suzuki smash fd110 user manual english

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Page 1: Suzuki Smash FD110 User Manual English

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Page 2: Suzuki Smash FD110 User Manual English

LOCATION OF PARTS

q Dimmer switch

w Speedometer

e Front Turn Signal switch

r Horn switch

t Throttle grip

y Ignition switch

u Choke lever

i Starter switch (FD110XCD)

o Front brake fluid inspection window

(FD110XCSMU)

!00 Seat lock

!1 Gearshift lever

!2 Fuel tank

!3 Kick starter lever

!4 Rear brake pedal

!5 Engine Oil

filler cap

!6 Engine Oil

drain plug

!7 Arm, clutch

release (FD110XCSMU)FD110XCSMU

!7

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Page 3: Suzuki Smash FD110 User Manual English

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Page 5: Suzuki Smash FD110 User Manual English

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Page 7: Suzuki Smash FD110 User Manual English

CAUTION

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Page 8: Suzuki Smash FD110 User Manual English

CAUTION

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Page 9: Suzuki Smash FD110 User Manual English

FD110CU,XCD FD110XCSMU

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Page 10: Suzuki Smash FD110 User Manual English

CAUTION

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Page 11: Suzuki Smash FD110 User Manual English

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Page 13: Suzuki Smash FD110 User Manual English

FD110XCSMU FD110XCU,XCD

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Page 14: Suzuki Smash FD110 User Manual English

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Page 15: Suzuki Smash FD110 User Manual English

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Page 18: Suzuki Smash FD110 User Manual English

Interval Km 1,000 4,000 8,000

Item Months 1 6 12

Battery I I I

Exhaust pipe bolts T T T

Air cleaner - C C

Valve clearance I I I

Spark plug I I R

Engine oil R R R

Inspect oil level every 500 km, replace every 4,000 km

Engine oil filter R - R

Replace every 8,000 km

Fuel hose I I I

Clutch I I I

Fuel filter I I I

Engine idle rpm I I I

Throttle cable play I I I

Drive chain I I I

Brakes I I I

Tires I I I

Steering I I I

Cylinder head nut T T T

Suspension - - I

Chassis bolts and nuts T T T

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Page 19: Suzuki Smash FD110 User Manual English

WARNING

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Page 20: Suzuki Smash FD110 User Manual English

The air cleaner element used in this motorcycle isa paper element type. If the element has becomeclogged with dust, intake resistance will increase witha resultant decrease in power output and an increasein fuel consumption due to the richer mixture. Checkand clean the air cleaner element every 4000 km.According to the following procedure.

WARNING

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Page 21: Suzuki Smash FD110 User Manual English

WARNING

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Page 22: Suzuki Smash FD110 User Manual English

FD110XCSMUFD110XCU,XCD

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Page 23: Suzuki Smash FD110 User Manual English

CAUTION

CAUTION

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Page 25: Suzuki Smash FD110 User Manual English

q Check the brake fluid level in front brake fluidreservoir.If the level in the reservoir is below thelower mark, add DOT4 brake fluid and inspect brakepad worn down grooved limit line q.

q When adjusting the travel of brake pedal/lever, adjustthe free travel to 15-25mm.

w Screwing in or out the front/rear brake adjusting nut q.

FD110XCU,XCD

FD110XCSMU

FD110XCSMU

FD110XCU,XCD

FD110XCU.XCD.XCSMU

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Page 26: Suzuki Smash FD110 User Manual English

New brake shoe must be changed in pair.

CAUTION

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Page 27: Suzuki Smash FD110 User Manual English

Solo riding Dual riding

Kg./cm.2 Psi Kg./cm.2 Psi

Front 1.75 25 1.75 25

Rear 2.25 33 2.25 33

ITEM

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Page 28: Suzuki Smash FD110 User Manual English

SPECIFICATIONS

DIMENSIONS AND DRY MASSOverall length .............................................................................. 1920 mm.Overall width ............................................................................... 656 mm.Overall height .............................................................................. 1066 mm.Seat height .................................................................................. 766 mm.Wheel base ................................................................................. 1223 mm.Ground clearance ....................................................................... 123 mm.Dry mass ..................................................................................... 90 Kg. (FD110XCU)

91 Kg. (FD110XCD)88 Kg. (FD110XCSMU)

ENGINEType ............................................................................................ Four-stroke, air-cooled, SOHCNumber of cylinder ...................................................................... 1Bore ............................................................................................ 53.5 mm.Stroke .......................................................................................... 48.8 mm.Piston Displacement ................................................................... 109.6 cm3

Compression ration ..................................................................... 9.6 : 1Carburetor ................................................................................... MIKUNI VM 17 SHAir cleaner ................................................................................... PaperStarter system ............................................................................. Kick starter (FD110XCU, XCSMU)

Electric starter (FD110XCD)Lubrication system ...................................................................... Wet sump

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Page 29: Suzuki Smash FD110 User Manual English

TRANSMISSIONClutch .......................................................................................... Wet shoe, automatic, centrifugal type (FD110XCU,XCD)

Wet shoe, manual, multi-plate type (FD110XCSMU)Transmission ............................................................................... 4-speed constant meshGearshift pattern ......................................................................... Rotary (FD110XCU, XCD)

1 Down, 3 up (FD110XCSMU)Primary reduction ratio ................................................................ 3.666 (77/21)Final reduction ratio .................................................................... 2.500 (35/14)Gear ratios,

Low ............................................................................... 3.000 (33/11)2nd ............................................................................... 1.875 (30/16)3rd ................................................................................ 1.368 (26/19)Top ................................................................................ 1.052 (20/19)

Drive chain .................................................................................. RK-M 428M, 98 links

CHASSISFrame .......................................................................................... SSRF (Suzuki Single Rectangular Frame)Front suspension ......................................................................... Telescopic, coil spring, oil dampedRear suspension ......................................................................... Swinging arm, coil spring, oil dampedSteering angle ............................................................................. 45° (right & left)Caster ......................................................................................... 27°Trail ............................................................................................. 65 mm.Turning radius ............................................................................. 1.8 m.Front brake .................................................................................. Drum brake (FD110XCU, XCD)

Disc brake (FD110XCSMU)Rear brake .................................................................................. Drum brakeFront tire size .............................................................................. 70/90-17 NR54,44pRear tire size ............................................................................... 80/90-17 NF43,38p

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Page 30: Suzuki Smash FD110 User Manual English

ELECTRICAL SYSTEMIgnition system ............................................................................ DC-CDISpark plug ................................................................................... NGK:C6HS, ND:U20FS-UBattery ........................................................................................ 12 V (3Ah) / 10 HR (FD110XCU, XCSMU)

12 V (5Ah) / 10 HR (FD110XCD)Generator .................................................................................... AC GeneratorFuse ............................................................................................ 10AHead light .................................................................................... 12 V 32/32 WTail/brake light ............................................................................. 12 V 5/18 WTurn signal light ........................................................................... 12 V 10 WSpeedometer light ....................................................................... 12 V 3 WNeutral indicator light .................................................................. 12 V 1.7 WTurn signal indicator light ............................................................ 12 V 1.7 WGear position indicator light ........................................................ 12 V 1.7 WHigh beam indicator light ............................................................ 12 V 1.7 W

CAPACITIESFuel tank including reserve ......................................................... 4.5 LEngine oil, without filter change .................................................. 800 ml. (FD110XCU, XCD)

700 ml. (FD110XCSMU)Engine oil, with filter change ....................................................... 900 ml. (FD110XCU, XCD)

800 ml. (FD110XCSMU)Engine overhaul .......................................................................... 1000 ml. (FD110XCU, XCD)

900 ml. (FD110XCSMU)Front fork oil ................................................................................ 70 ml.

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