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Swine Facility Conversion • Lincoln University of Missouri Charles E. Hicks Russell Gerlach

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Swine Facility Conversion. Lincoln University of Missouri Charles E. Hicks Russell Gerlach. Typical Room Before Conversion. Closer View. Return Line to Biofilter from Sump. Biofilter. Air Lines to Tanks. Return Lines to Tanks. Air Line to Biofilter. - PowerPoint PPT Presentation

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Page 1: Swine Facility Conversion

Swine Facility Conversion

• Lincoln University of MissouriCharles E. Hicks

Russell Gerlach

Page 2: Swine Facility Conversion

Typical Room Before Conversion

Page 3: Swine Facility Conversion

Closer View

Page 4: Swine Facility Conversion

Return Line to Biofilter from Sump

Water

Flow

Drain Lines from Tanks

Air Lines to Tanks

Solids Settling Area Between Headers to be Filled with Filter Media

Return Lines to Tanks

Air Diffusers

Biofilter

Air Line to Biofilter

Header with

Sliding Gates

Page 5: Swine Facility Conversion

Return Line to Biofilter from Sump

Air Lines to Tanks and Filter

Solids Settling Area to be Filled with Filter Media

Return Line to Tanks

Water

Flow

Tank Bypass

Drain Standpipe

Page 6: Swine Facility Conversion

Flush Tank Bio-Filter

Page 7: Swine Facility Conversion

Bio-Filter Material

Page 8: Swine Facility Conversion

Aeration Blowers

Page 9: Swine Facility Conversion

Aeration System in Round Tanks

Page 10: Swine Facility Conversion

Notice Used Nursery Decks

Page 11: Swine Facility Conversion

Aeration in Raceways

Page 12: Swine Facility Conversion

Waste Drain to Lagoon

Page 13: Swine Facility Conversion

Waste Pit Divider

Page 14: Swine Facility Conversion

Pit Aeration in Cleaning Mode

Page 15: Swine Facility Conversion

Pit Aeration for Waste Removal

Page 16: Swine Facility Conversion

Expanded View of Finishing Room

Page 17: Swine Facility Conversion

Design Ctriteria

• Tank size-6 round at 984 L, 6 raceways at 984L.

• Turnover rate in fish tanks-26 minutes

• Settling basin-20 minutes retention

• Bio-filter 0.63 M3 (Bio-FillTM).

• New water-0.95 L/min.

• Maximum Density-8 Kg/M3.

Page 18: Swine Facility Conversion

Gain in Weight

Weight Increase Over Time

1 1 1 1 1 1 1 1 1 1 1 12 2 2 2 2 2 2 2 2 2 2 2

3 3 3 3 3 3 3 3 3 3 33

4 4 4 4 4 4 4 4 44 4

4

0.00

20.00

40.00

60.00

80.00

100.00

120.00

Tank Identification

We

igh

t in

Kilo

gra

ms

Page 19: Swine Facility Conversion

Length Frequency August 2005( 14 Months)

Family 3

0

10

20

30

40

0 28 57 85 113

142

170

198

227

Weight in Grams

Freq

uenc

y

Frequency

Family 2

0

10

20

30

40

0 28 57 85 113

142

170

198

227

Weight in GramsFr

eque

ncy

Frequency

Mean 168Mean 162

Page 20: Swine Facility Conversion

Component Costs• Aeration

– Blower $ 752.00

– Diffusers 2,900.00

• 10-Tanks 2,300.00

• Bio-Filter Media (12 ft3) 300.00

• Pit aeration – Diffusers 250.00– Plumbing 75.00

• Other Plumbing 2,500.00

• Pump 330.00

– Total $ 9,407.00

Page 21: Swine Facility Conversion

Lincoln University

• Charles E. Hicks, Principal Investigator, Cooperative Research, Foster Hall, 902 Chestnut St., Jefferson City, MO 65101

• Telephone: (573) 681-5540

• FAX (573) 635-3821

• E-mail: [email protected]