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    Subcontractor Electrical Safety & NFPA 70E

    Electrical Safety for Subcontractors andSubcontract Technical Representatives

    EFCOG Electrical Safety Task Group

    Module 8

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    EFCOG Electrical Safety Task Group 2

    Objective

    To provide understanding of electrical safetyrequirements for the Subcontract TechnicalRepresentative and the Subcontractor

    To facilitate communications of requirements to thesubcontractorTo serve as an aid in assessing a subcontractorsperformance

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    EFCOG Electrical Safety Task Group 3

    Why is NFPA 70E a subcontractor requirement? DOE Order 440.1A, Worker Protection Management For DOE And Contractor

    Employees Requires Implementation OSHA General Duty Clause requires workplace free from recognized hazards.

    OSHA has cited General Duty Clause for failure to comply with 70E 10CFR 851 requires compliance with NFPA 70E NFPA 70E, Section 110.4 Multiemployer Relationship

    (A) Safe Work Practices. On multiemployer worksites (in all industrysectors), more than one employer may be responsible for hazardousconditions that violate safe work practices.

    (B) Outside Personnel (Contractors, etc.) the on-site employer and theoutside employer(s) shall inform each other of existing hazards, personalprotective equipment/clothing requirements, safe work practiceprocedures applicable to the work to be performed.

    NFPA 70E, Standard for Electrical Safety in the Workplace

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    EFCOG Electrical Safety Task Group 4

    Can OSHA Cite NFPA 70E?

    OSHA regulations are often described as the Shall and NFPA70E as the How for electrical safety in the workplace.

    OSHA commonly cites the General Duty Clause and uses NFPA

    70E as evidence of compliance

    From an OSHA Letter of Interpretation dated July 23, 2003:Industry consensus standards, such as NFPA 70E, can be usedby employers as guides to making the assessments andequipment selections required by the standard. Similarly, inOSHA enforcement actions, they can be used as evidence ofwhether the employer acted reasonably.

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    EFCOG Electrical Safety Task Group 5

    NFPA 70E, Standard for Electrical Safety in the Workplace

    How does NFPA 70E differ from the National ElectricCode (NEC)?

    NFPA 70E is intended to provide work practices to minimize

    the worker from electrical energy when using or working onor near electrical equipment and conductors The NEC is intended to provide a safe electrical installation

    so that equipment is safe when operating normally

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    EFCOG Electrical Safety Task Group 6

    NFPA 70E, Standard for Electrical Safety in the Workplace

    What work practices does NFPA 70E require? Chapter 1, Safety-Related Work Practices

    Article 100, Definitions

    Article 110, General Requirements for electrical Safety-RelatedWork Practices

    Article 120, Establishing an Electrically Safe Work Condition

    Article 130, Working On or Near Live Parts

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    EFCOG Electrical Safety Task Group 7

    NFPA 70E Training Requirements

    Employees shall be trained to understand specifichazards associated with electrical energy

    Trained in safety related work practices and proceduralrequirements for specific job or task

    Trained to understand relationship between electricalhazards and possible injury

    Training shall be classroom or on-the-job type orcombination

    Employees working on or near energized conductors shallbe trained in release of victims from contact

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    EFCOG Electrical Safety Task Group 8

    NFPA 70E Qualified Person

    A qualified person shall be trained and knowledgeable ofconstruction and operation of equipment or workmethod and trained to recognize and avoid hazard(110.6(D)(1))

    Familiar with precautionary techniques, personal protectiveequipment including arc flash, insulating and shieldingmaterials, insulated tools and test equipment

    Distinguish exposed energized parts from other parts

    Determine nominal voltage of live parts Understand safe approach distances in Table 130.2C Determine personal protective equipment for task

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    EFCOG Electrical Safety Task Group 9

    NFPA 70E Job Briefing

    Before starting each job, employee in charge shallconduct a job briefing with employees involved.(110.7G)

    Identify hazards Identify procedures to be followed Special precautions Energy source controls Personal protective equipment

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    EFCOG Electrical Safety Task Group 10

    Electrical Safe Work Condition

    Live parts to which an employee might be exposed shallbe put into an electrically safe work condition before anemployee works on of near them unless the employeecan demonstrate work on energized components canbe justified (110.8A)

    Deenergizing introduces additional or increased hazards(Examples include interruption of life support equipment,deactivation of emergency alarm systems, shutdown of

    hazardous location ventilation equipment) Deenergizing is infeasible due to equipment design oroperational limitations. (Examples include start-up ortroubleshooting diagnostics and testing)

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    EFCOG Electrical Safety Task Group 12

    Achieving an Electrically Safe Work Condition

    An Electrically Safe Condition shall be achieved by completing allthe followingDetermine all sources of electrical supply (Drawings, diagrams)Open disconnecting device for each source

    Visually verify all blades of disconnecting devices are fully openor drawout-type breakers are withdrawnApply lockout/tagout devices in accordance with policyTest each phase conductor using adequately rated voltage

    detectorGround phase conductors where possibility exists for inducedor stored energy

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    EFCOG Electrical Safety Task Group 13

    Achieving an Electrically Safe Work Condition

    Electrical conductors and circuit parts that have beendisconnected but not under lockout/tagout, tested andgrounded (where appropriate) shall not be considered

    to be in an electrically safe work condition Safe work practices shall be used in this case identical toworking on or near exposed live parts

    Applies regardless of whether equipment is temporary,

    permanent or portable

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    EFCOG Electrical Safety Task Group 14

    Energized Electrical Work

    If live parts are not placed in an electrically safe workcondition, work shall be considered energizedelectrical work

    A written Energized Electrical Work Permit shall be requiredwhere live parts are not placed in an electrically safe workcondition.

    Exemption: work such as testing, troubleshooting, voltagemeasurement shall be permitted to be performed without anenergized electrical work permit provided appropriate safework practices and PPE are provided and used.

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    EFCOG Electrical Safety Task Group 15

    Elements of Energized Electrical Work Permit

    Permit shall include the following items Description of circuit and equipment to be worked Justification for performing work in energized condition

    Description of safe work practices Results of shock hazard and flash hazard analysis Shock protection boundary Personal protective equipment Means to restrict access to unqualified persons Evidence of job briefing Work approval signatures

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    EFCOG Electrical Safety Task Group 16

    Working on or Near Exposed ElectricalConductors or Circuit Parts

    Perform electrical hazard analysis if live parts (50 volts ormore) can not be placed in an electrically safe workcondition

    Shock Hazard Analysis (Determine limited, restrictedand prohibited approach boundaries and shock PPE)Flash Hazard Analysis (Determine arc flash boundaryand PPE for personnel within this boundary)Use Energized Electrical Work Permit

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    EFCOG Electrical Safety Task Group 17

    Shock and Arc Boundaries

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    EFCOG Electrical Safety Task Group 18

    Limits of Approach Limited ApproachBoundary

    Energizedpanel

    (

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    EFCOG Electrical Safety Task Group 19

    m s o pproac es r c e pproacBoundary

    Energizedpart

    Prohibited Restricted The closest distance toexposed live parts aqualified person canapproach w/out properPPE and tools.

    To cross this boundary,the qualified personmust wear PPE andhave proper tools.

    12 inches for480 volts

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    EFCOG Electrical Safety Task Group 20

    Limits of Approach - Shock

    Energizedpart

    Prohibited

    Crossed ONLY by a qualifiedperson, which when crossed bybody part or object, requires thesame protection as if directcontact was made with the live

    part.1 inch for

    480 volts

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    EFCOG Electrical Safety Task Group 21

    Approach Boundaries for Shock Protection

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    EFCOG Electrical Safety Task Group 22

    Limits of Approach Flash ProtectionBoundary

    Energizedpart

    Prohibited Restricted Limited

    The distance from exposedlive parts within which aperson could receive asecond degree burn if anarc flash were to occur.

    Arc flash PPE is requiredwithin this boundary.

    Note:Distance may beless than or greater thanthe shock protectionboundaries.

    Calculated distance

    FlashProtectionBoundary

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    EFCOG Electrical Safety Task Group 23

    Flash Hazard Analysis

    An arc flash hazard analysis shall be done to protectpersonnel from injury by arc flash exposureThis analysis determines the flash protection boundaryand potential thermal exposure to personnel workingon or near exposure live parts within the boundaryPersonal protective clothing and protective equipmentfor workers inside the flash protection boundary arethen selected to mitigate potential thermal exposureEquipment may be labeled with the results of the arcflash hazard analysis and shock protection analysis

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    EFCOG Electrical Safety Task Group 24

    Typical Equipment Label

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    EFCOG Electrical Safety Task Group 26

    Examples of PPE

    Hazard RiskCategory 1

    Hazard RiskCategory 2

    Hazard RiskCategory 3

    Hazard RiskCategory 4Hazard Risk

    Category 0

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    EFCOG Electrical Safety Task Group27

    Alternative to Flash Hazard Analysis

    The PPE requirements of NFPA 70E, 130.7(C)(9)(a) shallbe permitted in lieu of the detailed flash hazardanalysis

    Use Table 130.7(C)(9)(a) to determine hazard/risk categoryfor task Ensure the short circuit capacities and fault clearing time for

    task listed in the text and notes are not exceeded

    Use Table 130.7(C)(10) to determine the PPE for the task

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    EFCOG Electrical Safety Task Group28

    Table 130.7(C)(9)(A)

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    EFCOG Electrical Safety Task Group29

    Table 130.7(C)(10)

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    EFCOG Electrical Safety Task Group30

    Example Using Alternative Method

    Work task involves testing for absence of voltage inside a480 volt MCC cubicle to establish a lockout point.

    What is the Hazard/Risk Category?

    What notes apply to the task? Are V-rated glove and tools required? What PPE is required for the Qualified Worker?

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    EFCOG Electrical Safety Task Group31

    Example Using Alternative Method

    AnswerRefer to 600 V Class Motor Control Centers section in Table130.7(C)(9)(A) and choose task for work on energized parts,including voltage testing. Hazard/Risk Category is 2*

    Notes 2 and 3 apply to this task. Confirm with Engineering thatshort circuit current of 65kA and 0.03 fault clearing time notexceeded. If short circuit current < 10 kA, hazard/risk categorycan be reduced by one number

    V-rated gloves and tools are required

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    EFCOG Electrical Safety Task Group32

    Example Using Alternative Method

    Using Table 130.7(C)(10), identify PPE requirement listedunder Category 2

    T-shirt

    Long sleeve FR shirt and pants or coveralls Hard hat Safety glasses or safety goggles Flash suit hood and hearing protection (2* footnote to Table

    130.7(C)(9)(A) requires hood for this task) Leather gloves over voltage rated gloves Leather work shoes

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    EFCOG Electrical Safety Task Group33

    Personal Protective Equipment Care

    Clothing shall be inspected prior to use by user. Clothing or flash suits that are damaged shall not be used. Clothing that become contaminated with grease, oil or flammable liquids

    or combustible materials shall not be used.

    V-rated gloves shall be inspected prior to use by user. Shall betested and certified every 6 months.

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    EFCOG Electrical Safety Task Group34

    Inspecting Voltage Rated Gloves in Field

    Visual Inspection

    Inflation

    Reverse glove and repeat

    Store in appropriate glove bag

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    EFCOG Electrical Safety Task Group35

    Precautions Working on or Near Live Parts

    Dont reach blindly into areas that might containexposed live partsProvide illumination in spaces to enable safe work

    Conductive articles of jewelry and clothing such aswatchbands, bracelets, necklaces shall not be wornUse only insulated tools rated for voltage whenworking inside the Limited Approach Boundary ofexposed live parts where contact might be made

    http://www.aplussafety.net/products/store.cfm?d=3053&c=4194&p=15992&do=detail
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    EFCOG Electrical Safety Task Group36

    Typical Voltage Rated Insulated Tools

    http://www.aplussafety.net/products/store.cfm?d=3053&c=4194&p=15992&do=detail
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    EFCOG Electrical Safety Task Group37

    Alerting and Barricades

    How to protect the shock and arc flash approachboundaries from an unqualified person?

    Barrier tape Orange cones Signage Plastic chain Use an attendant to warn others approaching the area

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    EFCOG Electrical Safety Task Group38

    NFPA 70E Compliance for Subcontractors

    Summary NFPA 70E is more than just Arc Flash requirements Elements provided, but entire standard may be applicable

    Chapter 1 provides Safety-Related Work Practices Subcontractor responsible for own personnel safety Communication both ways is imperative