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Page 1: T49 - Discovering the Functionality of the Rockwell ... · Graphics Library” GGFX file ... Library of Process Objects 24 ... Library of Process Objects 25 •Updated graphics: Softer

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.

PUBLIC

PUBLIC - 5058-CO900H

T49 - Discovering the Functionality of the Rockwell Automation® Library of Process Objects

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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.PUBLIC

Agenda

Demos, Discussion, Questions

What’s Coming?

What’s in the Library of Process Objects?

How to Install and Use the Library

Overview

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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.PUBLIC 3

PlantwideControl and Optimization

SCALABLEand Modular

SECUREOpen and Information-enabled

FLEXIBLEDelivery and Support

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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.PUBLIC

Overview

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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.PUBLIC

Reusable Library for Design Productivity

Suite of control and HMI

objects to accelerate project

engineering

Role-based feature set for

Operation

Maintenance

Engineering

5

Rockwell Automation® Standard Library – “Out of the Box”

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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.PUBLIC

Library Philosophy

Standard Applications

Control Strategies

(Control Modules)

Library Hierarchy

Devices (valves, motors /

drives, control algorithms,

transmitters, etc.)

Logix5000™ function

blocks, faceplates and

graphic objects

Level control, temperature

control, etc.

Mixer/Reactor, etc.

ExampleIncluded

in base

system

System

Add-On

Custom

Purchase

Logix Programming and

Visualization Tools

Devices

(Process Objects)

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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.PUBLIC

Key Benefits

7

Improvements in:

System “out-of-the-box” experience

Engineering efficiency, plus tools, for solution providers

Lets you focus on application engineering rather than building base blocks

Consistency of application solutions from multiple delivery partners

Predictability of system behavior

Library managed by Rockwell Automation

Consistent engineering library framework

In line with customer expectations

TechConnect℠ support

Ask for “PlantPAx® Support”

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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.PUBLIC

How to Install and Use the Library

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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.PUBLIC

Demonstration

9

Over the next few slides, we’ll present and demonstrate how to:

Add a P_Motor instance in Logix, connect its I/O

Add a motor graphic symbol to a display

Link the HMI to Logix via Global Object Parameter

Start and stop the motor

Add blocks to build up functionality, and add related devices

Items marked (see below) can be demonstrated on the PlantPAx®

Maintenance Trainer during or at the end of the session

Let’s get moving so there’s time to show the demo items!

DEMO!

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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.PUBLIC

Where Do I Get the Library?

Library of Process Objects

Product Compatibility and Download Center

URL: http://www.rockwellautomation.com/global/support/pcdc.page?

Search “Process Solutions”

or “PlantPAx®”

Library, tools, sample projects

Templates

Samples App

Pipeline Pump Station

10

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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.PUBLIC

Install the Logix Components

11

For Add-On Instructions (AOIs), import only the ones you need.

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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.PUBLIC

All Dependencies Are Imported

12

IMPORTANT: All dependencies are included in the AOI import file Embedded AOIs and all required data types (UDTs, STRINGs)

Example: the P_Motor instruction uses P_Alarm and P_Mode

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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.PUBLIC

Use RUNG Imports if Available

13

Some instructions provided with both AOI import and RUNG import files

A RUNG import includes all the associatedTags and UDTs for In/Out Parameters Example: Fault Code Lookup Tables

Import the RUNG(to a LadderDiagram routine)

Do this once, even ifyou are implementingin Function BlockDiagram Then simply delete

the rung of logic

All the other stuffyou need stays

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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.PUBLIC

Install the HMI Components

14

First, add the library components to your HMI

application (FactoryTalk® View Site Edition or

FactoryTalk View Machine Edition)

1. Import the Images – all the .PNG files

2. Import the Global Objects – all the .GGFX files

3. Import the Displays – only the .GFX files you need

The order is important: each item depends

on the previous items

Add any platform-required items (Tags,

Macros, etc.) See Release Notes.

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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.PUBLIC

Displays: Only the Ones You Need

Each faceplate, Quick or Help popup counts as only one Display … even though the faceplate has multiple tabbed views.

Many instructions useP_Mode, P_Alarm, P_Gate

...so don’t forget to include

their Help and Configuration

Displays.

Include common Displays

Common Analog Edit (SE)

15

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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.PUBLIC

Create an Instance in Logix

16

Add the instruction Ladder (LD),

Function BlockDiagram (FBD),

Structured Text (ST)

Create its backing tag Controller or

Program scope

You can do this online Actually, you can

do all of this online,including importingAOIs and graphics!

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Connect to I/O

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Open your Display

Drag and drop the graphic symbol

From the appropriate “… Graphics Library” GGFX file

Note the use of .PNG images

Create a FactoryTalk® View Instance

18

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Link to Tag in Controller

19

Just one Global Object Parameter

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Add Run Feedback

Link the run feedback

input in the code

Open the faceplate and

enable Run Feedback

checking

Engineering tab:

Has Run Feedback

Maintenance tab:

Use Run Feedback

20

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Default Configuration

IMPORTANT:

Every instruction defaults to the

simplest, basic device configuration.

Motors: outputs only with no run feedback

Valves: outputs only with no limit switches

PID: Cascade / Ratio loop mode not enabled

Additional features are used

if you configure / enable them

Defaults are listed in the Reference

Manual for each instruction21

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“HAS” and “USE”

22

Has: the function exists, is coded

Under control of Engineering

If an AOI does not have a function, it is not visible to

operators or maintenance

Use: the function should be used as intended

Under control of maintenance

Allows bypassing or disabling a function temporarily

Maintenance Bypass Indicator

Has but not Used

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What’s in the Library of Process Objects?

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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.PUBLIC

Library of Process Objects

24

Add-On Instructions for Logix V18 or later

Graphic Symbols and faceplates for

FactoryTalk® View SE and

FactoryTalk View ME V7.0 or later

Reference Manuals

Additional AOIs, Tools, Reference Information

Current Release: V3.1-04

V3.5 coming SOON!

• Motors:

Single speed, two speeds, reversing,

hand-operated (monitor)

• Variable Speed Drives:

PowerFlex® 753, 755, 523, 525 Generic VSD for

PF4 / 40 / 70 / 700 / DC / 7000

• Valves:

Solenoid-operated, motor-operated,

mix-proof, hand-operated (monitor)

• Analog inputs with scaling and threshold alarms: single, dual, multiple; input channel diagnostics

• Advanced analog input adds rate of change, square root extraction, and deviation alarms

• Analog output (manual loading station)

• Control valve (analog or pulse, with feedback)

• Flowmeter or weigh scale dosing, with dribble and self-tuning preact

• Simple sequencer, manual prompt

• Continuous Control: PIDE (wrapper AOI), Hi/Low Select, Fanout

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Library of Process Objects

25

• Updated graphics:Softer imagesEven gray when normal

• Enhanced navigationBoth upstream and downstream

• Permissives with bypass

• Interlocks with First-Out indication and Bypass

• Motor runtime, Starts, Restart Inhibit

• 2-state Valve Statistics

• Standard Modes and Alarms

Better alignment withANSI/ISA-18.2-2009 andFactoryTalk® View 8.0,including Operator Shelving,Program Suppression and Maintenance Disable

• Discrete Logic with snapshot

• Discrete Input with alarm

• Discrete 2-, 3- or 4-State Device

• n-Position Device (up to 8)

• Discrete Output (with Pulsing)

• Tank Strapping Table

• Logix Diagnostics

• CPU Utilization Monitor

• Task Monitor

• Controller Redundancy Monitor

• Change Detector

• Faceplates for built-in instructions:

• PIDE RMPS TOT

• IMC CC MMC

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Designed Around User Roles

26

Operation, maintenance, engineering tabs

Predefined security model

User profiles for:

operator

operating supervisor

maintenance

maintenance supervisor

manager

engineer

administrator

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Simple Sequencer

27

Detail – scrolls steps

Shows Input, Output states, values

Manual Prompt capability

Shows “Waiting For” conditions

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Operator Prompt

28

Multiple capabilities

Message to operator

Data to operator

Selection by operator

Data from operator

Text from operator

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PID Enhanced

29

“Wrapper” for PIDE

PlantPAx® Modes, Alarms Hi-Hi deviation, Hi deviation,

Lo deviation, Lo-Lo deviation,

Interlock Trip, Fail

PlantPAx parameter naming

All PIDE capabilities Latest release: End user

can enable Autotune

Plus: Powerup Loop Mode, CV, SP

Interlock with CV and trip alarm

Override Mode is a “full” owner

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High / Low Override Selector

30

For CV High-Select or Low-Select (CV Override)

applications

Up to 6 primaries (upstream CV sources – PIDE, P_PIDE) Kp * E offset calculation for each primary

Avoids winding up due to noisy PVs

Highest or Lowest

CV is selected,

others biased so

error must change

sign on another

loop before it can

become selected.

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Enhanced Navigation

31

Enhanced navigation in faceplates

Motor, Valve, etc.: to Interlocks, Permissives

Interlocks / Permissives to conditions

Conditions can be inputs, P_Logic instance, whatever

P_PIDE:

Back to PV source

Forward to CV destination

Analog Inputs:

to source input channel

for diagnostics

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Enhanced Alarms

32

Library requires Logix 18 or later, FactoryTalk® View 7.0 or later

Alarms and Events support for ANSI/ISA 18.2-2009:

Suppression by Design (Program Suppress)

Out of Service (Maintenance Disable)

Shelving (Operator Shelve) with Shelf Time

Handshaking with FTAE Server

New Alarm Configuration popup

Shelf Timer, Auto Un-shelve, Program Un-shelve

e.g., shift change

Custom Alarm text

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IMC Integration

Add-On Instructions for Overload Relays

P_E3Ovld E3 and E3 Plus Overloads,

DeviceNet or EtherNet/IP(via 2100-ENET)

P_E1PlusE E1Plus Overload

communication moduleon EtherNet/IP (193-ETN)

P_E300Ovld E300 Overload on

EtherNet/IP

Current, Voltage,Ground Fault sensing

51

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IMC Integration

SMC™-50, SMC-Flex, PowerFlex® 525, 753 and 755

52

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Color Change Tool

Export displays and global objects from FactoryTalk® View Studio

Modify using the color change tool

One color palette

By function

e.g., “Running”,

“Energized”, “Fault”

Apply to all exported

displays and global objects at once

Import modified displays and global objects into FactoryTalk View Studio

35

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Online Instance Configuration Tool

Microsoft Excel workbook

Uses RSLinx® Classic to configure controller online Requires RSLinx activation (Gateway, OEM); cannot use RSLinx Lite

Preconfigured sheets (tabs) for PlantPAx® AOIs All configuration parameters, including local tags

Read configuration from controller

Store as archive for disaster recovery Modify configuration using Excel (32-bit!)

Tab for each AOI (class)

Write configuration to

controller: ONLINE ( ! )36

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Alarms Builder and Tag Data Editing Tool

Alarms builder

Creates alarm XML import files: for FactoryTalk® Alarms and Events

polling-based tags

for FactoryTalk View ME

Preconfigured definitions for Rockwell Automation® Process Library V3.0 AOIs

Alarm tag parameters use underlying Logix tag parameter values

37

Tag data editing tool

Edit multiple tag data values Including AOI Local Tags (strings)

In spreadsheet-like table

Copy / paste / import / export / filter

functions

Use with any Logix data types:

UDTs, AOIs, etc.

Alarms builder and tag data editing tool can be used independently

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Where Do I Get More Information?

Online Literature Library Rockwell Automation® Library of Process Objects

Product Profile: Pub. PROCES-PP008

Rockwell Automation Library of Process ObjectsReference Manual: Pub. PROCES-RM002

Rockwell Automation Library of Logix Diagnostic ObjectsReference Manual: Pub. PROCES-RM003

Add-On Instruction Reference Manuals:Pub. SYSLIB-RMxxx

49

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What’s Coming?

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3.5: Application Strategy Templates

41

Pre-configured function block diagrams of common process control strategies

Fully documented and tested

Reduce implementation time

Minimize risk

Template categories

I/O Processing

Regulatory Control

Procedural Control

Motors, and Valves

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3.5: Language Switching

41

Use native FactoryTalk® View language switching capability

Translated versions of Process Library will be provided

Static (non-controller) text on HMI displays will be language switchable

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3.5: Premier Integration

Supported HART modules: 1756: IF8H, IF16H, OF8H, IF8IH, OF8IH

1794: IF8IH, OF8IH, IF8IHNFXT

1734sc: IE2CH, IE4CH, OE2CIH

1769sc: IF4IH, OF4IH

Foundation Fieldbus: EN2FFR

PROFIBUS PA: EN2PA-R/A, EN2PAR/B

Endress + Hauser EtherNet/IP: Promag 53, 100, 400

Promass 83, 100

Liquiline CM44x, Liquistation CSFxx

41

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3.5: Lead / Lag / Standby

43

Control a group of parallel pumps, fans, or motors

First–on / Last–off, or

First–on / First–off

Configurable Preference, Priority

User input for Dynamic Priority

Rotate command to switch lead

Rotate on all-stop

Alarm if demand cannot be met

Up to 30 Pumps / Blowers / Motors

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3.5: Deadband (Bang-Bang) Controller

44

On-Off control of analog PV Raise and Lower Setpoints

Raise and Lower Outputs

Q and Q-not Outputs

Deviation Alarms

High Deviation above “Lower” SP

Low Deviation below “Raise” SP

Deadband for each threshold

Auto and Manual Loop Modes

Full PlantPAx® ownership Mode model

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Studio 5000® Object Configuration

45

Intuitive design-time configuration

interface

Consistent experience for objects

and firmware instructions

Eliminate need for disparate tools

Store control, alarm, and historian

configuration in one place using

extended memory

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Studio 5000 Architect™: Library Integration

46

Drag and Drop to HMI and Controller Projects Content supported in first release will be Graphics,

Global Objects, Images, Macros, and View ME Tags

Rockwell Automation® Library of Process Objects included

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Post-3.5: What Do You Need?

47

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THANK YOU for Your Interest!