SUNDCO COIL HANDLING SYSTEM

is designed and developed to give a

smooth and gentle handling of coils.

The PCVA compactor withintegrated KNB bindingunits or SBH5 strappingunits is a powerfulsolution.

The coil collectingstation with distributorand easy downfunction assuresthat optimal coilsare created andmaintained.

The design gives a convenientaccess to the binding units and makesmaintenance of vital parts easy.

1

2

3

4

5

6

12

VSUNDCO VA handling system that fulfills the highest demands

The PCVA compactoris cost effective andquick to install.

TYPICALM A I N F U N C T I O N S

The unloadingstation withweighing.

8

9

10

11

1. Coil distributor

2. Coil collecting station,

easy down

3. Empty pallet

4. Turn table

5. Wheel conveyor

6. Coil on pallet

7. Control room

8. Coil compactor, PCVA

9. Weighing scale, wheel conveyor

and manual tag marking

10. Tilting station

11. Unloading station

12. Storage rack

VV The coil collecting is done on a pallet in vertical position and by so avoiding deep foundation pits for down-enders or other mechanisms in collecting stationCoil shape is maintained round on the pallet until it has been allowed to cool down and stabilizeVery little floor space is occupied since supporting steel structure is limited

When continuous rolling (welding of billets) is used where no front or rear ends needs to be trimmed the vertical system with vertical compactor is preferred

on quality and cost efficiency

7

TYPICALMAIN FUNCTIONS

1. Coil collecting station

2. Hook with stable stand

3. Wheel conveyor, belt operated

4. Trimming station

5. Coil compacting station

6. Unloading station

7. Control room

HSUNDCO HA horizontal coil handling system that gives rolling

1

6

HH mills a rational and efficient coil transportation

Easy and quick to take samples and to remove front and tail ends of coil by trimmingThe coil compactor is kept above floor level for easy access and maintenanceCompactor can have smaller wire guide system since compacting is done from both sidesShape of big coils is maintained good during compacting, even at very high pressureUnloading can be done quick and easy

2

3

4

5

7

TYPICALM A I N F U N C T I O N S

1. Coil distrubutor

2. Coil collecting station,

easy down

3. Pallet with coil

4. Transfer - horizontal to vertical

5. Hook with car

6. Turn table with wheel section

7. Wheel conveyor

8. Trimming area

9. Coil compactor, PCH

10. Unloading station

11. Control panel

The coilcollecting canbe done on a pallet in a verticalposition and by so avoiding deepfoundation pits for down-enders or other mechanismsin collecting station. The coil shape is maintained round on thepallet until it has been allowed to cool down and become stabile.

V/HSUNDCO V/HThe art of handling system that sets a standard for

1

2

3

7

6

4

SUNDCO-V/H combines the best of the two systems andgives a practical system suitable for most mills.

HH smooth and gentle handling of coils

The coil collecting is done on a pallet in vertical position and by so avoiding deep foundation pits for down-enders or other mechanisms in collecting stationCoil shape is maintained round on the pallet until it has been allowed to cool down and stabilizeVery little floor space is occupied since supporting steel structure is limitedEasy and quick to take samples and to remove front and tail of coil by trimmingShape of big coils is maintained good during compacting, even at very high pressureUnloading can be done quick and easy

11

10

9

5

8

SU

ND

CO

V/H

SU

ND

CO

VS

UN

DC

O H

With

a te

chno

logy

bui

lt up

on o

ver 4

0 ye

ars

of k

now

-how

,Th

e SU

ND

CO

CO

NC

EPT

has

prov

en to

be

a ar

t of h

andl

ing

syst

em fo

r sm

ooth

and

gen

tle h

andl

ing

of c

oils

.So

me

of th

e m

ajor

adv

anta

ges

with

the

SUN

DC

O C

ON

CEP

T ar

e:

Coi

l col

lect

ing

stat

ion

with

dis

trib

utor

and

easy

dow

n fu

nctio

n.

A sy

stem

that

can

han

dle

coil

wei

ghts

up

to30

00 k

g.

East

to e

xten

d du

e to

sta

ndar

diza

tion

ofco

nvey

or s

ectio

ns.

Low

mai

tena

nce

cost

s du

e to

util

izat

ion

of b

elt

driv

e an

d no

pow

er c

hain

.

Sim

ple

and

heav

y co

nstr

uctio

n de

void

of

sens

itive

com

pone

nts.

Com

pact

or e

quip

ped

with

wire

bin

ding

hea

dsK

NB

or s

trap

ping

hea

ds S

BH

5.

A ho

ok th

at c

an b

e or

ient

ated

in a

ny d

irect

ion

to s

uit t

he v

ario

us w

orki

ng s

tatio

ns.

Exce

llent

hoo

k st

abili

ty in

all

dire

ctio

ns.

A to

p m

oder

n an

d sp

ace

savi

ng d

esig

n.

The

purp

ose

of S

UN

D B

IRST

A ha

ndlin

g sy

stem

is to

rec

eive

coi

ls o

n em

pty

hook

s in

the

conv

eyor

sys

tem

com

ing

from

the

load

er a

nd tr

ansp

ort t

hem

to d

iffer

ent w

orki

ng s

tatio

ns.

The

hand

ling

syst

em is

com

plet

ely

auto

mat

ic, b

ut d

iffer

ent p

arts

in th

e sy

stem

can

be

oper

ated

man

ually

.

A T

YP

ICA

L FU

NC

TIO

N D

ES

CR

IPT

ION

A T

YP

ICA

L FU

NC

TIO

N D

ES

CR

IPT

ION

A T

YP

ICA

L FU

NC

TIO

N D

ES

CR

IPT

ION

Ref

orm

Sta

tion.

Coi

ls a

re re

ceiv

ed o

nto

the

palle

ts b

y m

eans

of a

n ea

sy d

own

syst

em.

Pal

let

Con

veyo

r Li

ne.

The

pal

let

line

is

desi

gned

to

acco

mm

odat

e the

mill

layo

ut as

per

; cap

acity

, num

ber o

f wor

king

stat

ions

, coi

l wei

ght a

nd b

uffe

r dem

and.

Trim

min

g St

atio

n. T

rimm

ing

of c

oil t

op a

nd b

otto

m r

ings

isal

so p

ossi

ble

in th

e ve

rtica

l sys

tem

.

Coi

l C

ompa

ctor

, PC

V. T

he C

oil

Com

pact

or i

s de

sign

ed t

oac

com

mod

ate

a va

riety

of

coil

high

ts. T

he C

ompa

ctor

can

be

equi

pped

with

eith

er w

ire b

indi

ng o

r stra

ppin

g un

its.

Wei

ghin

g St

atio

n an

d Ta

g M

arki

ng. T

he s

ame

conc

ept f

orth

e ve

rtica

l sys

tem

as

desc

ribed

for t

he h

oriz

onta

l sys

tem

.

Unl

oadi

ng S

tatio

n. V

ario

us t

ypes

of

unlo

adin

g st

atio

ns a

reav

aila

ble;

Sto

ring

Rac

k, W

alki

ng B

eam

and

Wal

king

Car

.

Elec

tric

al C

ontr

ol S

yste

m-T

rack

ing.

As

desc

ribed

in

the

horiz

onta

l the

com

plet

e sy

stem

is P

LC c

ontro

lled.

Tra

ckin

g of

the

coils

is b

ased

on

hook

iden

tific

atio

n re

ader

s in

terc

onne

cted

to m

ill c

ompu

ter s

yste

m.

Hyd

raul

ic S

yste

m.

Whe

re n

eces

sary

, th

e m

ovem

ents

are

hydr

aulic

ope

rate

d w

ith o

il su

pply

fro

m a

SU

ND

BIR

STA

cent

ral p

ower

uni

t.

Coi

ls. C

oils

are

pla

ced

onto

the

C-h

ook

by m

eans

of a

stri

pper

car a

t the

refo

rm s

tatio

n.

Elev

ator

. The

C-h

ook

can

be m

oved

up

or d

own

(dep

endi

ng o

nth

e m

ill la

y-ou

t) be

twee

n th

e m

ain

leve

l of

the

hook

con

veyo

rsy

stem

type

SU

ND

CO

-H a

nd th

e st

rippe

r car

.

Hoo

k C

onve

yor L

ine.

The

hoo

k co

nvey

or, w

ith b

elt o

pera

ted

whe

el se

ctio

ns, i

s tai

lor m

ade t

o su

it th

e mill

lay-

out r

equi

rem

ents

as; c

apac

ity, n

umbe

r of

wor

king

sta

tions

, coi

l wei

ght,

requ

ired

buff

er z

one

and

type

of u

nloa

ding

sta

tion.

Trim

min

g St

atio

n. T

he s

tatio

n is

des

igne

d to

giv

e a

oper

ator

full

acce

ss to

bot

h en

ds o

f the

coi

ls.

Coi

l C

ompa

ctor

, PC

H. T

he C

oil

Com

pact

or t

ype

PCH

is

avai

labl

e in

var

ious

siz

es d

epen

ding

on

the

coil

size

. Th

eC

ompa

ctor

can

be

equi

pped

with

eith

er w

ire b

indi

ng h

eads

or

stra

ppin

g un

its.

Wei

ghin

g St

atio

n an

d Ta

g M

arki

ng.

Wei

ghin

g an

d ta

gm

arki

ng a

re d

esig

ned

to fo

llow

the

cust

omer

´s d

eman

d.

Unl

oadi

ng S

tatio

n. T

he u

nloa

ding

sta

tion

is d

esig

ned

as a

nin

ter m

edia

te c

oil s

tora

ge.

Ele

ctri

cal

Con

trol

Sys

tem

– T

rack

ing.

The

com

plet

eha

ndlin

g sy

stem

fro

m l

oadi

ng o

f an

unc

ompa

cted

coi

l up

to

unlo

adin

g of

com

pact

ed an

d tie

d/st

rapp

ed co

ils is

fully

auto

mat

icPL

C c

ontro

lled.

Hyd

raul

ic S

yste

m.

Whe

re n

eces

sary

, th

e m

ovem

ents

are

hydr

aulic

ope

rate

d w

ith o

il su

pply

fro

m a

SU

ND

BIR

STA

cent

ral p

ower

uni

t.

Ref

orm

Sta

tion

with

coi

l dis

trib

utor

. Coi

ls ar

e rec

eive

d on

toth

e pa

llets

by

mea

ns o

f an

easy

dow

n sy

stem

.

Pal

let

Con

veyo

r Li

ne.

The

pal

let

line

is

desi

gned

to

acco

mm

odat

e th

e m

ill la

yout

as;

cap

acity

, num

ber

of w

orki

ngst

atio

ns, c

oil w

eigh

t and

buf

fer d

eman

d.

Tran

sfer

Sta

tion.

The

pal

let w

ith c

oil i

s til

ted

to a

hor

izon

tal

posi

tion

and

the

coil

is tr

ansf

ered

to th

e ho

ok.

Hoo

k C

onve

yor L

ine.

The

hoo

k co

nvey

or, w

ith b

elt o

pera

ted

whe

el se

ctio

ns, i

s tai

lor m

ade t

o su

it th

e mill

lay-

out r

equi

rem

ents

as; c

apac

ity, n

umbe

r of

wor

king

sta

tions

, coi

l wei

ght,

requ

ired

buff

er z

one

and

type

of u

nloa

ding

sta

tion.

Trim

min

g St

atio

n. T

he s

tatio

n is

des

igne

d to

giv

e a

oper

ator

full

acce

ss to

bot

h en

ds o

f the

coi

ls.

Coi

l C

ompa

ctor

, PC

H. T

he C

oil

Com

pact

or t

ype

PCH

is

avai

labl

e in

var

ious

siz

es d

epen

ding

on

the

coil

size

. Th

eC

ompa

ctor

can

be

equi

pped

with

eith

er w

ire b

indi

ng h

eads

or

stra

ppin

g un

its.

Wei

ghin

g St

atio

n an

d Ta

g M

arki

ng. T

he s

ame

conc

ept f

orth

e ve

rtica

l sys

tem

as

desc

ribed

for t

he h

oriz

onta

l sys

tem

.

Unl

oadi

ng S

tatio

n. T

he u

nloa

ding

sta

tion

is d

esig

ned

as a

nin

ter m

edia

te c

oil s

tora

ge. C

hois

e be

twee

n 4-

8 co

ils s

tora

ging

.

Elec

tric

al C

ontr

ol S

yste

m-T

rack

ing.

As

desc

ribed

in

the

horiz

onta

l the

com

plet

e sy

stem

is P

LC c

ontro

lled.

Tra

ckin

g of

the

coils

is b

ased

on

hook

iden

tific

atio

n re

ader

s in

terc

onne

cted

to m

ill c

ompu

ter s

yste

m.

Hyd

raul

ic S

yste

m.

Whe

re n

eces

sary

, th

e m

ovem

ents

are

hydr

aulic

ope

rate

d w

ith o

il su

pply

fro

m a

SU

ND

BIR

STA

cent

ral p

ower

uni

t.

Representatives World Wide, see: www.sundbirsta.com

Head office

Sund Birsta ABHeffnersvägen 24, P.O. Box 994, SE-852 25 Sundsvall, Sweden

Phone: Int. +46 60 139 400 Fax: Int. +46 60 153 450

E-mail: info@sundbirsta.se

www.sundbirsta.com TI0054