table of contents · quick-change installation and operation manual document #9620-20-c-jxx air and...

Quick-Change Installation and Operation Manual

Document #9620-20-c-jxx air and valve adapters-20

Pinnacle Park 1031 Goodworth Drive Apex, NC 27539 Tel: 919.772.0115 Fax: 919.772.8259 www.ati-ia.com Email: [email protected]

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Table of Contents

C. Control and Signal Modules .................................................................. 2

Jxx Air and Valve Adapters ........................................................................ 2

1. Product Overview .................................................................................................2

2. Installation ............................................................................................................3

2.1 Installing ....................................................................................................3

2.2 Removing ..................................................................................................3

3. Operation .............................................................................................................3

4. Maintenance ........................................................................................................4

5. Troubleshooting ...................................................................................................4

6. Recommended Spare Parts .................................................................................4

7. Specifications .......................................................................................................5

8. Drawings ..............................................................................................................6

8.1 Available Air/Valve Adapter Listing ............................................................6

8.2 QC-210 Integrated Tool Changer Valve Arrangement (3 Sheets) .............7

8.3 QC-310 Integrated Tool Changer Valve Arrangement (3 Sheets) ...........10




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C. Control and Signal Modules

Jxx Air and Valve Adapters

1. Product Overview

An air or valve adapter is required to provide a pneumatic air supply to the tool changer master for actuation of

the locking mechanism. Many variations are available depending upon the tool changer size and type of

porting required by the customer (See Figures 1.1 and 1.2 below and Section 8 for a complete listing of

available adapters and customer drawings).

Figure 1.1—Air Adapter (9121-JA2-M shown, QC-210, ¼ NPT Ports)

Figure 1.1—Valve Adapter (9121-JC2-M shown, QC-210, ¼ NPT Port, Single Solenoid)




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2. Installation

The air/valve adapters are typically installed by ATI prior to shipment. The steps below outline the field

installation or removal as required.

2.1 Installing

1. It may be necessary to clean the mounting surface on the tool changer prior to installing the

module in order to remove any debris that may be present.

2. (2) O-rings are required on the Master tool changer interface. Make sure these o-rings are

present and lightly lubricated.

3. Using the ledge feature as a guide place the module adjacent to the ‘A’ tool changer mounting

surface. Align the module with the tool changer using the dowels in the bottom of the ledge

feature. Apply Loctite 242 to the supplied M6 SHCS fasteners and tighten to 110 in-lbs.

4. Make electrical and pneumatic connections up to the air/valve adapter housing as required.

Ensure that the connectors are cleaned prior to being secured as appropriate.

2.2 Removing

5. If there is a control/signal module piggy-backed on the air/valve adapter this may need to be

removed prior to removal of the air/valve adapter. Disconnect any electrical or pneumatic

connections to the control/signal module and air/valve adapter as required. Also, proximity

sensor and valve cables may or may not need to be disconnected.

6. Remove the air/valve adapter mounting fasteners and pull the module off the tool changer.

7. Make sure that the o-rings are retained at the tool changer master mounting interface.

3. Operation

Air adapters are supplied with the tool changer when the customer is providing a valve for pneumatic control

of the air supply for locking and unlocking. The customer simply needs to plumb up to the Lock (“L”) and

Unlock (“U”) connections provided on the air adapter. It is important that the air adapter be supplied with

clean, dry, non-lubricated air supplied between 60 and 100 psi (4.5–6.9 Bar) and filtered at 50 microns or

better.

Valve adapters are supplied with the tool changer to provide a fully integrated solution. The customer is only

required to supply the valve adapter with a single air supply. Again, it is important that clean, dry, non-

lubricated air supplied between 60 and 100 psi (4.5–6.9 Bar) and filtered at 50 microns or better is provided.

An electrical connection is provided for valve control as detailed in drawings in Section 8 of this manual. In

most cases, control of this valve is integrated with an ATI-supplied control/signal module that is piggy-backed

onto the valve adapter.

DANGER: Failure to use a 4-way valve and properly vent to atmosphere may cause the locking mechanism to operate incorrectly and may cause the Quick-Change to not lock or unlock as expected. This could result in damage to the product, attached tooling, or personnel.

WARNING: Do not perform maintenance or repair on Tool Changer or modules with power or air on. Injury or equipment damage can occur with power or air on. Turn off power and air before performing maintenance or repair on Tool Changer or modules.




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Access to a valve manual override is provided on the valve adapters. Reference the drawings in Section 8 for

location of the override on the valve adapter and the recommended tools for its actuation.

Use of the manual override should be restricted to contingency situations and only when the robot and tool are

in the stand or storage location. Actuation of the Unlatch valve manual override will result in tool changer

release.

4. Maintenance

Little or no maintenance is required for the air adapters as they consist of no wear components.

Likewise, the valve adapters should require little maintenance. The only wear components are the valve itself

and an exhaust muffler. Under normal operating conditions, the valve will last for millions of cycles.

5. Troubleshooting

Symptom Possible Cause / Correction

Changer not locking/unlocking on command

Verify use of 4-way, properly exhausted, customer-supplied valve.

Check for air leaks and o-ring integrity.

Check/Replace muffler; ensure clean air supply.

Check wiring and power supply to valve.

6. Recommended Spare Parts

Assembly ATI Part Number Description

Various (See

Section 8.1 for Listing)

3425-0000011-01 MAC Series 48 Single Solenoid Wash-down Valve (DC) MAC #48B-AUA-000-GEUA-1GB MOD4507

3425-0000012-01 MAC Series 48 Double Solenoid Wash-down Valve (DC) MAC #48B-BUA-000-GEUA-1GB MOD4507

3425-0000013-01 MAC Series 48 Single Solenoid Wash-down Valve (AC) 48A-AMA-000-GAAA-1KD-0389

3490-1010002-00 1/8 NPT Exhaust Muffler, 4CFM, 1-1/8"L, Ø.437"

9120-C-3PM-3PF-0016 Picofast Cord set, 3-Pin, Threaded, Straight, 0.16M (Turck #PKG 3M-0.16-PSG 3M/S90)

DANGER: Tool Changer release will occur with actuation of the Unlatch valve

manual override. Use of the manual override is restricted to contingency situations. The Tool Changer and tool should be in a stand or storage location prior to actuation of the manual override.




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7. Specifications

Valve Adapters

Valves

Single Solenoid Valve 250mA @ 24VDC MAC Series 48B-AUA, DC Voltage (6W Coil)

21mA @ 120VAC MAC Series 48A-AMA, AC Voltage (2.5W Coil)

Double Solenoid Valve 250mA @ 24VDC MAC Series 48B-BUA, DC Voltage (6W Coil x 2)

Solenoid Resistance ~325KΩ Typical resistance measured across valve coil (DC versions)




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8. Drawings

8.1 Available Air/Valve Adapter Listing

Part Number Description

9005-20-1192 Tool Side Spacer Assembly (Works w/ 210/310/510/1210)

9005-20-1403 Tool Side Spacer Assembly for Air Blow-Off (Works w/ 210/310/510/1210)

9121-JA2-M Lock/Unlock Air Adapter, NPT, QC-210

9121-JA3-M Lock/Unlock Air Adapter, NPT, QC-310/510/1210

9121-JB2-M Lock/Unlock Air Adapter, G, QC-210

9121-JB3-M Lock/Unlock Air Adapter, G, QC-310/510/1210

9121-JB4-M Lock/Unlock Air adapter, G, with SST mounting bolts, QC-310

9121-JB7-M Lock/Unlock Air Adapter, G, with Lock/Unlock/RTL, QC-210

9121-JB8-M Lock/Unlock Air Adapter, G, with Reversed Air Ports, QC-210 9121-JB9-M Lock/Unlock Air Adapter, NPT, with Lock/Unlock/RTL, Potted, QC-210 9121-JB10-M Lock/Unlock Air Adapter, G, QC-210 9121-JB12-M Lock/Unlock/RTL Air Adapter Master, NPT, Potted, QC-310,/510/1210. 9121-JB13-M Lock/Unlock/RTL Air Adapter Master, G, Potted, QC-310,/510/1210. 9121-JB15-M Lock/Unlock/RTL Air Adapter Master, NPT, Potted, Radial, QC-210

9121-JC2-M Valve Adapter, Single Solenoid, NPT, QC-210

9121-JC3-M Valve Adapter, Single Solenoid, NPT, QC-310/510/1210

9121-JD2-M Valve Adapter, Single Solenoid, G, QC-210

9121-JD3-M Valve Adapter, Single Solenoid, G, QC-310/510/1210

9121-JE2-M Valve Adapter, Double Solenoid, NPT, QC-210

9121-JE3-M Valve Adapter, Double Solenoid, NPT, QC-310/510/1210

9121-JF2-M Valve Adapter, Double Solenoid, G, QC-210

9121-JF3-M Valve Adapter, Double Solenoid, G, QC-310/510/1210

9121-JG2-M A/C Valve Adapter, Single Solenoid, NPT, QC-210

9121-JG3-M A/C Valve Adapter, Single Solenoid, NPT, QC-310/510/1210

9121-JN2-M Single Solenoid Valve Adapter w/ Air Blow-Off, NPT, QC-210

9121-JN3-M Single Solenoid Valve Adapter w/ Air Blow Off, NPT, QC-310/510/1210

9121-JN5-M Double Solenoid Valve Adapter w/ Air Blow Off, NPT, QC-310/510/1210

9121-JP2-M Lock/Unlock Air Adapter, BSPT, QC-210

9121-JP3-M Lock/Unlock Air Adapter, BSPT, QC-310/510/1210

9121-JQ2-M Master Valve Assembly, Double Solenoid with SST Mounting SHCS, BSPP, QC-210 9121-JQ3-M Master Valve Assembly, Double Solenoid with SST Mounting SHCS, BSPP, QC-

310/510/1210




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8.2 QC-210 Integrated Tool Changer Valve Arrangement (3 Sheets)




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8.3 QC-310 Integrated Tool Changer Valve Arrangement (3 Sheets)




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