superior energy performance (sep): amo technical ......sep program overview • sep goal: foster...
TRANSCRIPT
2_Title Slide
Superior Energy Performance (SEP) AMO Technical Assistance Overview Paul Scheihing
Better Plants and Superior Energy Performance
DOE Advanced Manufacturing Office has two complementary programs
bull Better Plants ndash Corporations set a goal establish baseline track energy use and report
data ndash Corporations report to DOE on an annual basis on a portfolio of facilities
bull Superior Energy Performance (SEP) ndash Facility-level certification and recognition program to demonstrate energy
management excellence and sustained energy savings ndash Energy performance improvement is verified by a third party SEP
verification body retrospectively in past 3 to 10 years
2 | Advanced Manufacturing Office
Better Plants amp SEP Complementary Programs
DOErsquos Better Plants
Corporate-wide Recognition
Aspirational Focus Pledge to improve energy
performance by 25 in the next 10 years
Facility-level Certification
Achievement Focus Energy performance improved
5 or more over the past 3 to 10 years
bull Helps individual plants to accelerate energy savings that contribute toward corporate goal
bull Provides rigor of energy performance measurement at the facility level
Better Plants Helps SEP
Participants
bull Provides structure for corporate-wide energy efficiency goals
bull Fosters replication of SEP at other facilities
SEP Helps Better Plants
Partners
Superior Energy Performance
3 | Advanced Manufacturing Office
SEP Program Certification Requirements
SEP certification recognizes facilities that demonstrate energy management excellence and sustained energy savings Certification Requirements An ANSI-ANAB Accredited Verification Body conducts a third-party audit to verify the following
1 Energy management system conformance to ISO 50001 2 Applicant meets energy performance improvement and additional requirements in
ANSIMSE 50021
ISO 50001 is a foundational tool that any organization can use to manage energy
4 | Advanced Manufacturing Office
ISO 50001 Components in place bull Top Management bull Energy Team bull Policy bull Planning bull Baseline bull Performance Metrics
Superior Energy Performance Single facility ISO 50001 conformance with verified energy performance improvement
ISO 50001
SEP Program Overview
bull SEP goal Foster market-based services to capture 120 and 450 TBtu per year energy savings by 2018 and 2023 respectively for a total benefit-cost ratio to tax payer of $46 and $217 industryrsquos energy cost savings per $1 Federal investment by 2018 and 2023 respectively
Industrial Participants bull 3M bull Curtiss-Wright Flow bull Haynes International bull Allsteel Control Company bull Ingersoll Rand bull Ascend Performance bull Didion Milling Inc bull Land Orsquo Lakes
Materials bull Dixie Chemical bull Lockheed Martin bull Bentley Prince Street bull Dow Chemical bull Mack Trucks bull Bridgestone Tire bull Eaton bull MedImmune bull Coca-Cola bull Freescale bull Neenah Foundry bull CCP Composites Semiconductors Company bull Cooper Tire bull General Dynamics bull Nissan bull Cummins bull Gerdau bull North American
bull Harbec Inc Houmlganaumls bull OLAM Spices
bull Owens Corning bull Republic Conduit bull Schneider Electric bull Spirax Sarco bull UTCSikorsky bull United States Mint bull Volvo Trucks bull World Kitchen
Blue highlight participants have been SEP certified
5 | Advanced Manufacturing Office
SEP Program Overview continued
Better Plants Partners SEP Certified Plant SEP Trained Implementing SEP Certification
SEP Certified Plant Implementing SEP Certification Non-Better Plants Partners SEP Trained
Map data points are intended for illustrative purposes only
6 | Advanced Manufacturing Office
SEP Manufacturing Sector Market Potential
bull DOE market analysis has identified initial 3000+ specific manufacturing facilities to target for SEP certification
bull DOE projects the number of SEP certified facilities to grow to 1000+ (23 of US manufacturing energy footprint) by 2023 representing a wide array of industrial sectors
Prime facilities for SEP certification bull gt$1 million annual
energy bill bull Prior ISO management
system certification bull Strong sustainability
program
Sector breakdown of projected SEP certified facilities by 2023
7 | Advanced Manufacturing Office7
Data and Metrics Making the Business Case
Recently published study Nine industrial facilities certified to Superior Energy Performance bull Improved their energy
performance by an average of 10 and over $500000 per year over business-as-usual in the first 18 months of SEP implementation
bull Saved on average $503000 per year from operational improvements (lowno cost investment) attributable to SEP
Average quarterly percentage energy savings as a function of average quarterly baseline energy consumption for all nine facilities Results are aligned across facilities so that the first quarter starts when the facilities received their first SEP training Subtracting the BAU quarterly energy savings percentage from quarterly post-first training energy savings percentages reveals savings attributable to SEP
View full study at httpeetdlblgovsitesallfilesaceee_sep_paperpdf
8 | Advanced Manufacturing Office
SEP Payback
Marginal Plantrsquos SEP costs (not including capital project costs) = Payback Associated SEP operational energy savings beyond
business-as-usual operational energy savings prior to SEP
SEP costs include internal staff time including staff already employed
9 | Advanced Manufacturing Office
SEP Accomplishments
bull ISO 50001 energy management standard published June 2011
bull 29 SEP demonstration plants -- represent 12 sectors 17 plants complete ndash saved 3 Trillion Btu cumulatively as of FY2013 and
improved their energy performance between 6 and 25 over a three year period
12 still implementing
bull Key SEP demonstration plants results (average) Nine plants have achieved 10 improvement above business-as-usual in the first 18 months of SEP implementation and saved $500000 per year with 77 of the savings from operational improvements with nolow capital investment
bull Workforce Development 74 Certified Practitioners in EnMS 16 SEP Performance Verifiers and 10 SEP Lead Auditors
10 | Advanced Manufacturing Office
SEP Accomplishments continued
Recent News Six manufacturing companies and three utilities have joined with DOE in the Industrial SEP Accelerator
End users - 3M Cummins General Dynamics Nissan Schneider Electric Volvo Trucks
Utilities - Bonneville Power Administration Northeast Utilities Vermont Energy Investment Corporation
The Industrial SEP Accelerator is designed to
1 demonstrate cost savings from end users implementing SEP enterprise-wide and
2 demonstrate strategic energy management through SEP as an effective utility ratepayer-funded energy efficiency program offering for industrial facilities
11 | Advanced Manufacturing Office
SEP Accomplishments continued 2
SEP Verification Bodies SEP VBs perform the SEP audit and issue the SEP certificate to manufacturing plants seeking SEP certification
SEP verification bodies
bull DEKRA (Accredited)
bull UL DQS (Accredited)
bull Advanced Waste Management (Applied)
bull LRQA (Applied)
12 | Advanced Manufacturing Office
SEP FY2014 Plan
bull Certify 25 SEP facilities
bull 6 case studies
bull SEP branding with DOE recognition for SEP certified plants
bull 100 Certified Practitioners
bull Outreach to top 140 targeted companies
Better Plants partners
companies with large plants and
prior ISO management system experience
bull Strategic Energy Management checklist available
bull SEP Accelerator enterprise-wide data sampling amp audit plans
bull SEP Accelerator utility ratepayer program toolkit ready
13 | Advanced Manufacturing Office
SEP Outlook ndash FY2015
bull SEP program redesign available in FY2015
allow flexible alignment with Better Plants program baseline year
SEP achievement period ndash 3 to 10 years
bull Six Better Plants partners achieve enterprise-wide ISO 50001 certification with multi-plant SEP certification ndash estimate of 28 plants to be SEP certified
bull Three utilities start working with industrial customers to implement SEP as a program offering
14 | Advanced Manufacturing Office
SEP - Get Involved
As a manufacture you can engage SEP in many ways 1 Figure out where you are in the SEM Continuum 2 Join the SEP Accelerator 3 Get assistance in piloting SEP especially if already pursuing ISO50001 4 Speak to your peers that are already engaged in SEP
See the website for many resources httpwwwsuperiorenergyperformanceenergygov
Paul Scheihing Advanced Manufacturing Office
paulscheihingeedoegov 202-586-7234
15 | Advanced Manufacturing Office
Better Plants and Superior Energy Performance
DOE Advanced Manufacturing Office has two complementary programs
bull Better Plants ndash Corporations set a goal establish baseline track energy use and report
data ndash Corporations report to DOE on an annual basis on a portfolio of facilities
bull Superior Energy Performance (SEP) ndash Facility-level certification and recognition program to demonstrate energy
management excellence and sustained energy savings ndash Energy performance improvement is verified by a third party SEP
verification body retrospectively in past 3 to 10 years
2 | Advanced Manufacturing Office
Better Plants amp SEP Complementary Programs
DOErsquos Better Plants
Corporate-wide Recognition
Aspirational Focus Pledge to improve energy
performance by 25 in the next 10 years
Facility-level Certification
Achievement Focus Energy performance improved
5 or more over the past 3 to 10 years
bull Helps individual plants to accelerate energy savings that contribute toward corporate goal
bull Provides rigor of energy performance measurement at the facility level
Better Plants Helps SEP
Participants
bull Provides structure for corporate-wide energy efficiency goals
bull Fosters replication of SEP at other facilities
SEP Helps Better Plants
Partners
Superior Energy Performance
3 | Advanced Manufacturing Office
SEP Program Certification Requirements
SEP certification recognizes facilities that demonstrate energy management excellence and sustained energy savings Certification Requirements An ANSI-ANAB Accredited Verification Body conducts a third-party audit to verify the following
1 Energy management system conformance to ISO 50001 2 Applicant meets energy performance improvement and additional requirements in
ANSIMSE 50021
ISO 50001 is a foundational tool that any organization can use to manage energy
4 | Advanced Manufacturing Office
ISO 50001 Components in place bull Top Management bull Energy Team bull Policy bull Planning bull Baseline bull Performance Metrics
Superior Energy Performance Single facility ISO 50001 conformance with verified energy performance improvement
ISO 50001
SEP Program Overview
bull SEP goal Foster market-based services to capture 120 and 450 TBtu per year energy savings by 2018 and 2023 respectively for a total benefit-cost ratio to tax payer of $46 and $217 industryrsquos energy cost savings per $1 Federal investment by 2018 and 2023 respectively
Industrial Participants bull 3M bull Curtiss-Wright Flow bull Haynes International bull Allsteel Control Company bull Ingersoll Rand bull Ascend Performance bull Didion Milling Inc bull Land Orsquo Lakes
Materials bull Dixie Chemical bull Lockheed Martin bull Bentley Prince Street bull Dow Chemical bull Mack Trucks bull Bridgestone Tire bull Eaton bull MedImmune bull Coca-Cola bull Freescale bull Neenah Foundry bull CCP Composites Semiconductors Company bull Cooper Tire bull General Dynamics bull Nissan bull Cummins bull Gerdau bull North American
bull Harbec Inc Houmlganaumls bull OLAM Spices
bull Owens Corning bull Republic Conduit bull Schneider Electric bull Spirax Sarco bull UTCSikorsky bull United States Mint bull Volvo Trucks bull World Kitchen
Blue highlight participants have been SEP certified
5 | Advanced Manufacturing Office
SEP Program Overview continued
Better Plants Partners SEP Certified Plant SEP Trained Implementing SEP Certification
SEP Certified Plant Implementing SEP Certification Non-Better Plants Partners SEP Trained
Map data points are intended for illustrative purposes only
6 | Advanced Manufacturing Office
SEP Manufacturing Sector Market Potential
bull DOE market analysis has identified initial 3000+ specific manufacturing facilities to target for SEP certification
bull DOE projects the number of SEP certified facilities to grow to 1000+ (23 of US manufacturing energy footprint) by 2023 representing a wide array of industrial sectors
Prime facilities for SEP certification bull gt$1 million annual
energy bill bull Prior ISO management
system certification bull Strong sustainability
program
Sector breakdown of projected SEP certified facilities by 2023
7 | Advanced Manufacturing Office7
Data and Metrics Making the Business Case
Recently published study Nine industrial facilities certified to Superior Energy Performance bull Improved their energy
performance by an average of 10 and over $500000 per year over business-as-usual in the first 18 months of SEP implementation
bull Saved on average $503000 per year from operational improvements (lowno cost investment) attributable to SEP
Average quarterly percentage energy savings as a function of average quarterly baseline energy consumption for all nine facilities Results are aligned across facilities so that the first quarter starts when the facilities received their first SEP training Subtracting the BAU quarterly energy savings percentage from quarterly post-first training energy savings percentages reveals savings attributable to SEP
View full study at httpeetdlblgovsitesallfilesaceee_sep_paperpdf
8 | Advanced Manufacturing Office
SEP Payback
Marginal Plantrsquos SEP costs (not including capital project costs) = Payback Associated SEP operational energy savings beyond
business-as-usual operational energy savings prior to SEP
SEP costs include internal staff time including staff already employed
9 | Advanced Manufacturing Office
SEP Accomplishments
bull ISO 50001 energy management standard published June 2011
bull 29 SEP demonstration plants -- represent 12 sectors 17 plants complete ndash saved 3 Trillion Btu cumulatively as of FY2013 and
improved their energy performance between 6 and 25 over a three year period
12 still implementing
bull Key SEP demonstration plants results (average) Nine plants have achieved 10 improvement above business-as-usual in the first 18 months of SEP implementation and saved $500000 per year with 77 of the savings from operational improvements with nolow capital investment
bull Workforce Development 74 Certified Practitioners in EnMS 16 SEP Performance Verifiers and 10 SEP Lead Auditors
10 | Advanced Manufacturing Office
SEP Accomplishments continued
Recent News Six manufacturing companies and three utilities have joined with DOE in the Industrial SEP Accelerator
End users - 3M Cummins General Dynamics Nissan Schneider Electric Volvo Trucks
Utilities - Bonneville Power Administration Northeast Utilities Vermont Energy Investment Corporation
The Industrial SEP Accelerator is designed to
1 demonstrate cost savings from end users implementing SEP enterprise-wide and
2 demonstrate strategic energy management through SEP as an effective utility ratepayer-funded energy efficiency program offering for industrial facilities
11 | Advanced Manufacturing Office
SEP Accomplishments continued 2
SEP Verification Bodies SEP VBs perform the SEP audit and issue the SEP certificate to manufacturing plants seeking SEP certification
SEP verification bodies
bull DEKRA (Accredited)
bull UL DQS (Accredited)
bull Advanced Waste Management (Applied)
bull LRQA (Applied)
12 | Advanced Manufacturing Office
SEP FY2014 Plan
bull Certify 25 SEP facilities
bull 6 case studies
bull SEP branding with DOE recognition for SEP certified plants
bull 100 Certified Practitioners
bull Outreach to top 140 targeted companies
Better Plants partners
companies with large plants and
prior ISO management system experience
bull Strategic Energy Management checklist available
bull SEP Accelerator enterprise-wide data sampling amp audit plans
bull SEP Accelerator utility ratepayer program toolkit ready
13 | Advanced Manufacturing Office
SEP Outlook ndash FY2015
bull SEP program redesign available in FY2015
allow flexible alignment with Better Plants program baseline year
SEP achievement period ndash 3 to 10 years
bull Six Better Plants partners achieve enterprise-wide ISO 50001 certification with multi-plant SEP certification ndash estimate of 28 plants to be SEP certified
bull Three utilities start working with industrial customers to implement SEP as a program offering
14 | Advanced Manufacturing Office
SEP - Get Involved
As a manufacture you can engage SEP in many ways 1 Figure out where you are in the SEM Continuum 2 Join the SEP Accelerator 3 Get assistance in piloting SEP especially if already pursuing ISO50001 4 Speak to your peers that are already engaged in SEP
See the website for many resources httpwwwsuperiorenergyperformanceenergygov
Paul Scheihing Advanced Manufacturing Office
paulscheihingeedoegov 202-586-7234
15 | Advanced Manufacturing Office
Better Plants amp SEP Complementary Programs
DOErsquos Better Plants
Corporate-wide Recognition
Aspirational Focus Pledge to improve energy
performance by 25 in the next 10 years
Facility-level Certification
Achievement Focus Energy performance improved
5 or more over the past 3 to 10 years
bull Helps individual plants to accelerate energy savings that contribute toward corporate goal
bull Provides rigor of energy performance measurement at the facility level
Better Plants Helps SEP
Participants
bull Provides structure for corporate-wide energy efficiency goals
bull Fosters replication of SEP at other facilities
SEP Helps Better Plants
Partners
Superior Energy Performance
3 | Advanced Manufacturing Office
SEP Program Certification Requirements
SEP certification recognizes facilities that demonstrate energy management excellence and sustained energy savings Certification Requirements An ANSI-ANAB Accredited Verification Body conducts a third-party audit to verify the following
1 Energy management system conformance to ISO 50001 2 Applicant meets energy performance improvement and additional requirements in
ANSIMSE 50021
ISO 50001 is a foundational tool that any organization can use to manage energy
4 | Advanced Manufacturing Office
ISO 50001 Components in place bull Top Management bull Energy Team bull Policy bull Planning bull Baseline bull Performance Metrics
Superior Energy Performance Single facility ISO 50001 conformance with verified energy performance improvement
ISO 50001
SEP Program Overview
bull SEP goal Foster market-based services to capture 120 and 450 TBtu per year energy savings by 2018 and 2023 respectively for a total benefit-cost ratio to tax payer of $46 and $217 industryrsquos energy cost savings per $1 Federal investment by 2018 and 2023 respectively
Industrial Participants bull 3M bull Curtiss-Wright Flow bull Haynes International bull Allsteel Control Company bull Ingersoll Rand bull Ascend Performance bull Didion Milling Inc bull Land Orsquo Lakes
Materials bull Dixie Chemical bull Lockheed Martin bull Bentley Prince Street bull Dow Chemical bull Mack Trucks bull Bridgestone Tire bull Eaton bull MedImmune bull Coca-Cola bull Freescale bull Neenah Foundry bull CCP Composites Semiconductors Company bull Cooper Tire bull General Dynamics bull Nissan bull Cummins bull Gerdau bull North American
bull Harbec Inc Houmlganaumls bull OLAM Spices
bull Owens Corning bull Republic Conduit bull Schneider Electric bull Spirax Sarco bull UTCSikorsky bull United States Mint bull Volvo Trucks bull World Kitchen
Blue highlight participants have been SEP certified
5 | Advanced Manufacturing Office
SEP Program Overview continued
Better Plants Partners SEP Certified Plant SEP Trained Implementing SEP Certification
SEP Certified Plant Implementing SEP Certification Non-Better Plants Partners SEP Trained
Map data points are intended for illustrative purposes only
6 | Advanced Manufacturing Office
SEP Manufacturing Sector Market Potential
bull DOE market analysis has identified initial 3000+ specific manufacturing facilities to target for SEP certification
bull DOE projects the number of SEP certified facilities to grow to 1000+ (23 of US manufacturing energy footprint) by 2023 representing a wide array of industrial sectors
Prime facilities for SEP certification bull gt$1 million annual
energy bill bull Prior ISO management
system certification bull Strong sustainability
program
Sector breakdown of projected SEP certified facilities by 2023
7 | Advanced Manufacturing Office7
Data and Metrics Making the Business Case
Recently published study Nine industrial facilities certified to Superior Energy Performance bull Improved their energy
performance by an average of 10 and over $500000 per year over business-as-usual in the first 18 months of SEP implementation
bull Saved on average $503000 per year from operational improvements (lowno cost investment) attributable to SEP
Average quarterly percentage energy savings as a function of average quarterly baseline energy consumption for all nine facilities Results are aligned across facilities so that the first quarter starts when the facilities received their first SEP training Subtracting the BAU quarterly energy savings percentage from quarterly post-first training energy savings percentages reveals savings attributable to SEP
View full study at httpeetdlblgovsitesallfilesaceee_sep_paperpdf
8 | Advanced Manufacturing Office
SEP Payback
Marginal Plantrsquos SEP costs (not including capital project costs) = Payback Associated SEP operational energy savings beyond
business-as-usual operational energy savings prior to SEP
SEP costs include internal staff time including staff already employed
9 | Advanced Manufacturing Office
SEP Accomplishments
bull ISO 50001 energy management standard published June 2011
bull 29 SEP demonstration plants -- represent 12 sectors 17 plants complete ndash saved 3 Trillion Btu cumulatively as of FY2013 and
improved their energy performance between 6 and 25 over a three year period
12 still implementing
bull Key SEP demonstration plants results (average) Nine plants have achieved 10 improvement above business-as-usual in the first 18 months of SEP implementation and saved $500000 per year with 77 of the savings from operational improvements with nolow capital investment
bull Workforce Development 74 Certified Practitioners in EnMS 16 SEP Performance Verifiers and 10 SEP Lead Auditors
10 | Advanced Manufacturing Office
SEP Accomplishments continued
Recent News Six manufacturing companies and three utilities have joined with DOE in the Industrial SEP Accelerator
End users - 3M Cummins General Dynamics Nissan Schneider Electric Volvo Trucks
Utilities - Bonneville Power Administration Northeast Utilities Vermont Energy Investment Corporation
The Industrial SEP Accelerator is designed to
1 demonstrate cost savings from end users implementing SEP enterprise-wide and
2 demonstrate strategic energy management through SEP as an effective utility ratepayer-funded energy efficiency program offering for industrial facilities
11 | Advanced Manufacturing Office
SEP Accomplishments continued 2
SEP Verification Bodies SEP VBs perform the SEP audit and issue the SEP certificate to manufacturing plants seeking SEP certification
SEP verification bodies
bull DEKRA (Accredited)
bull UL DQS (Accredited)
bull Advanced Waste Management (Applied)
bull LRQA (Applied)
12 | Advanced Manufacturing Office
SEP FY2014 Plan
bull Certify 25 SEP facilities
bull 6 case studies
bull SEP branding with DOE recognition for SEP certified plants
bull 100 Certified Practitioners
bull Outreach to top 140 targeted companies
Better Plants partners
companies with large plants and
prior ISO management system experience
bull Strategic Energy Management checklist available
bull SEP Accelerator enterprise-wide data sampling amp audit plans
bull SEP Accelerator utility ratepayer program toolkit ready
13 | Advanced Manufacturing Office
SEP Outlook ndash FY2015
bull SEP program redesign available in FY2015
allow flexible alignment with Better Plants program baseline year
SEP achievement period ndash 3 to 10 years
bull Six Better Plants partners achieve enterprise-wide ISO 50001 certification with multi-plant SEP certification ndash estimate of 28 plants to be SEP certified
bull Three utilities start working with industrial customers to implement SEP as a program offering
14 | Advanced Manufacturing Office
SEP - Get Involved
As a manufacture you can engage SEP in many ways 1 Figure out where you are in the SEM Continuum 2 Join the SEP Accelerator 3 Get assistance in piloting SEP especially if already pursuing ISO50001 4 Speak to your peers that are already engaged in SEP
See the website for many resources httpwwwsuperiorenergyperformanceenergygov
Paul Scheihing Advanced Manufacturing Office
paulscheihingeedoegov 202-586-7234
15 | Advanced Manufacturing Office
SEP Program Certification Requirements
SEP certification recognizes facilities that demonstrate energy management excellence and sustained energy savings Certification Requirements An ANSI-ANAB Accredited Verification Body conducts a third-party audit to verify the following
1 Energy management system conformance to ISO 50001 2 Applicant meets energy performance improvement and additional requirements in
ANSIMSE 50021
ISO 50001 is a foundational tool that any organization can use to manage energy
4 | Advanced Manufacturing Office
ISO 50001 Components in place bull Top Management bull Energy Team bull Policy bull Planning bull Baseline bull Performance Metrics
Superior Energy Performance Single facility ISO 50001 conformance with verified energy performance improvement
ISO 50001
SEP Program Overview
bull SEP goal Foster market-based services to capture 120 and 450 TBtu per year energy savings by 2018 and 2023 respectively for a total benefit-cost ratio to tax payer of $46 and $217 industryrsquos energy cost savings per $1 Federal investment by 2018 and 2023 respectively
Industrial Participants bull 3M bull Curtiss-Wright Flow bull Haynes International bull Allsteel Control Company bull Ingersoll Rand bull Ascend Performance bull Didion Milling Inc bull Land Orsquo Lakes
Materials bull Dixie Chemical bull Lockheed Martin bull Bentley Prince Street bull Dow Chemical bull Mack Trucks bull Bridgestone Tire bull Eaton bull MedImmune bull Coca-Cola bull Freescale bull Neenah Foundry bull CCP Composites Semiconductors Company bull Cooper Tire bull General Dynamics bull Nissan bull Cummins bull Gerdau bull North American
bull Harbec Inc Houmlganaumls bull OLAM Spices
bull Owens Corning bull Republic Conduit bull Schneider Electric bull Spirax Sarco bull UTCSikorsky bull United States Mint bull Volvo Trucks bull World Kitchen
Blue highlight participants have been SEP certified
5 | Advanced Manufacturing Office
SEP Program Overview continued
Better Plants Partners SEP Certified Plant SEP Trained Implementing SEP Certification
SEP Certified Plant Implementing SEP Certification Non-Better Plants Partners SEP Trained
Map data points are intended for illustrative purposes only
6 | Advanced Manufacturing Office
SEP Manufacturing Sector Market Potential
bull DOE market analysis has identified initial 3000+ specific manufacturing facilities to target for SEP certification
bull DOE projects the number of SEP certified facilities to grow to 1000+ (23 of US manufacturing energy footprint) by 2023 representing a wide array of industrial sectors
Prime facilities for SEP certification bull gt$1 million annual
energy bill bull Prior ISO management
system certification bull Strong sustainability
program
Sector breakdown of projected SEP certified facilities by 2023
7 | Advanced Manufacturing Office7
Data and Metrics Making the Business Case
Recently published study Nine industrial facilities certified to Superior Energy Performance bull Improved their energy
performance by an average of 10 and over $500000 per year over business-as-usual in the first 18 months of SEP implementation
bull Saved on average $503000 per year from operational improvements (lowno cost investment) attributable to SEP
Average quarterly percentage energy savings as a function of average quarterly baseline energy consumption for all nine facilities Results are aligned across facilities so that the first quarter starts when the facilities received their first SEP training Subtracting the BAU quarterly energy savings percentage from quarterly post-first training energy savings percentages reveals savings attributable to SEP
View full study at httpeetdlblgovsitesallfilesaceee_sep_paperpdf
8 | Advanced Manufacturing Office
SEP Payback
Marginal Plantrsquos SEP costs (not including capital project costs) = Payback Associated SEP operational energy savings beyond
business-as-usual operational energy savings prior to SEP
SEP costs include internal staff time including staff already employed
9 | Advanced Manufacturing Office
SEP Accomplishments
bull ISO 50001 energy management standard published June 2011
bull 29 SEP demonstration plants -- represent 12 sectors 17 plants complete ndash saved 3 Trillion Btu cumulatively as of FY2013 and
improved their energy performance between 6 and 25 over a three year period
12 still implementing
bull Key SEP demonstration plants results (average) Nine plants have achieved 10 improvement above business-as-usual in the first 18 months of SEP implementation and saved $500000 per year with 77 of the savings from operational improvements with nolow capital investment
bull Workforce Development 74 Certified Practitioners in EnMS 16 SEP Performance Verifiers and 10 SEP Lead Auditors
10 | Advanced Manufacturing Office
SEP Accomplishments continued
Recent News Six manufacturing companies and three utilities have joined with DOE in the Industrial SEP Accelerator
End users - 3M Cummins General Dynamics Nissan Schneider Electric Volvo Trucks
Utilities - Bonneville Power Administration Northeast Utilities Vermont Energy Investment Corporation
The Industrial SEP Accelerator is designed to
1 demonstrate cost savings from end users implementing SEP enterprise-wide and
2 demonstrate strategic energy management through SEP as an effective utility ratepayer-funded energy efficiency program offering for industrial facilities
11 | Advanced Manufacturing Office
SEP Accomplishments continued 2
SEP Verification Bodies SEP VBs perform the SEP audit and issue the SEP certificate to manufacturing plants seeking SEP certification
SEP verification bodies
bull DEKRA (Accredited)
bull UL DQS (Accredited)
bull Advanced Waste Management (Applied)
bull LRQA (Applied)
12 | Advanced Manufacturing Office
SEP FY2014 Plan
bull Certify 25 SEP facilities
bull 6 case studies
bull SEP branding with DOE recognition for SEP certified plants
bull 100 Certified Practitioners
bull Outreach to top 140 targeted companies
Better Plants partners
companies with large plants and
prior ISO management system experience
bull Strategic Energy Management checklist available
bull SEP Accelerator enterprise-wide data sampling amp audit plans
bull SEP Accelerator utility ratepayer program toolkit ready
13 | Advanced Manufacturing Office
SEP Outlook ndash FY2015
bull SEP program redesign available in FY2015
allow flexible alignment with Better Plants program baseline year
SEP achievement period ndash 3 to 10 years
bull Six Better Plants partners achieve enterprise-wide ISO 50001 certification with multi-plant SEP certification ndash estimate of 28 plants to be SEP certified
bull Three utilities start working with industrial customers to implement SEP as a program offering
14 | Advanced Manufacturing Office
SEP - Get Involved
As a manufacture you can engage SEP in many ways 1 Figure out where you are in the SEM Continuum 2 Join the SEP Accelerator 3 Get assistance in piloting SEP especially if already pursuing ISO50001 4 Speak to your peers that are already engaged in SEP
See the website for many resources httpwwwsuperiorenergyperformanceenergygov
Paul Scheihing Advanced Manufacturing Office
paulscheihingeedoegov 202-586-7234
15 | Advanced Manufacturing Office
SEP Program Overview
bull SEP goal Foster market-based services to capture 120 and 450 TBtu per year energy savings by 2018 and 2023 respectively for a total benefit-cost ratio to tax payer of $46 and $217 industryrsquos energy cost savings per $1 Federal investment by 2018 and 2023 respectively
Industrial Participants bull 3M bull Curtiss-Wright Flow bull Haynes International bull Allsteel Control Company bull Ingersoll Rand bull Ascend Performance bull Didion Milling Inc bull Land Orsquo Lakes
Materials bull Dixie Chemical bull Lockheed Martin bull Bentley Prince Street bull Dow Chemical bull Mack Trucks bull Bridgestone Tire bull Eaton bull MedImmune bull Coca-Cola bull Freescale bull Neenah Foundry bull CCP Composites Semiconductors Company bull Cooper Tire bull General Dynamics bull Nissan bull Cummins bull Gerdau bull North American
bull Harbec Inc Houmlganaumls bull OLAM Spices
bull Owens Corning bull Republic Conduit bull Schneider Electric bull Spirax Sarco bull UTCSikorsky bull United States Mint bull Volvo Trucks bull World Kitchen
Blue highlight participants have been SEP certified
5 | Advanced Manufacturing Office
SEP Program Overview continued
Better Plants Partners SEP Certified Plant SEP Trained Implementing SEP Certification
SEP Certified Plant Implementing SEP Certification Non-Better Plants Partners SEP Trained
Map data points are intended for illustrative purposes only
6 | Advanced Manufacturing Office
SEP Manufacturing Sector Market Potential
bull DOE market analysis has identified initial 3000+ specific manufacturing facilities to target for SEP certification
bull DOE projects the number of SEP certified facilities to grow to 1000+ (23 of US manufacturing energy footprint) by 2023 representing a wide array of industrial sectors
Prime facilities for SEP certification bull gt$1 million annual
energy bill bull Prior ISO management
system certification bull Strong sustainability
program
Sector breakdown of projected SEP certified facilities by 2023
7 | Advanced Manufacturing Office7
Data and Metrics Making the Business Case
Recently published study Nine industrial facilities certified to Superior Energy Performance bull Improved their energy
performance by an average of 10 and over $500000 per year over business-as-usual in the first 18 months of SEP implementation
bull Saved on average $503000 per year from operational improvements (lowno cost investment) attributable to SEP
Average quarterly percentage energy savings as a function of average quarterly baseline energy consumption for all nine facilities Results are aligned across facilities so that the first quarter starts when the facilities received their first SEP training Subtracting the BAU quarterly energy savings percentage from quarterly post-first training energy savings percentages reveals savings attributable to SEP
View full study at httpeetdlblgovsitesallfilesaceee_sep_paperpdf
8 | Advanced Manufacturing Office
SEP Payback
Marginal Plantrsquos SEP costs (not including capital project costs) = Payback Associated SEP operational energy savings beyond
business-as-usual operational energy savings prior to SEP
SEP costs include internal staff time including staff already employed
9 | Advanced Manufacturing Office
SEP Accomplishments
bull ISO 50001 energy management standard published June 2011
bull 29 SEP demonstration plants -- represent 12 sectors 17 plants complete ndash saved 3 Trillion Btu cumulatively as of FY2013 and
improved their energy performance between 6 and 25 over a three year period
12 still implementing
bull Key SEP demonstration plants results (average) Nine plants have achieved 10 improvement above business-as-usual in the first 18 months of SEP implementation and saved $500000 per year with 77 of the savings from operational improvements with nolow capital investment
bull Workforce Development 74 Certified Practitioners in EnMS 16 SEP Performance Verifiers and 10 SEP Lead Auditors
10 | Advanced Manufacturing Office
SEP Accomplishments continued
Recent News Six manufacturing companies and three utilities have joined with DOE in the Industrial SEP Accelerator
End users - 3M Cummins General Dynamics Nissan Schneider Electric Volvo Trucks
Utilities - Bonneville Power Administration Northeast Utilities Vermont Energy Investment Corporation
The Industrial SEP Accelerator is designed to
1 demonstrate cost savings from end users implementing SEP enterprise-wide and
2 demonstrate strategic energy management through SEP as an effective utility ratepayer-funded energy efficiency program offering for industrial facilities
11 | Advanced Manufacturing Office
SEP Accomplishments continued 2
SEP Verification Bodies SEP VBs perform the SEP audit and issue the SEP certificate to manufacturing plants seeking SEP certification
SEP verification bodies
bull DEKRA (Accredited)
bull UL DQS (Accredited)
bull Advanced Waste Management (Applied)
bull LRQA (Applied)
12 | Advanced Manufacturing Office
SEP FY2014 Plan
bull Certify 25 SEP facilities
bull 6 case studies
bull SEP branding with DOE recognition for SEP certified plants
bull 100 Certified Practitioners
bull Outreach to top 140 targeted companies
Better Plants partners
companies with large plants and
prior ISO management system experience
bull Strategic Energy Management checklist available
bull SEP Accelerator enterprise-wide data sampling amp audit plans
bull SEP Accelerator utility ratepayer program toolkit ready
13 | Advanced Manufacturing Office
SEP Outlook ndash FY2015
bull SEP program redesign available in FY2015
allow flexible alignment with Better Plants program baseline year
SEP achievement period ndash 3 to 10 years
bull Six Better Plants partners achieve enterprise-wide ISO 50001 certification with multi-plant SEP certification ndash estimate of 28 plants to be SEP certified
bull Three utilities start working with industrial customers to implement SEP as a program offering
14 | Advanced Manufacturing Office
SEP - Get Involved
As a manufacture you can engage SEP in many ways 1 Figure out where you are in the SEM Continuum 2 Join the SEP Accelerator 3 Get assistance in piloting SEP especially if already pursuing ISO50001 4 Speak to your peers that are already engaged in SEP
See the website for many resources httpwwwsuperiorenergyperformanceenergygov
Paul Scheihing Advanced Manufacturing Office
paulscheihingeedoegov 202-586-7234
15 | Advanced Manufacturing Office
SEP Program Overview continued
Better Plants Partners SEP Certified Plant SEP Trained Implementing SEP Certification
SEP Certified Plant Implementing SEP Certification Non-Better Plants Partners SEP Trained
Map data points are intended for illustrative purposes only
6 | Advanced Manufacturing Office
SEP Manufacturing Sector Market Potential
bull DOE market analysis has identified initial 3000+ specific manufacturing facilities to target for SEP certification
bull DOE projects the number of SEP certified facilities to grow to 1000+ (23 of US manufacturing energy footprint) by 2023 representing a wide array of industrial sectors
Prime facilities for SEP certification bull gt$1 million annual
energy bill bull Prior ISO management
system certification bull Strong sustainability
program
Sector breakdown of projected SEP certified facilities by 2023
7 | Advanced Manufacturing Office7
Data and Metrics Making the Business Case
Recently published study Nine industrial facilities certified to Superior Energy Performance bull Improved their energy
performance by an average of 10 and over $500000 per year over business-as-usual in the first 18 months of SEP implementation
bull Saved on average $503000 per year from operational improvements (lowno cost investment) attributable to SEP
Average quarterly percentage energy savings as a function of average quarterly baseline energy consumption for all nine facilities Results are aligned across facilities so that the first quarter starts when the facilities received their first SEP training Subtracting the BAU quarterly energy savings percentage from quarterly post-first training energy savings percentages reveals savings attributable to SEP
View full study at httpeetdlblgovsitesallfilesaceee_sep_paperpdf
8 | Advanced Manufacturing Office
SEP Payback
Marginal Plantrsquos SEP costs (not including capital project costs) = Payback Associated SEP operational energy savings beyond
business-as-usual operational energy savings prior to SEP
SEP costs include internal staff time including staff already employed
9 | Advanced Manufacturing Office
SEP Accomplishments
bull ISO 50001 energy management standard published June 2011
bull 29 SEP demonstration plants -- represent 12 sectors 17 plants complete ndash saved 3 Trillion Btu cumulatively as of FY2013 and
improved their energy performance between 6 and 25 over a three year period
12 still implementing
bull Key SEP demonstration plants results (average) Nine plants have achieved 10 improvement above business-as-usual in the first 18 months of SEP implementation and saved $500000 per year with 77 of the savings from operational improvements with nolow capital investment
bull Workforce Development 74 Certified Practitioners in EnMS 16 SEP Performance Verifiers and 10 SEP Lead Auditors
10 | Advanced Manufacturing Office
SEP Accomplishments continued
Recent News Six manufacturing companies and three utilities have joined with DOE in the Industrial SEP Accelerator
End users - 3M Cummins General Dynamics Nissan Schneider Electric Volvo Trucks
Utilities - Bonneville Power Administration Northeast Utilities Vermont Energy Investment Corporation
The Industrial SEP Accelerator is designed to
1 demonstrate cost savings from end users implementing SEP enterprise-wide and
2 demonstrate strategic energy management through SEP as an effective utility ratepayer-funded energy efficiency program offering for industrial facilities
11 | Advanced Manufacturing Office
SEP Accomplishments continued 2
SEP Verification Bodies SEP VBs perform the SEP audit and issue the SEP certificate to manufacturing plants seeking SEP certification
SEP verification bodies
bull DEKRA (Accredited)
bull UL DQS (Accredited)
bull Advanced Waste Management (Applied)
bull LRQA (Applied)
12 | Advanced Manufacturing Office
SEP FY2014 Plan
bull Certify 25 SEP facilities
bull 6 case studies
bull SEP branding with DOE recognition for SEP certified plants
bull 100 Certified Practitioners
bull Outreach to top 140 targeted companies
Better Plants partners
companies with large plants and
prior ISO management system experience
bull Strategic Energy Management checklist available
bull SEP Accelerator enterprise-wide data sampling amp audit plans
bull SEP Accelerator utility ratepayer program toolkit ready
13 | Advanced Manufacturing Office
SEP Outlook ndash FY2015
bull SEP program redesign available in FY2015
allow flexible alignment with Better Plants program baseline year
SEP achievement period ndash 3 to 10 years
bull Six Better Plants partners achieve enterprise-wide ISO 50001 certification with multi-plant SEP certification ndash estimate of 28 plants to be SEP certified
bull Three utilities start working with industrial customers to implement SEP as a program offering
14 | Advanced Manufacturing Office
SEP - Get Involved
As a manufacture you can engage SEP in many ways 1 Figure out where you are in the SEM Continuum 2 Join the SEP Accelerator 3 Get assistance in piloting SEP especially if already pursuing ISO50001 4 Speak to your peers that are already engaged in SEP
See the website for many resources httpwwwsuperiorenergyperformanceenergygov
Paul Scheihing Advanced Manufacturing Office
paulscheihingeedoegov 202-586-7234
15 | Advanced Manufacturing Office
SEP Manufacturing Sector Market Potential
bull DOE market analysis has identified initial 3000+ specific manufacturing facilities to target for SEP certification
bull DOE projects the number of SEP certified facilities to grow to 1000+ (23 of US manufacturing energy footprint) by 2023 representing a wide array of industrial sectors
Prime facilities for SEP certification bull gt$1 million annual
energy bill bull Prior ISO management
system certification bull Strong sustainability
program
Sector breakdown of projected SEP certified facilities by 2023
7 | Advanced Manufacturing Office7
Data and Metrics Making the Business Case
Recently published study Nine industrial facilities certified to Superior Energy Performance bull Improved their energy
performance by an average of 10 and over $500000 per year over business-as-usual in the first 18 months of SEP implementation
bull Saved on average $503000 per year from operational improvements (lowno cost investment) attributable to SEP
Average quarterly percentage energy savings as a function of average quarterly baseline energy consumption for all nine facilities Results are aligned across facilities so that the first quarter starts when the facilities received their first SEP training Subtracting the BAU quarterly energy savings percentage from quarterly post-first training energy savings percentages reveals savings attributable to SEP
View full study at httpeetdlblgovsitesallfilesaceee_sep_paperpdf
8 | Advanced Manufacturing Office
SEP Payback
Marginal Plantrsquos SEP costs (not including capital project costs) = Payback Associated SEP operational energy savings beyond
business-as-usual operational energy savings prior to SEP
SEP costs include internal staff time including staff already employed
9 | Advanced Manufacturing Office
SEP Accomplishments
bull ISO 50001 energy management standard published June 2011
bull 29 SEP demonstration plants -- represent 12 sectors 17 plants complete ndash saved 3 Trillion Btu cumulatively as of FY2013 and
improved their energy performance between 6 and 25 over a three year period
12 still implementing
bull Key SEP demonstration plants results (average) Nine plants have achieved 10 improvement above business-as-usual in the first 18 months of SEP implementation and saved $500000 per year with 77 of the savings from operational improvements with nolow capital investment
bull Workforce Development 74 Certified Practitioners in EnMS 16 SEP Performance Verifiers and 10 SEP Lead Auditors
10 | Advanced Manufacturing Office
SEP Accomplishments continued
Recent News Six manufacturing companies and three utilities have joined with DOE in the Industrial SEP Accelerator
End users - 3M Cummins General Dynamics Nissan Schneider Electric Volvo Trucks
Utilities - Bonneville Power Administration Northeast Utilities Vermont Energy Investment Corporation
The Industrial SEP Accelerator is designed to
1 demonstrate cost savings from end users implementing SEP enterprise-wide and
2 demonstrate strategic energy management through SEP as an effective utility ratepayer-funded energy efficiency program offering for industrial facilities
11 | Advanced Manufacturing Office
SEP Accomplishments continued 2
SEP Verification Bodies SEP VBs perform the SEP audit and issue the SEP certificate to manufacturing plants seeking SEP certification
SEP verification bodies
bull DEKRA (Accredited)
bull UL DQS (Accredited)
bull Advanced Waste Management (Applied)
bull LRQA (Applied)
12 | Advanced Manufacturing Office
SEP FY2014 Plan
bull Certify 25 SEP facilities
bull 6 case studies
bull SEP branding with DOE recognition for SEP certified plants
bull 100 Certified Practitioners
bull Outreach to top 140 targeted companies
Better Plants partners
companies with large plants and
prior ISO management system experience
bull Strategic Energy Management checklist available
bull SEP Accelerator enterprise-wide data sampling amp audit plans
bull SEP Accelerator utility ratepayer program toolkit ready
13 | Advanced Manufacturing Office
SEP Outlook ndash FY2015
bull SEP program redesign available in FY2015
allow flexible alignment with Better Plants program baseline year
SEP achievement period ndash 3 to 10 years
bull Six Better Plants partners achieve enterprise-wide ISO 50001 certification with multi-plant SEP certification ndash estimate of 28 plants to be SEP certified
bull Three utilities start working with industrial customers to implement SEP as a program offering
14 | Advanced Manufacturing Office
SEP - Get Involved
As a manufacture you can engage SEP in many ways 1 Figure out where you are in the SEM Continuum 2 Join the SEP Accelerator 3 Get assistance in piloting SEP especially if already pursuing ISO50001 4 Speak to your peers that are already engaged in SEP
See the website for many resources httpwwwsuperiorenergyperformanceenergygov
Paul Scheihing Advanced Manufacturing Office
paulscheihingeedoegov 202-586-7234
15 | Advanced Manufacturing Office
Data and Metrics Making the Business Case
Recently published study Nine industrial facilities certified to Superior Energy Performance bull Improved their energy
performance by an average of 10 and over $500000 per year over business-as-usual in the first 18 months of SEP implementation
bull Saved on average $503000 per year from operational improvements (lowno cost investment) attributable to SEP
Average quarterly percentage energy savings as a function of average quarterly baseline energy consumption for all nine facilities Results are aligned across facilities so that the first quarter starts when the facilities received their first SEP training Subtracting the BAU quarterly energy savings percentage from quarterly post-first training energy savings percentages reveals savings attributable to SEP
View full study at httpeetdlblgovsitesallfilesaceee_sep_paperpdf
8 | Advanced Manufacturing Office
SEP Payback
Marginal Plantrsquos SEP costs (not including capital project costs) = Payback Associated SEP operational energy savings beyond
business-as-usual operational energy savings prior to SEP
SEP costs include internal staff time including staff already employed
9 | Advanced Manufacturing Office
SEP Accomplishments
bull ISO 50001 energy management standard published June 2011
bull 29 SEP demonstration plants -- represent 12 sectors 17 plants complete ndash saved 3 Trillion Btu cumulatively as of FY2013 and
improved their energy performance between 6 and 25 over a three year period
12 still implementing
bull Key SEP demonstration plants results (average) Nine plants have achieved 10 improvement above business-as-usual in the first 18 months of SEP implementation and saved $500000 per year with 77 of the savings from operational improvements with nolow capital investment
bull Workforce Development 74 Certified Practitioners in EnMS 16 SEP Performance Verifiers and 10 SEP Lead Auditors
10 | Advanced Manufacturing Office
SEP Accomplishments continued
Recent News Six manufacturing companies and three utilities have joined with DOE in the Industrial SEP Accelerator
End users - 3M Cummins General Dynamics Nissan Schneider Electric Volvo Trucks
Utilities - Bonneville Power Administration Northeast Utilities Vermont Energy Investment Corporation
The Industrial SEP Accelerator is designed to
1 demonstrate cost savings from end users implementing SEP enterprise-wide and
2 demonstrate strategic energy management through SEP as an effective utility ratepayer-funded energy efficiency program offering for industrial facilities
11 | Advanced Manufacturing Office
SEP Accomplishments continued 2
SEP Verification Bodies SEP VBs perform the SEP audit and issue the SEP certificate to manufacturing plants seeking SEP certification
SEP verification bodies
bull DEKRA (Accredited)
bull UL DQS (Accredited)
bull Advanced Waste Management (Applied)
bull LRQA (Applied)
12 | Advanced Manufacturing Office
SEP FY2014 Plan
bull Certify 25 SEP facilities
bull 6 case studies
bull SEP branding with DOE recognition for SEP certified plants
bull 100 Certified Practitioners
bull Outreach to top 140 targeted companies
Better Plants partners
companies with large plants and
prior ISO management system experience
bull Strategic Energy Management checklist available
bull SEP Accelerator enterprise-wide data sampling amp audit plans
bull SEP Accelerator utility ratepayer program toolkit ready
13 | Advanced Manufacturing Office
SEP Outlook ndash FY2015
bull SEP program redesign available in FY2015
allow flexible alignment with Better Plants program baseline year
SEP achievement period ndash 3 to 10 years
bull Six Better Plants partners achieve enterprise-wide ISO 50001 certification with multi-plant SEP certification ndash estimate of 28 plants to be SEP certified
bull Three utilities start working with industrial customers to implement SEP as a program offering
14 | Advanced Manufacturing Office
SEP - Get Involved
As a manufacture you can engage SEP in many ways 1 Figure out where you are in the SEM Continuum 2 Join the SEP Accelerator 3 Get assistance in piloting SEP especially if already pursuing ISO50001 4 Speak to your peers that are already engaged in SEP
See the website for many resources httpwwwsuperiorenergyperformanceenergygov
Paul Scheihing Advanced Manufacturing Office
paulscheihingeedoegov 202-586-7234
15 | Advanced Manufacturing Office
SEP Payback
Marginal Plantrsquos SEP costs (not including capital project costs) = Payback Associated SEP operational energy savings beyond
business-as-usual operational energy savings prior to SEP
SEP costs include internal staff time including staff already employed
9 | Advanced Manufacturing Office
SEP Accomplishments
bull ISO 50001 energy management standard published June 2011
bull 29 SEP demonstration plants -- represent 12 sectors 17 plants complete ndash saved 3 Trillion Btu cumulatively as of FY2013 and
improved their energy performance between 6 and 25 over a three year period
12 still implementing
bull Key SEP demonstration plants results (average) Nine plants have achieved 10 improvement above business-as-usual in the first 18 months of SEP implementation and saved $500000 per year with 77 of the savings from operational improvements with nolow capital investment
bull Workforce Development 74 Certified Practitioners in EnMS 16 SEP Performance Verifiers and 10 SEP Lead Auditors
10 | Advanced Manufacturing Office
SEP Accomplishments continued
Recent News Six manufacturing companies and three utilities have joined with DOE in the Industrial SEP Accelerator
End users - 3M Cummins General Dynamics Nissan Schneider Electric Volvo Trucks
Utilities - Bonneville Power Administration Northeast Utilities Vermont Energy Investment Corporation
The Industrial SEP Accelerator is designed to
1 demonstrate cost savings from end users implementing SEP enterprise-wide and
2 demonstrate strategic energy management through SEP as an effective utility ratepayer-funded energy efficiency program offering for industrial facilities
11 | Advanced Manufacturing Office
SEP Accomplishments continued 2
SEP Verification Bodies SEP VBs perform the SEP audit and issue the SEP certificate to manufacturing plants seeking SEP certification
SEP verification bodies
bull DEKRA (Accredited)
bull UL DQS (Accredited)
bull Advanced Waste Management (Applied)
bull LRQA (Applied)
12 | Advanced Manufacturing Office
SEP FY2014 Plan
bull Certify 25 SEP facilities
bull 6 case studies
bull SEP branding with DOE recognition for SEP certified plants
bull 100 Certified Practitioners
bull Outreach to top 140 targeted companies
Better Plants partners
companies with large plants and
prior ISO management system experience
bull Strategic Energy Management checklist available
bull SEP Accelerator enterprise-wide data sampling amp audit plans
bull SEP Accelerator utility ratepayer program toolkit ready
13 | Advanced Manufacturing Office
SEP Outlook ndash FY2015
bull SEP program redesign available in FY2015
allow flexible alignment with Better Plants program baseline year
SEP achievement period ndash 3 to 10 years
bull Six Better Plants partners achieve enterprise-wide ISO 50001 certification with multi-plant SEP certification ndash estimate of 28 plants to be SEP certified
bull Three utilities start working with industrial customers to implement SEP as a program offering
14 | Advanced Manufacturing Office
SEP - Get Involved
As a manufacture you can engage SEP in many ways 1 Figure out where you are in the SEM Continuum 2 Join the SEP Accelerator 3 Get assistance in piloting SEP especially if already pursuing ISO50001 4 Speak to your peers that are already engaged in SEP
See the website for many resources httpwwwsuperiorenergyperformanceenergygov
Paul Scheihing Advanced Manufacturing Office
paulscheihingeedoegov 202-586-7234
15 | Advanced Manufacturing Office
SEP Accomplishments
bull ISO 50001 energy management standard published June 2011
bull 29 SEP demonstration plants -- represent 12 sectors 17 plants complete ndash saved 3 Trillion Btu cumulatively as of FY2013 and
improved their energy performance between 6 and 25 over a three year period
12 still implementing
bull Key SEP demonstration plants results (average) Nine plants have achieved 10 improvement above business-as-usual in the first 18 months of SEP implementation and saved $500000 per year with 77 of the savings from operational improvements with nolow capital investment
bull Workforce Development 74 Certified Practitioners in EnMS 16 SEP Performance Verifiers and 10 SEP Lead Auditors
10 | Advanced Manufacturing Office
SEP Accomplishments continued
Recent News Six manufacturing companies and three utilities have joined with DOE in the Industrial SEP Accelerator
End users - 3M Cummins General Dynamics Nissan Schneider Electric Volvo Trucks
Utilities - Bonneville Power Administration Northeast Utilities Vermont Energy Investment Corporation
The Industrial SEP Accelerator is designed to
1 demonstrate cost savings from end users implementing SEP enterprise-wide and
2 demonstrate strategic energy management through SEP as an effective utility ratepayer-funded energy efficiency program offering for industrial facilities
11 | Advanced Manufacturing Office
SEP Accomplishments continued 2
SEP Verification Bodies SEP VBs perform the SEP audit and issue the SEP certificate to manufacturing plants seeking SEP certification
SEP verification bodies
bull DEKRA (Accredited)
bull UL DQS (Accredited)
bull Advanced Waste Management (Applied)
bull LRQA (Applied)
12 | Advanced Manufacturing Office
SEP FY2014 Plan
bull Certify 25 SEP facilities
bull 6 case studies
bull SEP branding with DOE recognition for SEP certified plants
bull 100 Certified Practitioners
bull Outreach to top 140 targeted companies
Better Plants partners
companies with large plants and
prior ISO management system experience
bull Strategic Energy Management checklist available
bull SEP Accelerator enterprise-wide data sampling amp audit plans
bull SEP Accelerator utility ratepayer program toolkit ready
13 | Advanced Manufacturing Office
SEP Outlook ndash FY2015
bull SEP program redesign available in FY2015
allow flexible alignment with Better Plants program baseline year
SEP achievement period ndash 3 to 10 years
bull Six Better Plants partners achieve enterprise-wide ISO 50001 certification with multi-plant SEP certification ndash estimate of 28 plants to be SEP certified
bull Three utilities start working with industrial customers to implement SEP as a program offering
14 | Advanced Manufacturing Office
SEP - Get Involved
As a manufacture you can engage SEP in many ways 1 Figure out where you are in the SEM Continuum 2 Join the SEP Accelerator 3 Get assistance in piloting SEP especially if already pursuing ISO50001 4 Speak to your peers that are already engaged in SEP
See the website for many resources httpwwwsuperiorenergyperformanceenergygov
Paul Scheihing Advanced Manufacturing Office
paulscheihingeedoegov 202-586-7234
15 | Advanced Manufacturing Office
SEP Accomplishments continued
Recent News Six manufacturing companies and three utilities have joined with DOE in the Industrial SEP Accelerator
End users - 3M Cummins General Dynamics Nissan Schneider Electric Volvo Trucks
Utilities - Bonneville Power Administration Northeast Utilities Vermont Energy Investment Corporation
The Industrial SEP Accelerator is designed to
1 demonstrate cost savings from end users implementing SEP enterprise-wide and
2 demonstrate strategic energy management through SEP as an effective utility ratepayer-funded energy efficiency program offering for industrial facilities
11 | Advanced Manufacturing Office
SEP Accomplishments continued 2
SEP Verification Bodies SEP VBs perform the SEP audit and issue the SEP certificate to manufacturing plants seeking SEP certification
SEP verification bodies
bull DEKRA (Accredited)
bull UL DQS (Accredited)
bull Advanced Waste Management (Applied)
bull LRQA (Applied)
12 | Advanced Manufacturing Office
SEP FY2014 Plan
bull Certify 25 SEP facilities
bull 6 case studies
bull SEP branding with DOE recognition for SEP certified plants
bull 100 Certified Practitioners
bull Outreach to top 140 targeted companies
Better Plants partners
companies with large plants and
prior ISO management system experience
bull Strategic Energy Management checklist available
bull SEP Accelerator enterprise-wide data sampling amp audit plans
bull SEP Accelerator utility ratepayer program toolkit ready
13 | Advanced Manufacturing Office
SEP Outlook ndash FY2015
bull SEP program redesign available in FY2015
allow flexible alignment with Better Plants program baseline year
SEP achievement period ndash 3 to 10 years
bull Six Better Plants partners achieve enterprise-wide ISO 50001 certification with multi-plant SEP certification ndash estimate of 28 plants to be SEP certified
bull Three utilities start working with industrial customers to implement SEP as a program offering
14 | Advanced Manufacturing Office
SEP - Get Involved
As a manufacture you can engage SEP in many ways 1 Figure out where you are in the SEM Continuum 2 Join the SEP Accelerator 3 Get assistance in piloting SEP especially if already pursuing ISO50001 4 Speak to your peers that are already engaged in SEP
See the website for many resources httpwwwsuperiorenergyperformanceenergygov
Paul Scheihing Advanced Manufacturing Office
paulscheihingeedoegov 202-586-7234
15 | Advanced Manufacturing Office
SEP Accomplishments continued 2
SEP Verification Bodies SEP VBs perform the SEP audit and issue the SEP certificate to manufacturing plants seeking SEP certification
SEP verification bodies
bull DEKRA (Accredited)
bull UL DQS (Accredited)
bull Advanced Waste Management (Applied)
bull LRQA (Applied)
12 | Advanced Manufacturing Office
SEP FY2014 Plan
bull Certify 25 SEP facilities
bull 6 case studies
bull SEP branding with DOE recognition for SEP certified plants
bull 100 Certified Practitioners
bull Outreach to top 140 targeted companies
Better Plants partners
companies with large plants and
prior ISO management system experience
bull Strategic Energy Management checklist available
bull SEP Accelerator enterprise-wide data sampling amp audit plans
bull SEP Accelerator utility ratepayer program toolkit ready
13 | Advanced Manufacturing Office
SEP Outlook ndash FY2015
bull SEP program redesign available in FY2015
allow flexible alignment with Better Plants program baseline year
SEP achievement period ndash 3 to 10 years
bull Six Better Plants partners achieve enterprise-wide ISO 50001 certification with multi-plant SEP certification ndash estimate of 28 plants to be SEP certified
bull Three utilities start working with industrial customers to implement SEP as a program offering
14 | Advanced Manufacturing Office
SEP - Get Involved
As a manufacture you can engage SEP in many ways 1 Figure out where you are in the SEM Continuum 2 Join the SEP Accelerator 3 Get assistance in piloting SEP especially if already pursuing ISO50001 4 Speak to your peers that are already engaged in SEP
See the website for many resources httpwwwsuperiorenergyperformanceenergygov
Paul Scheihing Advanced Manufacturing Office
paulscheihingeedoegov 202-586-7234
15 | Advanced Manufacturing Office
SEP FY2014 Plan
bull Certify 25 SEP facilities
bull 6 case studies
bull SEP branding with DOE recognition for SEP certified plants
bull 100 Certified Practitioners
bull Outreach to top 140 targeted companies
Better Plants partners
companies with large plants and
prior ISO management system experience
bull Strategic Energy Management checklist available
bull SEP Accelerator enterprise-wide data sampling amp audit plans
bull SEP Accelerator utility ratepayer program toolkit ready
13 | Advanced Manufacturing Office
SEP Outlook ndash FY2015
bull SEP program redesign available in FY2015
allow flexible alignment with Better Plants program baseline year
SEP achievement period ndash 3 to 10 years
bull Six Better Plants partners achieve enterprise-wide ISO 50001 certification with multi-plant SEP certification ndash estimate of 28 plants to be SEP certified
bull Three utilities start working with industrial customers to implement SEP as a program offering
14 | Advanced Manufacturing Office
SEP - Get Involved
As a manufacture you can engage SEP in many ways 1 Figure out where you are in the SEM Continuum 2 Join the SEP Accelerator 3 Get assistance in piloting SEP especially if already pursuing ISO50001 4 Speak to your peers that are already engaged in SEP
See the website for many resources httpwwwsuperiorenergyperformanceenergygov
Paul Scheihing Advanced Manufacturing Office
paulscheihingeedoegov 202-586-7234
15 | Advanced Manufacturing Office
SEP Outlook ndash FY2015
bull SEP program redesign available in FY2015
allow flexible alignment with Better Plants program baseline year
SEP achievement period ndash 3 to 10 years
bull Six Better Plants partners achieve enterprise-wide ISO 50001 certification with multi-plant SEP certification ndash estimate of 28 plants to be SEP certified
bull Three utilities start working with industrial customers to implement SEP as a program offering
14 | Advanced Manufacturing Office
SEP - Get Involved
As a manufacture you can engage SEP in many ways 1 Figure out where you are in the SEM Continuum 2 Join the SEP Accelerator 3 Get assistance in piloting SEP especially if already pursuing ISO50001 4 Speak to your peers that are already engaged in SEP
See the website for many resources httpwwwsuperiorenergyperformanceenergygov
Paul Scheihing Advanced Manufacturing Office
paulscheihingeedoegov 202-586-7234
15 | Advanced Manufacturing Office
SEP - Get Involved
As a manufacture you can engage SEP in many ways 1 Figure out where you are in the SEM Continuum 2 Join the SEP Accelerator 3 Get assistance in piloting SEP especially if already pursuing ISO50001 4 Speak to your peers that are already engaged in SEP
See the website for many resources httpwwwsuperiorenergyperformanceenergygov
Paul Scheihing Advanced Manufacturing Office
paulscheihingeedoegov 202-586-7234
15 | Advanced Manufacturing Office