stewart industries
TRANSCRIPT
STEWART INDUSTRIES 1
ISO 9001:2015-AS9100DISO 13485:2016 Cage: 52ZU1
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“assembling efficiencies through innovation”
STEWART INDUSTRIES
150 McQuiston Drive Battle Creek, MichiganLOCATION
Company Overview
PRIMARY CAPABILITIES
SQUARE FOOTAGE
START OF PRODUCTION
INCORPORATED
OWNERSHIP
CERTIFICATIONS
Assembly / Kitting Quality ManagementInspection Services Metrology Services FTZ Services Contract Manufacturing
60,000 ft2
June 2000May 2000Private/Minority Owned
AS9100D & ISO 9001:2015 \ 13485:2016MMSDC - Minority Certification (2000)Federal Contractor: SDB & HUBZone Certified (Cage: 52ZU1)
NAICS CODES 336350, 336390, 336413, 493110
OWNERSHIP Joseph Stewart 77%Erick Stewart 5%Joint Venture Partner: 18%
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STEWART INDUSTRIES
OUR VISIONTo be the preferred supplier of our customers and contribute to our community and environment; and create a superior value for our customers, our associates and our stakeholders.
OUR PHILOSOPHYWe believe the success of our business is proportionate to the depth of our Pride, the development of our Associates and the consistency of our Processes.
OUR OPERATING PRINCIPLESRespect for the Associate, Team, and CompanyStrive for a Harmonious WorkflowEnjoy your work with Open Communication
STEWARTINDUSTRIES
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STEWART INDUSTRIES
OUR VALUE PROPOSITION
Make your NON-CORE Activities Our CORE BusinessBecome Your Managed Support ProviderReduce Inventory and Transportation CostsProvide a Single Source Solution
This is what we offer
We support gaps in customers’ processes that positively impact core competencies. From design to mass production, we’re your partner in profitability.
SERVICESDesign
Prototype
Process development
Verification
Validation
Mass production
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STEWART INDUSTRIES
Superior ResultsUncompromising Quality
Since 2000, our value-added capabilities have assisted customers with consolidation of components and assembly, as well as quality validation of their products.
VALUE-ADDED SERVICES
Assembly & Sub-AssemblyValue-added service from print to mass production.
Quality InspectionVerification from ESC support to defect solutions.
Warehousing & DistributionAlleviating space and storage constraints for maximum work flow.
KittingMarginalize handling and storage time with direct distribution.
SequencingDevelopment of work instructions and executing set specifications.
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Foreign Trade Zone ServicesA Duty-free zone that allows customers to eliminate, reduce, defer tariffs; resulting in savings that improves their bottom line.
STEWART INDUSTRIES 666
OUTPUT THAT MATTERSAnnual Assemblies / Kits: 4.2M
Capacity 3 Shifts: 16.0M
2019 On Time Delivery: 99.3%
2019 External PPM: 3.11
2019 Avg. Plant Efficiency: 94.1%
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Productivity Where it CountsPERFORMANCE THAT SPEAKS FOR ITSELF.
02468
101214
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2016
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Q4
2016
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EXTERNAL PPM 2016-2018Goal: 0 - 5
85
90
95
100
105
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2016
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2016
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2016
Q4
2016
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2017
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DELIVERYGoal: 100%
85
95
105
115
125
Q1
2016
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2016
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Q1
2019
AVERAGE PLANT EFFICIENCY % 2016-2018Goal: 100%
3.1
99%
*94%
*New program launch Q1 (16 FTE training)
STEWART INDUSTRIES
EFFICIENCY IS OUR FORTE.
Sub-Assembly Products ROOF RAIL ASSEMBLY
Nylon Base / ASA Cover
HVAC DUCT
VARIOUS MASS PRODUCTION A-PARTS
ATF WARMER OIL COOLER FAN SHROUD WATER HOSE HVAC DUCTBRACKET SERVO MOTOR
Pass-through parts that are shipped to our customer, who then ships them directly to the OEM.
ROOF RACK CROSS BARS ASSEMBLY
Roll Formed Rail / Nylon End Supports
Roll Formed or Extruded Rail / Nylon End Supports / ASA Covers
Extruded Rail / Nylon Supports
Extruded Aluminum
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STEWART INDUSTRIES
CAPABILITIESQuality controlQualified reportingDock audits / ContainmentIn-process inspectionWarranty CampaignSafe LaunchFinal audits - reporting and tracking
TAKE A CLOSER LOOK.
Inspection / Containment
ADDED BENEFITS
Proven procedures
Quick response times
Performance measurementCAR reports and productions
variable analysis
Scalable custom services
Program Management
Project Support
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STEWART INDUSTRIES
ENGINEERING AND INNOVATION IS OUR NICHE.
Contract Manufacturing Supply Injection Molding / Castings / StampingsExtrusions / Machining / Coatings AIRSTAIR™ AEROCHAIR®
(Ground Support Equipment Project)
SPARE PARTS ENGINEERING (TDP and PROCESS DEVELOPMENT)
We work with our customers to create and deliver components. Hard to sourceObsolete processNew ProcessCost\Quality EvaluationSupply Chain Issues Low Volume
REVERSE ENGINEERING FROM COMPONENTS TO COMMERCIALIZATION
PAX SYSTEM –CONVERTIBLE CHAIR LIFT
CARGO LOADER SYSTEM –CONVERTIBLE CARGO LIFT
Portable GSE unit
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INJECTION MOLDINGUP TO 1,850 TON
INSERT / TWO SHOT / GAS ASSISTDECORATIVE / PLASTIC WELDING
METAL STAMPINGUP TO 400 TON
SERVO TECHNOLOGY
PLATINGE-COAT / ZINC / NICKEL
POWDER PAINT
WATER JET & LASER 3 / 5 AXIS CUTTING
EXTRUSIONSPLASTIC / STEEL/ ALUMINUM
CASTINGSALUMINUM / ZINC / STEEL
MACHINING3 / 4 / 5 AXIS MILLING
Contract Manufacturing Supply Supply Chain Strength
SUPPLIERNETWORK
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STEWART INDUSTRIES 11
Our latest Value Added Service supports our clients bottom-line:
A Foreign Trade Zone is an area that’s considered to be outside of the commerce of the United States for customs purposes only. Here, imported goods can be stored, distributed, processed and used without being subject to customs duty.
Avoid Duties and Taxes
Quality Inspection
Before entry
Generate
Sub-Assembly Savings
Our FTZ Division will focus on tariff reduction, avoidance, elimination, and unique entrance strategies.
STEWART INDUSTRIES 1313
Our highly-trained and skilled workforce has years of experience in:
Quality control & quality assurance
Project management
In-process and final inspection
Error-proofing design standards
Tracking, analyzing and reporting data
People make it possible
YOU CAN EXPECTQuick response times
Systems and procedures that ensure consistency
Dedicated product line focused on customer satisfaction
Team-driven performance that provides solutions
Filmore Walker IIIChief Operations Officer
• 14 years with STEWART Industries• 28 years in Manufacturing and Supply
Chain Management• Ensure Customer Satisfaction through
Team Performance
Michael Jones Operations Manager• 3 years with STEWART Industries• 20 years in Manufacturing Management• Supply Chain & Operations Management• Continuous Improvement Leader
Devan LogaQuality Manager • 6 years with STEWART Industries• 5 years in Manufacturing Quality • ISO \ AS 9100 System Lead• Verify the effectiveness of SI
Quality management Systems• Six Sigma Green Belt
Tiffany Daniels (Staff sourcing)Human Resources Manager• 10 years with STEWART Industries• 17 years in HR related fields• Health & Safety• Ensure Company Standards are met
Quoting Program Initiation Program Planning Program Verification Prod Validation ProductionCustomer RFQ
APQP Kick-Off
Feasibility Study
Lessons Learned Review
Component Sourcing
Costed BOM
Process Design
Internal Costing
Initial Tooling Design and Costing
Quote Review and Approval
Quote Submission
Award Letter Received
Begin Weekly Phase Gate Review
Meetings
Project Timeline
Update Operating Systems
Determine Customer Prototype
Packaging Specs
Prototype Trial Build (When Applicable)
Generate Initial PFMEA, Control Plan
and Process Flow
Determine Floor Plan
Confirm Production Planning Needs
Generate Prototype Work Instructions
Finalize Tooling Design
Obtain Tooling Quote(s)
Purchase Tooling
Establish Incoming/Outgoing
Shipping Plans
Finalize Production Line Setup
Finalize FG Packaging Specs
Confirm Supplier Capacity
Supplier PPAP (When Applicable)
Order PV Material
Inspect PV Material
Equipment and Tooling Installation
Operator Training
Off Tool Build
Gauge R&R Study
Off Process Build
Capability Study
HVPT Trial
Prepare and Submit PPAP
Customer PPAP Approval
Generate Production Manual Documents
Internal SOP
Customer SOP
Begin Early Stage Control
Update Lessons Learned
PRODUCTION LAUNCH SYSTEM
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STEWART INDUSTRIES
CERTIFICATION OVERVIEW: Diversity – AS9100D\ISO 9001:2015ADDENDUM 1
Minority Certified since 2000 ASR Certified since 2015
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STEWART INDUSTRIES
THANK YOU
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CONTACT OUR TEAMExperience
Customer Service
Pride
Performance
Integrity
PHONE269.660.9290 (O) 269.998.0608 (C)
WEBSITEstewartindustriesusa.com
Matt AmosBUSINESS DEVELOPMENT
PHONE269.660.9290 (O) 517.489.9006 (C)
WEBSITE
Steve Worden BUSINESS DEVELOPMENT
stewartindustriesusa.com