tan thesis defense 0814 final (2)

36
Qingfeng Tan Two Dimensional Hydraulic Fracture Simulations Using FRANC2D

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Page 1: Tan Thesis Defense 0814 Final (2)

Qingfeng Tan

Two Dimensional Hydraulic Fracture Simulations Using FRANC2D

Page 2: Tan Thesis Defense 0814 Final (2)

Vapor extraction well intersecting horizontal hydraulic fracture, from Bradner (2002)

kfrx/ k10 100 1000 10000

1

10

Flow Index

Page 3: Tan Thesis Defense 0814 Final (2)

Importance of 2-D

Page 4: Tan Thesis Defense 0814 Final (2)

Objective

Develop and apply a model for predicting the forms of curving hydraulic fractures in two dimensions

Page 5: Tan Thesis Defense 0814 Final (2)

Overview• Previous work

– Vertical and horizontal fracture– Analytical models

• Theoretical Analysis– Coupling mechanical and fluid flow analysis

• Code Development– Automatic propagation (EXC_AUTO_DRIVER_FLOW)– Fracture form calculation routines– Fluid flow simulation routines

• Application– Shallow soil model– Effects of layering and lateral residual compression

Page 6: Tan Thesis Defense 0814 Final (2)

Hydraulic Fracture DesignVertical Fractures

a

Qh

X

Y

Z Horizontal Fractures

(a)

(d)(c)

(b)

a

Qd

Z

r

Q

a

d

Z

r

Y

Z

Q

h

X

a

Page 7: Tan Thesis Defense 0814 Final (2)

Previous ModelsPressure

Length

Aperture

time

time

time

1

1

CtfP

2

2

Ctfa

3

3

Ctf

)],,,([ 3,2,1 QKEff

)2.05.0( 1 C

)44.025.0( 2 C

)5.011.0( 3 C

Page 8: Tan Thesis Defense 0814 Final (2)

Simulate Hydraulic Fracture

• Fracture aperture—analyze as elastic displacements due to fluid pressure

• Fluid pressure—analyze as flow in deforming fracture

• Propagation—require stress intensity to equal critical value

Page 9: Tan Thesis Defense 0814 Final (2)

Problem with Analysis in 2-D

• Fracture curves-- numerical methods for stress analysis required

• Fracture propagation-- analyze as a series of quasi static models. Requires many analyses to be conducted.

Need FEM method with automatic regridding around fracture

Page 10: Tan Thesis Defense 0814 Final (2)

FRANC2D• 2-D stress and displacement• Developed for structural

fracture mechanics applications

• Auto regrid around fracture• Fluid flow within

fracture not included

Page 11: Tan Thesis Defense 0814 Final (2)

Fracture with Fluid Flow-Coupled Approach

• Modify FRANC2D to perform mechanical analysis, then calculate geometry of fracture, caused by fluid pressure, and other loadings

• Fluid flow analysis adjust fluid pressure due to the shape changes of fracture, coupled with mechanical analysis

• Propagation criterion: is decided by fracture geometry and fluid pressure

ICI KK IK

Page 12: Tan Thesis Defense 0814 Final (2)

Flow and Deformation CouplingP

ress

ure

Ape

rtur

e

From 1-D implicit solution; flow bc at well, head bc at tip

From FEM elasticity solutionx

x

Page 13: Tan Thesis Defense 0814 Final (2)

Propagation

• KI =Stress intensity factor

• KI=KIc for propagation

• KIC is material property, called fracture toughness.

Page 14: Tan Thesis Defense 0814 Final (2)

How to ensure KI=KIc?P

ress

ure

Ptip

KI

Ptip

KIc

x

Page 15: Tan Thesis Defense 0814 Final (2)

Code Development• Fracture propagation control routine

-EXC_AUTO_DRIVER_FLOW

• Fracture geometry calculation routines-EXC_LENGTH_FLOW-EXC_APER_FLOW-EXC_VOLU_FLOW

• Fluid flow simulation routines-FLUID_FLOW_INIT

-FLUID_FLOW_CALC

Page 16: Tan Thesis Defense 0814 Final (2)

Automatic Propagation Subroutine

ICI KK

• Fluid flow and mechanical analysis coupling to decide pressure and geometry

•Propagation criterion: KI=KIC

•Auto-remesh around fracture tip

Page 17: Tan Thesis Defense 0814 Final (2)

Fracture Form Calculation• Length – EXC_LENGTH_FLOW• Aperture – EXC_APER_FLOW• Volume – EXC_VOLU_FLOW• Obtain Crack node info• Calculation in each segment, then integral

Page 18: Tan Thesis Defense 0814 Final (2)

Fluid Flow and Aperture Subroutine

• Calculate new heads using initial aperture• Calculate aperture using new head• Calculate heads using new aperture• Repeat and compare heads and apertures between

successive iterations• Converge when change is less than tolerance,

usually less than 7 iterations

Page 19: Tan Thesis Defense 0814 Final (2)

Propagation Subroutine•Calculate KI for pressure at tip

•Adjust pressure at tip slightly, redo fluid pressure calculations, and calculate new KI

•Use two values of KI and pressure tip to interpolate new value of pressure tip that should give KI=KIc

•Check KI and revise pressure tip as needed until KI is within tolerance of KIc

Page 20: Tan Thesis Defense 0814 Final (2)

VerificationUniform Pressure: Model Setting

P•Infinite elastic media

•Uniform pressure

•Radial symmetric

a

z

r

Page 21: Tan Thesis Defense 0814 Final (2)

Verification-Driving Pressure

5

10

0 5 10 15Time(min)

Pre

ss

ure

(KP

a)

Page 22: Tan Thesis Defense 0814 Final (2)

Verification (II): Fracture Length

1

3

5

0 5 10 15Time(min)

Le

ng

th(m

)

Page 23: Tan Thesis Defense 0814 Final (2)

Verification (III): Fracture Aperture

0.5

1.0

1.5

0 5 10 15Time(min)

Ap

ert

ure

(mm

)

Page 24: Tan Thesis Defense 0814 Final (2)

Error Analysis

-0.08

-0.06

-0.04

-0.02

0

0.02

0.04

0.06

1 2 3 4 5

Length (m)

Re

lati

ve

Err

or

Error PError aError d

Page 25: Tan Thesis Defense 0814 Final (2)

Applications

• Hydraulic fracture in shallow soil:- Gravity

- Fluid injection

• Soil with under-lying softer material

• Soil with high lateral residual stress

Page 26: Tan Thesis Defense 0814 Final (2)

Forms of Hydraulic Fractures in the Field

Page 27: Tan Thesis Defense 0814 Final (2)

Field Data Adoption

• Four cross-section selection

• Each cross-section starts from center of fracture to the edge of it, perpendicular with each other

• Fracture path, uplift, and sand extent data are adopted

0 5 10 15 feet

0.1

0.3

0.5

0.7

N

0.9

Cross 1

Cross 4Cross 3

Cross 2

Page 28: Tan Thesis Defense 0814 Final (2)

General case-Model Setting

Depth

0 m

-2 m

12 m

-5 m

Distance from well0 m

frx-1.6 m

Page 29: Tan Thesis Defense 0814 Final (2)

Vertical Stress During Propagation

Page 30: Tan Thesis Defense 0814 Final (2)

Pressure Log

0

10

20

30

40

50

60

0 2 4 6 8

Time (minutes)

Pre

ss

ure

(p

si)

Measured

Simulated

Page 31: Tan Thesis Defense 0814 Final (2)

Fracture Form

-1.8

-1.5

-1.2

-0.9

0 1 2

Distance from center of fracture (m)

De

pth

be

low

gro

un

d s

urf

ac

e (

m)

simulatedWell H Cross-s 1Well H Cross-s 2Well H Cross-s 3Well H Cross-s 4

Page 32: Tan Thesis Defense 0814 Final (2)

Aperture and Uplift

0.00

0.02

0 1 2 3 4

distance from center (m)

Up

lift

fro

m f

ield

, or

sim

ula

ted

ap

ertu

re

simulated

Well H cross 1

Well H cross 2

Well H cross 3

Well H cross 4

Average radial extent of sand

(m)

Page 33: Tan Thesis Defense 0814 Final (2)

Effects of Layeringob

serv

ed

-2

-1.5

-1

-0.5

0

0 1 2 3 4 5

E2=2000psi, E1 = 5000psi

E1=E2=5000psi

E2=3000psi, E1=5000psi

E2=4000psi, E1=5000psi

Sim

ulat

ed

Richardson

Page 34: Tan Thesis Defense 0814 Final (2)

Effects of Lateral compression

-1.8

-1.2

-0.6

0

0 1 2 3 4 5 6 7

Distance from Wellbore (m)

Dep

th (

m)

Fracture Path from lowresidual area

Fracture path from highresidual compressionregion

v

hv

Page 35: Tan Thesis Defense 0814 Final (2)

Conclusions

•FRANC2D has been modified to simulate hydro-mechanical coupling conditions during hydraulic fracturing.

•A new simulation tool, HFRANC2D?, is available

• The model has been verified using analytical solutions, error within a few percent

Page 36: Tan Thesis Defense 0814 Final (2)

Conclusions, applications

• Gentle bowl-like forms of hydraulic fractures in shallow soils can be predicted.

• Effects of state of stress and material properties can be predicted and results resemble field observations.