DEPPL

a consortium partner of:Engineering Research & Development Consultant’s

group (ERDC)

Company Portfolio

DEPPL (ISO 9001-2015) and CRISIL SE-3B rating)primarily functions as a Process & SafetyEngineering Consultant in Hydrocarbons Sector.

We specialize in:

Process Simulation and Optimization.

Basic & Detail Engineering .

HAZOP, HAZID, QRA, SIL review, EIA & Safety Audit

Project Management Consultancy services.

Skid Mounted Process System

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Portfolio & Services

Process Engineering Services

• Steady State Simulation.

• Dynamic Simulation.

• Heat & Mass Balance.

• Hydraulic calculations.

• Process Design Basis.

• PFD, P&ID, Datasheets Development & review.

• Process Equipment design (Columns ,Heat Exchangers, Vessels, Tanks, Compressors, Separators).

• Evaluate Process Guarantees parameters.

• Operating and Control Philosophies (Relief, Drain, Equipment Isolation).

• Operating and Control Manuals.

• Pre-commissioning, Commissioning manuals.

• HAZOP, SIL, QRA assistance.

• Process Safety Audits.

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Portfolio & Services

Electrical & Instrumentation :

• System Architecture• Electrical System Adequacy

Check.• Field Instrumentation design

& verification• Instrumentation Control and

design• Cause and Effect• Inspection Services• FAT/SAT commissioning• Control loop design & DCS

architecture• HAZOP/ SIL support

Civil Engineering Services:

• Structural & foundation Design

• Dynamic structural analysis

• Feasibility studies

• Tendering & TBE support

• 2D Drafting & 3D Modeling

• BOQ preparation & validation

• Cost Estimation

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Portfolio & Services

Mechanical Engineering:

• FEA, CFD Analysis

• Mechanical Design & analysis of static and rotary equipments.

• Detailed Engineering of static equipment & preparation of Detailed Fabrication Drawings.

• Package specifications.

Piping Engineering:

• Detailed study, review, of Piping documents

• Isometrics, Stress analysis , as-built drawings.

• Documents Compliance check as per International codes & standards

• Piping GA , Plant & equipment Layout.

• 3D Modeling, Piping MTO.

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Portfolio & Services

Project Management:

• Project Design Basis , Project Execution Plan, Project progress monitoring & Control.

• S curve monitoring and % progress reports.

• Vendor Co-ordination & Inspection assistance.

• Co-ordination with external agencies for approvals.

• Project Cost control.

Technology Consulting:

• Subject Matter Expertise

• Review Engineering Packages from Licensors.

• Optimization and Alternate Processes studies . Techno commercial evaluation.

• Coordination & assistance in achieving process & Mechanical guarantee parameters for new technologies.

• Pre -commissioning and commissioning assistance.

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Portfolio & Services by DEPPL and

Associates.

• Engineering software Expertise:

Process & Safety

• HYSIS , Pro II, Chemcad

• ASPENONE

• Pipe Flo ,

• Pipe phase

• SPPID

• PHA , PHAST

• DW Sim , AFT

• HTFS, HTRI

Civil

• STAAD Pro V8i

• STAAD(X) tower V8i

• STRAP

• TEKLA 18

• Frame Works

• Microstation

• AutoCAD

Mechanical & Piping

• Autocad

• PV Elite

• Pump Flo

• Caesar II

• PDS

• PDMS

• SP3D

E&I

• IN tools

• InstruCal

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Projects

Oil & Gas Refineries

Multi product Cross country

Pipelines

Process Modeling & Simulation

Services

LPG/ LNG Terminals

FMCG Chemicals

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Fire Water Network Modeling

• Type : Simulation/ Modeling• Client : Lyondellbasell , France

• Scope– Modeling of existing refinery’s entire fire water network

using AFT Fathom, for OTS purpose.– Fire Water Network debottleneck studies.– Dynamic Model to handle entire Refinery and

Petrochemical Complex Fire Water Network.

• Services– Steady State and Dynamic Simulation and Engineering

expertise to develop data base for OTS Model.– Jan 2016 to June 2016

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Research project and Pilot Plant for

Reactor Safety Division• Type : Basic/ Detailed Engineering for Reactor Safety

Division Research project incollaboration with IIT-Kanpur.

• Client : BARC

• Scope

– Provide Services for Basic , Detail Engineering and ProjectManagement for National Aerosol facility in collaborationwith IIT-Kanpur and BARC.

– Engineering design from Concept to Commissioning ofAerosol dispersion study.

– Specialized Engineering Services involving all theEngineering disciplines.

– Jan. 2016 – May 2017 ( Engineering Completed . ProjectImplementation is going on)

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Auto Fire Water Sprinkler System

• Type : Brownfield/ Pre Award Engg.• Client : ONGC (Uran)• ERDC Partner : SAGA global Consultants

• DEPPL’s Scope– Water demand calculations as per OISD ; Basic

Engineering for Automatic Sprinkler System for 22Process Gas Compressors & 2 LPG Columns forONGC –Uran facilities.

– Integration with the existing Fire Water Network andFire and Gas Detection system.

• Project Status:– Engineering and Tendering is Completed in 2016.– Project is under implementation.

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New ETP & Existing ETP Modification Project

• Type : Basic Engineering• Client : ONGC (Uran)• ERDC Partner : RP Engineers / Newton

Technologies , Baroda

• DEPPL’s Scope

– PFD , P & I D , Heat & Mass Balance and Process DataSheet preparation for new ETP plant based on UCEMtechnologies and modifications in existing plant tohandle augmented plant capacity.

• Project Status:

– Oct. 2015 – May 2016 ( Engineering completed ,Project is under hold )

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HAZOP Study & Safety Audits

• Type : Safety Studies & Risk Analysis

• Client : 1) TAKREER, Ruwais Refinery , Abu Dhabi2) HAZEL International , Abu Dhabi3) Unilever , Kenya4) GAIL –Usar and Gail-Vaghodia LPG Storage

and dispatch terminal Safety Audit.

• Scope– HAZOP study for “Safe Routing of Safety Valves” and Flare

Header modification project.– Petrochemical Reactive Distillation System Hazop.– FMCG sector Spreads , Savoury , Home Care Products process

plant Hazop.

• Services– Process validation , Value Addition Workshop , HAZOP

workshop, Mock-Drill , Safety Audit.

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Flare system Adequacy check

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• Type : Process Simulation

• Client : ADCO, Abu Dhabi.

• ERDC partner :Tecnoconsult,UAE. Projects

• Scope :Adequacy check on existing FlareSystem . Study & compare the

effect of increased load on theexisting flare system and submitrecommendations.

• Services : Detail Simulation report usingAspen Flare System analyzer.

• Year 2014 ( Project Completed . ProjectCompletion certificate issued)

Flare system Adequacy check

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• Type : Process Simulation & Conceptual Study inUrea and Ammonia plant.

• Client : SABIC , Saudi Arebia.

• ERDC partner : TCE

• DEPPL’s Scope : Expert services to TCE

• Site Survey , Adequacy check for Flare Header , KOD and Flare System.

• Study the possibility of connection of vent from Urea Tanks , Process Condensate , Carbonate Closed Drain tank and Fumes Extractor Fan to the IBB Urea Flare System.

• Study the possibility of connecting IBB Urea Flare Header to centralized ammonia flare system.

• Year Dec. 2016- June 2017 ( Basic Engineering Completed)

Cryogenic LPG Import Terminal Augmentation

• Type : Brownfield/ Conceptual Study• Client : BPCL (Uran)• ERDC Partner : Firecon , Kolkata

• DEPPL’s Scope

– System Adequacy Check and Plant De-Bottleneck Study forBPCL Uran plant. Finalize Process Design Basis forRevamping and expanding (0.75 MMTPA to 1.1 MMTPAJetty unloading) , Cross Country Pipeline 24” X 12.5 Km ,Cryogenic Propane and Butane Storage, Boilup and FlashGas Compressor capacity Calculations, LPG Heating andBlending, LPG Storage, LPG dispatch to Cross Countrypipeline. Replacing the existing LPG spheres with MSV’s.Automation of Rail Wagon loading gantry. Shifting ofTanker loading gantry.

• Services

– Site survey ,Specialized Engineering services.– July 2015 to Jan.2016 (Study giving various options

completed) 16

LPG Terminal

• Type : Brownfield

• Client : BPCL , Shikhrapur (Pune)

• ERDC Partner : Firecon Consultants , Kolkatta

• DEPPL’s Scope

– Basic and Detail Engineering for Converting the Gantry Unloadingbays into Loading bays. Complete Terminal automation of thesystem. Changes in existing LPG storage and transfer systempertaining to instrumentation, control and flow.

– Modifications in Mounded Bullets to receipt product from CrossCountry Pipeline. LPG Bottling plant expansion. New Corousaland LPG pump installation. HAZOP and Risk Assessment.

• Project Status:

– Process, Mechanical, Electrical, Instruments ,Piping, Civil Engg. expertise.

– April 2015 –Jan. 2016 ( Engineering Completed). ProjectImplementation is underway.

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Core Design For LPG- NG

• Type : Concept/ Basic Engineering

• Client : Unilever

• Partner : L&T TS

• Scope– Designing LPG and Natural Gas storage & Handling

system by comparing various international codesand standards, which will be standardized andglobally referred for all the projects of Unilever.

• Services– Process and Project management expertise. Skilled

Manpower Supply.

– Year 2014-15 , Project Completed.

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FMCG plant design

(Home Care, Personal Care, Food)

• Type : Concept, FEED, DED , HAZOP• Client : Unilever• Partner : L&T Technology Solutions.

• Scope– Engineering design of Home care powder, Personal care

soap, and food product plants as per governing standardsand GMP’s.

• Services– Process and Project management expertise. Skilled

Manpower Supply. ( Lead Process Engineer, Lead ProjectCoordinator, Lead Mechanical Engineer, Lead Designer)

– Year 2014-15, Project Completed.

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Structural Analysis of Skid

• Type : Simulation & validation

• Client : Cumberland Electrochemical Ltd. (UK)

• Scope

– Structural Stability Design Calculations using STAAD.Pro™design software for Eight number various skid mountedstructures. Dynamic Analysis and Anchor Bolt design.

• Services

– Civil & Mechanical engineering design and drawings forElectro Chemical process.

– Yr. 2015 ( Project Completed)

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Crude oil Manifold Installation Project

• Type : Brownfield

• Client : Eni-Iraq (ZFOD)

• ERDC partner : JPEC, Kochi.

• Scope

– Detailed engineering for (6+4) (ANSI 900# rating)Crude oil manifold installation & inter connectingpiping with existing IPF.

• Services

– Process engineering expertise.

– Year 2013-14, Project Completed.

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Takreer refinery Spent Caustic Treatment Plant

• Type :PMC Services for HandlingHydrocarbon and Hazardous Chemicals.

• Project Details : Removal of Sulphides from SpentCaustic stream from Oil & GasProcessing facilities.

• Technology Licensor: Merichem (USA).

• Client :TAKREER Refinery ADNOC group.

• Primary Engineering Contractor : WorleyParsons , AbuDhabi.

• EPC Contractor : Essar Projects

• DEPPL’s Scope: Licensor’s Package Review andapproval. Multi disciplinary Engineering , Project Controland Monitoring. Responsible for % progress and S curvemonitoring of EPC Contractor.

• Year July 2013- April 14 : Project Completed.

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Heat Exchangers Design & Optimization

• Type: Energy Optimization• Client: Golden Oil Refinery , Iraq

• Scope:

– Simulation for the revised Process Conditions fromBitumen Oxidation Reactor and Vacuum ResidueColumn.

– Pre Heater , FEED/Product Cooler Rating at Normal,Design and Turn down conditions.

– New Bitumen Heat Exchanger ( Steam Generator )Design using HTRI for Optimum Conditions.

• Services:– Year 2017, Study Completed . Project under

Implementation.

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Gas Pipeline project.

• Type: Conceptual Study.• Client: Great Eastern Energy Corporation.

• Scope:

– Hydraulic design & simulation of 10 km Gas pipelinefrom Ranishar to Jamuria to decide location ofBooster Compressor Station for various scenerios.

• Services:– Design simulation of gas pipeline using Hysis.– Evaluate intrinsic parameters(P, T, Velocity); &

recommend optimum pipe diameter and wallthickness

– Establish requirement of Booster Compressors– Year 2013 , Project Completed.

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Central Processing Facility

• Type: Brownfield

• Client: Greater Nile PetroleumOperating Company (Sudan)

• ERDC Partner: Jayathe Petrotech

• DEPPL’s Scope:

– Process Engineering deliverables for Conversionof existing Crude Field Processing Facilities toCentral Processing Facilities.

• Services:

– Basic Engineering

– Year 2013-2014 , Project Completed.

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JV & Partnerships

• Specialty Services offered by DEPPL-VITCOM JV :

– Thermal Engineering of Fired Heater up to 90 MW capacity.

– Energy management and Optimization Study for Refineries.

– Environmental engineering

– Process , Mechanical , Thermal , Structural , Piping , E & I engineering for Fired Heaters.

– Specialized Material & Component supply for Fired Heaters.

– Design Check , Fabrication drawings check, Documents review as an independent consultant.

– Commissioning assistance.

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Contact us at :

• Engineering Office Address :#433, Gundecha Industrial Estate, Akurli road, off western express highway, near big bazaar, Kandivali(E), Mumbai-101 (+91-9869651802 / 8879864891)

Website : www.deppl.in

Email : directors@deppl.in

Contact persons: S.M.Darveshi

Thank You!

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• Fabrication Workshop Facilities:

# J-52, Tarapur MIDC, Boisar, District –Palghar, Maharashtra,401501

Mr. Hamid Mulla (+91-9819874865)Email : hamid@deppl.in