tb 01000001 e

February 2007

CA08101001E For more information visit:

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Contents

TVSS, Power Conditioning, PF Capacitors & Harmonic Filters

10-1

10

TVSS

, Pow

er C

ondi

tioni

ng,

PF C

apac

itors

& H

arm

onic

Filt

ers

Description Page

Product Overview

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10-2Application Recommendations

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10-4Surge Suppression Products

Surge Protective Devices

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-6

Residential Surge Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10-6

Service Entrance Surge Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10-7

Clipper Power System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10-13

Visor Series Integrated. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10-15

Visor Series Retrofit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10-16

Clipper VL (CVL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10-20

AEGIS Powerline Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10-21

Datacom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10-25Power Conditioning Products

Sag Ride Through (SRT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10-26

Electronic Voltage Regulator (EVR). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10-29Power Factor Capacitors and Harmonic Filters

UNIPAK

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10-31

UNIPUMP

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10-37

AUTOVAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10-38

Active-Harmonic Filter-Harmonic Correction Unit. . . . . . . . . . . . . . . . . . .

10-44

Transient-Free Static Switching Power Factor Correction Units . . . . . . .

10-49

UNIVAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10-53

AUTOVAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10-58

Industrial Surge Protection Products

February 2007

10-2

For more information visit:

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CA08101001E


10

Product Overview

Protection

Product Overview

Residential Protection

CHSP Series

: Cutler-Hammer

whole home Surge Protectors by Eaton Corporation for whole house protec-tion installed at the loadcenter.

Surge Strip Series

: Plug-in surge strips for home and commercial applications.

SurgeTrap Family

ac Electrical DistributionProtection

Clipper Power System (CPS) Visor Series and CVL

Clipper VL

: Commercial/non-essential branch panels.

Visor and CVL Retrofits

: Suppressors externally mounted to distribution equipment.

Visor Integrated Applications:

Suppressors built into switch-boards, panelboards, motor control centers and busways.

Visor OEM:

Surge suppression designed to facilitate easy integration in all types of gear.

Family of CHSP Products

CVL Retrofit Visor Retrofit

Visor Integrated Applications

Visor OEM Offering

February 2007

CA08101001E For more information visit:

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10-3


10

Product Overview

Protection

Critical Load Protection

AEGIS-HW

: Series filters for up to 20 amperes, single-phase (protection for PLCs, control equipment).

AEGIS-VL:

Hardwired surge filter that protects critical loads up to 5 amperes.

AEGIS+

: Series filter 20 100 amperes (single- and 3-phase) for robotics, rectifiers, automation equipment.

OEM Components

: A wide variety of components for domestic/international applications (including military).

AEGIS Products

Datacom Protection

Protect your data and communication lines with Eatons Cutler-Hammer Datacom surge protection products. Products include:

Modular protection for multi-pair applications.

Hardwire connected (1 or 2 pair protectors).

Wiring connectors (D89, DB25 and RJ11).

Coaxial cable protection.

Mounting hardware.

Datacom Products

Telecommunications Protection

The Cutler-Hammer Clipper Power System Visor Series Tc Panel-boards, electrical distribution prod-ucts, and family of surge protection devices are the total downtime protec-tion package solution for your wireless telecommunications shelter.

Visor Tc Panelboards

Available in standard and custom configurations.

Ratings:

120/240 Vac, single-phase, 3-wire

208Y/120 Vac, 3-phase, 4-wire

480Y/277 Vac, 3-phase, 4-wire

600Y/347 Vac, 3-phase, 4-wire(Other voltage configurations are available.)

Copper bus.

12, 18, 24, 30, 36 and 42 circuits.

Bolt-on branch breakers.

A full range of factory installed modifications and accessories.

Fully rated or series rated.

Innovative Electrical Distribution and Power Quality Solutions forTelecommunications Facilities

Power Conditioning

Sag Ride Through (SRT)

The Sag Ride Through (SRT) is a power conditioner that corrects voltage sags to maintain uptime and productivity.

Electronic Voltage Regulator (EVR)

The Electronic Voltage Regulator (EVR) is designed to meet the needs of customers who experience voltage regulation problems due to brownout conditions from their electric utilities.

February 2007

10-4

For more information visit:

www.eaton.com

CA08101001E


10

Product Overview

Applications

Application Recommendations

Table 10-1. Application Guide for Surge Products

ApplicationType

Eatons Cutler-HammerSurge Products

Features andCompetitive Advantages

Residential

Home office

120/240 volt loads

CHSP Complete Home Surge Protector.

Surge Strip Series plug-in surge protection.

CHSP protects all residential loads.

Only product available with three levels of protection (ac, telephone, cable).

Single point ground eliminates differential ground voltages.

SurgePlane construction.

Value-added package for contractors and home builders.

Light Commercial

Design build

Chain stores

Small facilities

Clipper VL.

Clipper Power System Visor Series Retrofit eight (8) models.

Clipper Power System Visor Series Integrated eight (8) models.

Surge Strips plug-in surge protection (commercial grade).

Ideal package for any commercial facility.

Cost-effective protection using CPS100 orCVL protection.

Large Projects

Including:

Commercial

Government

Schools

Institution

Military

Clipper Power System Visor Series Integrated eight (8) models available in panelboards, switchboards, MCCs, switchgear, busway and automatic transfer switches.

Clipper VL.

Clipper Power System Visor Series Retrofiteight (8) models.

Data signal link protectors.

AEGIS for critical load applications.

Power Conditioners (models: SRT and EVR).

Able to meet any competitor TVSS specification.

Significant performance advantage using integrated Visors (the preferred choice of consultants).

Quick-ship capabilities from satellites and service centers.

The industrys most comprehensive diagnostics ensure safe operation.

Third party tested.

Sag correction for low and medium voltage applications.

Industrial

Including:

Small and large facilities

WWTP

Visor Series MCC (Motor Control Center).

Clipper VL.

Clipper Power System Visor Series Integrated and Retrofit (switchgear, switchboards, busway, panelboards and automatic transfer switches).

AEGIS powerline filters for critical loads (PLCs, robotics, etc).

Datacom protectors.

Sag Ride Through (SRT) power conditioner.

Electronic Voltage Regulator (EVR).

Visor Series MCC offers surge suppression for drives(available for retrofit and new installations).

AEGIS products are industry leaders for critical load protection (DIN rail mounting, extended warranty for connected PLC power supplies).

Facility-wide solutions.

Protection for drive/motor applications.

SRT power conditioning for voltage sag problems.

EVR ideal for voltage regulation problems.

OEMAny OEM customer including: Integrators Medical equipment Automation and control

Clipper Power System Visor SeriesCaseless and Retrofit.

Clipper VL. AEGIS powerline filter. Other custom components. Power conditioners. Datacom protectors.

20 years experience in OEM applications. Ability to meet customized requirements. Application engineering assistance. CE approval (AEGIS filters) ideal for international

integrators. Small footprint series and parallel power filters.

TelecommunicationsIncluding: Cellular sites Microwave PCS Paging systems

Tc Panelboards (Visor Series (TVSS), transfer switch). QuarterWave (TQP) protectors for RF coaxial lines. AEGIS+. Clipper VL. Engineering design support.

Complete solution for protecting cellular (or PCS, microwave, GPS) base stations.

Independently tested at lightning labs. Experience in worldwide applications. Ability to meet customized requirements.

February 2007

CA08101001E For more information visit: www.eaton.com

10-5TVSS, Power Conditioning, PF Capacitors & Harmonic Filters

10

Product OverviewFacility-Wide Power Protection Solutions

Facility-Wide PowerProtection SolutionsA facility-wide protection approach should be employed to address power quality issues. This approach minimizes overall lifecycle costs and optimizes facility uptime. The following is a rec-ommended design approach for imple-menting facility-wide Eatons Cutler-Hammer power protection solutions.

The most accepted design methodology is based on two concepts:

1. Ensure proper grounding conditions exist. All forms of power protection/conditioning rely on good grounding, bonding and earthing practices.

2. Surge protection should be installed at key distribution panels and critical loads.

Figure 10-1. Application of Surge Protection/Voltage Regulation and Sag Correction Devices

February 2007

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10

Residential Surge ProtectionSurge Protective Devices

Product Description

The ProblemDue to the evolution of electronics and microprocessors in the home, we are continually challenged to provide quality (clean) power for electronic loads such as appliances, computers/home office and entertainment systems. Surges (also known as transients) due to lighting, utility grid switching and other sources travel on current carrying conductors through-out the home, which can effect and destroy sensitive electronic loads.

The SolutionEaton has developed the most com-prehensive family of surge protection devices and lightning arresters installed at service entrance and point-of-use locations, providing quality power required for sensitive electronic loads.

Application Description

Two-Stage ProtectionThe Institute of Electrical and Elec-tronic Engineers (IEEE) recommends two stages of surge suppression to provide the best protection for elec-tronic equipment. Two-stage surge suppression should be provided for all cables entering a home, including power, Internet, coaxial and telephone.

Figure 10-2. Two-Stage Protection

Stage 1: Primary Protection for Service EntranceThe best place to install surge protec-tion is at the electrical entrance point (loadcenter or breaker panel). This is often where ac power, telephone lines and cable lines are located. Applying a CHSP product to your service entrance (stage 1) will reduce a voltage surge to an acceptable level for appliances and surge strips (see Figure 10-3). For added protection, it is recommended that you install surge protection for your cable and telephone lines at the service entrance. Your ac, cable and telephone lines will all have the same ground potential, in one common location, for passing the surge away from your equipment.

Stage 2: Secondary Protection for Point-of-UseA quality Cutler-Hammer SurgeTrap surge strip is recommended for sensi-tive electronic loads like computers or entertainment centers. Using a SurgeTrap surge strip (stage 2) reduces any voltage remnant down to an acceptable level.

Figure 10-3. Surge Voltage Remnant Comparison

025S 50S

400 V

10,000 V

20,000 V

Let

Th

rou

gh

Vo

ltag

e (V

)

Time (microseconds)

High Energy TransientDisturbance Input at Main Panel - IEEE Category C3 Impulse (Combination)Waveform, 20,000 V, 10,000 A

Best Achievable Performancewith CHSP at 120/240 VoltLoadcenter (Stage 1)

Two stage use of Surge Strips(cascade approach ) achieves bestpossible surge protection (Stage 2)

February 2007



10

Residential Surge ProtectionService Entrance

Service Entrance Surge Protection

Factory Installed

Home Electronics Protection Panel

Industry BreakthroughEaton is the first to introduce a factory installed surge protection device that is mounted inside a 120/240 volt loadcenter.

Type CHSURThe CHSUR loadcenter provides a customer with the lowest system let-through voltage (best protection) when compared to traditional remote/side mounted devices.

The Home Electronic Protection Panel (HEP) is an internally mounted unit that provides industrial level surge protec-tion in a residential design. The HEP is available with 70 kA/phase surge current complete with audible alarm and thermal fusing and provides protec-tion for all residential electrical equip-ment by reducing power surges, often caused by lightning, to an acceptable level for appliances and electronics.

Remote/Side Mounted

Type CHSPThe Cutler-Hammer Surge Protector (CHSP) is an externally mounted unit that provides industrial level surge protection in a residential design. The CHSP is available in four models and provides protection for all residential electrical equipment by reducing power surges, often caused by light-ning, to an acceptable level for appli-ances and electronics. These units can be mounted in any manufacturers breaker panel (loadcenter).

ac Power (Also Includes Cable/Telephone)

Telephone and Cable Accessories

Type CHSPEaton also offers a full range of acces-sory products for telephone and cable, including SurgeTel which protects up to four telephone/modem lines; Surge-Cable which protects up to two cable/satellite lines; and SurgeEthernet featuring protection for high speed Internet hookups.

Telephone, Cable and Ethernet

Lightning Arresters

CHSA Surge Protector

Type CHSAFor use on single-phase 120/240 Vac systems. This easily plugs into a single-phase Type CH loadcenter and occupies two 3/4-inch (19.1 mm) pole spaces similar to a 2-pole Type CH breaker. When plugged into the first two stabs at the top of the loadcenter just below the main breaker or main lug, it provides surge protection for the entire loadcenter. If internal components are damaged, the CHSA LED visual indicators will signal the need for replacement. This device is suitable for service entry locations installed in accordance with NEC Article 280. The CHSA is ideal for protecting sensitive appliances and electronics, such as refrigerators, microwave ovens, and home computers.

BRSURGE Surge Protector

Type BRSURGEFor use on single-phase 120/240 Vac systems. This easily plugs into a single-phase Type BR loadcenter and occupies two 1-inch (25.4 mm) pole spaces similar to a 2-pole Type BR breaker. When plugged into the first two stabs at the top of the loadcenter just below the main breaker or main lug, it provides surge protection for the entire loadcenter. If internal com-ponents are damaged, the BRSURGE LED visual indicators will signal the need for replacement. This device is suitable for service entry locations installed in accordance with NEC Article 280. The BRSURGE is ideal for protecting sensitive appliances and electronics, such as refrigerators, microwave ovens, and home computers.

CHQSA Surge Protector

Type CHQSAFor use on single-phase, 120/240 Vac systems. This easily plugs into a Square D, single-phase loadcenter Type QO and occupies two 3/4-inch (19.1 mm) pole spaces similar to a standard 2-pole Type QO breaker. When plugged into the first two stabs at the top of the loadcenter just below the main breaker or main lug, it pro-vides surge protection for the entire loadcenter. If internal components are damaged, the CHQSA LED visual indicators will signal the need for replacement. This device is suitable for service entrance locations installed in accordance with NEC Article 280 and are UL Classified to be used in place of Square D Type QO surge arresters. The CHQSA is ideal for protecting sensitive appliances and electronics, such as refrigerators, microwave ovens, and home computers.

February 2007

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10

Residential Surge ProtectionHome Electronics

Service Entrance Surge Protection(Continued)

CHSA01 Surge Protector

CHSA01 For use on single-phase, 120/240 Vac systems. This surge protector can be easily installed in the enclosure of indoor or outdoor loadcenters by using the 1/2-inch (12.7 mm) threaded nipple. It is ideal for protecting outdoor lighting, garages, sump and irrigation pumps, etc.

CHSA03 Surge Protector

CHSA03 For use on three-phase, 600 Vac systems. This surge protector can be easily installed in the enclosure of indoor or outdoor loadcenters by using the 1/2-inch (12.7 mm) threaded nipple. It provides protection for com-mercial electrical services especially those using electric motors.

Point-of-Use Surge ProtectionEatons Cutler-Hammer Surge Strip series, plug-in surge protectors offer exceptional protection for electrical and electronic devices. Each of the Surge Strip series, Ultra, Max and Micro are available in ac only, ac plus telephone/modem and ac plus cable. The Ultra Series 3-Way, in addition to having the above options, is available in ac plus telephone/modem and cable. Construction series surge strip products are also available.

Point-of-Use Surge Strips

February 2007



10

Residential Surge ProtectionTechnical Data and Specifications

Technical Data and SpecificationsTable 10-2. Lightning Arresters

Table 10-3. Surge Protection Devices

15 and 20 ampere available. 15 ampere twist lock ac cord.

Description Discharge Voltage, Vac Lead LengthInches (mm)

CatalogNumber1.5 kA 3 kA 5 kA 10 kA

Surge Protector Plug-On Type CH, Single-Phase, 120/240 VacSurge Protector Plug-On Type BR, Single-Phase, 120/240 VacSurge Protector Plug-On Type CHQ, Single-Phase, 120/240 Vac

345 345 345

370 370 370

500 500 500

545 545 545

8.00 (203.2) 8.00 (203.2) 8.00 (203.2)

CHSABRSURGECHQSA

Surge Protector, 2-Pole Single-Phase, 3-Wire, 120/240 VacSurge Protector, 3-Pole Single-Phase, 4-Wire, 120/240 Vac

4901700

6402100

9802510

14103800

15.00 (381.0)15.00 (381.0)

CHSA01CHSA03

Description SystemVoltage

ProtectionModes

SurgeCurrentCapacity

UL Let-throughVoltage

TelephoneProtection

CoaxialProtection

MaximumContinuousOperatingVoltage

EMI/RFINoise Rejection(L-N)

Capac-itance

Installation/Enclosures

AgencyApprovals

CatalogNumber

CHSP Micro 120/240 L-G 20,000 Aper Phase750 Joules

400 150 Indoor/OutdoorEnclosure

UL 1449(2nd Ed.),CSA

CHSPMICRO

CHSP Max 120/240 L, L, N, G 50,000 Aper Phase1500 Joules

400 150 Indoor/OutdoorEnclosure


CHSPMAX

FlushmountKit Available

CHSP 3-Way 120/240 L, L, N, G 75,000 Aper Phase3500 Joules

400 4 Pair,TerminalMount

Patented HighFrequency F Connectors1 Line Protected

150 < 15pf,LowSignalLoss

Indoor/FlushmountEnclosure

UL 1449,UL497A,CSA

CHSPCHSR4P

CHSP Ultra 120/240 L, L, N, G 75,000 Aper Phase3500 Joules

400 150 Indoor/OutdoorEnclosureFlushmountKit Available


CHSPULTRA

CHSP FieldRetrofit Kit

120/240 L, L, N, G 75,000 Aper Phase3500 Joules

400 150 Mounts in anyType CHPC Loadcenter(see Table 10-7)


CHSPULTRALCRK

SurgeTel 230 Vdc BreakdownVoltage

10,000 Aper Phase

2 or 4 PairUTP orCategory 5Lines

IndoorApplication

UL 497A,CSA

DHW4PT

SurgeCable 145 VdcBreakdownVoltage

5,000 Aper Phase

Patented HighFrequency F Connectors2 Lines Protected

< 15pf,LowSignalLoss

IndoorApplication

UL 6500,CSA

DCXCAB2

SurgeEthernet

30 VdcBreakdownVoltage

300 Aper Phase

8 Wires(4 Pair)

< 70pf IndoorApplication

UL 497B DRJ45D30R

FlushmountKit

N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A CHSPFMKIT

Surge StripMicro

120 AllModes

72,000 Aper Phase900 JoulesTotal

330 No No 150 Up to15 dB(Peak)

IndoorApplication

UL 1449(2nd Ed.),UL 1363,UL 497A,CSA

MICRONET1SGXMICROAC6

Yes No MICRONET1SGXMICRONET6

No Yes MICRONET1SGXMICROTV6

Surge StripMax

120 AllModes



IndoorApplication

UL 1449(2nd Ed.),UL 1363,UL 497A,CSA

SGXMAXACYes No SGXMAXNETNo Yes SGXMAXTV

Surge StripUltra

120 AllModes



IndoorApplication

UL 1449(2nd Ed.),UL 1363,UL 497A,CSA

SGXULTACYes No SGXULTNETNo Yes SGXULTTVYes Yes SGXULT3WAY

Construc-tion Series

120 AllModes



IndoorApplication

UL 1449(2nd Ed.),UL 1363,UL 497A,CSA

SGXCONST6SGXCONST8

Rack MountSurge Strip

120 AllModes


330 No No 150 Yes IndoorApplication

UL 1449(2nd Ed.),UL 1363,UL 497A,CSA

SGXRM19B

SGXRM19BTL

February 2007

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10


Table 10-4. Residential Surge Protection Devices and Lightning Arresters

Warranty coverage applicable when CHSP products are used in conjunction with SurgeTrap point-of-use strips and appropriate cable and telephone protectors (see accessories).

ac power. ac + telephone/modem. ac + cable. ac + telephone/modem + cable. ac power and coaxial cable. 6-foot (1.83 m) cord. 15-foot (4.57 m) cord.

Product Protection Levelsand Application

Features Warranty Installation/Enclosures

CatalogNumber

PriceU.S. $

Stage 1CHSA Basic Surge Protection 2-Pole Breaker Design 1-Year Product

WarrantyInside Type CHLoadcenter

CHSA

BRSURGE Basic Surge Protection 2-Pole Breaker Design 1-Year ProductWarranty

Inside Type BRLoadcenter/Classified Listed

BRSURGE

CHQSA Basic Surge Protection 2-Pole Breaker Design 1-Year ProductWarranty

Inside Square DType QO Loadcenter

CHQSA

CHSA01 Basic Surge Protection forOutdoor Lighting, Garages,Sump and Irrigation Pumps

120/240 Vac Systems 1-Year ProductWarranty

Indoor/OutdoorEnclosure

CHSA01

CHSA03 Basic Surge Protection forCommercial Electrical Services

600 Vac Systems 1-Year ProductWarranty


CHSA03

CHSP Micro Basic Surge Protection forAppliances

Surge Current Rating 20 kA,Metal Enclosure,Easy-to-Install Mounting

2-Year ProductWarranty


CHSPMICRO

CHSP Max Standard Surge Protection forMajor Appliances and HomeElectronics

Surge Current Rating 50 kA,Thermal Fusing,Compact, Small Footprint,Status Monitor

5-Year ProductWarranty ,$10,000 ConnectedEquipment

Indoor/OutdoorEnclosure,Flushmount KitAvailable

CHSPMAX

CHSP 3-Way Standard 3-Way Protection(ac Power, Phone, Cable) forAll Home Electronic Equipment

Surge Current Rating 75 kA,4 Telephone Lines,1 Cable/Satellite Line

5-Year ProductWarranty ,$10,000 ConnectedEquipment

Indoor/FlushmountEnclosure

CHSPCHSR4P

CHSP Ultra Ultimate Surge Protectionfor Major Appliances, HomeElectronics, Computers/HomeOffice and Entertainment Systems

Surge Current Rating 75 kA,Audible Alarm,Thermal Fusing

Lifetime ProductWarranty ,$25,000 ConnectedEquipment

Indoor/OutdoorEnclosure,Flushmount kitavailable

CHSPULTRA

AccessoriesSurgeTel Telephone/Modems 4 Telephone Lines DHW4PT

SurgeCable Cable/Satellite TV 2 Cable/Satellite Lines DCXCAB2

SurgeEthernet Ethernet Protection forHigh Speed Internet

DRJ45D30R

Flushmount Kit Cover for CHSP Max or UltraWhen Used on a Finished Wall

CHSPFMKIT

Stage 2Surge Strip Series Micro

Appliances 1 and 6 Outlets; Wallmount 5-Year ProductWarranty,$1,500 ConnectedEquipment

SGXMICROAC6 SGXMICRONET6 SGXMICROTV6 SGXMICRONET1

Surge Strip Series Max

Less Critical Electronic Equipment 7 Outlets; Angled Plug-in Lifetime ProductWarranty,$5,000 ConnectedEquipment

SGXMAXAC SGXMAXNET SGXMAXTV

Surge Strip Series Ultra

Home Entertainment Systemsand Computer/Home Office

8 Outlets; Angled Plug-in,Transformer Spacing,Series Filter and TCO Fuses

Lifetime ProductWarranty,$25,000 ConnectedEquipment

SGXULTAC SGXULTNET SGXULTTV SGXULT3WAY

SurgeTrapValueLine

Basic Surge Protection 6 Outlets 5-Year ProductWarranty

SGXCONST6 SGXCONST8

Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . 22-CD

February 2007



10


Factory Installed Surge Suppression Main Circuit Breaker LoadcenterTable 10-5. Home Electronic Protection Panel (HEP Surge Panel) Single-Phase 3-Wire 120/240 Vac Factory Bonded Split Neutral

Factory Installed Surge Suppression Main Lug LoadcenterTable 10-6. Home Electronic Protection Panel (HEP Surge Panel) Single-Phase 3-Wire 120/240 Vac Factory Bonded Split Neutral

Surge Suppression Ready Loadcenter (Field Installation Provision)Table 10-7. Type CHPC Single-Phase, 3-Wire, 120/240 Vac, NEMA Type 1 Indoor and NEMA Type 3R Outdoor

Note: Factory provision to field install a CHSPULTRALCRK surge protection device: Surge current rating 70 kA. Audible alarm. Thermal fusing. Lifetime product warranty. $25,000 connected equipment.

MainBreakerType

MaximumMainAmpereRating

MaximumNumber3/4-Inch (19.1 mm)Single Poles

BoxSize

WireRangeSize

Loadcenter Box and Panel

CatalogNumber

PriceU.S. $

CombinationCatalog Number

PriceU.S. $

CH10 kAIC

100 22 D #6 4/0 CHSUR22B100D CHPC8DF

CSR25 kAIC

150200200

323242

LLL

#2 300 kcmil CHSUR32B150LCHSUR32B200LCHSUR42B200L

CHPC8B32LFCHPC8B32LFCHPC8B42LF

Maximum MainAmpere Rating

MaximumNumber3/4-Inch (19.1 mm)Single Poles

BoxSize

WireRangeSize

Loadcenter Box and Panel

CatalogNumber

PriceU.S. $

CombinationCatalog Number

PriceU.S. $

125 24 D #6 2/0 CHSUR24L125D CHPC8DF

225 3242

LL

#2 300 kcmil CHSUR32L225LCHSUR42L225L

CHPC8B32LFCHPC8L42LF

Type ofMainDevice

MainAmpereRating

MaximumNumberof Circuits

PowerCenterAIC Rating

Power Center CombinationStyle Cover

Top Feed OutdoorPower Center(Cover Included)

Bottom Feed OutdoorPower Center(Cover Included)

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

Catalog Number

PriceU.S. $

BreakerBreakerLugLug

100100125125

22301224

10,00010,00010,00010,000

CHPC22B100DCHPC30B100JCHPC12L125CCHPC24L125D

CHPC8DFCHPC8JFCHPC8CFCHPC8DF

CHPC22B100TRCHPC30B100TRCHPC12L125TR

CHPC22B100BRCHPC30B100BRCHPC12L125BR

BreakerLugBreaker

125150150

323232

25,00025,00025,000

CHPC32B125LCHPC32L150JCHPC32B150L

CHPC8B32LFCHPC8JFCHPC8B32LF

CHPC32B125TRCHPC32B150TR

CHPC32B150BR

BreakerBreakerConvert.

150200200

423232

25,00025,00025,000

CHPC42B150LCHPC32B200LCHPC32N200L

CHPC8B42LFCHPC8B32LFCHPC8B32LF

CHPC42B150TRCHPC32B200TRCHPC32N200TR

CHPC32B200BR

BreakerConvert.Lug

200200225

424242

25,00025,00025,000

CHPC42B200LCHPC42N200LCHPC42L225L

CHPC8B42LFCHPC8B42LFCHPC8L42LF

CHPC42B200TRCHPC42N200TR

CHPC42B200BR

Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . . 22-CD

February 2007

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10

Residential Surge ProtectionCross-Reference

Cross-ReferenceNote: Cross-Reference continues on the following page.

Table 10-8. Surge ProductsDescription Cutler-Hammer Square D General

Electric Siemens Leviton Intermatic Pass &

Seymour

Lightning Arresters120/240 Vac, Single-Phase,3-Wire

CHSA01 SDSA1175 N/A N/A 55175-ASA,55175-SSA

AG2401 N/A

600 Vac, 3-Phase,4-Wire, 3-Phase

CHSA03 SDSA3650 N/A N/A 55650-ASA AG6503,AG6503L

N/A

Surge Breakers120/240 Vac,Type BR Circuit Breaker

BRSURGE HOM2175SB THQLSurge QSA Series N/A N/A N/A

120/240 Vac,Type CH Circuit Breaker

CHSA QO2175SB N/A N/A N/A N/A N/A

Service Entrance120/240 Vac, 20 kA Surge Current CHSPMICRO N/A N/A N/A N/A N/A N/A

120/240 Vac,50 kA Surge Current

CHSPMAX N/A THQLSurge60 SBPRIMAX,SSPRIMAX

51120-1, 51120-3R

IG1240RC 1224-SL

120/240 Vac,70 kA Surge Current

CHSPULTRA N/A N/A N/A IG250LA, IG251

N/A

120/240 Vac, ac, Telephone, Coax,40 kA Surge Current

CHSPCHSR4P SDSB1175C,SDSB1175DP

N/A N/A 51120-PTC, 51110-PTC

N/A N/A

AccessoriesSurgeTel,4 Telephone Lines

DHW4PT N/A SurgeProTHSATEL140

N/A 5350-TLL N/A N/A

SurgeCable,2 Cable/Satellite Lines

DCXCAB2 N/A SurgeProTHQLCOAX

N/A 5350-BNC N/A N/A

SurgeEthernet,High Speed Internet

DRJ45D30R N/A N/A N/A 5360-TBT, 3861-ETH

N/A N/A

Flushmount Kit CHSPFMKIT N/A N/A N/A N/A IG1240FMP2 N/A

NEMA 3R Outdoor Enclosure CHSPN3R N/A N/A N/A N/A N/A N/A

Surge Strips6 Outlets, Wallmount, ac Only SGXMICROAC6 N/A N/A N/A N/A EG33IB N/A

6 Outlets, Wallmount, ac, Cable SGXMICROTV6 N/A N/A N/A N/A EG33EIB N/A

1 and 6 Outlets, Wallmount, ac, Telephone Modem

SGXMICRONET1SGXMICRONET6

N/A N/A N/A N/A EG33TIB N/A

7 Outlets, ac Only SGXMAXAC N/A SU93940 N/A 4950 Series EG79 PS7

7 Outlets, ac, Cable SGXMAXTV N/A N/A N/A 4950 Series N/A N/A

7 Outlets, ac,Telephone Modem

SGXMAXNET N/A SU93942,SU93944

N/A 4950 Series EG79ASO PS7P

8 Outlets, ac Only SGXULTAC N/A N/A SPOWERMAX8 5950 Series N/A N/A

8 Outlets, ac, Cable SGXULTTV N/A N/A SPOWERMAX8_C 5950 Series EG856EALI PS8C

8 Outlets, ac,Telephone Modem

SGXULTNET N/A SU93950 SPOWERMAX8_T 5950 Series EG856TALI PS8P

8 Outlets, ac, Cable, Telephone Modem

SGXULT3WAY N/A SU93916 N/A 5950 Series EG858DSALI,EG858ESALI

N/A

6 Outlets, ac, 6-Foot (1.83 m) Cord SGXVAL6 N/A N/A N/A 4800, 4900,5100, 5200and 5300Series

EG636L1 PS6

6 Outlets, ac, 15-Foot (4.57 m) Cord SGXVAL15 N/A N/A N/A 4800, 4900,5100, 5200and 5300Series

N/A PS7L

February 2007



10

Facility-Wide Surge ProtectionClipper Power System

Clipper Power System Visor Series

Product DescriptionEaton has developed the Cutler-Hammer Clipper Power System (CPS) Visor Series family of products to ensure that the quality power required to maximize productivity in todays competitive environment is supplied to commercial, industrial, institutional, medical and telecommunications facilities.

The Clipper Power System family of products used for Surge Protection Devices (SPDs), also known as Transient Voltage Surge Suppression (TVSS), incorporates clamping and filter compo-nents that are integrated into low voltage distribution equipment or assemblies switchboards, switchgear, panelboards, MCCs, automatic transfer switches, and busway. Eaton also offers CPS units that can be externally mounted to any manufacturers distribution equipment on new or existing installations (Retrofit CPS).

Ten (10) Year Extended WarrantyAn extended ten (10) year warranty is provided on all CPS units.

Standards and Certifications

Industry Performance and Safety StandardsThe CPS has been tested by all indus-try standards (UL 1449 2nd Edition, UL 1283, ANSI/IEEE C62.41 and C62.45, NEMA LS 1-1992, MIL-STD-220AS, and CSA C22.2). All CPS products have been independently tested to verify published surge current ratings.

Features, Benefitsand Functions

Industry Leadership The Visor is an intelligent surge

suppression device that offers advanced monitoring options.

It offers improved safety and reliabil-ity from a new patent-pending tech-nology Thermo-Dynamic Fusing.

Independently tested by lightning laboratories to ensure performance, long-term reliability, and quality standards are met.

Installation flexibility for all low voltage distribution equipment.

Worldwide customer, engineering, and application support.

Clipper Power System Visor Series: Integrated Surge Suppression for Low Voltage Distribution Assemblies

Application Flexibility 100, 120, 160, 200, 250, 300, 400 and

500 kA/phase ratings are available. All units utilize our low impedance

SurgePlane suppression platform to ensure surge currents are equally diverted to all suppression compo-nents, therefore extending life expectancy.

Figure 10-4. SurgePlane Technology

Comprehensive Diagnostics Maintenance-free surge suppres-

sion. (No external test set or routine maintenance required.)

The NetVisor, our premium display, allows you to monitor your surge protective device from across the plant or across the world.

All monitoring display panels are completely removable and can be installed horizontally or vertically, offering four mounting positions.

Visor Monitoring Options

Our patent-pending Thermo-Dynamic Fusing System provides both safety and performance. This technology uses a fuse trace on each individual metal oxide varistor (MOV) that can sustain high surge currents and provide the necessary interruption of high fault currents (kAIC).

Thermo-Dynamic Fusing System also includes a thermal fuse spring (TFS) that provides the needed disconnection from low level fault currents.

Components of the Thermo-Dynamic Fusing System

asePha

SurgePlanes

CurrrentSurge CDivertedEqually D

February 2007

10-14



10


Technical Data and SpecificationsTable 10-9. Eatons Cutler-Hammer Clipper Power System Specifications

CPS-250 recommended for service entrance, CPS120 recommended for branch locations using IEEE recommended cascade approach. Optional sizes to meet competitive specifications. All CPS have been independently tested to verify all suppressor components can survive published

surge current ratings. Test documents are available upon request.

CPS Models CPS-100 CPS-120 CPS-160 CPS-200 CPS-250 CPS-300 CPS-400 CPS-500

Surge Current Per PhaseSurge Current Mode

L-N (Line-to-Neutral)L-G (Line-to-Ground)N-G (Neutral-to-Ground)L-L (Line-to-Line, Delta, andUngrounded Applications Only)

100 kA

50 kA 50 kA 50 kA

50 kA

120 kA

60 kA 60 kA 60 kA

60 kA

160 kA

80 kA 80 kA 80 kA

80 kA

200 kA

100 kA100 kA100 kA

100 kA

250 kA

125 kA125 kA125 kA

125 kA

300 kA

150 kA150 kA150 kA

150 kA

400 kA

200 kA200 kA200 kA

200 kA

500 kA

250 kA250 kA250 kA

250 kA

Single Pulse Surge Current TestBased on IEEE C62.41 8x20 microsecond waveform Yes Yes Yes Yes Yes Yes Yes Yes

Modes of Protection3-Phase Wye System3-Phase Delta System

All76

All76

All76

All76

All76

All76

All76

All76

Filter Attenuation(Based on MIL-STD-220A) at 100 kHz 50 dB 50 dB 50 dB 50 dB 50 dB 50 dB 50 dB 50 dB

Surge Withstand CapabilitiesIEEE C3 Wave (10 kA) 8,000 9,000 10,000 11,000 12,000 13,000 14,000 15,000

Thermo-Dynamic Fusing SystemOvercurrent Protection (Thermal Fuse Spring)200 kAIC capabilityIndividually Fused MOVs

YesYesYes

YesYesYes

YesYesYes

YesYesYes

YesYesYes

YesYesYes

YesYesYes

YesYesYes

Monitoring Display OptionsSuperVisor (Standard)AdVisorNetVisor

YesOptionalOptional

YesOptionalOptional

YesOptionalOptional

YesOptionalOptional

YesOptionalOptional

YesOptionalOptional

YesOptionalOptional

YesOptionalOptional

Direct Bus Bar Connection Yes Yes Yes Yes Yes Yes Yes Yes

Warranty Clipper Power System 10 Years 10 Years 10 Years 10 Years 10 Years 10 Years 10 Years 10 Years

February 2007



10


Clipper Power System Visor Series Integrated

Clipper Power System Visor Series Integrated Offering Includes Panel-boards, Switchboards, Switchgear, MCC and Busway

Product DescriptionEatons Cutler-Hammer Clipper Power System Visor Series Integrated Design Provides the Lowest System Let-Through Voltage at the Bus Bar Compared to Traditional Cable Connected TVSS UnitsThe Clipper Power System Visor Series utilizes a direct bus bar connec-tion to achieve the industrys lowest let-through voltage effectively sup-pressing both high and low energy transients. This design provides supe-rior suppression ratings and elimi-nates poor performance that results from cable connections and/or long lead lengths.

Due to the integrated design, the Visor Series also eliminates:

Expensive horizontal outboard wall space.

Field installation costs. Potential electrical code violations

due to improper installation. Invalidation of third party

certifications when connecting to existing products.

Other suppressor manufacturers mea-surements are made at the TVSS mod-ule or the suppressor terminal, not at the distribution equipment bus bar. The dis-tance between the module or suppressor terminals and the distribution equipment bus bar is often 14 inches (355.6 mm) or more. The impedance associated with this lead length can significantly increase the transient let-through voltage.

Figure 10-5. Panelboard Let-Through Voltage Using Direct Bus Bar Connections

Note: Optional sizes to meet competitive specifications. All Visor units have been independently tested to verify all suppres-sor components can survive published surge current ratings. Test documents are available upon request.

Cross-ReferenceContact local sales office for competitor cross-reference.

*Based on IEEEC62.41 (1991)CombinationWaveformCategory B3/C1(6000 V, 3000 A,8 x 20 s) Using#10 AWG Wire.

Cable ConnectedTVSS (14" Cable

Lead Length to Bus Bar)

Let-

Th

rou

gh

Vo

ltag

e at

Bu

s B

ar

Time (Microseconds)

00

400

800

5 10 15

IntegratedClipperPower

System

February 2007

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10


Clipper Power System Visor Series Retrofit

Visor Series Retrofit

Product Description

Retrofit Installation Recommendations to Reduce Installed Let-Through VoltageEatons revolutionary Cutler-Hammersurge suppression system for retrofit applications offers the widest variety of surge current ratings, monitoring features, and enclosure options. The Visor Series is the most respected line of surge protection devices in the industry due to its exceptional perfor-mance at lightning labs, two decades of experience in the surge suppression industry, worldwide installations, and extensive R & D initiatives.

Visor Series Retrofit NEMA 1/3Rwith Disconnect Switch

When installing a surge suppressor in a retrofit environment, it is important to mount the suppressor as close to the electrical equipment as possible. Keep the wiring (lead length) between the electrical equipment and the suppressor as short as possible (less than 14 inches (355.6 mm) is recommended), and twist/wire tie the conductors to reduce inductive effects.

Installation lead length reduces the performance of any surge suppressor. For each inch of wiring (installation lead length), add 15 to 25 volts to the surge suppressors published let-through voltage at 400 volts and installation of 3 feet (.9 m) of cable= 1000 volts installed rating.

Features, Benefits and Functions

Industry Leadership Patented designs provide superior

performance and reliability. Independently tested by lightning

laboratories to ensure performance, reliability and quality standards are met.

Installation flexibility for all low voltage distribution equipment.

Worldwide customer, engineering and applications support.

Increased Protection The UL 1283 listed filter protects

against ringing transients and EMI/RFI noise disturbances. The tuned suppression filter achieves 50 dB attenuation at 100 kHz.

Application Flexibility 100, 120, 160, 200, 250, 300, 400 and

500 kA ratings are available. All units utilize our low impedance

SurgePlane suppression platform to ensure surge currents are equally diverted to all suppression compo-nents, therefore extending life expectancy.

All Visor Series designs have been independently tested to verify published ratings and long-term reliability.

Comprehensive Diagnostics Patent pending Thermo-Dynamic

Fusing System utilizes individually fused MOVs and Thermal Fuse Spring (TFS) to provide high and low fault current protection.

200 kAIC internal fusing system. Three levels of monitoring display:

AdVisor SuperVisor NetVisor

Remote mountable monitoring displays.

Maintenance-free SPD (no external test kit or routine maintenance required).

Standards and Certifications All Visor units have been tested

by UL and meet the requirements under UL 1449 for surge suppres-sion devices.

All Visor units have been tested per NEMA LS-1 and ANSI/IEEE rec-ommended high energy impulses (Cat. C3, 20 kV, 10 kA), and internally generated ringwave surges (Cat. B3, 6 kV 500 A at 100 kHz).

February 2007



10


Product SelectionTable 10-10. Visor Series Retrofit Unit Catalog Numbering System

For voltage codes not shown, please call factory. Disconnect Switch FDC3030 breaker.

Diagnostics Packages

A = AdVisor complete with Status indicator lights on each phase, Form C, Audible Alarm Enable/Disable.

S = SuperVisor complete with Status indicator lights on each phase, Form C, Audible Alarm Enable/Disable, Transient Counter, Push-to-Test, PQ Meter (no date stamp).

N = NetVisor complete with Status indicator lights on each phase, Form C, Audible Alarm Enable/Disable, Transient Counter, Push-to-Test, PQ Meter (date stamp), Modbus and Ethernet CommunicationPort, % Life Remaining, % Voltage THD.

CPS 100 480Y S K

Surge Ratings

100 = 100 kA/phase120 = 120 kA/phase160 = 160 kA/phase200 = 200 kA/phase250 = 250 kA/phase300 = 300 kA/phase400 = 400 kA/phase500 = 500 kA/phase

Enclosure Cross Reference

K = Standard (NEMA 1, 3R)L = Flushmount (NEMA 1)M = Standard (NEMA 1, 3R)

complete with Disconnect Switch N = NEMA 4XO = NEMA 4X complete with

Disconnect SwitchP = NEMA 12Q = NEMA 12 complete with

Disconnect Switch

Voltage Code 120/208127/220

240 V

230/400 400 V

277/480 480 V

347/600 600 V

220/127 Three-Phase Wye (4W+G) (Mexico)120/240 Single Split Phase (3W+G)Three-Phase Delta High Leg (4W+G)Three-Phase Wye (4W+G)Three-Phase Delta (3W+G)

220Y240S240H208Y240D

400Y 480Y480D

600Y600D

February 2007

10-18



10


Dimensions

Figure 10-6. NEMA 1 Flushmount up to200 kA (480 Volts or Less)

Figure 10-7. NEMA 1/3R up to 200 kA(480 Volts or Less)

Figure 10-8. NEMA 4X up to 500 kA(All Voltages)

Figure 10-9. NEMA 1/3R c/w Disconnect Switch (up to 500 kA/All Voltages)

Figure 10-10. NEMA 1 Flushmount 250 kA and up (480 Volts or Less/600 volts, 100 kA 500 kA)

Figure 10-11. NEMA 1/3R 250 kA and up(480 Volts or Less/600 Volts, 100 kA 500 kA)

Figure 10-12. NEMA 4X c/w Disconnect Switch (up to 500 kA/All Voltages)

CLIPPER POWER SYSTEM

15.00(381.0)

20.00(508.0)

16.00(406.4)

3.90(99.1)

11.00(279.4)

16.00(406.4)


3.90(99.1)

16.00(406.4)

18.00(457.2)


8.60(218.4)


14.10(358.1)

22.60(574.0)

5.20(132.1)

17.00(431.8)

3.90(99.1)

22.00(558.8)

18.00(457.2)



13.00(330.2)

18.00(457.2)

3.90(99.1)


18.00(457.2)

21.90(556.3)

10.40(264.2)

February 2007



10


Application DescriptionTable 10-11. Service Entrance Applications

Note: The CPS Surge components can be integrated into Safety Switches, Automatic Transfer Switches (ATS) and other assemblies.

Switchboard Switchgear Motor Control Centers

Features Visor can be integrated into any switchboard. Specifiers have the flexibility to install the Visor

in any location within the switchboard. Disconnect switch is a standard feature. Unique design minimizes installation

impedance.

Available on all switchgear designs. Disconnect switch is a standard feature. Unique design minimizes installation

impedance. CPS 250 ideal for critical industrial switchgear

applications.

Ideal protection for PLCs, sensors, drives, electronic starters, or other digital equipment.

Visor designed to fit in a standard (2x size) compartment without breaker disconnect and 3x size with breaker disconnect for Freedom 2100 and Advantage MCCs.

May be used in new/aftermarket applications. Ideal for water treatment, petrochemical and

other industrial applications.

Safety Standards UL 891 (Switchboard) UL 1449 2nd Edition (Surge Suppressor) UL 1283 (EMI/RFI Filter) CSA C22.2 Certified (Suppressor)

UL 1558 (Switchgear) UL 1449 2nd Edition (Surge Suppressor) UL 1283 (EMI/RFI Filter) CSA C22.2 Certified (Suppressor)

UL 845 (MCC) UL 1449 2nd Edition (Surge Suppressor) UL 1283 (EMI/RFI Filter) CSA C22.2 Certified (Suppressor)

Panelboards Busway Retrofit

Features Visor used extensively on branch panelboards

for computer rooms, laboratories, schools, hospitals, industrial applications.

200% rated neutral is provided for non-linear loads.

Cost-effective branch protection (assumes main panel protection employed).

Ideal for busway fed distribution systems. Easy-to-install Visor units, fit in standard bus

plug assembly. Full diagnostic and monitoring capabilities. Isolates critical busway sections from nearby

disturbance producing loads. Designed for new and existing facilities. Integral disconnect.

SPDs can be externally mounted to existing distribution equipment.

Standard NEMA 1/3R enclosures. Requires field installation. Visor Series 100 to 500 kA/phase units. Clipper VL 50, 80 and 100 kA/phase units.

Safety Standards UL 67 (Panelboards) UL 1449 2nd Edition (Surge Suppressor) UL 1283 (EMI/RFI Filter) CSA C22.2 Certified (Suppressor)

UL 857 (Busway) UL 1449 2nd Edition (Surge Suppressor) UL 1283 (EMI/RFI Filter) CSA C22.2 Certified (Suppressor)

UL 1449 2nd Edition (Surge Suppressor) UL 1283 (EMI/RFI Filter) CSA C22.2 Certified (Suppressor)

Pow-R-Line 3a Pow-R-Line 4

February 2007

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10

Hardwire Surge ProtectionClipper Power System

Clipper VL (CVL)

CVL Prevents Downtime and Equipment Damage

Product Description

Surge Protection Device to Prevent Downtime and Equipment DamageThe Cutler-Hammer Clipper VL by Eaton Corporation is a commercial grade and light industrial surge protec-tion device (SPD) that combines surge suppression components and EMI/RFI filtering to provide effective protection for sensitive electronic loads.

Features, Benefits and Functions SurgePlane technology to ensure

reliability and performance by using a low impedance copper platform.

Compact design to enable close mounting to electrical distribution equipment.

Parallel hybrid filter technology.

Individually fused surge suppres-sion components.

Status indicator lights to monitor supply power, surge suppression component status and fusing.

Can be remotely monitored using Form C contacts.

Audible alarm. Ideal for OEM panel applications. Proven track record in international

applications. Independently tested at lightning

laboratories to verify published surge current ratings.

Standards and Certifications UL 1449 2nd edition listed, UL 1283

listed, CSA approved, CE marked. All Clipper VL units have been

tested per NEMA LS-1 and ANSI IEEE recommended high energy impulses (Category C3, 20 kV, 10 kA), and internally generated ringwave surges (Category B3, 6 kV, 500 A at 100 kHz).

The UL listed filter protects against ringing transients and EMI/RFI noise disturbances. The tuned suppression filter achieves 40 dB attenuation at 100 kHz (IEEE Category B3 Ringwave).

Product SpecificationsThree surge current ratings are available to meet a variety of applica-tions the CVL050 (50 kA/phase), CVL080 (80 kA/phase) and CVL100 (100 kA/phase).

Table 10-12. Clipper VL Catalog Numbering System

CVL CH BD

Surge Rating

050 = 50 kA/phase080 = 80 kA/phase100 = 100 kA/phase

Voltage Code

See Table 10-10

Enclosure

RSX = Standard Retrofit

R3R = Outdoor

Product SelectionTable 10-13. Clipper VL Price ListCatalogNumber

PriceU.S. $

CVL050CH208YBDRSXCVL050CH208YBDR3RCVL050CH240DBDRSXCVL050CH240DBDR3RCVL050CH240SBDRSX

CVL050CH240SBDR3RCVL050CH400YBDRSXCVL050CH400YBDR3R

CVL050CH480DBDRSXCVL050CH480DBDR3RCVL050CH480YBDRSXCVL050CH480YBDR3RCVL050CH600DBDRSX

CVL050CH600DBDR3RCVL050CH600YBDRSXCVL050CH600YBDR3RCVL080CH208YBDRSXCVL080CH208YBDR3R

CVL080CH240DBDRSXCVL080CH240DBDR3RCVL080CH240SBDRSXCVL080CH240SBDR3R

CVL080CH400YBDRSXCVL080CH400YBDR3RCVL080CH480DBDRSXCVL080CH480DBDR3R

CVL080CH480YBDRSXCVL080CH480YBDR3RCVL080CH600DBDRSXCVL080CH600DBDR3RCVL080CH600YBDRSX

CVL100CH208YBDRSXCVL100CH208YBDR3RCVL100CH240DBDRSX

CVL100CH240DBDR3RCVL100CH240SBDRSXCVL100CH240SBDR3R

CVL100CH400YBDRSXCVL100CH400YBDR3RCVL100CH480DBDRSXCVL100CH480DBDR3RCVL100CH480YBDRSX

CVL100CH480YBDR3RCVL100CH600DBDRSXCVL100CH600DBDR3RCVL100CH600YBDRSXCVL100CH600YBDR3R




February 2007

10

Critical Load Surge FilterAEGIS Powerline Filters

AEGIS Powerline Filters

AEGIS Solutions

Product DescriptionEatons Cutler-Hammer AEGIS solutions are specifically designed to protect expensive electronics from the hazards that exist within a facility. This critical load protection is effective at reducing harmful surges and noise. Applying this high performance series power-line filter at your critical loads results in clean power entering the elec-tronics and reduction of soft errors, operational malfunction, and damage to components.

Standards and CertificationsCutler-Hammer products are designed in accordance with ANSI/IEEE C62.41 (1991) recommended spectrum of transient waveforms. The AEGIS pro-tects against all ringing and impulse disturbances.

Application DescriptionThe AEGIS is the ideal protection solution for your critical loads and facilities.

Loads Programmable controllers (PLCs). Scanning devices. ATMs (Automatic Teller Machines). Cash registers. Alarm systems. Microprocessor-controlled

OEM products. Robotics. CAD/CAM systems. Control equipment. Medical electronics and devices.

Why Should Sensitive Electronic Loads be Protected?PLC manufacturers and service tech-nicians recommend the use of surge suppressors and filters to prevent downtime and equipment damage due to surges and electrical line noise. One study shows failure to protect sensitive electronic loads costs Ameri-can manufacturing, commercial and service industries over $39 billion per year in lost time and revenue. Preventing these losses is a major cost-saving opportunity.

AEGIS Powerline Filters Protect Against the Full Spectrum of Transient DisturbancesAEGIS filters the entire sine wave and is effective against both frequently occurring low energy and occasional high energy transients. High energy transients can create immediate dam-age, while low energy transients cause microprocessor failure over time.

Hardwired Surge Filter that Protects Critical Loads (3, 5, 10, 15 or 20 Ampere Models)

Lightning Protection for ac Powerline Applications (1-, 2-, 3-Phase Applications to 100 Amperes)

AEGIS VL Hardwired Critical Load Filter 1, 3 and 5 Ampere Modules Only

February 2007

10-22



10


Features, Benefits and FunctionsTable 10-14. AEGIS Powerline Filters Features and Benefits

AEGIS Hybrid Series Powerline Filters

Figure 10-13. 3-Wire Design has Normal and Common Mode Protection (L-N, L-G, N-G) Option for AEGIS and AEGIS+.

Features Benefits

Unique Series Hybrid Design(AEGIS-HW, AEGIS+)

Protection against high and low energytransients and noise.

The tracking filter reacts instantly to changesin frequency and voltage, regardless of phaseangle, magnitude or polarity.

Active at all times, providing more protectionthan a conventional surge suppressor.

Extends the life of your microprocessors byeliminating degrading power disturbances.

High Performance Suppression Capabilities (AEGIS-HW, AEGIS+)

AEGIS-HW and AEGIS-PR have up to 45,500amperes of surge current suppression and 75 dBof noise attenuation at 100 kHz. This guarantees asuperior level of protection and reliability. AEGIS+has additional protection up to 160 kA/phase.

Status Monitoring Lights (AEGIS-HW, AEGIS+)

No more testing or guessing whether your unit isworking properly. Filter indicator lights expediteyour troubleshooting efforts during downtimesituations.

5-Year Downstream Equipment Warranty(AEGIS-HW only)

Eaton provides a 5-year Extended Warranty on the microprocessor power supply protected by AEGIS. No other manufacturer offers this level of assurance in backing up its claim of product performance, quality and reliability.

Value(AEGIS-HW, AEGIS+)

AEGIS provides superior value when consideringthe level of performance and benefits offered.It truly delivers the best bang for your dollar.

Optional Remote Monitoring Capabilities(AEGIS-HW, AEGIS VL, and AEGIS+ only)

Observe all your operations on a remote basis,including the power protection devices used tosafeguard your critical and sensitive electronicloads.

DIN-Rail, J-Rail or Flange Mounting Connections(AEGIS-HW only)

The DIN-Rail mountable enclosures greatlyreduce installation time, effort and cost. Thisunique container is the preferred choice amongOEMs and contractors.

Thermal Cut-Off Protection (TCO)(AEGIS-HW only)

Thermal fuse improves indication, monitor andcontrol during fault conditions.

PowerInput

Primary Transient

Voltage SurgeSuppression

(TVSS)

HighFrequencyCapacitor

SeriesBlockingInductors

High Performance

Tracking FilterSecondary

TVSS

Status Indicator

Lights

PowerOut-put

Optional Form C

Contacts

L

N

G

L

N

G

Normal Mode

Common Mode

Normal Mode

Common Mode

LED Form C

Standards and CertificationsBased on ANSI/IEEE C62.41, 1991 and C62.45, 1992.

Table 10-15. Let-Through Voltages (L-N)

Static testing.

Description AEGIS-HW(L-N Mode)

Category A3 Ringwave (600 V, 200 A)

6 V

Category B3 Ringwave(600 V, 500 A)

9.6 V

Category B3/C1 Combination(Impulse) Wave (600 V, 300 A)

70 V (206 V,dynamic at 90)

February 2007



10


Figure 10-14. IEEE C62.41 (1991) Test Waveforms for AEGIS-HW and PR Versions

Product SpecificationsTable 10-16. SpecificationsApplication AEGIS-HW

2 W&G Grounded SystemsAEGIS-VL2 W&G Grounded Systems

AEGIS+1-, 2- and 3-Pole Systems

Input Voltage Single-Phase

120, 220, 240 Vac,single-phase

120, 220, 240 Vac,single-phase

120, 208, 240, 400, 480, 600 Vac; Wye, Delta and International systems

Amperage 3, 5, 10, 15, 20 amperes 1, 3, 5 amperes 20, 30, 50, 70, 100 amperes

Frequency 50/60 Hz 50/60 Hz 50/60 Hz

Protection Modes L-N, L-G, N-G L-N, L-G, N-G L-N, L-G, and N-G modes (Wye system); L-L and L-G (Delta system)

MCOV 150, 320 volts 150, 320 volts 150, 320, 420 volts (Wye system)300, 550, 680 volts (Delta system)

Noise AttenuationNormal Mode:Common Mode:

75 dB at 100 kHz50 dB at 5 MHz

75 dB at 100 kHz50 dB at 5 MHz

65 dB at 100 kHz40 dB from 60 kHz to 5 MHz

Filter Bandwidth 10 kHz to 100 MHz 10 kHz to 100 MHz 10 kHz to 100 MHz

Total Peak Surge Current 45.5 kA per phase 39 kA per phase 40, 80 or 160 kA per phase

Operating Temperature -40 to +50C -40 to +50C -40 to +40C

Response Time Less than 1 nanosecond Less than 1 nanosecond Less than 1 nanosecond

Options Form C relay contacts N/A Form C relay contacts; NEMA 3R/4X container; disconnect switch; 40 kA or 160 kA

Agency Approvals UL 1449, UL 1283, CSA UL 1449, UL 1283, CSA CE, UL 1449 (20 to 70 amperes up to 480 volts)

Warranty 5 years plus downstream connected warranty

5 years 5 years

0100

-100-200-300-400

200300400

Vol

ts2 Microseconds/Division

0

-2000

-6000

-4000

2000

4000

6000

8000

Vol

ts

2 Microseconds/Division

A3 Ringwave (Line-to-Neutral) (6000 V, 200 A) B3/C1 Combination (Impulse) Wave (6000 V, 3000 A)

Before After Before After

01000

-1000-2000-3000-4000

200030004000500060007000

Vol

ts


0100

-100-200-300-400

200300400500600700

Vol

ts


February 2007

10-24



10


Product SelectionTable 10-17. AEGIS-HW (Hardwire Application) Catalog Numbering System

Model rated at 15 amperes UL/CSA = 16 amperes CE.Note: 230 V applies to 220 and 240 volt applications.

Table 10-18. AEGIS-VL (Hardwire Application) Catalog Numbering System

Note: 230 V applies to 220 and 240 volt applications.

Table 10-19. AEGIS+ Catalog Numbering System

400/230 valid for 380/220 and 415/240 per IEC. Contact factory for resistive ground applications.

Table 10-20. AEGIS Price List

Voltage Code

120N230L

Current Capacity

03051015 20

AGSHW CH X

Options

S = StandardC = Form C contact

for Remote Monitor

Voltage Code

120N230L

Current Capacity

135

AGSVL

CatalogNumber

PriceU.S. $

AGSHWCH120N03XCAGSHWCH120N03XSAGSHWCH120N05XCAGSHWCH120N05XS

AGSHWCH120N10XCAGSHWCH120N10XSAGSHWCH120N15XC

AGSHWCH120N15XSAGSHWCH120N20XCAGSHWCH120N20XS

AGSHWCH230L03XCAGSHWCH230L03XSAGSHWCH230L05XCAGSHWCH230L05XS

AGSHWCH230L10XCAGSHWCH230L10XSAGSHWCH230L15XC

AGSHWCH230L15XSAGSHWCH230L20XCAGSHWCH230L20XSAGSPRCH120N15HG

AGSPRCH120N15HWAGSPRCH120N15XXAGSPRCH230L15HGAGSPRCH230L15HW

AGSVL120N1AGSVL120N3AGSVL120N5

AGSVL230L1AGSVL230L3AGSVL230L5


Voltage Code

120N = 120 (1-Phase, 2W + G)208Y = 208Y/120 (3-Phase, 4W + G)240S = 240/120 (2-Phase, Delta

2W + G)230L = 230 (1-Phase, 2W + G) 240D = 240D (3-Phase,

Delta 3W + G)400Y = 400Y/230 (3-Phase,

4W + G) 480Y = 480Y/277 (3-Phase,

4W + G)480D = 480D (3-Phase, Delta

3W + G)600Y = 600/347 (3-Phase, 4W + G)600D = 600 (3-Phase, 3W + G)

AGS+ CH

OperatingCurrent

020030050

070100

Surge CurrentRating/Phase

040080160

Enclosure

R4X = NEMA 4X Container

RSD = Disconnect Switch

(with NEMA 12Container)

Blank = Caseless

Options(if required)

CXX = Form Ccontacts (remote monitor)

February 2007



10

Power Conditioning ProductsDatacom

Datacom

Datacom Products

Product DescriptionCutler-Hammer Datacom surge protec-tion products by Eaton Corporation are designed for all industries and applica-tions. The wide range of products offer rugged surge protection in convenient, easy-to-install configurations. Excep-tional performance is achieved using three-stage hybrid technology:

Gas tubes for shunting high energy. Silicon avalanche components

for responsive, low let-through voltages.

PTC resettable fuses for mitigating fault current.

Our modular design enables cus-tomers to protect complete facilities or individual loads. Customers also save significant time and money due to our unique plug-in compo-nents and protection modules.

Power Conditioner

Product Description

Eatons Cutler-Hammer Sag Ride Through The First of Its KindThe Cutler-Hammer Sag Ride Through (SRT) Power Conditioner prevents electrical downtime. The SRT repre-sents our state-of-the-art solutions to todays power conditioning challenges.

The Problem

Voltage Sags and BrownoutsThe ability of a plant to ride through voltage sags can have a significant impact on operations and competitive-ness. In the United States, voltage sags cost billions of dollars in lost produc-tion, interruption, damaged materials, retooling and scrap. In addition, sags can cause: increased operating costs, the need for product reworks, safety hazards, equipment damage and/or failure, reduced product quality, increased clean-up, additional labor costs, increased scrap material and costs associated with investigations into the problem.

Figure 10-15. Deep, Single-Phase Sag

Todays industrial and large commercial electricity customers are becoming more sensitive to power disturbances and are demanding better electric quality. How-ever, the quality of power grids is not significantly improving. Customers still experience power quality problems that affect plant operations and profitability.

Definition of Voltage SagA voltage sag is a sudden, momentary decrease in supply voltage. It can last from a cycle to several seconds. Voltage sags are most often caused by faults on the electrical transmission or distri-bution system. They can be caused by lightning strikes, animal contact, starting of large motors or an internal fault within a customers facility.

Depending on the proximity to the fault, which can be hundreds of miles

away, the voltage during the sag is typically 40% 90% of nominal utility voltage. The operation of circuit break-ers, fuses and reclosers limits most sags to less than 15 cycles.

Voltage sags are experienced 10 to 20 times more frequently than complete outages. However, voltage sags are equally disruptive to sensitive equipment.

Figure 10-16. Voltage Sags

Regularity of Voltage SagsEPRI conducted a two-year study of power quality levels on distribution systems in the United States. A variation event was recorded every time the voltage dropped below 90% of the nominal. The results are shown in Figure 10-17.

A typical distribution system customer experiences about 50 events per year when the voltage drops below 90%, and only about two events per year when the voltage drops below 30% of nominal. The utility study concluded that sags represented almost all of the events experienced at a typical facility.

Figure 10-17. Events per Year

600400200

0-200-400-600

Input A Input A Input A

EndUsers

Transmission

Generation

Distribution

End User

End User

Feeder Breakers

1. Fault occurs on the transmission or distribution system

2. Creates a sag event for all users on the system

6

5

4

3

2

1

0

20

5010

6 10

5 2 1

70

40 10

February 2007

10-26



10

Power Conditioning ProductsSag Ride Through

Sag Ride Through (SRT)

Sag Correction Using the Sag Ride ThroughEatons Cutler-Hammer Sag Ride Through (SRT) Power Conditioner pre-vents expensive, electrical downtime. It is a state-of-the-art solution to todays power conditioning challenges.

The Cutler-Hammer SRT is a high per-formance, inverter-based voltage con-ditioning device developed to provide protection to sensitive loads against commonly occurring voltage sags.

The SRT monitors the incoming sup-ply voltage and when it deviates from the nominal voltage level, the SRT achieves voltage conditioning by injecting the appropriate correction voltage in series with the power sup-ply. The SRT provides an extremely fast reaction time and subcycle response to sag events that would otherwise cause loads to drop out.

The SRT is designed for low voltage systems (600 to 208, 3-phase) and is also offered in medium voltage appli-cations from 25 kVA to 4 MVA. Installa-tion is simple and the SRT provides customers with a new solution to improve productivity and reduce downtime for sag related problems.

Industries and Applications Affected by Sags

Key Industries Semi-conductor manufacturers. Communications. Steel mills. Petroleum & chemical processing. Health care. Paper mills. Automotives. Textile. Printing. Plastics. Other manufacturing.

Equipment or Processes Manufacturing Process Controllers. Variable Speed Drives. Robotics. Motor Conductor. Telephone Systems. HID Lighting. HVAC Controls. Medical Equipment. Computers.

The SRT meets the stringent require-ments of the Semi-F47 standard; a key requirement for SAG correction in the semi-conductor industry.

Complete correction of single-phase voltage sags down to 63% for 30 seconds.

Partial correction of three-phase sags down to 50% for 30 seconds.

Continuous regulation of three-phase utility undervoltage and sags down to 90% of nominal.

Correction of utility voltage imbalance (from network side of transformer).

Attenuation of voltage flicker.

Continuous SAG RegulationThe Sag Ride Through is an active voltage conditioner. This means it will constantly respond to voltage sags in the -10% range with a regulated output in 1% range. The SRT can be applied to the main service entrance, at branch locations or in front critical loads. The Cutler-Hammer SRT provides an outstanding return on investment. It delivers operation productivity that is just not possible with traditional tap switching or ferroresonant technologies.

The SRT consists of a voltage source inverter, bypass circuit and an injection transformer connected in series between the incoming utility supply and the load, as shown in Figure 10-18. For the standard sag correcting model, the injection transformer consists of a boost component. The SRT monitors the incoming supply voltage and when it deviates from the nominal voltage level the SRT inserts an appropriate compensating voltage using the IGBT inverter and series injection trans-former. Energy is sourced from the sup-ply during this time. This regulates the load voltage to its nominal value, thus eliminating voltage disturbances from the utility supply affecting the load.

Figure 10-18. Block Diagram of the SRT Active Voltage Conditioner

3-Phase UtilitySupply

3-Phase LoadVoltage

Voltage SourceInverter

InjectionTransformer

Bypass Circuit

Secondary

PrimaryDistributionTransformer

SRT Input

3-Phase CompensatingVoltage

SRT Output

February 2007



10


Table 10-21. SRT Features and Specifications

If SRT has tripped (off-line) due to below threshold input voltages, it cannot be restarted until the system voltage is at least this % of the nominal. Single-phase-to-ground fault occurring on the utility side of a delta-wye distribution transformer. The SRT provides continuous correction and only transitions to and from BYPASS when manually starting and stopping or under fault or overload

conditions. The transition from bypass to inverter takes up to 750 ms. The autoresettable bypass mode of operation includes an additional 5-second delay allowing time for the fault to clear.

Features Specifications

Load CapacityCapacity (kVA)Displacement Power Factor of Connected LoadCrest Factor for Rated kVAOverload 30 Seconds

25 6 MVA (as specified per model)0 1, leading or lagging1.63 at 100% of rated load for continuous operation (including up to 10% voltage correction)150% with up to 10% of voltage correction

Input SupplyNominal Supply Voltage

Maximum Supply Voltage Minimum 3-Phase Supply Voltage

Running Starting

Minimum Single-Phase-to-Ground Supply Voltage Running Starting

Efficiency of System

208/480/600 V, 60 Hz 3-phase, 3-wire plus ground (higher system voltages supplied to requirement)

110% of nominal supply voltage

50% of nominal supply voltage75% of nominal supply voltage

25% of nominal supply voltage63% of nominal supply voltage98 99%

Output SupplyNominal Voltage (V)

3-Phase Balanced CorrectionSingle-Phase-to-Ground Correction

Voltage RegulationResponse (to Sag Event)

208/480/600 V, 60 Hz; 3-phase, 3-wire plus ground (higher system voltages supplied to requirement)

+30% for at least 30 seconds+45% for at least 30 seconds; +10% continuous 3-phase correction (all models). Consult factory

for specialist correction requirements.+/- 1% up to 10% continuous 3-phase correction +/- 2.5% at 30% 3-phase correctionInitial sag correction applied within 1 ms, remainder over the next cycle

BypassNominal PowerMaximum Overload Capacity (in Bypass):

For 10 Minutes (%) For 1 Minute (%) For 600 Milliseconds (%) For 100 Milliseconds (%)

Transfer Time Inverter to Bypass (ms) Bypass to Inverter (ms)

SRT rating (kVA)

125 150 7001000

< 0.5< 40 750

EnvironmentalOperating TemperatureCoolingCapacity Derating with ElevationHumidityWarranty

0 40C; 50C maximum with 20% load deratingForced ventilation-1.2% every 100 m above 1000 m< 95%, non-condensing1 year

February 2007

10-28



10


Table 10-22. SRT Controller Cabinet Dimensions

208 V models are available in 25 250 kVA only.

Table 10-23. SRT Transformer Cabinet Dimensions

Nominal dimensions and weights. Consult factory for precise values.

Table 10-24. 30% Correction Model Catalog Numbering System

3-phase, 3-wire. Keypad is standard on 175 kVA and larger.

Table 10-25. SRTS SEMI F47 Compliant Version 40% Correction Model Catalog Numbering System

3-phase, 3-wire. Keypad is standard on 110 kVA and larger.

Inverter Frame Size

Load Capacity (kVA) Controller Cabinet DimensionsH x W x D Inches (mm)

Controller WeightLbs. (kg)

Controller Dissipation(Worst Case)

Airflowm3/min.380/400 V

50/60 Hz208 /480/600 V60 Hz % kW

1S2S3S

20 40 60

25 50 75

35.43 x 23.62 x 27.56 (900 x 600 x 700)35.43 x 23.62 x 27.56 (900 x 600 x 700)35.43 x 23.62 x 27.56 (900 x 600 x 700)

551 (250) 727 (330) 881 (400)

1.81.81.8

0.5 0.9 1.4

2 2 2

2M3M1L

140 200 300

175 250 350

84.84 x 31.50 x 31.69 (2155 x 800 x 805)84.84 x 31.50 x 31.69 (2155 x 800 x 805)84.84 x 31.50 x 31.69 (2155 x 800 x 805)

1674 (760)2070 (940)1542 (700)

1.81.80.8

3.2 4.5 2.8

4 6 6

2K2L3L

400 500 750

500 6501000

84.84 x 55.12 x 31.69 (2155 x 1400 x 805)84.84 x 55.12 x 31.69 (2155 x 1400 x 805)84.84 x 63.00 x 31.69 (2155 x 1600 x 805)

1982 (900)2093 (950)2423 (1100)

0.80.80.8

4.0 5.2 8.0

121218

4L5L6L

100012501500

125015002000

84.84 x 78.74 x 31.69 (2155 x 2000 x 805)84.84 x 78.74 x 31.69 (2155 x 2000 x 805)84.84 x 94.49 x 31.69 (2155 x 2400 x 805)

2753 (1250)3084 (1400)3634 (1650)

0.80.80.8

10.012.016.0

243036

Inverter Frame Size

Transformer Cabinet DimensionsH x W x D Inches (mm)

Transformer Weight Lbs. (kg)

Transformer Dissipation (Worst Case)

% kW

1S2S3S

In Controller CabinetIn Controller CabinetIn Controller Cabinet

2M3M1L

In Controller CabinetIn Controller Cabinet35.43 x 32.48 x 27.95 (900 x 825 x 710)

1211 (550)

February 2007



10

Power Conditioning ProductsElectronic Voltage Regulator

Electronic Voltage Regulator

Electronic Voltage Regulator (EVR) Tap Changer

Product Description

Electronic Voltage Regulator The Cutler-Hammer Electronic Voltage Regulator (EVR) is the ideal solution for keeping your facility and equip-ment up and running during brown-outs, undervoltage conditions and other power problems. The EVR can significantly reduce the costs of equip-ment damage and downtime when these situations occur. The state-of-the-art design provides rapid response time, high efficiency, high inrush cur-rent capability, and operating advan-tages exclusive to Eaton.

The EVR maintains a tightly regulated output voltage by automatically acti-vating the appropriate transformer tap through a silicone controlled rectifier (SCR). Tap changer response time is initiated at one cycle, ensuring rapid and precise regulation. Switching at zero current enables noise reduction during tap transitions.

BrownoutsIn the United States, most facilities have sufficient voltage regulation. However, in some U.S. locations and many developing countries, regulation problems occur because of over-stressed utility distribution systems.

In some cases, due to the excessive demand on the utility system, voltage may be below 10% of nominal (-10%) during the day. This condition is called a voltage regulation or brownout. Customers may notice dim lights and reduced power. During the evening, voltage may rise above 10% of nomi-nal (+10%) because large facilities and loads are shut down. This shutdown reduces the power demand on the grid and results in a voltage increase.

The IEEE defines voltage regulation as overvoltage or undervoltage. Voltage regulation events last from a few min-utes to many hours with voltage vary-ing by +/- 20%. Long-term regulation problems differ from short duration sags and dips, which are much deeper voltage drops.

The SolutionPrior to installing an expensive solution, Eaton encourages customers to moni-tor incoming voltage to determine if voltage regulation is a problem. The local utility may also be able to pro-vide information on voltage expected at the facility.

Using a meter, it can quickly be deter-mined if a voltage regulation problem or brownout condition exists. The appro-priate solution would be an Electronic Voltage Regulator (EVR). EVRs can be installed at the service entrance, branch panel or at critical loads

The Cutler-Hammer Electronic Voltage Regulator is a solid-state tap changing power conditioner designed to protect against brownouts and long duration voltage regulation problems.

Features and Benefits Coordinated with standard thermal-

magnetic breakers to allow motor starts.

Optional 100 kA per phase surge protection.

Input frequency range operation from 57 63 Hz.

Not affected by load power factor. Can operate effectively in low-load applications due to unique leakage reactance technology.

Failsafe bypass circuit, isolation transformer and overtemperature protection.

Less than 1% THD. Monitoring panel displays rms

metering, output voltage and cur-rent, kVA, under- and overvoltage, phase rotation, phase loss, first and second stage temperature alarm, shut-off, EPO tripped and eight optional external ports.

Table 10-26. EVR Specification (10 to 1250 kVA)Feature Description

Technology Electronic Tap Changer

Input Voltages 240 600 Vac; 3-phase (3-wire)

Input Voltage Range + 10/-26%

Output Voltage Range 3% typical

Response Time 1 cycle, zero current switching

Frequency 60 Hz standard (other frequencies available)

Efficiency 96% at full load, 98.5% at light loads

Minimum Load None

Inrush Current Capabilities 1000% for one cycle; 200% for 10 seconds; or as limited by upstream overcurrent protection

Noise Attenuation Common ModeNormal Mode

120 dB at 100 kHz 40 dB at 100 kHz

Monitoring (Option) Refer to Features and Benefits for details

Bypass Panel Yes

Surge Protection Device (Option) 100 kA per phase

Operating Temperature 0 to +50C

Altitude Up to 7,000 ft. (2,134 m)

Standard Warranty 12/18 months

Extended Warranty (Startup Service) 12/18 months factory on-site warranty

February 2007

10-30



10

Power Conditioning ProductsElectronic Voltage Regulator

Table 10-27. EVR Catalog Numbering System

For dimensions in mm, multiply by 25.4. Dimensions listed are for 208 V in model.

Dimensions for 480 V in model are: 100 kVA 40.5"H x 31.5"W x 22.0"D, 100 kVA 51.5"H x 40.5"W x 26.5"D.Note: All weights are approximate. Monitor option includes main input circuit breaker.

Note: Refer to PAD for pricing and availability.

EVR

Monitoring Option

X = NoM = Monitoring

I/O Regulator (Input/Output Regulator)

Code Option Input Voltage Range

Output Voltage Range

SP

StandardPremium

+10/-26%+8/-10%

+/-3%+/-1.5%

Surge Protection

X = NoS = Yes

Frequency

A = 60 HzB = 50 Hz

Output Voltage Code(Delta Input: L, L, L, N, G)

208Y = 120/208400Y = 230/400480Y = 277/480600Y = 347/600

Input Voltage Code(Delta Input: L, L, L, G)

240D = 240400D = 400480D = 480600D = 600

EVR Dimensions (Without Monitoring Option)

kVA Weight inPounds (kg)

BTUs/HR Dimensions (H" x W" x D")

10 15 20 30

400 (182) 400 (182) 450 (204) 500 (227)

2040 2040 3050 4080

32.00 x 26.50 x 17.0032.00 x 26.50 x 17.0032.00 x 26.50 x 17.0032.00 x 26.50 x 17.00

50 75 100 150

700 (318) 850 (386) 1000 (454) 1100 (499)

6800 10,200 13,600 17,000

40.50 x 31.50 x 22.0040.50 x 31.50 x 22.0066.00 x 50.50 x 32.0066.00 x 50.50 x 32.00

200 250 300 400

2000 (908) 2450 (1112) 2900 (1317) 3900 (1771)

27,200 34,000 40,800 50,700

66.00 x 50.50 x 32.0066.00 x 50.50 x 32.0066.00 x 50.50 x 32.0073.00 x 67.00 x 35.50

500 600 750 875

4250 (1930) 6500 (2951) 7500 (3405) 8500 (3859)

60,600 70,400 80,800 90,600

73.00 x 67.00 x 35.5073.00 x 67.00 x 35.5073.00 x 67.00 x 35.5073.00 x 67.00 x 35.50

10001250

9500 (4313)10,500 (4767)

99,600105,000

73.00 x 100.00 x 35.5073.00 x 100.00 x 35.50

EVR Dimensions (With Monitoring Option)

kVA Weight inPounds (kg)

BTUs/HR Dimensions (H" x W" x D")

10 15 20 30

440 (200) 440 (200) 500 (227) 550 (250)

2040 2040 3050 4080

73.00 x 34.00 x 35.5073.00 x 34.00 x 35.5073.00 x 34.00 x 35.5073.00 x 34.00 x 35.50

50 75 100 150

770 (350) 940 (427) 1100 (499) 1250 (568)

6800 10,200 13,600 17,000

73.00 x 34.00 x 35.5073.00 x 34.00 x 35.5073.00 x 34.00 x 35.5073.00 x 34.00 x 35.50

200 250 300 400

2200 (999) 2750 (1249) 3200 (1453) 4300 (1952)

27,200 34,000 40,800 50,700

73.00 x 34.00 x 35.5073.00 x 34.00 x 35.5073.00 x 34.00 x 35.5073.00 x 67.00 x 35.50

500 600 750 875

4350 (1975) 7150 (3246) 8250 (3746) 9350 (4250)

60,600 70,400 80,800 90,600

73.00 x 67.00 x 35.5073.00 x 67.00 x 35.5073.00 x 67.00 x 35.5073.00 x 67.00 x 35.50

10001250

10,450 (4744)11,550 (5244)

99,600105,000

73.00 x 100.00 x 35.5073.00 x 100.00 x 35.50

Examples:

Catalog Number: EVR0075480D480YAXXS 75 kVA EVR, 480 V in, 277/480 V out, 60 Hz, no optionsExtended Description: EVR-75-480D-480Y/277-AXXS

Catalog Number: EVR0500208D208YASMP 500 kVA EVR, 208 V in, 120/208 V out, 60 Hz, with: Surge, Monitoring and Premium Regulation optionsExtended Description: EVR-500-208D-208Y/120-ASMP

February 2007



10

600 Volts ac and BelowGeneral Description

UNIPAK

UNIPAK

Product Description

Power Factor Correction CapacitorsPower factor correction capacitors and harmonic filters are an essential part of modern electric power systems. Power factor correction capacitors are the simplest and most economical means of increasing the transmission capacity of a power system, minimizing energy losses and correcting load power factor. In addition, power factor penalties can be reduced and power quality can be greatly enhanced.

There are two main reasons to correct poor power factor. The first is to reduce or eliminate a power factor penalty charged by your local utility. Another reason is that your existing transformer is, or shortly will be, at full capacity and installing power factor correction capacitors can be a very cost-effective solution to installing a brand new service. Depending on the amount of power factor correction (number of kvar that needs to be injected into the electrical system to improve the power factor) and the dynamic nature of the load, a fixed or switched capacitor bank may be the best solution. When capacity becomes a problem, the choice of a solution will be dependent upon the size of the increase needed. Like all power quality solutions, there are many factors that need to be considered when determin-ing which solution will be best to solve your power factor problem.

Harmonic FilteringAs the world becomes more depen-dent on electric and electronic equip-ment, the likelihood that the negative impact of harmonic distortion increases dramatically. The efficiency and productivity gains from these increasingly sophisticated pieces of equipment have a negative side effectincreased harmonic distortion in the power lines. The difficult thing about harmonic distortion is determin-ing the cause. Once this has been determined, the solution can be easy. Passiv

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