes to choosing cables
and wiring devices for real estate
products, who are the major
decision makers?
In the case of real estate, architects,
contractors, real estate owners and
electricians are the major decision
makers and influencers for choosing
cables and wiring devices. We
continue to demonstrate the USP
of our products to them. We are
encouraged by their response to our
product quality.
There is a general perception that
Indian Railways, due to its massive
upgrade and electrification drive,
can be a good business driver for
wire and cable manufacturers.
What is your take on the matter?
Yes, there will be huge demand for
wire and cable in Railways due to its
massive upgrade and electrification
starting with catenary wires right up
to signal cables.
We intend to bring Cu-Mg (copper
magnesium) catenary wires instead
of the presently used Cu-Cd (copper
cadmium) which are not RoHS
compliant. We are also in the process
of approving our other offerings in the
wire and cables segment in railways.
Starting with RF cables in 2006, Shilpi Cables has become a specialist across varieties of cables widely used in telecom, automotive and energy segment. Manish Bhatt, in this interaction with T&D India, touches upon the growth strategy of Shilpi Cable. Apart from furthering its newly-launched“SAFE” brands of wires and wiring devices, Shilpi Cable is also entering the Railways segment with copper-cadmium wires. Bhatt also discusses the importance of the B2C segment in driving the company’s growth.
The B2C segment will be a
major growth driver— Manish Bhatt, CEO,
Shilpi Cable Technologies Ltd
INTERVIEW
T&D India October 201641
Talking about your collaborations,
when do you expect the JV with
Eyecom of New Zealand to be
formally incorporated? What
products will the JV manufacture?
We would be manufacturing base
station antennas in our facility at
Chopanki in Rajasthan. The capacity
planned currently is 300 antennas
per day. We are in parallel getting
the field and lab trials done with
the operators in India, for approval.
Eyecom has other products like
repeaters, IBS products that we
are evaluating currently. Based on
market potential of these products,
we would take a decision to
manufacture these also.
We also learn of your copper
products plant coming up in UAE.
Tell us more.
The company is planning to set
up a project at Abu Dhabi, UAE
through its subsidiary, with a
capacity of 60,000 tonnes per year
for manufacturing copper products,
with an investment of $150 million.
Out of this amount, $50 million will
be invested through equity and the
balance through debt.
Talking about your telecom
operations, we understand that due
technological changes, there is now
an increased demand for energy
cables for telecom antennas. Please
discuss this technological change
and the impact that it would have
on RF cables and energy cables.
A traditional cellular site deployed
RF cables (primarily 7/8” size).
They also required infrastructure
like shelter, ACs to house the base
station. The RF cable, due to its
inherent characteristics, attenuates
signals. So OEMs like Ericsson,
Nokia, Huawei and ZTE started
developing base stations which were
split mount type containing two
units: base band unit and remote
radio unit (RRU) containing the RF
module. The RRU was placed close
to the antenna.
Instead of RF cable, they now run
an optical cable between baseband
unit and RRU, besides energy cable
to power the RRU. Optical fibre
does not have any losses and hence
maximum power is made available
at the antenna. Also the new base
stations developed by OEMs do not
require air-conditioning. They also
consume less power compared to
older systems. Thus the traditional
use of 7/8” RF cables is expected to
come down gradually.
However, there would be a good
requirement of ½” cable used to
make jumpers used to connect the
RRU to the antenna. We also expect
that with increase in data usage, the
need for IBS will also grow for better
coverage inside the building. This
will continue to strengthen demand
for RF cable.
With the 4G market expanding,
how do you rate opportunities for
your telecom products, in general?
We expect good business for energy
cables which are used in a big way
in 4G rollouts. Besides ½” cable
business used to make jumpers will
also be big. As mentioned earlier,
we are entering the antenna space
soon. Antennas would be deployed
by all operators irrespective of the
technology used.
How do you rate demand from
other sectors like consumer goods
and automobiles?
As our economy is showing robust
overall growth and continuing
prospects for steady growth,
the demand for consumer and
automotive goods will keep on
increasing. We are also looking to
increase our market share in both
the sectors.
Considering that Shilpi Cable
is active in several sectors like
telecom, home wires, automotive,
etc, what will be your most
important growth drivers in the
coming years?
Though we are well positioned to
grow in each segment, the most
important growth driver will be B2C
segment. We are targeting 30 per
cent of our revenue to come from
the B2C segment, in the next two
years.
Specifically, how would you like to
see the “SAFE” brand faring in the
next, say, 5-7 years?
The company’s vision is to
make “SAFE” among the top
three brands in this category by
providing complete end-to-end
house electrical solutions with
good quality products and strong
distribution network.
SHILPI CABLE TECHNOLOGIES LTD
SS E C T R U MPS E C T R U MP
October 201642T&D India
SS E C T R U MP
October 201643T&D India
S E C T R U MPS
October 201644T&D India
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Anand Engineering Corpration 44
Apar Industries 52 (BC)
Cast And Coap 43
Daril Lighting Pvt Ltd 37
DEIF India Pvt Ltd 51(IBC)
Electro Care (India) Pvt.Ltd. 42
Elektra Precisioion Systems 43
Epcos India Pvt Ltd 17
Gurud Industries 42
Hertz Elctronics 37
Jay International 42
Konkan Electric Corporation (N.M) 42
KVTEK Power Systems Pvt Ltd 27
Lamco Industries Pvt Ltd 33
M & I Materrials India Pvt Ltd 25
Madhav Engineers Pvt Ltd 1 (FC)
Mathura Switchgears Pvt Ltd 42
39
Mtekpro Technologies Pvt Ltd 13
Myriad Industrial Solutions LLP 43
Nakoda Products 35
Neutronics Manufacturing Company 42
Om Indutries 43
Precision Services Centre 42
Precision Wires India Ltd 2 (IFC)
R R Enterprises 43
Ramakrishna Associates 43
Reliserv Solutions 44
Rishabh Instrument Pvt Ltd 11
Sardar Steel Industries 35
Shree Digvijay Cement Co Ltd 19
Shree Trading Syndicate 21
Sigma Galvanging Pvt Ltd 23
Spark Electrosystems 43
Swati Switchgears Pvt Ltd 7
Trak Enterprises 43
Vishay Components India Pvt Ltd 9
Wika Instruments India Pvt Ltd 15
Yash High Voltage Insulators Pvt Ltd 5
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S E C T R U MPS
INTERVIEW
T&D India October 201645
INTERVIEW
Please discuss your current range
of products and services offered in
the field of solar power.
GIPL is a leading manufacturer of
fabricated and galvanized structures
for solar mounting solutions in India
and continuously evolving to provide
best products. Our range of products
includes ballast-based roof top
solution (Polar Bear III and Panda
Bear) with different tilt angles; fixed
ground mount solution; single axis
solar tracker solution, and car port
solution.
Our services comprise supply
of material (module mounting
structures); design and engineering
of the solution; civil and foundation
work; erection of structures; module
installations, and designing of
electrical DC work for solar parks
along with fencing, road and
drainage services.
What has been the rationale of
partnering with SunLink for solar
trackers?
The Indian renewable energy
market is growing rapidly and as
a developing country the demand
of energy is also increasing. GIPL’s
partnership with Sunlink is a
strategic move to gain economies of
scale on the existing running projects
by increasing energy output.
We have always looked out for best
solution for our customer to harness
maximum energy from the sun thus
GIPL’s world-class engineering and
manufacturing capability along with
Sunlink’s proven tracker technology
together will set a new benchmark
for the solar industry.
Is the collaboration technical or
is there is financial partnership
involved?
The collaboration is a technical
partnership under which GIPL will
manufacture, install and provide
O&M support for SunLink‘s single
axis tracker in India while SunLink
will provide its excellent technology
and engineering services to deliver
a robust, reliable product to GIPL
customers.
Very recently, Ganges Internationale announced a partnership with SunLink to foray in the solar tracker business. Solar trackers are making their presence felt as developers are now convinced of
their ground-mounted solar installations. Giving a technical and commercial insight into solar trackers, Vinay Goyal feels that 25 per cent of ground-mount solar PV installations in India will be equipped with solar trackers.An interview by Venugopal Pillai.
Indian solar tracker installations
could reach 3 GW by 2020— Vinay Gopal, CEO,
Ganges Internationale Pvt Ltd
INTERVIEW
T&D India October 201646
Please describe the mechanism of
a solar tracker and its functioning.
Stationary ground-mount solution,
which holds the panels in a fixed
position, compromises on their
productivity when the sun passes
to a less-than-optimal angle.
Compensating for this, solar trackers
automatically move to “track”
the progress of the sun across the
sky, thereby maximizing output.
Solar tracker has a centralized
drive that capitalizes on proven
hydraulic technology mechanism
which simplifies the functionality
and maintenance of single axis
solutions.
It is a device that orients a module
toward the Sun. This system helps
in harnessing solar energy for the
longest period of the day. It also
helps in setting up most accurate
alignment as the Sun’s position
shifts with the seasons and also
minimizing the angle of incidence
between the incoming sunlight and
a photovoltaic panel.
Can you quantify the gain in solar
power generation for solar PV
plants with trackers?
Tracking increases power
generation by 15 per cent to 25
per cent over fixed tilt per DC watt
peak in normal weather conditions
according to our calculations.
Tracker allows PV panels to follow
the sun’s movement and produce
over 15 per cent to 25 per cent
more electricity as compared to a
stationary array. Single axis solar
trackers are less expensive and
more reliable because they don’t
require as much maintenance and
they aren’t as complicated as dual-
axis trackers.
Under what solar conditions are
trackers best suited? Therefore,
what are the Indian regions/states
of potential demand for trackers?
The higher energy produced by solar
trackers depends on a clear view of
the horizon so they can leverage
their rotational capacity to capture
energy from sunrise to sunset.
Ideal tracker sites have at least
90 per cent annual solar exposure,
requiring a relatively clear view
of the horizon to the east, south,
and west. Under these conditions,
systems produce electricity early
to late in the day, which are times
during which fixed roof-mount and
ground-mount systems don’t face
the sun.
In India, Punjab, Karnataka,
Madhya Pradesh, Andhra Pradesh,
Gujarat and Rajasthan are some of
the states having potential for solar
trackers.
What is the increase in capital cost
when trackers are installed on
solar PV plants?
Tracking is a novel technology for
Indian energy market. As the solar
industry progresses, developers are
also getting aware of the enhanced
CUFs (capacity utilization factor)
that tracker implementation can
bring about. Solar system with
trackers can bring about a CUF of
21 per cent. In comparison with
solar plants without trackers, this
means an increase in performance
of around 20-25 per cent over fixed
structures.
Initial capex increases by 8 per
cent to 10 per cent of the project cost
per DC watt peak. Whereas in case
of power generation equal to fixed
tilt per watt peak tracking reduces
capex by 6 per cent to 8 per cent.
Will the SunLink trackers be
manufactured locally or sourced
from SunLink’s facilities?
GIPL will manufacture the
tracker locally in our state of
class manufacturing facility, fully
equipped with a capacity of more
than 36,000 tonnes per year, located
in Pondicherry.
What is the estimated penetration
of solar trackers in the Indian
market? Is the awareness level of
trackers improving?
Yes, the industry is now aware of the
solar trackers and its advantages
over the fixed mounting. It is
estimated that Indian solar tracker
installations will reach 3 GW by
2020, or 25 per cent of total installed
ground mount installations,
estimated at 11.7 GW.
We also perceive that solar trackers
in gaining traction in India and
that the number of suppliers is
slowing growing. What is your
view on the imminent competition
in the solar tracker business?
Being a nascent market, however
there is a lot of uncertainty in
selecting the best trackers for a solar
power plant, especially with regard
to cost savings and generation
output per MW they could bring
about.
Ganges has chosen SunLink
as a technology partner because
SunLink has proven technology
along with the largest installed
capacity and longer years of
installation experience, globally
including India.
How do you gauge the way
forward for the Ganges-SunLink
partnership in India?
Government of India’s target is to
achieve 100 GW by 2022, which is
enabling huge domestic demand
for solar installations on the back
of several incentives from the
government and thus convincing
several companies to invest in
India. Technology is the main factor
in driving big projects which will
actually drive the generation of
stable power supply from the sun
and eventually relieving consumers
from dependence of unstable power
grid.
GIPL is expert in proving
mounting solutions with best design
and least product cost, whereas
SunLink has the advantage of
delivering best technology to
harness sun’s energy dawn to dusk
efficiently. The partnership shows
a huge advantage to people, who
are carefully understanding
the solar power economics and
demanding best product with latest
technology.
GANGES INTERNATIONALE PVT LTD
T&D India October 201647
POLICY
How do you view the evolving Smart
Grid market in India for TTDI’s related
products and services?
What would you regard as your biggest
growth drivers for TTDI in India?
Indian power sector is witnessing massive transformationContinued from Page 20
he steel ministry has brought more steel grades —
cold-reduced (CR) low carbon sheets and strips,
hard-drawn wire and cold-rolled strips — under
the Quality Control (QC) order. The move is expected to
check the rampant import of cheap steel products into the
country, especially from China, Japan and South Korea.
Under the Steel and Steel Products (Quality Control)
(Second Amendment) Order, 2016, which amended
the Steel and Steel Products (QC) Order, 2015, Bureau
of Indian Standards (BIS) has increased the grades of
CR low-carbon, CR strips and hard-drawn steel wire, a
fresh notification said. This is the second amendment.
The original notification, which was first published in
December 2015, was earlier amended in March 2016.
Under the latest amendment, the ministry has included
all grades of hard-drawn steel wire, certain grades of CR
low carbon steel sheets and strips and those of CR steel
strips. To ensure only quality steel is produced or imported
into the country, the government notified Steel and Steel
Products (QC) Orders, 2012 in March 2012 and Steel
and Steel Products (QC) Orders, 2015. To check imports,
India had slapped a minimum import price (MIP) on 173
steel grades in February this year, but shrank the list to 66
while extending the safeguard measures in August.
More steel grades under scanner
T
INTERNATIONAL NEWS
T&D India October 201648
ydro Aluminium AS is
building the most climate-
friendly, energy-efficient
aluminum smelting plant in the world
on Norway’s Karmoy peninsula, for
which Siemens is supplying a VB1
high-current switchgear with vacuum
switching technology and the high-
current supply unit for production.
Measuring 34m long and with
26 switchgear panels, it will be the
longest high-current and generator
switchgear ever built by Siemens.
This type of system protects
equipment such as generators and
transformers from overvoltage and
short-circuits. To ensure the supply
of electrical power for the production
process, Siemens is also providing
six large converter units, including
the associated control and protection
systems and the requisite cooling
systems. The converters convert AC
current to DC current for operating
the power-intensive smelting
furnaces. The scope of supply also
includes automation technology with
the PCS7 process control system
and distributed I/O systems as well
as operator control and monitoring
systems.
The high-current switchgear is
to be delivered by the end of 2016,
while the high-current supply
unit will be handed over by the
end of 2017. Siemens was already
commissioned last year to supply the
main transformers for this project.
High-current and generator
switchgear with vacuum switching
technology are important for protecting
transformers and generators used in
generator switchgear applications
with high thermal and mechanical
loads. Vacuum switching technology
and maintenance-free components
in generator switchgear guarantee
minimum maintenance costs. Unlike
gas-insulated circuit-breakers, vacuum
circuit-breakers interrupt the arc in a
high-vacuum interrupter tube.
With its double busbar design,
Siemens’ VB1 fulfills the special
requirements for high plant
availability. Thanks to its arc fault
consistency, it ensures a high degree
of personal safety. It has a short-
circuit breaking capacity of up to
50kA at 24kV and can handle rated
currents of up to 5000 amperes (A)
without forced cooling.
NEXANS in a release said that its cable technology has been selected by VBMS for
subsea connection between the offshore turbines and the onshore grid for the Blyth
offshore wind farm
Siemens’ VB1 high-current switchgear with vacuum switching technology
H
KT Cables has entered into
a purchase agreement to
acquire ABB HV Cables, a wholly
owned business of the ABB Group,
at an enterprise value of 712 million
Euros. Including ABB HV Cables’
committed investment in a new,
cutting-edge cable-laying vessel of
124 million Euros, total enterprise
value amounts to 836 million Euros.
ABB HV Cables is a supplier in
the premium segment of AC and
DC HV cable systems for on- and
offshore power transmission. The
combination of NKT Cables and
ABB HV Cables creates a leading
on- and offshore high-voltage power
cables company. ABB HV Cables is
a leading player within DC high-
voltage power cables, a position
which allows NKT Cables to enter
this market, which has strong growth
potential. Since 2012, ABB has made
significant investments in the high-
voltage cable industry with best-
in-class manufacturing facilities in
Karlskrona, Sweden.
N
PH
OTO
: NE
XA
NS
An illustration of Nexans 66kV cables
T&D India October 201649
SHORT TAKES
The board of Power Grid Corporation of India,
on September 16, 2016, approved investment
of Rs.562.25 crore the “System Strengthening in
Southern Region – XXI” project. Commissioning will
take place progressively over 30 months from the
date of investment approval, PGCIL said in a stock
exchange filing.
Powergas Energy Pvt Ltd, a subsidiary of the UK-
based Gentec Energy PLC Ltd, recently inaugu-
rated its first production unit in India. Located at Sri
City SEZ in Hyderabad, the plant will manufacture
gasifier, assembly and power plant equipment in-
cluding acoustic, air handling, heat exchangers,
electric panels and light fabrication items. Pow-
ergas Energy is known for project execution of
natural gas-based power and gas compression ap-
plications. The company started trading operations
in India in 2010.
In a communication to stock exchanges, Jyoti Struc-
tures Ltd announced that its wholly-owned subsid-
iary Jyoti Americas LLC (JAL), has been advised in
compliance with applicable laws, to inform all em-
ployees not to report for work effective September
16, 2016 until further notice, as JAL will not be able
to meet payroll due to temporary cash flow situa-
tion. JAL, in May 2012, commissioned a transmis-
sion tower manufacturing facility in Texas, with an
annual fabrication capacity of 50,000 tonnes.
Hitachi India Pvt Ltd, a subsidiary of Hitachi, Ltd
recently organized the Hitachi Social Innovation
Forum 2016 in partnership with Times Network in
Mumbai towards an effort to support India’s infra-
structure development. This event served as a plat-
form for Hitachi to bring together thought leaders to
deliberate on themes pertaining to “Transition from
Traditional” to digital banking, increasing railway
capacity and reliability through IT and ICT, building
robust IT infrastructure, and digital transformation
for India.
ABB India has commissioned a state-of-the-art so-
lution for shore-to-ship power supply for ships at the
V. O. Chidambaranar Port, formerly the Tuticorin
Port. This solution will enable ships docking at a
port to plug for power instead of running on polluting
diesel generators and using expensive power. The
Indian grid delivers power at a frequency of 50Hz.
So ships, most of which adhere to European stan-
dards of 60 Hz, have to depend on on-board diesel
generators for power. For an average docking time
of 60 hours for a commercial vessel at a port, the
diesel generators produce 360 tonnes of carbon
dioxide, a release from ABB India said.
The Indo-Swiss Building Energy Efficiency Project
(BEEP), in collaboration with the Karnataka state
government, launched the guidelines for energy-
efficient and thermally comfortable public buildings
in the state. The guidelines have been developed
keeping in view different climatic regions found in
Karnataka and provides a step by step approach
to designing efficient public buildings. The project
BEEP is a bilateral cooperation project between
the Ministry of Power, Government of India and the
Federal Department of Foreign Affairs of the Gov-
ernment of Switzerland.
NTPC Ltd and Energy Efficiency Services Ltd have
joined hands for implementation of energy efficient
LED lighting solutions for all NTPC’s projects, sta-
tions and offices across the country. An MoU to
this effect was signed between the two compa-
nies. The objective of the MoU is to enable EESL
to provide end-to-end state-of-the-art energy ef-
ficient LED lighting and solutions in accordance
with the requirement of NTPC, a statement from
NTPC said.
Energy Efficiency Services Ltd has made its maid-
en issuance of bonds in the domestic market to
fund energy efficiency projects in India. Domestic
bonds worth Rs.500 crore were issued to inves-
tors on private placement basis at a coupon rate
of 8.07 per cent. For FY17, the capex requirement
of EESL is Rs.3,500 crore. Aiding this require-
ment, these corporate bonds will be the first of
many tranches. EESL is also planning to introduce
Green Masala Bonds worth $100 million in Novem-
ber this year.
India Power Corporation Ltd (IPCL) has reportedly
entered into a partnership with US Trade & Devel-
opment Agency (USTDA) to implement smart gird
technology on IPCL’s distribution network - particu-
larly to its Gaya franchise in Bihar. The opportunity
to conduct USTDA sponsored technical assistance
for IPCL will be completed by interested US firms
through Federal Business Opportunities, it is further
learnt.
GE Renewable Energy has completed construc-
tion of 30 GE 1.7-103 turbines for Mytrah Ener-
gy’s 51-mw Aspari wind farm in south-east India.
The wind farm, which is the first of a three-phase
project that will total 200 mw, is now ready for
commissioning. The remaining two phases are
expected to feature 52 GE 2.3-116 machines and
47 GE 1.7-103 units and will be completed in the
coming months. The project, which is located in
Kurnool in the state of Andhra Pradesh, will also
use GE’s new digital wind farm energy forecast-
ing system.
Tata Power Renewable Energy Ltd (TPREL), a
wholly-owned subsidiary of Tata Power, has com-
pleted acquisition of 100 per cent shareholding in
Welspun Renewables Energy Pvt Ltd (WREPL)
and its subsidiaries. WREPL has about 1,141 mw
of renewable power projects comprising about
990 mw solar power projects and about 150 mw
of wind power projects. TPREL currently operates
312 mw of renewable power capacity and 500 mw
of renewable assets are being carved out of Tata
Power into TPREL through a court process. In
addition, about 400 mw of solar and wind power
projects are under implementation. Thus, TPREL
with all these assets, will have renewable assets
portfolio of about 2,300 mw, making it the largest
renewable power company in India, a release from
Tata Power said.
POWER utilities BSES Rajdhani Power Ltd (BRPL) and BSES Yamuna Power Ltd
(BYPL) have launched an innovative service, wherein consumers can shoot videos and
photographs of power theft and Whats App them (along with the location address) to
a company release said. The service has been primarily targeted at high power theft
areas. Centralised teams have been set-up to monitor and take appropriate action basis
the photographs and videos received. The initial response has been encouraging.
To promote the service, BSES will soon start engaging with RWAs and residents. Posters
are also being put-up by BSES in high power theft areas. Consumers will also be educated
on how to capture evidence of power theft while shooting videos and photographs.
Both BRPL and BYPL are joint ventures between Reliance Infrastructure and government
of National Capital Territory (NCT) of Delhi.
Innovation in tracking power theft
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November
2016
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