structures group - final presenttion 2012
TRANSCRIPT
Structures GroupDelwar Hoque
Personal Responsibilities
• Structural analysis on compressor• Axial and radial compressors
• Design modifications• Administration
• Scheduling meetings• Funding applications• 3D prototyping
First Stage Rotor Structural Analysis
• Structural analysis• Rotation at 26,600 rpm• Pressure loading
• Fillet size increased to 1.5 mm
Material: PH13-8 MoYield strength: 1482 MPa
First Stage Stator
• Pressure loading from CFX• High stress concentrations
Second Stage Rotor
• Rotation at 26,600 rpm• Pressure loading• Fillet adjusted
Second Stage Stator
• Pressure loading from CFX• High stress concentrations
Impeller Structural Analysis• Rotation at 26,600 rpm• Pressure loading
Stator Coupling
Grooved Slots
Compressor and Shaft Coupling
• Three curvic grooves• Four bolt holes
Full Assembly
First Stage Coupling Stresses
First Stage Coupling Stresses
Maximum stress: 277 MPa
Second Stage Coupling Stresses
Second Stage Coupling Stresses
Impeller Coupling Stresses
Impeller Coupling Stresses
3D Prototyping
• Total funding = $1,900• Three weeks to print models• One week to assemble
3D Prototyping
• STL files• Triangular elements
• Tolerance of 0.2 mm for tight fit• Support materials
• Wax• Plastic
3D Prototyping
http://www.youtube.com/watch?v=tJgNVZlf4Fk&feature=related
Future Work
• Design modification • Stators• Impeller
• Vibration analysis• Lifing
Questions?