swash-plate axial piston pump k3vl series

Precision Machinery Company

Swash-plate Axial Piston Pump

K3VL Series

CONTENTS

Applications / Product Usage

Safety Precautions

Handling Precautions

Conversion Factors, Formula and Definition

General Description and Features

Specifications and Features

1. Ordering Code

1-1. Pump Options

2. Technical Information

2-1. Specifications

2-2. Technical Data

2-3. Performance Data

2-4. Radial Loading Capacity

2-5. Functional Description of Regulator

2-6. Torque Limiter Settings

2-7. Installation

3. Dimensions

3-1. K3VL28 Installation



3-4. K3VL112/140 Installation


3-6. K3VL200H Installation

3-7. Electric & Hydraulic Displacement Control

Installation

3-8. Unloading & Proportional Pressure Control Installation

3-9. Power Shift Control Installation

3-10. Pump Adjustments

Notes

3

4

5 - 8

9

11

12-14

15-17

18

19-25

26

27-32

33-34

35-38

39-42

43-47

48-52

53-60

61-66

67-70

71

72

73

74

75

2

Applications/Product Usage

The following must be taken into consideration before use.

1. The operating condition of the products shown in this catalog varies depending upon each application. Therefore, the product suitability must be judged by the designer of the hydraulic system and/ or the person who finalizes the technical specifications of the machine after analysis and testing. The product specification shall be determined based on the latest catalog and technical documents. The system must be designed taking into account the possibility of machine failure to ensure that all safety, warning, and application requirements are met.

2. For the proper use of the products, descriptions given in the SAFETY PRECAUTIONS must be observed.

3. The technical information in this catalog represents typical characteristics and performance of the products as of the published date.

4. If the intended use of the products is included in the following, please consult with Kawasaki in advance. (1) Use the product in the operating conditions or environments other than those described in the technical documents. (2) Use the product in the nuclear sector, aviation sector, medical sector, and/or food sector. (3) Use the product in applications which may cause substantial harm to others and their property, and especially in applications where ensuring safety is a requirement.

5. The information described in this catalog is subject to change without notice. For the latest information, please contact Kawasaki.

3

3

Safety Precautions

Before using the product, you MUST read this catalog and MUST fully understand howto use the product. To use the product safely, you MUST carefully read all Warnings andCautions in this catalog.

1. Cautions related to operation

- Use the personal protective equipment toprevent injury when the product is in operation.

- Some components are heavy. Handle theproduct carefully not to hurt your hands andlower back.

- Do not step on, hit or drop , or apply strongforce to the product, as these actions maycause operation failure, product damage, or oilleakage.

- Wipe off any oil on the product or the floorcompletely, as oil can create slippery conditionsthat may cause drop of the product andpersonal injury.

2. Warnings and cautions related to installation and removal of the product

- Installation, removal, piping, and wiring mustbe done by a qualified technician.

- Make sure that the hydraulic power unitis turned off and that the electric motor orengine has completely stopped before startinginstallation or removal. You must also checkthat the system pressure has dropped to zero.

- Make sure that the power source is turned offbefore installing electric components to reducethe risk of electric shock.

- Clean the threads and the mounting surfaceto prevent damage or oil leakage. Inadequatecleaning may cause insufficient torque andbroken seals.

- Use the designated bolts and fasten them withprescribed torque when installing the product.Use of undesignated bolts, and excessive orinsufficient tightening torque may induceoperation failure, damage, or oil leakage.

3. Warnings and cautions for operation

- Always equip the product with explosion orignition protection if it is used in potentiallyexplosive or combustible atmospheres.

- Shield rotary parts, such as the motor andpump shaft, to avoid injury.

- Stop operation immediately, and take propermeasures when the abnormality such asunusual noise, oil leakage, and smoke is found.Continuing operation under such condition maybring about damage, a fire hazard, or injury.

- Make sure that all pipes, hoses, andconnecting points with pipes or hoses, arecorrectly connected and tightened beforestarting operation.

- Use the product under the operatingconditions and limitations described in thecatalog, drawings, and specification sheets.

- Do not touch the product in operation. toreduce the risk of skin burn.

- Use the proper hydraulic oil and maintain thefiltration at the recommended level to preventpremature wear and damage.

4. Cautions related to maintenance

- Never modify the product without approvalfrom Kawasaki.

- Disassembly of the product may void thewarranty.

- Keep the product clean and dry when storingor transporting.

- The seals may need to be replaced if theproduct has been stored for an extended periodof time.

- Making adjustments of this product will resultin the warranty being null and void.

4

Handling Precautions

1. Operating Fluid and Temperature Range

1) Operating Fluid

Values shown in this catalog are based upon usingmineral oil based anti-wear hydraulic fluid. Toensure optimal performance use of mineral oilbased anti-wear hydraulic fluid is recommended.

2) Viscosity and temperature range

To minimize both oil and seal deterioration, amaximum operating temperature of 60°C shouldbe considered. Please note that the regulatormay become slow to respond when operatingat low temperatures (below 20°C) in extremecold environments. At such low temperature itis strongly suggested that a warm up cycle isintroduced until an operating temperature of 20°Cis achieved.

Normal operatingrange

Allowable range

Viscosity [mm2/s(cSt)] 10 to 200 10 to 1,000

Fluid temperature [°C (°F)]

-20 to +95 (-4 to +203)

2. Filtration and Contamination Control

1) Filtration of working oil

The most important means to prevent prematuredamage to the pump and associated equipmentand to extend its working life, is to ensure thathydraulic fluid contamination control of the systemis working effectively.

This begins by ensuring that at the time ofinstallation that all piping, tanks etc. are rigorouslycleaned in a sanitary way. Flushing should beprovided using an off line filtration systemand after flushing the filter elements should bereplaced.

A full flow return line filter of 10 micron nominalshould be utilised to prevent contaminant ingressfrom the external environment, a 5 to 10 micronfilter with the tank’s breather is also recommended.

2) Suggested acceptable contamination level

The relationship between contamination level andpump life is very difficult to predict as it dependson the type and nature of the contaminant presentin the system. Sand or Silica in particular, due toits abrasive nature, does significantly reduce theexpected life of a pump. Based on the preconditionthat there is no significant presence of Silica typesubstances then a minimum Cleanliness level of-/18/15 ISO 4406 or SAE AS 4059E Table 1 Class 9(NAS 1638 Class 9).

1000600400

200

1008060

40

20

10－20 20 40 600 80 95 100

)Normal operating range

kin

emat

ic v

isco

sity

(cS

t)

allowable temperature range

°C

5

3. Drive Shaft CouplingAlignment between the prime mover and the pump shaft should be within 0.05 mm TIR*. In case the pump is

directly coupled to the engine flywheel, use a flexible coupling.

*TIR = Total Indicator Reading

datums

dial gauge (reading a)δ =a/2 0.025mm

δ

D

α

dial gauge (reading b)α=SIN-1 (b/D)

0.2°

datums

b

4. Oil Filling and Air Bleeding

Be sure to fill the pump casing with oil through the drain port, filling only the suction line with oil is totally

in-sufficient. The pump contains bearings and high-speed sliding parts including pistons with shoes and a

spherical bush that need to be continuously lubricated. Part seizure or total premature failure will occur

very quickly if this procedure is not rIgidly followed.

1) Pump case filling

Run the pump unloaded for a period to ensure that all residual air within the system is released.

2) Air bleeding

It is undesirable to leave the pump out of use for a long period e.g. a year or more. In such a situation it is

recommended that the pump is run for a short period on a more frequent basis even if it is just unloaded.

With regard to a pump held in storage then rotating the shaft on a frequent basis is sufficient. If the pump is

left out for more than the suggested time it will require a service inspection.

3) Long term out of usage

6

5. Drain Piping

It is the preferred option to mount the pump with the case drain piping initially rising above the pump

before continuing to the tank. Do not connect the drain line to the inlet line.

1) Installation of drain line

Cautions

A) Inlet and drain pipes must be immersed by

200 mm minimum from the lowest level under

operating conditions.

B) Height from the oil level to the centre of the

shaft must be within 1 meter maximum.

C) The oil in the pump case must be refilled when

the pump has not been operated for one month

or longer.

The uppermost drain port should be used and the drain piping must be larger in size than the drain port

to minimise pressure in the pump case. The pump case pressure must not exceed 1 bar as shown in the

illustration below. (Peak pressure must never exceed 4 bar.)

4 bar(peak)

1 bar(normal)

0.1 sec

P

The internal bore size of the drain hose or drain pipe must be larger than that of the drain port. Arrange the

drain line as short as possible.

2) Size of drain hose or drain pipe

7

6. Mounting the Pump Above the Tank

Suction line.

8

7. Mounting the Pump Vertically (shaft up)

Note: Both the Tair and one case drain port must be used.

For applications requiring vertical installation (shaft up) please remove the Tair bleed plug and connect piping as

shown in the illustration below.

When installing the pump in the tank and submerged in the oil, open the drain port and Tair bleed port to provide

adequate lubrication to the internal components. See illustration [A].

The oil level in the tank should be higher than the pump-mounting flange as shown in illustration [A] below. If the

oil level in the tank is lower than the pump mounting flange then forced lubrication is required through the Tair

bleed port 1 ~ 2 l/min.

If the drain or Tair bleed piping rise above the level of oil (see illustration [B]). Fill the lines with oil before operation, then

confirm pump case pressure is within specification during commissioning. When installing the pump outside the tank, run

piping for the drain and Tair bleed ports to tank (see illustration [C])

Min. Oil level

Oil

Drain port DrDr

Tair

Pipe for air bleeding

Pipe for draining

Tair

DrDr

[A]

[B] [C]

OilTair bleedplug port

8. Shaft Loading and Bearing Life

Although K3VL pumps are equipped with bearings that can accept some external thrust and radial forces,

application of such loads will affect bearing life. Depending on the load magnitude , the load position, and

the load orientation, bearing life may be significantly reduced.

Conversion Factors, Formula and Definition

Conversion Factors

Formula

Definition

Formula Note

Displacement 1 cm3 = 0.061 in3

Pressure 1 MPa - 145 psi

Flow 1 L/min = 0.264 gpm US gallon

Torque 1 Nm = 0.74 lb ft

Power 1 kW = 1.341 hp

Weight 1 kg = 2.205 lb

Metric system Imperial system

Output flow Q = q x N x ηv / 1000 L/min Q = q x N x ηv / 231 gal/min

Input torque T = q x ∆P / 2∏ / ηm Nm T = q x ∆P / 24∏ / ηm lbf ft

Input power L = T x N / 9550 = Q x ∆P / 60 / η t kW L = T x N / 5252 = Q x ∆P / 1714 / η t hp

q = Pump displacement cm3 (in3)

L = Input power kW (hp)

N = Speed min-1 (rpm)

∆P = Pd - Ps MPa (psi)

Pd = Pump delivery pressure MPa (psi)

Ps = Pump suction pressure MPa (psi)

PL = Load sensing pressure MPa (psi)

Pdr = Pump case pressure MPa (psi)

Pf = Power shift pressure MPa (psi)

Psv = Servo pressure MPa (psi)

T = Input torque Nm (lbf-ft)

Tmax = Maximum input torque Nm (lbf-ft)

ηv = Pump volumetric efficiency

ηm = Pump mechanical efficiency

η t = Pump total efficiency

9

MEMO

10

K3VL SeriesSwash-plate Axial Piston Pump

General Descriptions

The K3VL series Swash Plate Type Axial Piston Pumps

are designed to satisfy the marine, mobile and industrial

markets where a medium/high pressure variable

displacement pump is required.

K3VL pumps are available in nominal displacements

ranging from 28 to 200 cm3/rev with various pressure,

torque limiter, and combination of load sensing control

options.

Pump TypeCapacity(cm3/rev)

Rated pressure

(bar)

Maximum self-priming

speed(rpm)

K3VL28 28 320 3,000

K3VL45 45 320 2,700

K3VL80 80 320 2,400

K3VL112 112 320 2,300

K3VL140 140 320 2,200

K3VL200 200 320 1,900

K3VL200H 200 320 2,200

Features

320 bar continuous pressure rating

350 bar peak pressure

High overall effciency (>90% peak)

Exceptional self priming capability

SAE and ISO mounting and shaft

Excellent reliability and very long service life

High power to weight ratio

Numerous control options

Highly responsive controls

Low pulsation and noise emissions

Integral unloading or proportional pressure

relief valves available

High speed version with integral impeller

(K3VL200H)

11

1 Ordering Code

1-1 Pump Options

12

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

K3VL 200 / B - 1 N R M M - LN 24D B /1 -H**

1. K3VL Series Pump Preferred product range

K3VL Series, Variable Displacement,Axial Piston, Open Loop Pump

AVAILABLE

NOT AVAILABLE IN COUNTER CLOCKWISE

PLEASE CONTACT KPM UK

- NOT AVAILABLE

2. Pump Size

Maximum Displacement cm3/rev (H-Impeller) 28 45 80 112 140 200 200H

3. Design Series

B Series -

C Series - - - - - -

4. Hydraulic Fluid Type

- Mineral Oil, Nitrile seal + Viton Shaft Seal

V Viton Seal Throughout

W Water Glycol (Nitrile Seal & Nitrile Shaft Seal) *1 - - -

5. Circuit Type

1 Open Circuit

6. Through Drive & Porting

0 Without Through Drive -

A SAE-A Through Drive, Side Ported

B SAE-B Through Drive, Side Ported

BB SAE-BB Through Drive, Side Ported -

C SAE-C, 2 Bolt, Through Drive, Side Ported - -

C4 SAE-C, 4 Bolt, Through Drive, Side Ported - -

CC SAE-CC, 2 Bolt, Through Drive, Side Ported - - -

D SAE-D Through Drive, Side Ported - - -

E SAE-E Through Drive, Side Ported - - - - -

R Single Pump, Rear Ported - - -

N Single Pump with Steel Cover, Side Ported

7. Direction of Rotation

R Clockwise Rotation

L Counter Clockwise Rotation

*1 : Non through drive only

K3VL PUMPS

13

8. Mounting Flange & Shaft 28 45 80 112 140 200 200H

K SAE Key & Mount -

M ISO Key & Mount - - -

S SAE Spline & Mount

R SAE-C Spline & SAE-D Mount - - - - -

C SAE-C Spline & SAE-C2 Mount - - - - -

X SAE-C Key & SAE-C2 Mount - - - - -

Y SAE-CC Key & SAE-C2 Mount - - - - -

W SAE-CC Spline & SAE-C2 Mount - - - - -

F SAE-F Spline & SAE-E Mount - - - - -

TSAE-B Spline & SAE-B, 2 Bolt Mount - - - - - -

SAE-CC Spline & SAE-D, 4 Bolt Mount - - - - -

9. Porting Threads

M Metric Threads

S UNC Thread (Not Available with ‘M’ ISO Key Shaft & Mount)

10. Regulator Type

L0 Load Sense + Pressure Cut-Off (With LS Bleed)

L1 Load Sense + Pressure Cut-Off (With LS Bleed Blocked)

LM Load Sense & Intergral Unload (Normally Open) -

LN Load Sense & Intergral Unload (Normally Closed) -

LV Load Sense & Intergral Proportional Relief -

LV2 Load Sense & Intergral Proportional Relief -

P0 Pressure Cut-Off

PM Pressure Cut-Off & Intergral Unload (Normally Open) -

PN Pressure Cut-Off & Intergral Unload (Normally Closed) -

PV Pressure Cut-Off & Intergral Proportional Relief -

PV2 Pressure Cut-Off & Intergral Proportional Relief -

PRInverse Proportional Electronic Pressure Control (Only with 24V DC)

- - - -

11. Unloader Solenoid

Blank For all other options except PN/PM/LN/LM/PV2/LV2 -

115A 115V AC, 50, 60 Hz - DIN 43550 Plug -

230A 230V AC, 50, 60 Hz - DIN 43550 Plug -

12D 12V DC - DIN 43550 Plug -

24D 24V DC - DIN 43550 Plug -

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

K3VL 200 / B - 1 N R M M - LN 24D B /1 -H**

1-1 Pump Options

12. Additional Control Options 28 45 80 112 140 200 200H

Blank -

A With Deutsch Connector (Only for PV2/LV2) -

B With DIN Connector (Only for PV2/LV2) -

13. Additional Control Options

Blank Without Additional Control -

/1Torque Limiter (with provision for torque limiter or displacement control)

-

/2 Torque Limiter & Hydraulic Power Shift - -

/3Torque Limiter & Electrical Power Shift, 24V DC - DIN 43550 Plug

- -

14. Torque Limiting & Displacement Control

Blank Without Additional Control -

-00 Blanking Plate (only for ‘/1’ type) -

-S# Low Setting Range (available for ‘/1’ type only) -

-L# Low Setting Range (available for ‘/1’ type only) -

-M# Medium Setting Range (available for ‘/1’ type only) -

-H# High Setting Range (available for all ‘/1’, ‘/2’ & ‘/3’ options) -

-E0Electric Displacement Control (Pilot Pressure Required) AMP Flying Lead 24V DC

-

-E1Electric Displacement Control (Pilot Pressure Required) AMP Moulded 24V DC

-

-E2Electric Displacement Control (Pilot Pressure Required) Deutsch Moulded 24V DC

-

-E3Electric Displacement Control (Pilot Pressure Required) Deutsch Moulded 12V DC

-

-Q0 Pilot Operated Displacement Control -

15. Special Suffix

Contact KPM UK

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

K3VL 200 / B - 1 N R M M - LN 24D B /1 -H**

14

1-1 Pump Options

K3VL PUMPS

2-1 Specifications

Pump Model K3VL28 K3VL45 K3VL80 K3VL112 K3VL140 K3VL200 K3VL200H

Capacity cc/rev 28 45 80 112 140 200 200

Pressureratings

Rated bar320/350

Peak *1 bar

Speed ratings

Self prime *2 rpm 3,000 2,700 2,400 2,200 2,200 1,900 2,200

Max. boosted*3 rpm 3,600 3,250 3,000 2,700 2,500 2,200 *5 2,200

Minimum operating speed rpm 600

Case drainpressure

Max.continuous

bar 1

Peak bar 4

Weight kg 20 27 35 65 65 95 130

Case fill capacity L 0.6 0.6 0.8 1.5 1.5 3.0 3.2

Temperature range 0C -20 to 95

Viscosity range cSt 10 to 1,000 - viscosities greater than 200 will require a no load warm up

Maximum contamination level ISO 4406 18/15

Standard SAE mountingflange and shaft

Mounting2 - boltSAE B

2 - boltSAE C

4 - boltSAE D

4 - boltSAE E

ShaftSAE B

spline or key

SAE B-Bspline or

key

SAE Cspline or

key

SAE Dspline or key

SAE D

spline or key

spline

Optional SAE mounting flange and shaft

Mounting -2 - bolt SAE C

-

Shaft -SAE Bspline

-SAE C or C-Cspline or key

SAE F spline

Standard ISO mounting flange and shaft

Mounting -2 bolt ISO

1002 bolt ISO

1004 bolt

ISO 180-

Shaft -ISO 25mm

keyISO 25mm

keyISO 45mm

key-

Input shaft torque rating refer to table on page 16

Through drive torquerating (Nm)

SAE A 61 123

SAE B 155 290 340

SAE B-B - 290 550

SAE C - 400 700 990

SAE C-C - 700 990

SAE D - 700 990

SAE E *4 - 990

*1 : The instant allowable surge pressure as defined by DIN24312. Life and durability of the pump will be affected.

*2 : Steady state inlet pressure should be greater or equal to 0.9 bar absolute.

*3 : Steady state inlet pressure should be greater or equal to 1.3 bar absolute. The maximum boost pressure should not exceed 10 bar.

*4 : SAE E through drive uses the SAE D shaft.

*5 : Please contact KPM UK to operate at speeds of above 1900 rpm for design suffix to be created.15

2 Technical Information

16

2-1 Specifications (cont)

Input Shaft Torque Ratings

SAE Splined Shafts

Shaft Designation SAE B SAE B-B SAE C SAE C-C SAE D/E SAE F

Input Torque Rating (Nm) 171 272 552 925 1,470 1,950

SAE Keyed Shafts

Shaft Designation SAE B SAE B-B SAE C SAE C-C SAE D/E

Input Torque Rating (Nm) 145 230 430 700 1,250

ISO Keyed Shafts

Shaft Designation ISO 25mm ISO 32mm ISO 45 mm

Input Torque Rating (Nm) 230 430 980

Note:

The shaft surface will have a finite life due to wear unless adequate lubrication is provided.

#1 Maximum allowable shaft torques are based on achieving an infinite life for a coupling assembly that is

lubricated and completely clamped and utilises the full spline/key length as engagement.

The following points therefore need to be fully considered:-

i) Lubrication of shaft couplings should be in accordance with the coupling manufacturers instructions.

ii) The maximum allowable input shaft torque is based on ensuring an infinite life condition by limiting the

resultant combined shaft bending and torsional stress.

iii) This allowable input shaft torque can be further increased dependant on the resultant surface stress at the

spline interface which is highly dependant on coupling selection and the provision of adequate spline lubrication.

If you have an application that requires higher input torque please consult KPM UK.

#2 Allowable through drive torques are based on the achieving an infinite life for a fully lubricated coupling

and full spline engagement with a mineral oil based anti-wear hydraulic fluid.

K3VL PUMPS

2-1 Specifications (cont)

17

Notes:

Rated PressurePressure at which life and durability will not be affected.

Peak PressureThe instant allowable surge pressure as defined by BS ISO 2944:2000. Life and durability however will be

shortened.

Maximum Self Priming SpeedValues are valid for an absolute suction pressure of 0.9 bar. If the flow is reduced and the inlet pressure is

increased the speed may also be increased.

Maximum Boosted SpeedValues stated are the absolute maximum permitted speed for which an increased inlet pressure will be required.

WeightApproximate dry weights, dependant on exact pump type.

Hydraulic FluidMineral anti wear hydraulic fluid - for other fluid types please consult KPM UK.

Viscosity RangeIf viscosity is in range 200 to 1,000 cSt, then warming up is necessary before commencing full scale running.

Standard SettingsMineral oil

Pressure compensator 320 bar - Range 50 - 320 bar

Water Glycol 210 bar

Differential (LS) pressure 15 bar –

K3VL45/80 Range 10 – 30 bar (Standard), 10 – 45 bar (Heavy Duty)

K3VL112/140/200 Range 10 – 30 bar (Standard), 15 – 65 bar (Heavy Duty)

Application NotesFor setting pressure compensation at lower pressures than the following, 170 bar for K3VL45/80 and 100 bar for

K3VL112/140/200, consideration is needed with regard to system operation. If the function of switching from a pressure

compensated state to a stand-by (unloaded) state is needed then please contact Kawasaki for information.

2-2 Technical Data (cont)

Working Fluid Types

Anti-Wear Type Hydraulic fluid

It is generally recommended to use an anti-wear

hydraulic fluid like mineral oil when the operating

pressure exceeds 210 bar.

Fire-resistant Fluids

Some kind of fire-resistant fluids require special

materials for seals, paint and metal finishing. Please

consult KPM UK and provide details of the particular

fluid specification and the working conditions so that

any special requirements can be ascertained.

In general, fire-resistant fluids have a low viscosity

index and their viscosity also changes significantly

with operating temperature and service life. For

this reason, the circuit should be provided with an

adequately sized cooler or forced cooling so that

temperatures can be stabilised. Due to the inherent

water content of some of these fluids the minimum

allowable suction pressure will be higher than that

of an equivalent mineral oil and so needs to be fully

evaluated by KPM UK. The following table provides

an overview of the precautions and characteristics

that can be expected with these types of fluids.

18

Pump Start Up Precuations

Piping & Circuit Checking

Check to see that the piping and full hydraulic circuit is

completed and that any gate valves etc. are open.

Direction of Rotation

Check to ensure that direction of rotation is correct and that

the inlet and delivery lines are connected correctly.

Start Up

Jog start the motor and check once more for correct rotation.

Run the pump unloaded for a period to ensure that

all residual air within the system is released. Check for external

leakage, abnormal noise and vibrations.

End of Life

The pump unit, hydraulic fluid and packaging must be disposed

of carefully to avoid pollution to the environment. The pump

unit must be completely empty upon disposal, it must be

disposed of according to national regulations and you must

also follow safety information for disposal of the hydraulic

fluid.

All individual parts of the pump unit must be recycled. Separate

the pump unit parts according to: cast parts, steel, aluminium,

non-ferrous metal, electronic waste, plastic, and seals.

OilMineral Water

Glycol

320Maximum

Pressure (bar)210

Recommended TemperatureRange (deg C)

20 ~ 60 10 ~ 50

Cavitation susceptability

Expected life expectancy compared

to mineral oil

100% 20-80%

recommended usable (higher density)

Fluid Type

Parameter

K3VL PUMPS

19

2-3 Performance Data

Pump Efficiency (%)

Self Priming Capability

K3VL28

Performance Note:All performance curves are based on the following conditions:

• 1,500 rpm

• ISO VG46 mineral oil

• 50ºC oil temperature

• Atmospheric inlet condition (0 bar)

Ratio of displacement

-0.2

-0.1

0.2

0

0.1

Inle

t p

ress

ure

(b

ar)

Noise Levels

1800 rpm

1500 rpm

q = 28 cc/rev

Noise level measured in an anechoic chamber where distance from

microphone to pump is 1 metre. Measurement accuracy +/- 2 dB(A)

2-3 Performance Data (cont)

20

Pump Efficiency (%)


K3VL45

0

25

50

75

100

0

0.25

0.5

0.75

1

0 50 100 300250 350

Dis

pla

cem

ent

rati

o (

q/q

max

)

150 200

Delivery pressure (bar)

1.00 0.75 0.50 0.25Ratio of displacement

60

7075

8083

86

88

89

90

0

-0.2

0.1

-0.1

0

0.2 3200

3000

2800

2600

2400

2200

29 31 33 41 43 45

Spee

d (

rpm

)

Inle

t p

ress

ure

(b

ar)

35 37 39

Displacement (cm3/rev)


• 1,500 rpm




Noise Levels

50

55

60

65

70

75

80

85

0 50 250 300 350



Nois

e le

vel

[dB

(A)]

q = 45 cc/rev

100 150 200

Delivery pressure Pd [bar]

1500 rpm

1800 rpm

K3VL PUMPS

21


Pump Efficiency (%)


K3VL80

0

25

50

75

100

0

0.25

0.5

0.75

1

0 50 100 300250 350

Dis

pla

cem

ent

rati

o (

q/q

max

)

1.0 0.75 0.5

150 200


0.25 Ratio of displacement

7075

80

8385

87

89

91

92

-0.2

-0.1

0.1

0

0.2

3000

2800

2600

2400

2200

2000

50 55 60 70 7580 80

Spee

d (

rpm

)

Inle

t p

ress

ure

(b

ar)


Noise Levels


• 1,500 rpm




50

55

60

65

70

75

80

85

0 50 250 300100




No

ise

lev

el

[dB

(A)]

q = 80 cc/rev

1800 rpm

1500 rpm

350200150


22

Pump Efficiency (%)


K3VL112

0

25

50

75

100

0

0.25

0.5

0.75

1

0 50 100 300250 350

Dis

pla

cem

ent

rati

o (

q/q

max

)

1.0 0.75

150 200


0.5 0.25 Ratio of displacement

8380

7570

8587

89

91

92

-0.2

0.1

-0.1

0

2600 0.2

2400

2200

2000

1800

76 82 88 94 106100 112

Spee

d (

rpm

)

Inle

t p

ress

ure

(b

ar)


Noise Levels


• 1,500 rpm




50

55

60

65

70

75

80

85

0 50 250 300 350



No

ise

lev

el [

dB

(A)]

q = 112 cc/rev

1800 rpm

1500 rpm

100 150


200

K3VL PUMPS

23


Pump Efficiency (%)


K3VL140

0

25

50

75

100

0

0.25

0.5

0.75

1

0 50 100 250 300 350

Dis

pla

cem

ent

rati

o (

q/q

max

)

1.0 0.75 0.5

150 200


0.25 Ratio of displacement

91

89

878583807570

92

-0.2

0.1

-0.1

0

2400

2200

2000

1800

90 100 140130

Spee

d (

rpm

)

Inle

t p

ress

ure

(b

ar)

110 120


Noise Levels


• 1,500 rpm




50

55

60

65

70

75

80

85

0 50 200 250100 150 300 350

No

ise

lev

el [d

B(A

)]

q = 140 cc/rev




1800rpm

1500rpm


24

Pump Efficiency (%)


K3VL200

0

25

50

75

100

0

0.25

0.5

0.75

1

0 50 100 250 300 350

Dis

pla

cem

ent

rati

o (

q/q

max

)

1.0 0.75

150 200


0.5 0.25 Ratio of displacement

89

87

8583

80

7570

91

90

-0.2

0.1

-0.1

0.2

01900

2000

2100

2200

1800

1700

1600

120 130 140 180 190 200

Spee

d (

rpm

)

Inle

t p

ress

ure

(b

ar)

150 160 170



• 1,500 rpm




Noise Levels

50

55

60

65

70

75

80

85

0 50 200 250100 150 300 350

No

ise

lev

el [d

B(A

)]

q = 200 cc/rev



1800rpm

1500rpm


K3VL PUMPS

25

2-4 Radial Loading Capacity

No axial shaft loading posible, radial loading is achievable but in specific orientation:-

Radial shaft loading can be allowed provided that its orientation is such that the front bearing takes the additional

load (see diagram below).

Note: In this case bearing life will be reduced.

acceptable

not acceptable

26

2-5 Functional Description of Regulator

Key to Hydraulic Circuit Annotations

Annotations Description

A Main pump delivery

A1 Auxillary pump delivery

B1 Gear pump inlet

B Main pump inlet

Dr Drain

Pc Remote pilot port, Pressure compensator

Pl Pilot port displacement control

PL Load sense port

Tair Air bleed port

Pf Hydraulic power shift

Psv Servo assist

K3VL PUMPS

27

2-5 Functional Description of Regulator (cont)

Regulator Code Control Curves Hydraulic Circuit

L0/L1 Load Sense and Pressure Cut-off

Pump displacement is controlled to match the flow requirement as a

function of the system differential pressure (load pressure vs delivery

pressure). In addition, there is a pressure cut off function

incorporated into the control with the L1 option, the bleed-off orifice

R4 is plugged.

LN Load Sense and Pressure Cut-off with Integrated

Unloading Valve (Normally Closed)

An integrated unloading valve is sandwiched between the Load Sense

regulator and pump to effectively de-stroke and swashplate when an

electric signal is provided.

Dr B

A

PL

Tair

Q

P

PL

A

Dr

Tair

R4

B

Q

P


28


LM Load Sense and PressureCut-off with Integrated

Unloading Valve(Normally Open)

An integrated unloading valve issandwiched between the Load Senseregulator and the pump. An electricalsignal must be provided to preventthe Load Sense line from draining.

PL

A

Tair

Dr B

LV/LV2 Load Sense andPressure Cut-off with

Integrated ProportionalRelief Valve

An integrated proportional reliefvalve is sandwiched between theLoad Sense regulator and pump

to control the maximum pressuresetting by varying an electric

signal to the valve.

A separate amplifier is required.

Note: LV has improved controlcharacteristic.

L0/1 Load Sense and PressureCut-off with Torque Limiting

In response toa rise in delivery pressure theswashplate angle is decreased,

restricting the input torque. Thisregulator prevents excessive load

against the prime mover.The torque limit control moduleis comprised of two springs that

oppose the spool force generated bythe system pressure. By turning anouter and inner spring adjustment

screw, the appropriate input torquelimit can be set.

Q

P

Q

P

Dr B

A

PL

Tair

Q

P

Dr B

A

PL

Tair

R4

*1 : L0/L1 control functions are stated on page 27.

*1


/2-** Hydraulic Power Shiftwith Load Sensing

This function, as with the /1 type can be used with Pressure compensation, Load sense and

additional control options such as unloader functions. The control

has the same function as standard torque limit option. In response to a rise in delivery pressure

the swashplate angle is reduced, restricting input torque.

However if a pilot pressure is applied to the Pf port on the

regulator, the torque setting can be further reduced proportionally

to the pilot pressure applied. The input torque can be reduced

by approximately 40% .

/3-** Electronic Power Shift with Load Sensing

This function, as with the /1 type can be used with Pressure compensation, Load sense and

additional control options such as unloader functions. The control

has the same function as standard torque limit. In response to a rise in delivery pressure the swash-

plate angle is reduced, restricting input torque. However a constant

pressure of 40 bar is required, applied to the Psv port of the

regulator. The torque setting can be further reduced proportion-ally to a 24VDC electrical signal

applied to the proportional valve on the regulator.

P0 Pressure Cut-off

As system pressure rises to the cutoff setting, the swashplate

de-strokes to prevent the system pressure from exceeding the

compensator setting. It is imperative that a safety relief

valve be installed in the system.

Note: By connecting the Pc port toa remote pressure control,

variable pump pressure control can be achieved.

K3VL PUMPS

29


Q

P

Dr B

A

Pc

Tair

L

L

Power shifted value

Power shifted value

Q

Q

P

P

P

P

R4

A

T

Dr

air

B

L

f

R1

R3

PL

A

Tair

Dr B

P sv

LM Normally open (L0/L1)/2 Hydraulic power shift (L0/L1)/3 Electrical power shift

PL

A

Tair

Dr B

P fPL

A

Tair

Dr B

Pc

A

Tair

Dr B

P sv

P0/2 Hydraulic power shift P0/3 Electrical power shift

Pc

A

Tair

Dr B

P f

With L1 option the bleed ori�ce R4 is Plugged

R1

R4 R4

a

a

*1

*1


30


PN Pressure Cut-off withIntegrated Unloading Valve

(Normally Closed)

An integrated unloading valve issandwiched between the

Pressure Cut-off regulator andpump to effectively de-stroke theswashplate when an electric signal

is provided.

PM Pressure Cut-off withIntegrated Unloading Valve

(Normally Open)

An integrated unloading valve issandwiched between the PressureCut-off regulator and the pump.

An electrical signal must be providedto prevent the Pc line from draining.

PV/PV2 Pressure Cut-offwith Integrated Proportional

Relief Valve

An integrated proportional reliefvalve is sandwiched between the

Pressure Cut-off regulator andthe pump to control the maximum

pressure setting by varying anelectric signal to the valve.

A separate amplifier is required.Note: PV has improved control

characteristic

Q

P

Dr B

A

Pc

Tair

Q

P

Q

P

Dr B

A

Pc

Tair

Dr B

A

Tair

Pc


P0/1 Pressure Cut-offwith Torque Limiting

P0/1 control functions aspreviously noted. In responseto a rise in delivery pressure

the swashplate angle is reduced,restricting the input torque. This

regulator prevents excessive loadagainst the prime mover.

Note: By connecting the Pc port toa remote pressure control, variable

pump pressure control canbe achieved.

/1-E0 ElectricalDisplacement Control

Varying the input current signalto the pump controller’s electronic

proportional pressure reducing valve(PPRV) allows the user to control thepump displacement. As the currentsignal to the PPRV increases, the

pump displacement increasesproportionally.

Note: An external pressure supply of40 bar is required at the PSV Port

(50 bar max).

/1-Q0 Pilot OperatedDisplacement Control

Varying the input pressure signal tothe Pi port allows the user to control

the pump displacement. As thepressure signal to the Pi increases,

the pump displacementincreases proportionally.

Note: An external pressure supply ofup to 40 bar is required at the Pi

Port (50 bar max).

K3VL PUMPS

31

Q

PDelivery Pressure

Pu

mp

Flo

w

Dr B

A

PC

Tair

Qmax

Qmin

Pu

mp

Flo

w R

ate

(Q)

360 600

Input Current (mA) of ProportionalPressure Reading Valve

SuppliedCustomer

A

Dr BB1

Pc

A1Tair

PSV


Qmax

Qmin

Pu

mp

Flo

w R

ate

(Q)

9

Pilot Pressure (bar)

0 82

a

Pi

Pc

A

Dr B

SuppliedCustomer

B1

Tair A1


32


/2-** Hydraulic Power Shiftwith Pressure Compensation

This function, as with the /1 type can be used with Pressure compensation,

Load sense and additional control options such as unloader functions. The control has the same function as standard torque limit option. In response to a rise in delivery pres-

sure the swashplate angle is reduced, restricting input torque. However if a pilot pressure is applied to the Pf

port on the regulator, the torque set-ting can be further reduced propor-

tionally to the pilot pressure applied. The input torque can be reduced by

approximately 40% .

/3-** Electronic Power Shift with Pressure Compensation

This function, as with the /1 type can be used with Pressure compensation,

Load sense and additional control options such as unloader functions.

The control has the same function as standard torque limit. In response to a rise in delivery pressure the swash-

plate angle is reduced, restricting input torque. However a pilot pres-sure of 40 bar is required, applied

to the PSV port of the regulator. The torque setting can be further reduced proportionally to a 24VDC electrical signal applied to the proportional

valve on the regulator.

R1

R3

PL

A

Tair

Dr B

P sv


PL

A

Tair

Dr B

P fPL

A

Tair

Dr B

Pc

A

Tair

Dr B

P sv


Pc

A

Tair

Dr B

P f


R1

R4 R4

a

a

L

L

Power shifted value

Power shifted value

P

P

Q

Q

R1

R3

PL

A

Tair

Dr B

P sv


PL

A

Tair

Dr B

P fPL

A

Tair

Dr B

Pc

A

Tair

Dr B

P sv


Pc

A

Tair

Dr B

P f


R1

R4 R4

a

a

K3VL PUMPS

33

2-6 Torque Limiter SettingsThe following tables show the power limitation at various electric motor speeds for a specific frame size

of pump. When selecting a control setting please ensure that the power limitation of a particularly sized electric

motor to your national standard is not exceeded.

K3VL45

KW 970 1150 1450 1750

3.7 S3 S4 - -

5.5 L3 S1 S3 S4

7.5 L1 L2 L4 S2

11 M1 M3 L1 L2

15 H3 H4 M2 M4

18.5 - H2 H4 M2

22 - - H3 H4

30 - - - H1

37 - - - -

45 - - - -

55 - - - -

75 - - - -

90 - - - -

110 - - - -

132 - - - -

K3VL80

KW 970 1150 1450 1750

3.7 - - - -

5.5 S2 S4 - -

7.5 L6 S1 S3 -

11 L2 L4 L6 S1

15 M4 L1 L3 L5

18.5 M1 M3 L1 L3

22 H3 M1 M4 L1

30 H1 H2 H4 M2

37 - - H2 H4

45 - - H1 H2

55 - - - H1

75 - - - -

90 - - - -

110 - - - -

132 - - - -

K3VL112

KW 970 1150 1450 1750

3.7 - - - -

5.5 - - - -

7.5 S5 S6 - -

11 S1 S3 S5 S6

15 L3 L4 S2 S4

18.5 M4 L2 L4 S2

22 M2 M4 L3 L4

30 H4 M1 M3 L1

37 H2 H3 M1 M3

45 - H2 H4 M1

55 - - H2 H4

75 - - - H1

90 - - - -

110 - - - -

132 - - - -

K3VL140

KW 970 1150 1450 1750

3.7 - - - -

5.5 - - - -

7.5 - - - -

11 S2 S4 - -

15 L6 S1 S3 -

18.5 L3 L5 S1 S3

22 L1 L3 L6 S1

30 M2 M3 L2 L4

37 H4 M1 M3 L2

45 H2 H4 M2 M3

55 - H2 H4 M2

75 - - H1 H3

90 - - - H1

110 - - - -

132 - - - -

K3VL200

KW 970 1150 1450 1750

3.7 - - - -

5.5 - - - -

7.5 - - - -

11 - - - -

15 - - - -

18.5 S1 - - -

22 L4 S1 - -

30 L2 L3 L5 S2

37 M3 L1 L3 L5

45 M1 M3 L2 L3

55 H5 M1 M3 L2

75 H1 H3 H6 M2

90 - H1 H4 H6

110 - - H2 H4

132 - - - H2

2-6 Torque Limiter Settings (cont)

34

K3VLframe size

Prime Mover Input Torque (Nm)

30 36 41 46 49 53 61 73 82 91 100 107 121 146 154 163 182 200 216 246 298 307 367 409 450 492 540 610 618 711 752

45 S4 S3 S2 S1 L4 L3 L2 L1 M4 M3 M2 M1 H4 H3 H2 H1 - - - - - - - - - - - - - - -

80 - - - S4 S3 S2 S1 L6 L5 L4 L3 L2 L1 M4 M3 M2 M1 H4 H3 H2 H1 - - - - - - - - - -

112 - - - - - - S6 S5 S4 S3 S2 S1 L4 L3 L2 L1 M4 M3 M2 M1 H4 H3 H2 H1 - - - - - - -

140 - - - - - - - - - S4 S3 S2 S1 L6 L5 L4 L3 L2 L1 M3 M2 M1 H4 H3 H2 H1 - - - - -

200& 200H

- - - - - - - - - - - - - - - S2 S1 L5 L4 L3 L2 L1 M3 M2 M1 H6 H5 H4 H3 H2 H1

/2 HydraulicSpring Setting

K3VL80 K3VL112 K3VL140 K3VL200(H)

H4 H3 H2 H1 H4 H3 H2 H1 H4 H3 H2 H1 H6 H5 H4 H3 H2 H1

PfPressure

(bar)

0 200 216 246 298 298 307 367 409 367 409 450 492 492 540 610 618 711 752

10 167 183 209 252 252 255 309 349 309 349 383 421 421 453 517 524 610 648

20 138 152 175 210 210 208 256 292 256 292 322 356 356 374 432 439 517 553

30 111 123 145 173 173 167 209 241 209 241 266 298 298 303 355 361 433 465

Note: Highlighted options show power shift

Torque Limiter Control - Setting Table

Power Shift Control - Setting Table

/3 ElectricSpring Setting

K3VL80 K3VL112 K3VL140 K3VL200(H)

H4 H3 H2 H1 H4 H3 H2 H1 H4 H3 H2 H1 H6 H5 H4 H3 H2 H1

Current(mA)

0 200 216 246 298 298 307 367 409 367 409 450 492 492 540 610 618 711 752

336 167 183 209 252 252 255 309 349 309 349 383 421 421 453 517 524 610 648

473 138 152 175 210 210 208 256 292 256 292 322 356 356 374 432 439 517 553

595 111 123 145 173 173 167 209 241 209 241 266 298 298 303 355 361 433 465

K3VL PUMPS

2-7 Installation

35

Frame SizeMoment of Inertia Torsional Stiffness

(N m/rad)I (kg.m2) GD2 (kgf.m2)

K3VL28 2.09x10-3 8.36-10-3 2.20 x 104

K3VL45 3.85x10-3 1.54-10-2 3.59 x 104

K3VL80 7.30x10-3 2.92-10-2 4.83 x 104

K3VL112 2.02x10-2 8.06-10-2 9.33 x 104

K3VL140 2.02x10-2 8.06-10-2 9.33 x 104

K3VL200 4.58x10-2 1.83-10-1 1.54 x 105

K3VL200H 4.58x10-2 1.83-10-1 1.54 x 105

Moment of Inertia and Torsional Stiffness

Pump over all length (LPX) (mm)

Frame size Single pump type N

K3VL28 219

K3VL45 244

K3VL80 272

K3VL112 307

K3VL140 307

K3VL200 359

K3VL200H 424

Frame sizeMaximum Permisable

Bending Moment

K3VL28 137

K3VL45 137

K3VL80 244

K3VL112 462

K3VL140 462

K3VL200 930

K3VL200H 930

Through Drive Limitations

2-7 Installation (cont)

36

Frame size

Pump approx weight (MPX)(Kg)

Single pump type N

WithoutTorque Limitor

With Torque Limitor

K3VL28 20 na

K3VL45 27 29

K3VL80 35 37

K3VL112 65 67

K3VL140 65 67

K3VL200 95 97

K3VL200H 130 132

Frame sizePump CofG from mount (Lx) (mm)

Single pump type N

K3VL28 115

K3VL45 120

K3VL80 130

K3VL112 150

K3VL140 150

K3VL200 190

K3VL200H 223

Adaptor Kits Weights (MAX) & Width (LAX)

FrameSize

Adaptor KitWeight

(MAX) KgWidth

(LAX) mm

K3VL28SAE ‘A’ 0 0

SAE ‘B’ 2 20

K3VL45SAE ‘A’ 0 0

SAE ‘B’ & ‘BB’ 2 20

K3VL80

SAE ‘A’ 0 0

SAE ‘B’ & ‘BB’ 3 20

SAE ‘C’, ‘CC’ & ‘C4’ 4 24.5

K3VL112& 140

SAE ‘A’ 0 0

SAE ‘B’ & ‘BB’ 3 25

SAE ‘C’, ‘CC’ & ‘C4’ 5 30

SAE ‘D’ 10 43

K3VL200

SAE ‘A’ 1 6

SAE ‘B’ & ‘BB’ 8 25

SAE ‘C’, ‘CC’ & ‘C4’ 8 30

SAE ‘D’ 10 38

SAE ‘E’ 15 38

Through Drive Limitations (cont)

Apart from predefined maximum throughput limitations, one must also ensure that to prevent a possible excessive

bending moment occurring that the maximum combined bending moment of the combination is not exceeded as

determined in the following expression.

MPX = mass of pump [kg]

LPX = length of pump [mm]

Lx = distance of CofG from pump mounting face [mm]

MAX = mass of adaptor kit [kg]

LAX = width of adaptor kit [mm]

Bending Moment = ((L1.mP1) + (LA1’.mA1) + (LP2’.mP2) +(LA2’.mA2) +LP3’.mP3) +…)/102[Nm] ((L1.mP1) + (LP1+(LA1/2)).mA1 + (LP1+LA1+L2).mP2 + (LP1+LA1+LP2(LA2/2)).mA2) + (LP1+LA1+LP2+LA2).mP3) +……)/102

LP1

L1LA1’

LA2’LP2’

LP3’

LA1LP2

MP2MP1 MP3

LA2L2

L2 L3

MA2MA1

K3VL PUMPS

37

2-7 Installation (cont)

Response times

Pressure Cut-off Dynamic Response

toff-stroketon-stroke

100%

50%

Tilti

ng A

ngle

(%)

0%

ton-stroketoff-stroke

0

100%

Tilti

ng A

ngle

(%)

50%

0%

Deliv

ery

Pres

sure

- ba

r

Time (ms)

ton-stroketoff-stroke

100%

Tilti

ng A

ngle

(%)

50%

0%

50

100

150

200

250

300

350

0

Deliv

ery

Pres

sure

- ba

r

50

100

150

200

250

300

350

Time (ms)

Time (ms)0

Deliv

ery

Pres

sure

- ba

r

50

100

150

200

250

300

350

Load Sensing Dynamic Response

50 to 280 bar

t off-stroke t on-stroke

Unit mS

K3VL28 20 40

K3VL45 60 100

K3VL80 95 170

K3VL112/140 90 140

K3VL200/H 110 210

220 to 280 bar


Unit mS

K3VL28 20 40

K3VL45 60 70

K3VL80 100 110

K3VL112/140 100 120

K3VL200/H 110 220

Test conditions:Pump speed = 1800 rpmInlet Condition = 0 barOil Type = ISO VG46Oil Temperature = 50°CCompressed oil volume = 5 litres

Test conditions:Pump speed = 1800 rpmInlet Condition = 0 barOil Type = ISO VG46Oil Temperature = 50°CCompressed oil volume = 5 litres

20 to 280 bar


Unit mS

K3VL28 20 70

K3VL45 20 115

K3VL80 55 155

K3VL112/140 55 195

K3VL200/H 65 190Test conditions:Pump speed = 1800 rpmInlet Condition = 0 barOil Type = ISO VG46Oil Temperature = 50°CCompressed oil volume = 5 litres

Note:The response values shown in the table above are typical of those experienced in the laboratory. Actual reposnse time will vary with different hydraulic circuits.

38

2-7 Installation (cont)Electrical and Pilot Operated Displacement Control (Type E0, E1, E2, E3 & Q0)

Type E0 - In order for the electronic displacement control to function, a pilot pressure of 40 bar must be

supplied to the Pi port on the regulator. A gear pump attached to the rear of the K3VL pump or an external

pressure source can be used to provide the required pilot pressure.

Type Q0 - In order for the Q0 displacement control to function, a variable pilot pressure between 0 and 40 bar

is requiredto be supplied to the Pi port on the regulator.

Proportional Pressure Reducing Valve Specification

Maximum Pilot Pressure : 50 bar (if higher pressure

required contact KPM UK)

Max Flow: : 10 l/min

Hydraulic oil : Mineral oil

Oil temp range : -20~+900C

Viscosity range : 5~500 cSt

E0, E1, E224V DC

E312V DC

Rated Current 700 mA 1,400 mA

RecommendedDither

80 Hz/200 mAp-p 80 Hz/200 mAp-p

CoilResistance

17.5 Ω 3.2 Ω

AmbientTemperature

Range-30 ~+95ºC -30 ~+95ºC

Water Resistance

According to JIS D 0203 S2

SAE J575

According to JIS D 0203 S2

SAE J575

IP Rating IPX6 IPX6

Electrical Specifications

K3VL PUMPS

3-1 K3VL28 Installation

K3VL28 with Cut-Off / Load Sense Control (Clockwise Rotation)

39

3 Dimensions

Inlet and outlet ports reversed for counter clockwise roation.

Des. Port Name Port SizeTightening

Torque (Nm)Flange

Threads

A Delivery Port SAE J518C Std pressure (code 61) 3/4” 40 4-3/8-16UNC-2B x 18mm

B Suction Port SAE J518C Std pressure (code 61) 1 1/4” 60 4-7/16-14UNC-2B x 24mm

A Delivery Port SAE J518C Std pressure (code 61) 3/4” 57 M10 x 17

B Suction Port SAE J518C Std pressure (code 61) 1 1/4” 57 M10 x 17


Torque (Nm)

Dr Drain Port (x2) 3/4-16UNF-2B-14.3 (ISO 11926-1:1995) 98

PL /PC

Load Sensing PortPressure Control Port

7/16-20UNF-2B-11 (ISO 11926-1:1995) 12

Tair Air Bleeder Port 7/16-20UNF-2B-11.5 (ISO 11926-1:1995) 12

a1 Gauge Port 7/16-20UNF-2B-11.5 (ISO 11926-1:1995) 12

Main SAE Flanged Ports

UNF Threaded Version (‘S’ in position 9 of model code)

Metric Version (‘M’ in position 9 of model code)

Auxillary Ports

SAE Version (‘S’ or ‘K’ in position 8 of model)

K3VL28 Porting Details

40

K3VL PUMPS

41

3-1 K3VL28 Installation (cont)

K3VL28 Shaft & Through Drive Options

Model Code Option ‘K’ Shaft Model Code Option ‘S’ Shaft

Through Drive SAE ‘A’

Through Drive SAE ‘B’

M8-1.5

6..3

5.Ø

22

.22

24

..

2833

125

SAE J744-22-1SAE B Straight Key

28

33

21

.8

SAE B 30° Involute Spline Shaft

106

45°

4 - M10Depth 1

SAE A 2 holeSAE J744-82-2

SAE A 30° Involute Spline

28

Ø8

2. .5

5

204

+0

.03

5

45°

146

4 - M12Depth 20

SAE B 2 holeSAE J744-101-2

224

8

48

SAE B 30° Involute Spline

Ø1

01

..6

+0

.03

5

41 41

K3VL PUMPS


K3VL28 Adaptor Kits

42

402

263

743

317

116

743

742

415

116

743

Cover Kit SAE “B” T/D KITSAE ‘A’ T/D Kit

Part Name Qty Cover KitSAE ‘A’T/D Kit

SAE ‘B’T/D Kit

T/D - 29L8TN 29L3TA 29L3TB

O-Ring 1 Item 743 Item 743 Item 743

O-Ring 1 - - Item 742

Screw Hex SHC 4 - - Item 415

Screw Hex SHC 2 Item 402 - -

Subplate 1 - - Item 317

Cover 1 Item 263 - -

Coupling 1 - Item 116 Item 116

K3VL PUMPS

43


K3VL45 with Cut-Off / Load Sense Control & Torque Limit Module(Clockwise Rotation)

See Torque Limit Detail

and Adjustment

See Max. Flow Adjustment Detail

Adjustment screw forhorsepower setting

See Port

Adjustment screw fordifferential pressure

Details

See PortDetails

Adjustment screwfor cut-off pressure

119

154

160

218

184

14.3

14.3

91

ø38ø25

A

91

184

26.2 ±0.2

52

.4 ±

0.2

13

35.7 ±0.2

69

.8 ±

0.2

73

16

6 70

70

ø9

0

14

440

40

80

80

9989

55

6.5

Pl/Pc

Pl/Pc

Pl/Pc

PL/PcPl/Pc

TairTair

45°

45° Dr

Dr

Dr

Dr

B

A

Dr

Dr

B

B

A

Note: for counter clockwise rotation, the inlet port ‘B’ and the delivery port ‘A’ are reversed.

K3VL PUMPS


K3VL45 Mounting Flange and Shaft Options

44

ø140

ø146

SAE "B" 2 holeSAE J744-101-2

ISO 3019/2-G25NShaft end

SAE "BB" 30° Involute Spline ShaftSAE J744-25-4 15T 16/32 DP

FlangeISO 3019/2-100A2HW

9.7

53

38

19

38

SAE "BB" Straight ShaftSAE J744-25-1

34

M8

25

42

36

M8

1925

33

ø2

4.9

81

46

ø1

01

.6h

70 -0

.03

5

ø1

00

h8

0 -0.0

54

ø2

5.4

0 -

6.3

28

.1 ±

0.1

3

+0

.03

0.0

5

0

09.7 +0.5

2

80 -0

.3

ø8

0 -0.0

36

ø2

5+0

.00

9-0

.00

4

2833

Ø2

1.8

06

SAE Type ISO Type

SAE “B” 30o Involute Spline ShaftSAE J744-22-4 13T 16/32 DP

SAE ‘BB’ Spline Shaft - Option 'S' SAE ‘BB’ Straight Shaft - Option 'K'

SAE ‘B’ Spline Shaft - Option 'T' ISO Straight Shaft - Option 'M'

K3VL PUMPS

45


K3VL45 Rear Port

PL/PC

ø25

ø38

PL/PC

SEE PORT DETAILS

K3VL45/B-1RR SIn case of

SK

119

24pump rotating direction 8

(UNC screw)

809058 44

BDr

Tair

7733

73

14

4

9.2

8899

222266

35.7±0.3

69

.8±

0.3

26

.2±

0.3

52.4±0.3

SEE PORT DETAILS



Torque (Nm)Flange

Threads

A Delivery Port SAE J518C Std pressure (code 61) 1” 57 ⅜-16UNC-2B x 18 mm

B Suction Port SAE J518C Std pressure (code 61) 1.5” 98 ½-13UNC-2B x 22 mm

A Delivery Port SAE J518C Std pressure (code 61) 1” 57 M10 x 17

B Suction Port SAE J518C Std pressure (code 61) 1.5” 98 M12 x 20


Torque (Nm)

Dr Drain Port (x2) 3/4-16UNF-2B-14.3 (ISO11926-1:1995) 98

PL /PC


7/16-20UNF-2B-14 (ISO11926-1:1995) 12

Tair Air Bleeder Port 7/16-20UNF-2B-14 (ISO11926-1:1995) 12

Dr Drain Port (x2) M22 x 1.5-14.5 DIN 3852 98

PL /PC


M14 x 1.5-12.5 DIN 3852 25

Tair Air Bleeder Port M14 x 1.5-12.5 DIN 3852 25




Auxillary Ports

SAE Version (‘S’, ‘K’, or ‘T’ in position 8 of model)

ISO Version (‘M’ in position 8 of model code)

K3VL PUMPS


K3VL45 Through Drive Options

46

6 - M10

SAE "A" 2 holeSAE J744-82-2

Depth 17

Dr

BTair

ø8

2.5

5+0

.05

0+0

.02

0

24430

8

ø106

45°

SAE "A" 30° Involute SplineSAE J744-16-4 9T 16/32 DP


4 - M12Depth 20

Dr

TairB

ø1

01

.6

264

+0

.03

50

4711

ø146

45°

SAE "BB" 2 hole

SAE "B" 30° Involute SplineSAE J744-22-2 13T 16/32 DP

4 - M12

SAE J744-101-2

Depth 20

Dr

BTair

ø1

01

.6

4711

+0

.03

50

ø146

45°

Through Drive ‘B’

Through Drive ‘A’

Through Drive ‘BB’

SAE "BB" 30°Involute SplineSAE J744-25-2 15T 16/32 DP

264

K3VL PUMPS

47


K3VL45 Adaptor Kits

402317

116

743

742

415

314

116

743743

SAE ‘A’ T/D KITCOVER KIT SAE ‘B’ & ‘BB’ T/D KIT


SAE ‘B’T/D Kit

SAE ‘BB’T/D Kit

T/D - 29L8TN 29L4TA 29L4TB 29L4T2

O-Ring 1 Item 743 Item 743 Item 743 Item 743

O-Ring 1 - - Item 742 Item 742

Screw Hex SHC 4 - - Item 415 Item 415

Screw Hex SHC 2 Item 402 - - -

Subplate 1 - - Item 317 Item 317


Coupling 1 - Item 116 Item 116 Item 116

K3VL PUMPS



48

See Torque Limit Detailand Adjustment

See Max. Flow Adjustment Detail



See PortDetails

See Port


Details

119

164

181

260217

17.5

17.5

95

ø50Lø25

A

95217

26.2 ±0.2

52

.4 ±

0.2

1842.9 ±0.3

77

.8 ±

0.3

91

18

2

79

79

ø1

14

15

5

35

35

85

85

9998

62

14

PLPC

PL/PC

TairTair

45°

45° Dr

DrDr

Dr

B

A

Dr

Dr

B

B

A

PL/PCPL/PC

PL/PC

Note: for counter clockwise rotation, the suction port ‘B’ and the delivery port ‘A’ are reversed.

K3VL PUMPS

49



ø180

ø181

SAE "C" 2 hole

SAE J744-127-2

Flange

SAE "C" 30° Involute Spline Shaft

SAE J744-32-4 14T 12/24 DP

ISO 3019/2-125A2HW

12.7

M12

Shaft end – ISO 3019/2-G32N

68

48

19

48

44

M8

25

58

50

SAE "C" Straight ShaftSAE J744-32-1

4

28

38

43

ø3

1.2

24

56

0ø

12

7

0

-0.0

5

-0.5

0ø

12

5h

8-0

.06

3

0 3

5.2

+0

.00

2

ø3

1.7

5h

70 -0

.02

5

7.9

4+0

.00

20

9 +0.50

3

50

10

h9

0

-0.3

-0.0

36

SAE Type

ø3

2k6

+0

.01

8

ISO Type

-0.0

02

SAE ‘C’ Spline Shaft - Option 'S' SAE ‘C’ Straight Shaft - Option 'K'

ISO Straight Shaft - Option 'M'

K3VL PUMPS


K3VL80 Rear Port

50

8

24

56.5

95

18

2

54

90

91

239

Adapter tightening torque: 12Nm(Not attached but supply with pump)

SEE PORT DETAILS

for pump rotatingdirection

(UNC screw)

17

8

98

15

5

79

Dr

PL/PC

TairDr

A

PL/PC

B

ø25ø50

52.4 0.3 ± 42.9 0.3 ±

26

.20

.3 ± ±

0.3

77

.8

119

SEE PORT DETAILS



Torque (Nm)Flange

Threads

A Delivery Port SAE J518C Std pressure (code 61) 1” 57 ⅜-16UNC-2B x 18 mm

B Suction Port SAE J518C Std pressure (code 61) 2” 98 ½-13UNC-2B x 22 mm

A Delivery Port SAE J518C Std pressure (code 61) 1” 57 M10 x 17

B Suction Port SAE J518C Std pressure (code 61) 2” 98 M12 x 20


Torque (Nm)

Dr Drain Port (x2) 3/4-16UNF-2B-14.3 (ISO11926-1:1995) 98

PL /PC


7/16-20UNF-2B-14 (ISO11926-1:1995) 12


Dr Drain Port (x2) M22 x 1.5-14.5 DIN 3852 98

PL /PC


M14 x 1.5-12.5 DIN 3852 25





Auxillary Ports

SAE Version (‘S’, ‘K’, or ‘T’ in position 8 of model)


K3VL PUMPS

51



6 - M10

SAE J744-82-2SAE "A" 2 hole

Depth 17

Dr

BTair

ø8

2.5

5

272

+0

.03

50

33

8

ø106

45°


4 - M12Depth 20

SAE "A" 30° Involute SplineSAE J744-16-4 9T 16/32 DP

Dr

Tair

ø1

01

.6292

+0

.03

50

47

11

ø146

45°

SAE J744-22-2 13T 16/32 DPSAE "B" 30° Involute Spline

SAE "BB" 2 holeSAE J744-101-2

SAE "C" 2 holeSAE J744-127-2

4 - M12Depth 20

4 - M16Depth 24.5

Dr

TairB

B

Dr

Tair

ø1

01

.6

ø1

27

+0

.03

50

292

+0

.03

50

296.5

4711

5314

ø146

ø181

45°

45°

SAE "BB" 30°Involute SplineSAE J744-25-4 15T 16/32 DP

SAE "C" 30°Involute Spline SAE J744-32-4 14T 12/24 DP


4 - M12

B

Dr

Tair

ø1

27

29753

+0

.03

50

14

SAE "C" 30°Involute Spline SAE J744-33-4 14T 12/24 DP




Through Drive ‘C’

Through Drive ‘C4’

11

4.5

±0

.1

114.5±0.1

Depth 25

K3VL PUMPS


K3VL80 Adaptor Kits

52

402317

116

743

742

415

314

116

743743

Cover Kit SAE ‘B’, ‘BB’, ‘C’ & ‘C4’ T/D KitSAE ‘A’ T/D Kit


SAE ‘B’T/D Kit

T/D - 29L8TN 29L8TA 29L8TB


O-Ring 1 - - Item 742

Screw Hex SHC 4 - - Item 415

Screw Hex SHC 2 Item 402 - -

Subplate 1 - - Item 317


Coupling 1 - Item 116 Item 116

Part Name QtySAE ‘BB’T/D Kit

SAE ‘CC’T/D Kit

SAE ‘C4’T/D Kit

T/D - 29L8T2 29L8TC 29L8TC4



Screw Hex SHC 4 Item 415 Item 415 Item 415

Screw Hex SHC 2 - - -

Subplate 1 Item 317 Item 317 Item 317

Cover 1 - - -

Coupling 1 Item 116 Item 116 Item 116

K3VL PUMPS

53

3-4 K3VL112/140 Installation

K3VL112/140 with Cut-Off / Load Sense Control & Torque LimitModule (Clockwise Rotation)

Max Flow Adjustment


See PortDetails


See PortDetails

19

ø64


ø32

250

31.8 ±0.3

66

.7 ±

0.3

106.5

113.3 113.3

103103

98.523

106.5

250

50.8 ±0.3

88

.9 ±

0.3

22

4

ø1

40

30

20

0

30

12

5

12

4

10

01

00

77

152

188PL/PC

Dr

PL/PC

BTair

ADr

L

PL/PCPL/PC

Tair

Dr

TairDr

DrA

Dr

296

Note: for counter clockwise rotation, the suction port ‘B’ and the delivery port ‘A’ are reversed.

K3VL PUMPS

3-4 K3VL112/140 Installation (cont)

K3VL112/140 (SAE D 4 BOLT) Mounting Flange & Shaft Options

FlangeISO 3019/2-180B4HW

161.6

16

1.6

4-ø20 through SAE "D" 4 holeSAE J744-152-4

SAE J744-44-4 13T 8/16 DP

7/16-14UNC-2B

SAE "D" 30° Involute Spline Shaft

ø1

52

.4

ø4

4.4

47

Shaft end – ISO 3019/2-G45N

48

.5

0 -0.0

5

0ø

18

0h

8

49

.3 ±

0.1

3

-0.0

63

SAE "D" Straight Shaft

SAE J744-44-1

11

.11

+0

.03

0+0

.01

5

0ø

44

.45

ø4

5

-0.0

25

+0

.01

8+0

.00

2

1

40

ø12.7

75

+0

.04

3

9

92

4-ø18 through

67

3 75

45

36

M16

60

67

63

28

38

0-0.5

ø224

45

°

SAE ‘D’ Type ISO Type

SAE ‘D’ Spline Shaft - Option 'S' SAE ‘D’ Straight Shaft - Option 'K'

ISO Straight Shaft - Option ‘M’

0 -0.0

16

54

K3VL PUMPS

55


K3VL112/140 Rear Port

K3VL112/140 Porting Details


Torque (Nm)Flange

Threads

A Delivery Port SAE J518C High pressure (code 62) 1 ¼” 157 ½-13UNC-2B x 22 mm

B Suction Port SAE J518C Std pressure (code 61) 2 ½” 98 ½-13UNC-2B x 22 mm

A Delivery Port SAE J518C high pressure (code 62) 1 ¼” 157 M14 x 23 *

B Suction Port SAE J518C Std pressure (code 61) 2 ½” 98 M12 x 22


Torque (Nm)

Dr Drain Port (x2) 1 1/16-12UN-2B-19 (ISO11926-1:1995) 170

PL /PC


7/16-20UNF-2B-14 (ISO11926-1:1995) 12

Tair* Air Bleeder Port 7/16-20UNF-2B-14 (ISO11926-1:1995) 12

Dr Drain Port (x2) M27 x 2-16.5 DIN 3852 167

PL /PC


M14 x 1.5-12.5 DIN 3852 25





Auxillary Ports

SAE Version (‘S’, ‘K’, ‘C’, ‘R’, ‘U’, ‘X’ or ‘T’ in position 8 of model)


* Note: ISO 6162 quotes M12

Dr

See Port Details

103.5106.5

62 55

ø32

10

30

124

pump rotating direction

(Not attached but supply with pump)

152

ø64

DrTair

95

12

5

22

0

19

7.5

280

88

.9±

0.3

Adapter tightening torque:12N.m

31

.8±

0.3

66.7±0.350.8±0.3

PL/PC

See Port Details


K3VL112/140 (2 Bolt) Installation

17

.58

1

280136.5

17

.5

30

181

31.8±0.3

66

.7±

0.3

113.3113.3103103

15

7.5

13

4.5

124

ø32

91

See Port Details

(UNC screw)

A

326280

136.54820

88

.9±

0.3

50.8±0.3

1030

124

20

41

97

.5

20

81

25

30

ø64

22

4

152

100100

ABB

Tair

See Port Details

for pump rotating

218

direction

B

A

PL/PC

Dr

Dr

Dr

PL/PC

Dr

Dr

DrDr

Dr

Tair Tair

PL(PC)

PL/PC

K3VL140

PL/PC

56

K3VL PUMPS

57


K3VL112/140 Mounting Flange (2 Bolt) and Shaft Options

SAE "C" 2 hole

SAE J744-127-2

56

48

ø3

1.2

24 3

5.2

0

0

SAE "C" 30° Involute Spline Shaft

SAE J744-32-4 14T 12/24 DP

-0.3

ø3

1.7

5-0

.02

5

+0

.02

27

.94

0

19

M8

44

48

SAE "C" Straight Shaft

SAE J744-32-1

25

43

12.70-0.5

ø1

2 7

0 -0.0

5

ø181(17.5-2)

62

48

ø3

7.5

74

54

SAE J744-38-1

9.5

3

42

.92

54

ø3

8.1

50

28

SAE "CC" 30°

Involute Spline Shaft

SAE J744-38-4

17T 12/24 DP 3 8

SAE ‘C’ Type

SAE ‘C’ Spline Shaft - Option 'C'’ & ‘R’

SAE ‘CC’ Straight Shaft - Option ‘Y’

SAE ‘C’ Straight Shaft - Option 'X'

SAE ‘CC’ Spline Shaft - Option 'W’ & ’T'

7/16-14UNC-2B

SAE "CC" Straight Shaft

0 -0.1

27

0 -0.1

27

K3VL PUMPS


K3VL112/140 Through Drive Options

337.5

ø1

27

0

SAE "C4" 30° Involute Spline

+0

.03

5

6 - M16Depth 30


45°

ø181

B

Tair Dr

14

58

Through Drive ‘C’Through Drive "C"

332.5

ø1

01

.60

+0

.03

5

6 - M12

SAE "BB" 30° Involute SplineSAE J744-25-4 15T DP

Depth 25

SAE "BB" 2 hole

B

SAE J744-101-2

Tair Dr

11

53


45°

ø146

Through Drive "BB"

SAE "B" 30° Involute Spline

332.5

ø1

01

.6

SAE J744-22-4 13T DP

+0

.03

50

6 - M12

Depth 25

SAE "B" 2 hole

45°

SAE J744-101-2

ø146

B

DrTair

11

53

Through Drive ‘B’Through Drive "B"

307.5

ø8

2.5

50

+0

.03

5

8 - M10Depth 17

SAE "A" 30° Involute Spline

SAE J744-82-2SAE "A" 2 hole

45°

ø106

B

DrTair

8

31

Through


Drive "A"

SA

SA

58

K3VL PUMPS

59


K3VL112/140 Through Drive Options

350.5

ø1

52

.4

SAE "D" 30° Involute Spline

16

1.6

±0

.2

0+0

.03

5

161.6 ±0.2

4 - M16 Depth 43

SAE "D" 4 hole

B

SAE J744-152-4

DrTair

15

71

Through Drive ‘CC’Through Drive "CC"

337.5

ø1

27

0+0

.03

5

6 - M16

SAE "CC" 30° Involute SplineSA

Depth 30

SAE "CC" 2 holeSAE J744-127-2

45°

ø181

B

DrTair

14

59

SAE "C4" 30° Involute Spline

337.5

ø1

27

+0

.03

50

4 - M12

SAE "C4" 2 holeSAE J744-127-4

B

DrTair

14

59


Through Drive ‘D’

Through Drive "D"

SAE J744-38-4 14T 12/24 DP

11

4.5

±0

.2

114.5 ±0.2

Depth 30

K3VL PUMPS


K3VL112/140 Adaptor Kits

314

743

116

743

116

743

742

415

317 317 317 317

116

743

742

415

116

743

742

415

116

743

742

415

116

743

742

415

CovCOVER KIT

SSAE ‘BB’ T/D KI SAE "C" & “SAE ‘C’ & ‘C4’ T/D K SAE "CSAE ‘CC’ T/D KIT AE "DSSAE ‘D’ T/D KIT

SAE "B" T/D KiSAE ‘B’ T/D KITSAE "ASAE ‘A’ T/D KIT

T IT

440022 331177


SAE ‘B’T/D Kit

SAE ‘BB’T/D Kit

T/D - 29L8TN 29LHTA 29LHTB 29LHT2


O-Ring 1 - - Item 742 Item 742

Screw Hex SHC 4 - - Item 415 Item 415

Screw Hex SHC 2 Item 402 - - -

Subplate 1 - - Item 317 Item 317

Cover 1 Item 314 - - -

Coupling 1 - Item 116 Item 116 Item 116

Part Name QtySAE ‘C’T/D Kit

SAE ‘C4’T/D Kit

SAE ‘CC’T/D Kit

SAE ‘D’T/D Kit

T/D - 29LHTC 29LHTC4 29LHT3 29LHTD



Screw Hex SHC 4 Item 415 Item 415 Item 415 Item 415

Screw Hex SHC 2 - - - -

Subplate 1 Item 317 Item 317 Item 317 Item 317

Cover 1 - - - -

Coupling 1 Item 116 Item 116 Item 116 Item 116

60

K3VL PUMPS

61



Dr

Dr

345

11

51

15

221

16230

10

13

4

ø76

21

92

12

.523

9

pump rotating direction

14

0

10

6.4

±0

.3

61.9 ±0.3

292122

2617.5

79

.4±

0.3

ø38

36.5 ±0.3

292

53

122

26

4.5

22

4.5

264.5123.3123.3

224.5

134101

17

2.5

14

9.5

Dr

Dr

A

B

B

Dr

A

Tair

SEE PORT DETAILS

B A

Tair

Dr

1.6

K3VL200

K3

VL2

00

PL/PC

PL/PCPL/PC

PL/PC

PL/PC

SEE PORT DETAILS

K3VL PUMPS



62

224.5

22

4.5

4-ø22 through

67

60

75

Ø4

4.4

47

SAE "D" 30° Involute Spline ShaftSAE J744-44-4 13T 8/16 DP

80

68

Ø5

0.1

88

SAE J744-50-4 15T 8/16 DPSAE "F" 30° Involute Spline Shaft

SAE Type

SAE ‘D’ Spline Shaft - Option ‘S’

SAE ‘F’ Spline Shaft - Option ‘F’

7/16-14UNC-2B

49

.3 ±

0.1

3


SAE J744-44-1

11

.11

+0

.03

0+0

.01

5

0ø

44

.45

-0.0

25 67

63

28

38

SAE ‘D’ Straight Shaft - Option 'K'

0 -0.1

27

0 -0.1

27

K3VL PUMPS

63



8-M16 Depth 25

SAE “A” 30 deg Involute Spline

SAE “B” 30 deg Involute Spline

SAE “BB” 30 deg Involute Spline

B

Tair

SAE “C” 2 holeSAE J744-127-2

B

SAE “C” 30 deg Involute Spline

Tair

SAE “B” 2 hole

B

SAE J744-101-2

Tair

SAE “B” 2 holeSAE J744-101-2

B

Tair

384

SAE “A” 2 holeSAE J744-82-2

ø181

45

859

3841100..555 88 .55

ø146

45

45

384856

ø146

45

45

8-M12 Depth 25

365

ø8

2.5

5 0

ø1

01

.6 0

+0

.03

5

+0

.03

5

ø1

01

.6 0

ø1

27

0

+0

.03

5

+0

.03

5

1039

106

4-M10 Depth 20

K3VL200

K3VL200

K3VL200

K3VL200

Dr

Dr

Dr

Dr




Through Drive ‘C’

10

6 8-M12 Depth 25

K3VL PUMPS

114.5±0.2

11

4.5

±0

.2

SAE “C” 30 deg Involute Spline

B

SAE “D” 30 deg Involute Spline

B

Tair

Tair

SAE “C” 4 holeSAE J744-127-4

SAE “D” 4 holeSAE J744-152-4

SAE “E” 4 holeSAE J744-165-4

B

Tair

SAE “C” 2 hole

B

SAE J744-127-2

Tair

3978

75 4-M20 depth 38

22

4.5

±0

.2

224.5 ±0.2

384

ø1

27

0+0

.03

5

ø1

27

0ø

16

5.1

0

+0

.03

5

ø1

52

.4 0

+0

.04

0

14

+0

.04

0

58

384

4-M12 Depth 25

1458

397875

K3VL200

K3VL200

4-M16 Depth 38

K3VL200

SAE “D” 30 deg Involute Spline

K3VL200

Dr

Dr

Dr

Dr

SAE “CC” 30 deg Involute Spline

Through Drive ‘CC’

Through Drive ‘E’


Through Drive ‘D’

8-M16 Depth 25

ø181

45

161.6 ±0.2

16

1.6

±0

.2

SAE J744-44-4 13T 8/16 DP

SAE J744-44-4 13T 8/16 DP


K3VL200 Through DriveOptions

64

K3VL PUMPS

65



Torque (Nm)Flange

Threads

A Delivery Port SAE J518C High pressure (code 62) 1½” 235 5/8 -11UNC-2B x 25mm

B Suction Port SAE J518C Std pressure (code 61) 3” 235 5/8 -11UNC-2B x 25mm

BK3VL200H Suction

PortSAE J518C Std pressure (code 61) 3 1/2” 235 5/8 -11UNC-2B x 25mm

A Delivery Port SAE J518C High pressure (code 62) 1½” 235 M16 x 24

B Suction Port SAE J518C Std pressure (code 61) 3” 235 M16 x 24

BK3VL200H Suction

PortSAE J518C Std pressure (code 61) 3 1/2” 235 M16 x 26


Torque (Nm)

Dr Drain Port (x2) 1 1/16 -12UN-2B-19 (ISO11926-1:1995) 167

PL /PC


7/16-20UNF-2B-14 (ISO11926-1:1995) 12



UNC Threaded Version (‘S’ in position 9 of model code)


Auxillary Ports

SAE Version (‘S’, ‘K’ or “F) in position 8 of model)

K3VL PUMPS


K3VL200 Through Drive Kits

402

314

743

SAE “A” T/D KitCOVER Kit SAE “B” T/D Kit SAE “BB” T/D Kit

SAE “C” & “C4” T/D Kit SAE “CC” T/D Kit SAE “D” T/D Kit SAE “E” T/D Kit

Part Name Qty SAE ‘A’ SAE ‘B’ SAE ‘BB’ SAE ‘C’

T/D Kit - 29LKTA 29LKTB 29LKT2 29LKTC

Coupling K3VL200 1 Item 116 Item 116 Item 116 Item 116

Sub Plate K3VL200 1 Item 317 Item 317 Item 317 Item 317

SHCS 8 Item 402 Item 415 Item 415 Item 415



Part Name Qty SAE ‘C4’ SAE ‘CC’ SAE ‘D’ SAE ‘E’

T/D Kit - 29LKTC4 29LKT3 29LKTD 29LKTE






66

K3VL PUMPS

3-6 K3VL200H Installation

Adjustment screw for cut-off pressureApprox. pressure change per revolution of screw : 10MPa

Adjustment screw for differential pressureApprox. pressure change per revolution of screw : 1.4MPa

2-M8 the thread to remove seal cover.(The position of thread might be different.)

17

2.5

SEE K3VL200 PORT DETAILS

18

7.5

134

101

224.5

264.5

123.3 123.3

14

8.5

26

4.5

22

4.5

53

Dr

B

A

Dr

Dr

Tair

79

.4 ±

0.2

36.5 ±0.2 122

4-ø22 Through

RecommendTightening torque : 435.mfor M20 of strength class 10.9 of JISRecommend to use washers

276

PL PC

ø38

67

Bø90

SAE ‘E’ : 4 holeSAE J744-164-4

Approx. displacement change perrevolution of screw : 15.3cm3

26

SEE K3VL200 PORT DETAILS

Lock-nut tightening torque=235N.m

122

424

294

69

.9 ±

0.2

120.7 ±0.2

14

0

11

9

6.5

53ø1

65

.1 0 -0

.05

16 0-0.05

Dr

Dr A

Dr

N Type Through Drive

K3VL PUMPS

3-6 K3VL200H Installation (cont)

SAE ‘B’ : 2 holeSAE J744-101-2

SAE ‘B’ 30deg Involute SplineSAE J744-22-4 13T 16/32 DP

ø146 ±0.2

8-M12 Depth 25

476

11.7

Tair

60

+0

.04

0 ø

10

1.6

SAE ‘B’ : 2 hole

SAE ‘BB’ 30deg Involute SplineSAE J744-25-4 15T 16/32 DP

SAE J744-101-2

ø146 ±0.2

8-M12 Depth 25

476

Tair

11.7

60

+0

.04

+ø

10

1.6

0

45

01

±0

9

45

0 ±10

9

45

0 ±1

09

45

0 ±10

9

Dr

Dr

SAE 'B-B' Throughdrive

SAE 'B' Throughdrive

SAE 'A' Throughdrive

Please contact KPM UK for dimensions. l

68

Note: For K3VL200H shaft options please refer to page 62.

K3VL PUMPS


69

SAE ‘C’ 30deg Involute SplineSAE J744-32-4 14T 12/24 DP

114.5 ±0.24-M12 Depth 25

ø181 ±0.2

2-M16 Depth 25

SAE ‘C’ : 2 hole/4 holeSAE J744-127-2/J744-127-4

476

Tair

11.7

63

11

4.5

±0

.2

+0

.04

0 ø

12

7

SAE ‘CC’ 30deg Involute SplineSAE J744-32-4 17T 12/24 DP

114.5 ±0.2

ø181 ±0.2

4-M12 Depth 25

2-M16 Depth 25

SAE ‘C’ : 2 hole/4 holeSAE J744-127-2/J744-127-4

476

Tair

11.7

63

11

4.5

±0

.2

+0

.04

ø

12

7

0

Dr

Dr

SAE 'C-C' Throughdrive

SAE 'C' Throughdrive

SAE 'C4' Throughdrive -Please contact KPM UK for dimensions.

l

Shaft Options 224.5

22

4.5

4-ø22 through

67

60

75

Ø4

4.4

47


80

68

Ø5

0.1

88


SAE Type



7/16-14UNC-2B

49

.3 ±

0.1

3


SAE J744-44-1

11

.11

+0

.03

0+0

.01

5

0ø

44

.45

-0.0

25 67

63

28

38


0 -0.1

27

0 -0.1

27

224.5

22

4.5

4-ø22 through

67

60

75

Ø4

4.4

47


80

68

Ø5

0.1

88


SAE Type



7/16-14UNC-2B

49

.3 ±

0.1

3


SAE J744-44-1

11

.11

+0

.03

0+0

.01

5

0ø

44

.45

-0.0

25 67

63

28

38


0 -0.1

27

0 -0.1

27

K3VL PUMPS


Dr

SAE ‘D’ : 4 holeSAE J744-152-4

161.6 ±0.24-M16 Depth 38

SAE ‘D’ 30deg Involute SplineSAE J744-47-4 13T 8/16 DP489

11.7

Tair

79

16

1.6

±0

.2

+0

.04

ø

15

2.4

0

SAE ‘E’ : 4 holeSAE J744-165-4

SAE ‘D’ 30deg Involute SplineSAE J744-47-4 13T 8/16 DP

224.5 ±0.24-M20 Depth 40

22

4.5

±0

.2

489

11.7

79

+0

.04

ø

16

5.1

0Tair

Dr

SAE 'E' Throughdrive

SAE ‘D’ Throughdrive

Part Name Qty SAE ‘A’ SAE ‘B’ SAE ‘BB’ SAE ‘C’






Part Name Qty SAE ‘C4’ SAE ‘CC’ SAE ‘D’ SAE ‘E’






70

K3VL PUMPS

3-7 Electrical & Hydraulic Displacement Control Installation (Type Q0, E*)

Pump Size A B C D E F G

K3VL45 21 52 90 187 157 226 210

K3VL80 25 59 83 202 172 233 217

K3VL112/140 38 64 78 244 214 247 231

K3VL200(H) 57 61 80 258 229 257 249

Installation Dimensions (mm)

71

K3VL PUMPS

3-8 Unloading & Proportional Pressure Control Installation

Pump Size A B

K3VL45 169 155

K3VL80 169 166

K3VL112/140 202 190

K3VL200(H) 212 205

Pump Size A B

K3VL45 179 233

K3VL80 179 244

K3VL112/140 212 280

K3VL200(H) 222 295

Unloading valve module (Type N, M) Proportional pressure module (*V)

A : Distance between the centre line of the pump and the top of the bolt head for the cut off regulator.

B : Distance between the centre line of the pump and top of the solenoid valve.

Unloading valve module (Type N, M)

Proportional pressure module (*V)

72

AB

AB

K3VL PUMPS

73

3-9 Power Shift Control Installation

Pump Size A B C

K3VL80 182 59 5

K3VL112/140 224 594B 33.7

2B 63.7

K3VL200(H) 239 59 51.5

/2-** Hydraulic Power Shift /3-** Electronic Power Shift

Pump Size A B C

K3VL80 193 80 3.5

K3VL112/140 235 804B 18.5

2B 48.5

K3VL200(H) 249.5 80 36

C

B (/3-** )

A

B (/2-**)

K3VL PUMPS

3-10 Pump AdjustmentsMax displacementadjustment

Pump K3VL45 K3VL80 K3VL112 K3VL140 K3VL200(H)

Adj. screw Allen key size mm 8 8 10 10 10

Displacement changeper turn

cm3 4.9 6.0 11.5 12.0 15.3

Adjustable range of displacement

cm3 16-45 35-80 56-112 70-140 100-200

Length of adjustment range (L)

mm 0.5-12.1 0.5-15.0 3.8-16 1.0-16 8.9-25.3

Lock nut size mm 24 24 30 30 30

Lock nut tighteningtorque

Nm 128 128 235 235 235

Regulator Adjustment PumpK3VL28/45

/80K3VL112/140/200

Adjustment screw Allen key size mm 4 4

Pressure cut off change per turn bar 80 100

Differential pressure change per turn

bar 13 14

Lock nut size (across flats) mm 8 8

Lock nut tighteningtorque

Nm 16 16

Outer spring adjuster screw: external hex mm 27

Outer spring lock nut size mm 41

Outer spring lock nut tightening torque Nm 102

Inner spring adjuster screw: internal hex mm 4

Inner spring lock nut size mm 13

Inner spring lock nut tightening torque Nm 16

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LLoocckk nnuutt

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DDiiffffeerreennttiiaall pprreessssuurreeaaddjjuusstteerr ssccrreeww

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uutteerr sspprriinngg aaddjjuusstteerr ss rreeww

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aaddjjuusstteemmeenntt ooff eexxtteerrnnaall sspprriinngg ++

iinnnneerr sspprriinngg

Torque limiter adjustments

Torque limiter module Torque limiter curve

*1 Clockwise rotation of a screw produces an increase of the adjustment

74

NOTES

K3VL PUMPS

75

HMF MOTORS

KAWASAKI PRECISION MACHINERY (UK) LTD Ernesettle, Plymouth Devon, PL5 2SA, England

Tel: +44 1752 364394 Fax: +44 1752 364816 Mail: [email protected] Website: www.kpm-eu.com

OTHER GLOBAL SALES OFFICES

JAPAN Kawasaki Heavy Industry Ltd, Precision Machinery Ltd. Tokyo Office World Trade Center Bidg. 4-1 Hamamatsu-cho 2-chome, Minato-ku Tokyo 105-6116 Japan Tel: +81-3-3435-6862 Website: www.khi.co.jp/kpm

U.S.A Kawasaki Precision Machinery (U.S.A.), Inc. 3838 Broadmoor Avenue S.E. Grand Rapids Michigan 49512 U.S.A. Tel: +1-616-975-3101 Website: www.kpm-usa.com

CHINA Kawasaki Precision Machinery Trading (Shanghai) Co., Ltd. 17th Floor (Room 1701), The Headquarters Building No168 XiZang Road (M) Huangpu District Shanghai 200001 China Tel: +86-021-3366-3800

KOREA Flutek, Ltd. 192-11, Shinchon-dong Changwon Kyungnam 641-370 Korea Tel: +82-55-286-5551 Website: www.flutek.co.kr

The specified data is for product description purposes only and may not be deemed to be guaranteed unless expressly confirmed in the contract.

Data sheet: P-2001/01.21

swash-plate axial piston pump k3vl series

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