sustainable process industry european industrial compettiveness through resource and energy...
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SUSTAINABLE PROCESSINDUSTRYEUROPEAN INDUSTRIAL
COMPETTIVENESS THROUGH
RESOURCE AND ENERGY EFFICIENCY
SPIRE Brokerage eventOctober 22nd 2013
“New inline measurements and closed loop process control of high temperature processes”
SPIRE-1
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VDEh-Betriebsforschungsinstitut (BFI) is one of the leading European providers of application-focused R&D in the field of steelmaking and neighbored industries loca-ted in Düsseldorf, Germany, with a staff of 130 people. BFI's field of activities covers the entire production process chain, from charged materials to the final products. Core competences lie in the fields of process engineering, energy and resources and measurement techniques / process automation.
Division “Measurement & Automation”: Measurements in the liquid phaseMeasurements in the solid phaseProcess automation in liquid phaseProcess automation in solid phaseQuality Control and Information technology
VDEh-Betriebsforschungsinstitut GmbHSohnstrasse 6540237 Düsseldorf
Germany
www.bfi.de
Organization
Measuring, testing (process and product, mechatronics, always online)
Control (setup, open loop, closed loop, manual support)
Monitoring, supervision, diagnosis, optimisation
HMI, communication, protocols, data acquisition, Data Mining, etc.
especially „through-process“ ….
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Project Idea Concept
1. Relevant Call: SPIRE 1 “Integrated Process Control”
2. High temperature processes (> 500°C; in steel area e.g. sinter process, blast furnace, scrap melting, secondary metallurgy; in other industries ….)
3. Local and distributed processes with uncertainties regarding quantity and quality of input materials; sometimes long dead times, non-linear process behaviour
4. Inline measurement and modelling of properties of input materials (in steel area e.g. chemical composition and metallic yield of scrap, bulk density of scrap or coke, etc.; in other industries….)
5. Fast inline measurement of product properties (in steel area e.g. continuous fiber-optical temperature measurement at high accuracy, etc.; in other industries: …)
6. Continuous process monitoring by analysing results from new measurement techniques (“Sensor Fusion” if necessary) in combination with dynamic process models, application of soft-sensors if necessary
7. Advanced closed loop process control (e.g. control under uncertainties) for optimisation of product quality and resource efficiency, based on the above measurements, monitoring tools and predictive models
8. Demonstration of new integrated process control solutions in process industries
PLEASE USE 2 SLIDES TO SUMMARIZE THE MAIN CONCEPT OF YOUR PROJECT IDEA AND LINK IT TO THE RELEVANT KEY COMPONENT / KEY ACTION AS REFLECTED IN THE SPIRE ROADMAP AVAILABLE AT HTTP://WWW.SPIRE2030.EU/ . INDICATE AS WELL THE CALL TOPIC YOU WILL ADDRESS.
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Project Idea ConceptPLEASE USE 2 SLIDES TO SUMMARIZE THE MAIN CONCEPT OF YOUR PROJECT IDEA AND LINK IT TO THE RELEVANT KEY COMPONENT / KEY ACTION AS REFLECTED IN THE SPIRE ROADMAP AVAILABLE AT HTTP://WWW.SPIRE2030.EU/ . INDICATE AS WELL THE CALL TOPIC YOU WILL ADDRESS.
other industries …
intelligentmonitoring
• improved resource efficiency• better product quality• increased productivity• lower production costs
closed loopcontrol
raw material,input material
any kind of high temperature processes
completedescription of
input material
new / fast inlinemeasurements
online, closed loop control actions
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Idea Impact
1. New real-time measurements and closed-loop control tools in the field of high temperature processes
2. New solutions for monitoring of input materials as well as properties of final products in high temperature processes
3. Improved process operation with respect to resource and energy efficiency
4. Improved quality of final product and at the same time reduced production costs
5. Strengthening of European industry
PLEASE USE 2 SLIDES TO HIGHLIGHT THE MAIN EXPECTED IMPACT OF THE IDEA RELATED TO THE CALL TOPIC YOU WILL ADDRESS AS WELL AS THE SPIRE ROADMAP AVAILABLE AT HTTP://WWW.SPIRE2030.EU/ INDICATE AS WELL THE CROSS-SECTORIAL CHARACTER OF THE IDEA.
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Idea ImpactRelation to SPIRE roadmap:
• SPIRE key component 2, Process• Key action 2.3: Process monitoring, control and
optimizationRealisation areas:
• Implementing measurement devices for all aspects of intermediate/final product quality and their integration into process control
• Robust optimization methods to local targeted process control and energy supply
Cross-sectorial aspects:
• Applicable in all industries with high temperature processes and the necessity to describe better the input materials and to measure online additional product features to optimise process control
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Existing Project Consortium
1. BFI as applied research institute
2. Industrial partners from steel industry
3. Research partners from steel industry
4. Supplier of measurements devices (SME)
PLEASE USE 1 SLIDE TO INDICATE THE EXISTING PROJECT CONSORTIUM AS WELL AS THE MAIN ROLE OF THE PARTNERS.
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Looking for partners…
1. Industrial partners from outside steel industry with similar tasks in the field of high temperature processes (e.g. non-ferrous metals, glass, cement, ….)
2. Suppliers of measurement devices to monitor input materials or product properties outside steel industry (SME)
3. Supplier of Automation solutions
PLEASE USE 1 SLIDE TO INDICATE THE PROFILE OF THE PARTNERS YOU WILL BE LOOKING FOR AND THEIR ENVISIONED ROLE
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Contact details
Prof. Dr.-Ing. Harald Peters
Tel: 0049 211 6707 311
Head of Division Measuring Techniques and Automation
Member of ESTEP WG1
General Manager of the Research Institute: Prof. Dr.-Ing. Ralph SieveringMember of AIAG in SPIRE, Tel: 0049 211 6707 200, [email protected]
VDEh-Betriebsforschungsinstitut GmbH, Sohnstrasse 65, 40237 Düsseldorf, Germany