sustainable and novel microbial control … · sustainable and novel microbial control concept and...
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SUSTAINABLE AND NOVEL MICROBIALCONTROL CONCEPT AND ACTIVE TO MEETBOTH REGULATORY AND PERFORMANCE
CHALLENGES OF BPR
AGENDA
� DMC introduction� DMC sustainable offering in paints & Coatings
� Paint Film Preservation:Novelty: BIOBAN 350 PST� In-Can Biocides Novelty: MBIT new active
AGENDA
� DMC introduction� DMC sustainable offering in paints & Coatings
� Paint Film PreservationNovelty BIOBAN 350 PST� In-Can BiocidesNovelty MBIT new active
A decade of progress
In April of 2009 Dow Biocides and Rohm and Haas biocides combine to form Dow Microbial Control.
- 2009 -- 2008 -- 2007 -- 2006 -- 2005 -- 2004 -- 2003 -- 2002 -- 2001 -- 2000 -
- 1999 -
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Buffalo Grove, Illinois, USA
DMC Center of Excellence:
Microbiological Methodology
Shanghai, China
SingaporeMumbai, IndiaSão Paulo,Brazil
Dubai, United Arab Emirates
Querétaro, Mexico
Dow Microbial Control CAC & R&D Locations
Buchs, Switzerland
DMC Center of Excellence:
Formulations
Spring House, Pennsylvania, USA
DMC Center of Excellence: Actives
Delivery
Soma, Japan
Altona, Australia
Global reach. Local expertise.
Yes��������CMIT/MIT
����THPS
Yes
Yes
Yes
Dow Unique
����DXN
����DTEA
����TRIS NITRO
����2-Phenoxyethanol
Yes����MBIT
Yes����DTBMA
����Yes����OBPA
����Silver Nitrate
��������MIT
USEPA
Dow Unique
EU BPDactive Ingredient
Yes��������CMIT/MIT
����THPS
Yes
Yes
Yes
Dow Unique
����DXN
����DTEA
����TRIS NITRO
����2-Phenoxyethanol
Yes����MBIT
Yes����DTBMA
����Yes����OBPA
����Silver Nitrate
��������MIT
USEPA
Dow Unique
EU BPDactive Ingredient
Yes����Yes����P-1487
Yes����Yes����Amical
Yes
Yes
Yes
Yes
Dow Unique
����Yes����DMO
��������OIT
����Yes����EBCO
����Yes����cis-CTAC
����Yes����CTAC
��������DBNPA
��������BIT
��������OPP/SOPP
��������Bronopol
��������Glutaraldehyde
��������IPBC
��������DCOIT
USEPA
Dow Unique
EUBPDactive Ingredient
Yes����Yes����P-1487
Yes����Yes����Amical
Yes
Yes
Yes
Yes
Dow Unique
����Yes����DMO
��������OIT
����Yes����EBCO
����Yes����cis-CTAC
����Yes����CTAC
��������DBNPA
��������BIT
��������OPP/SOPP
��������Bronopol
��������Glutaraldehyde
��������IPBC
��������DCOIT
USEPA
Dow Unique
EUBPDactive Ingredient
Dow Microbial Control is the leading registrant in active ingredients, including several chemistries u nique to Dow.
* New active: BPD dossier on going
The Whole Actives Portfolio
MBIT Yes*
AGENDA
� DMC introduction� DMC sustainable offering in paints & Coatings
� Paint Film Preservation Novelty: BIOBAN 350 PST � In-Can BiocidesNovelty: MBIT new active)
Sustainable Chemistry
� Sustainable chemistry builds upon the principles of green chemistry by integrating economic viability and socialbenefits across the lifecycle, for a given application.
� More sustainable products require more efficient use of materials and resources , and must also be profitableand useful to society .
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Sustainable biocides
� The proper use of biocides is good forsustainable development …
� keeps a hygienic environment� increases durability of products, process fluids� allows use of water-based or natural products� reduces CO2 emission, enhances energy-efficiency
� … but biocides also have an impact on the environment that must be mitigated
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A Relevant DefinitionA sustainable biocide should:� do its job effectively :
� Control and Prevent nuisance and growth of harmful microorganisms
� And Goes Away :� Degradable� Non-Persistent� Non-Accumulative� Collected and recycled / reused� Destroyed
� does No Harm to :� Workers, products or processes� Downstream users, consumers� The environment� Society
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Effective Goes Away Does No Harm
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The biocide is enveloped in the polymer micelles and thereby shielded in the paint
Polymer containing
biocide
Polymer containing
biocide
PaintPaint
Electron Micrograph showing polymer in BIOBAN™ 350 PST
DCOIT in the Polymer
The PST Technology
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The PST TechnologyThe new generation of dry film microbial control so lutions
� Novel, non-hazardous Polymer Shielded Technology
� Improved safety profile versus alternative technologies
� Increased UV Stability� Increased addition options with no R-43 label
� Excellent water leaching properties
DCOIT shielded by polymer
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Introducing BIOBAN TM 350 PST the First Product of the PST FamilyNovel alternative technology solving the ”encapsula tion” challenge
FLEXIBILITY OF ADDITION LEVELS
FLEXIBILITY OF ADDITION LEVELS
FLEXIBILITY OF ADDITION LEVELS
SUSTAINABILITYSUSTAINABILITYSUSTAINABILITY
No R43 label of paint required at recommended use concentrationsNo R43 label of paint required at recommended use concentrations
SAFETY PROFILESAFETY PROFILESAFETY PROFILE
Reduced dermal bioavailabilityReduced dermal bioavailability
SUPERIOR PROTECTION
SUPERIOR PROTECTION
SUPERIOR PROTECTION
Sensitization – the theory
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SN
Cl
Cl O
C8H15
� The allergen has to migrate thorough parts of the skin to reach the Langerhans cells to cause a skin contact allergy (contact dermatitis)
15
BIOBAN™ 350 PST�Protected in high-affinity polymer
�Very low free DCOIT concentration.
BIOBAN™ 350 PSTReduced dermal bioavailibility
Protected ai`s
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Introducing BIOBAN TM 350 PST the First Product of the PST FamilyNovel alternative technology solving the "encapsula tion” challenge
FLEXIBILITY OF ADDITION LEVELS
FLEXIBILITY OF ADDITION LEVELS
FLEXIBILITY OF ADDITION LEVELS
SUSTAINABILITYSUSTAINABILITYSUSTAINABILITY Broad spectrum of activity against fungi and algaeBroad spectrum of activity against fungi and algae
Leach out stableLeach out stable
SAFETY PROFILESAFETY PROFILESAFETY PROFILE
UV stable UV stable
Outperforms ZPT/OIT/Terbutryn formulationsOutperforms ZPT/OIT/Terbutryn formulations
SUPERIOR PROTECTION
SUPERIOR PROTECTION
SUPERIOR PROTECTION
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Increased UV Stability through PST(QUV challenge)
QUV conditions: 1 cycle 8h UV 340nm, 55ºC/4h conden sation 45ºC
QUV time = 100% QUV time = 125%
Styrene-acrylic paint (high PVC)
Styrene-acrylic paint (high PVC)1000 ppm DCOIT w/o PST
Styrene-acrylic paint (high PVC) 1000 ppm DCOIT with PST
�
�
X
�
X
X
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Outdoor Exposure Tests
Styrene Acrylic paint, 6 months: North/ 60deg expos ure. After paint aging at 40 degC
0.74% Bioban 350 PST
0.88% Bioban 350 PST
1.5% encapsulated OIT+ZPt+Terbutryne
0.74% encapsulated OIT+ZPt+Terbutryne
1919
Introducing BIOBAN TM 350 PST the First Product of the PST FamilyNovel alternative technology solving the ” encapsul ation” challenge
FLEXIBILITY OF ADDITION LEVELS
FLEXIBILITY OF ADDITION LEVELS
FLEXIBILITY OF ADDITION LEVELS
SUSTAINABILITYSUSTAINABILITYSUSTAINABILITY
Formaldehyde free at use concentrations
Formaldehyde free at use concentrations
Low leaching and biodegradableLow leaching and biodegradable
No classical algaecide neededNo classical algaecide needed
Carbendazim freeCarbendazim free
Diuron freeDiuron free
VOC-freeVOC-freeSAFETY PROFILESAFETY PROFILESAFETY PROFILE
SUPERIOR PROTECTION
SUPERIOR PROTECTION
SUPERIOR PROTECTION
2020
� Designed to meet both BPR & CLP
� Carbendazim free, Diuron free, and VOC free� ≤0.88% in aqueous paints → no R-43 labelling for the paint
� Low leaching and quickly biodegraded in the environ ment (green award chemistry)
� Effective fungicide and algaecide dry film preserva tive
� Built on the performance of ROCIMA™ 350
� Formaldehyde free at use concentrations
BIOBAN TM 350 PSTDriving sustainability for dry film protection
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Additional pressure expected on traditional algaeci des
� Terbutryne has been identified by the EU Commission and could join Diuron and Isoproturon on the Priority Substances List under the Water Framework Directive (2000/60/EC).
� The impact of inclusion on the Priority List is 3-fold:
� The EQS (Environmental quality standard) proposed are very low, close to the PNEC.
� Increase monitoring in the European water bodies even at very low level, so priority substances will likely be more detected
� This will negatively impact their evaluation under the BPR for any dispersive uses like PT7 (exterior paints), PT10 and PT21. This together with the fact they are all persistent (so meet 2/3 PBT criteria) will probably make them candidates for substitution (if not directly banned).
Changing Regulatory Landscape
ROCIMA™ 363
ROCIMA™ 350
BIOBAN™ 350 PST
222222
Dow Microbial Control’s
Sustainability
Per
form
ance
BIOBAN™ 358
Dry Film preservative product Family
• All our dry-film preservatives are formulated wit h Active Ingredients free of heavy-metals.
• All our dry-film solutions enable the formulation of N-label free paints.
Water Based
Paints
Solvant Based
Paints
Contains
Carbendazim
Does not contain
Carbendazim
We offer a complete line of solutions, including ta ilored-made and patented formulations, to address your specific needs.
Contains
Diuron
Does not contain
Diuron
Dry-film Protection
Does not contain
Carbendazim
Does not contain
Diuron
ROCIMA™ 363 The industry standard for film protection
Features and Benefits
� Industry standard for film protection
� High formulation compatibility
� Stable at high pH
� Cost-effective
� Active Ingredients free of heavy metals
� Low VOC
� N-label free at in use concentration
BIOBAN™ 358 Extra protection against algae
Features and Benefits
� Long-term protection for exterior coatings
� Extra protection against algae
� Excellent formulation compatibility
� Effective at low dosage
� IPBC free
� Carbendazim free
� Active Ingredients free of heavy metals
� VOC-free
� N-label free at in use concentration
BIOBAN™ 358 outperforms industry standard
At 0.4%, BIOBAN™ 358 provides superior protection against mould and algae than the industry standard at 1.0%
ROCIMA™ 344Excellent long-term protection
Features and Benefits
� Broad-spectrum and long-term protection
� Very low water solubility and high resistance to leaching
� Easy-to-incorporate liquid form
� Active Ingredients free of heavy metals
� Carbendazim free
� Diuron free
� N-label free at in use concentration
Summary for Dry Film Preservatives(Water – based)
No restrictions
ROCIMA ROCIMA ROCIMA ROCIMA
363363363363IPBC freeIPBC freeIPBC freeIPBC free
ROCIMA ROCIMA ROCIMA ROCIMA 350350350350
Carbendazim-free, Diuron-free,
BIOBAN BIOBAN BIOBAN BIOBAN 358358358358
IPBC freeIPBC freeIPBC freeIPBC free
Carbendazim-free, VOC-free
BIOBAN BIOBAN BIOBAN BIOBAN 350 PST350 PST350 PST350 PST
ROCIMA ROCIMA ROCIMA ROCIMA 344344344344
IPBC freeIPBC freeIPBC freeIPBC free
AGENDA
� DMC introduction� DMC sustainable offering in paints &
Coatings� Paint Film PreservationNovelty: BIOBAN 350 PST� In-Can Biocides Novelty: MBIT new active
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Why a new active?
Higher Susceptibility� Global development towards environmentally more
acceptable products in general results in a higher susceptibility towards microbial spoilage:� VOC regulations� Residual monomer restrictions
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Why a new active?
Higher Susceptibility� Global development towards environmentally more acceptable
products in general results in a higher susceptibility towards microbial spoilage:� VOC regulations� Residual monomer restrictions
Increasing Restrictions� Due to increasing restrictions on many traditional active ingredients:
� Biocidal Product Directory� Eco-labelling� Exposure limitations� PR pressure
� The remaining choices decrease
� Yesterdays traditional biocidal actives for wet sta te preservation applications
bacteria
Microbial Contamination
mould
yeast
MIT / BIT / CMIT / Bronopol / HCHO
҉√
� Microorganisms are ubiquitous and very adaptive
bacteria
Microbial Contamination
mould !
yeast !
MIT / BIT / CMIT / Bronopol / HCHO
bacteria
Microbial Contamination
mould
yeast
MIT / BIT / + MBIT
҉√
� Introducing MBIT an effective bactericide and fungicide for wet state preservation applications
SN
O
SN
O
SNCl
O
S
O
N
SN
Cl
Cl O
CMIT“broadband”
DCOITfungicide
MITbactericide
OITfungicide
BITbactericide
Bu-BITfungicide
Methyl-BIT“broadband”
SN
O
H
Structural similarities-Isothiazolone based bactericides and fungicides
SN CH3
O
36
MIT / MBIT blends performance
� Challenge test of an exterior wall paint (pure acrylic) pH 8� Separate inoculum: bacteria, moulds/yeast
ppm AI
Bacteria Mould/yeast
MIT
BIT
MB
ITBLANK
38 38
50 50
75 75
38 28
50 38
75 56
In-can Preservation
We offer a complete line of solutions, including ta ilored-made and patented formulations, to address your specific needs.
Contains
Formaldehyde Releasers
Does not contains
Formaldehyde Releasers
High pH
Systems
Low pH
Systems
Contains
Formaldehyde Releasers
Does not contains
Formaldehyde Releasers
High pH
Systems
Low pH
Systems
Contains
CMIT
Does not
contains
CMIT
In-can Preservation
We offer a complete line of solutions, including ta ilored-made and patented formulations, to address your specific needs.
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ROCIMA™ 562 & ROCIMA™ 564Combines the speed of kill of CMIT/MIT with the long-term protection of MIT and BIT
Features and Benefits
� Combines the speed of kill of CMIT/MIT with the long-term protection of MIT and BIT
� Broad pH range of applications
� Effective at low dosage
� EU Ecolabel compliant at in-use concentration
� Blue-Angel compliant at in-use concentration (ROCIMA 564)
� VOC free
� Formaldehyde-releaser free
� Bronopol free
� FDA and EU food contact approvals
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ROCIMA™ 564 provides equal or better performance than BIT/MIT at lower dosage
ROCIMA™ 551 The most complete in-can preservative
� Features and Benefits
� Outperforms MIT/BIT formulation
� Broadest protection spectrum against bacteria, yeasts and fungi
� Effective at low dosage
� Broad pH range of applications
� VOC free
� EU Ecolabel compliant at in-use concentration
� Formaldehyde-releaser free
� Bronopol free
� CMIT Free
ROCIMA™ 551 outperforms MIT/BIT formulationregardless of the PVC content
At 0.1% ROCIMA™ 551 outperforms 0.2% MIT/BIT formulation regardless of the PVC content of the paint
Contains
Formaldehyde Releasers
Does not contains
Formaldehyde Releasers
High pH
Systems
Low pH
Systems
Contains
CMIT
Does not
contains
CMIT
In-can Preservation
We offer a complete line of solutions, including ta ilored-made and patented formulations, to address your specific needs.
Summary: In-Can Preservatives
HCHO-releaser free HCHO-free, CMIT-free
ROCIMA ROCIMA ROCIMA ROCIMA
523/586523/586523/586523/586
ROCIMA ROCIMA ROCIMA ROCIMA
562/564562/564562/564562/564
ROCIMA ROCIMA ROCIMA ROCIMA 518518518518
ROCIMA ROCIMA ROCIMA ROCIMA 551551551551
Low free HCHO, low odour
Effective at high pH
KATHON KATHON KATHON KATHON LXELXELXELXE
ROCIMA ROCIMA ROCIMA ROCIMA
MBX/MB2XMBX/MB2XMBX/MB2XMBX/MB2XBIOBAN BIOBAN BIOBAN BIOBAN
655655655655
BIOBANBIOBANBIOBANBIOBAN535535535535
ROCIMA ROCIMA ROCIMA ROCIMA
633633633633
BIOBANBIOBANBIOBANBIOBAN536536536536
BIOBAN D-20Fast acting preservative for your plant hygiene management
Features and Benefits
� Broad-spectrum activity (fungi, bacteria, algae)
� Very effective for plant hygiene
� Fast acting: minimizes production downtime and delays due to contamination
� Environmentally advanced profile
� Easy to use
Ask more of us.