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PRODUCT MANUAL Rail EXPERTS IN STEEL STEELWAY Rail www.steelway.co.uk

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Page 1: STEELWAY Rail · STEELWAY Rail EXPERTS IN STEEL COMPANY Since 1928, Steelway Fensecure Ltd has continued to be a market leader in the field of ... BS 6399; part 1, BS 5395

P R O D U C T M A N U A L

Rail

E X P E R T S I N S T E E L

STEELWAYRai l

www.steelway.co.uk

Page 2: STEELWAY Rail · STEELWAY Rail EXPERTS IN STEEL COMPANY Since 1928, Steelway Fensecure Ltd has continued to be a market leader in the field of ... BS 6399; part 1, BS 5395

STEELWAY STEELWAYBrickhouse

STEELWAYFensecure

STEELWAYProtect

STEELWAYRai lE X P E R T S I N S T E E L

COMPANYSince 1928, Steelway Fensecure Ltd has continued to be a market leader in the field offabrication excellence and expertise. We manufacture from our two state of the art productionfacilities, which are located in Wolverhampton and West Bromwich. Our continued commitmentto industry standards, specifications and design procedures, gives our customers the totalconfidence to continue to request our help in providing standard and engineered fabricationsolutions which meet their project requirements, timescales and budgets. To achieve our goals forexpansion and growth, we are now split into 5 divisions, allowing a dedicated focus andexpertise in each area.

QUALITY ASSURANCE AND ACCREDITATIONTo meet and exceed the quality assurance expectations of our customers, our operations arecertified under PAS99, an Integrated Management System. PAS99 encompasses BS EN ISO9001 - for Quality Management, BS EN ISO 14001 – for Environmental Management andOHSAS 18001 – for Health & Safety Management. Due to the multitude of markets that wesupply into, we are also committed to many industry accreditation schemes, product certificationand approvals and we fully comply with health and safety legislation, both in-house and on site.Full certification and accreditation information is available on our web-site.

CUSTOMER COMMITMENT AND SERVICEWe continually aim to provide a high level of customer service and are continually monitoringand developing our systems to meet with the expectations of our customer base. Theunderstanding of professional Key Account Management and commitment to KPI requirementsare a daily occurrence for our teams. We strive on being able to build and nurture relationshipsin both the short and long term.

SUSTAINABILITYCommitment to sustainable practises is paramount. Not only for the future of our own business,but to also support the goals and objectives of our customer base. From simple initiatives such asrecycling and improvements in energy efficiency, sustainable solutions are also at the forefront ofour minds during the early stages of any new product development. Reductions in material andscrap, optimum utilisation of laser cut components, improvements in production efficiency,packaging, transportation and overall improvisation of the products life expectancy are takeninto consideration.

DESIGN & EXPERTISEOur sales and design functions are equipped with the latest technology systems available.Utilising both 2D and 3D CAD software, combined with communication and IT systems, we areable to provide our customers with a rapid response to enquiries and orders. Designing with 3Dsystems also allows for easy design verification prior to fabrication. We continue to invest in ourdesign and fabrication facilities with plant, equipment, high speed automatic laser cuttingequipment and software.

PROJECT SOLUTIONS & SUPPORTUtilising our experienced sales teams, installation engineers and project managers we have theexperience to take your product and project requirements from initial concept right through tocommission. We welcome the opportunity to provide a complete package approach. This caninclude, design consultation and specification, site survey, quotation, design verification,manufacture, delivery, installation (including civil’s) and final commissioning.

EXPERTS IN THE DESIGN,FABRICATION AND INSTALLATION OF HIGH QUALITYENGINEERED METALWORK SOLUTIONSFOR YOUR INDUSTRYE X P E R T S I N S T E E L

STEELWAY

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Page 3: STEELWAY Rail · STEELWAY Rail EXPERTS IN STEEL COMPANY Since 1928, Steelway Fensecure Ltd has continued to be a market leader in the field of ... BS 6399; part 1, BS 5395

Steelway’s Rail Division exists to serve the wide and

varied specialised engineering requirements of the Rail

Industry. Our involvement in the Rail Industry dates

back to the early 1930’s and consequently our

experience gained over this time has provided us with

an enviable reputation.

Our commitment to industry standards, specifications

and design procedures assures our customers that our

products either standard or bespoke will meet their

project requirements, timescales and budgets.

With major renewals, reinstatements and restoration

our expertise in this field has made us ideally placed to

take advantage of the massive investment in the rail

infrastructure. With this in mind we have invested in

both the best of modern technology, together with the

most diverse of traditional trades to match our ability to

provide the answer to your needs. We can offer value

added engineering where required.

Steelway have been and are currently involved with

numerous projects on the rail network throughout the

UK. Steelway design, supply and install a whole range

of specialist fabricated products for both the modern

rail infrastructure and also the heritage rail sector

where we design, manufacture and install specialist

replication and restoration products such as turntables,

canopies, station furniture and fencing.

Steelway has Link-Up Approval with Proof, and we

operate to BSEN ISO9001, 14001 & OHSAS 18001

standards. Steelway installations operatives are PTS

trained.

E X P E R T S I N S T E E L

STEELWAYRai l

Rail Infrastructure . . . . . . . . . . . . . .4

Staircases/Fire Escapes & Ladders . .5

Handrails & Balustrades . . . . . . . . .6

Platforms & Flooring . . . . . . . . . . . .7

Bespoke Fabrications . . . . . . . . . . .8

Access Covers . . . . . . . . . . . . . . . .10-11

Security Products . . . . . . . . . . . . . .12

Fencing & Station Furniture . . . . . . .13

Infrastructure Projects . . . . . . . . . . .14-15

Heritage . . . . . . . . . . . . . . . . . . . .16

Fencing & Gates . . . . . . . . . . . . . . .17

Lamp Posts & Benches . . . . . . . . . . .18

Signage . . . . . . . . . . . . . . . . . . . . .19

Bespoke Heritage Structures . . . . . .20

Refurb & Replication . . . . . . . . . . . .21

Heritage Projects . . . . . . . . . . . . . . . .22-23

STEELWAY RAILQueensgate Works, Bilston Road,

Wolverhampton, West Midlands WV2 2NJTel: 01902 451733 Fax: 01902 452256

Email: [email protected] www.steelway.co.uk

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RAIL INFRASTRUCTURE

Steelway offer invaluable engineering expertise and specialist fabrication experience providingan extensive range of access metalwork solutions for the rail industry. As well as a full portfolioof access metalwork we also design, manufacture and install many bespoke products from smallladders or covers to large structures such as walkways, gantries and bridges.

Steelway are involved on numerous railway upgrades and rail installation projects on the rail network throughoutthe UK. We design, supply, and install rail access structures including staircases, ladders, walkways, steelplatforms, handrail/guardrail systems and other station upgrades. We have invested considerably over the lastseveral years in design and fabrication processes including up to date 3D inventor design software and new lasercutting technology. This coupled with our fabrication and operating systems put us at the leading edge offabrication excellence.

Steelway recommend involvement at the early stage of a project cycle by giving support for project costing,design input and project presentation graphics. Value added engineering can help to reduce the cost of a projectconsiderably.

Recent projects include platforms for mounting signalling equipment at track side on the Bletchley upgradeproject, at Milton Keynes, and at Blackfriars station we supplied the platform canopy structures and also accessmetalwork. We have replaced a number of wooden staircases and platforms with GRP fabrications to giveaccess to signal boxes.

All our fabrications are compliant with railway regulations. All our products can be manufactured in GRP whichbeing a non conductive material is particularly useful in areas around electrified lines and potentially hazardousor corrosive areas.

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Tel: 01902 451733 Fax: 01902 452256 Email: [email protected] www.steelway.co.uk

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STAIRCASES/FIRE ESCAPES& LADDERS

Steelway offer customers extensive knowledge and experience in the designmanufacture and installation of staircases, fire escapes, & mezzanineplatforms for industrial and commercial environments. Where required, ourengineers will visit the site of a proposed installation, then prepare schemesfor access, storage, or fire emergency use. These proposals are then submittedto the customer for approval. Upon receipt of an order, 3D Designs areproduced to the most exacting requirements to ensure stability and durability.

Staircases & Fire Escapes

� Stairs completed with a range of balustrades inc stainless steel tensioned wires, perforated steel infill panels or toughened glass

� Feature stairs comprising of powder coated stringers, pan type treads, and anti slip finishes

� Various materials, balustrade andtread combinations available tomeet different applications

� Spiral staircases complying to BS.5395: part 2

� Materials – mild steel, stainless steel, aluminium and GRP

� Manufactured to British Standards and loadings

� Finishes – mild steel galvanised or painted, stainless steel and aluminium in various finishes

Steelway can manufacture a range a ladders that can be designed to fitmost structures.Ladders

� Vertical ladders complete with safety cages and safety gatesas required

� Various extended sides are available

� Most vertical ladders can be supplied with or without retractable tubular handholds.

� Companion or ship type ladders; handrails are necessary on this type of ladder and should be provided on both sides without exception.

� Supplied to the appropriate British Standards

� Materials – mild steel, stainless steel, aluminium and GRP

� Finishes – mild steel galvanised or painted, stainless steel and aluminium in various finishes

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Tel: 01902 451733 Fax: 01902 452256 Email: [email protected] www.steelway.co.uk

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HANDRAILS & BALUSTRADES

Steelway handrails and guardrails are designed to provide safety andgive reassurance for the users of staircases, walkways and other similarstructures. Double line tubular handrail systems designed to relevantBritish standards and loadings. They may be tubular or solid constructionor a combination of both. We supply handrails not only to complementour staircases, platforms etc but also as completely independent items.

Handrails/Guardrails

� One of the first commerciallyavailable guard rails to be erected in the United Kingdomwere supplied and installed bySteelway

� Steelway handrail designs follow the recommendation ofBS 6399; part 1, BS 5395 and BS 6180

� Gates and safety chains

� Materials - mild steel, stainlesssteel, aluminium and GRP

� Finishes -Steel - Hot dip galvanised

Primer painted Polyester powder coated

Stainless steel -Mill finish Satin polishedMirror polished

Aluminium - Self colourAnodised

GRP - Self colour

Steelway can design, manufacture and install balustrades to suit architecturaldesigns, individual needs or industrial requirements. Balustrades are functionalbut they can also be dramatic. We have produced complex and simplesystems to meet architects requirements in a range of materials and finishes.Handrails can also be supplied in a number of material options includingtimber and can be manufactured for both internal and external applicationse.g. - fire escapes, feature staircases, stairwells, office stairs, balconies,footbridges and walkways.

Balustrades

� From traditional vertical bar type balustrades to more contemporary bespoke laser cut designs are availablein either mild or stainless steel.

� Infill panels can be supplied in plain or perforated plate, toughened glass, and stainless steel tensioned wire.

� All finishes catered for, from primer coated to polyester powder coated or polished stainless steel.

� With all our Balustrades safetyand security are combined with good design to provide buildings with an enduring feature.

� All designs meet the relevant British Standards and BuildingRegulations

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Tel: 01902 451733 Fax: 01902 452256 Email: [email protected] www.steelway.co.uk

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PLATFORMS & FLOORING

Steelway can design manufacture and install all types of maintenance andaccess platforms including signalling platforms. We evaluateenvironmental and operator safety factors in all of our platform designs toensure customer satisfaction.

Platforms/Walkways

� Bespoke platforms to suit individual requirements

� Aesthetically pleasing

� To comply with planning consent and building regulations

� To all relevant British standards & loadings

� Materials - mild steel, stainlesssteel, aluminium and GRP

� Finishes – mild steel galvanised or painted, stainless steel and aluminium in various finishes

Steelway have various open and solid types of flooring systems, and aredesigned to specific customer requirements. They provide safe andpractical solution to plant and maintenance areas.

Flooring

� Open grating systems – rectangular, diamond and square patterned

� Solid floor plate systems – durbar pattern or plain plate complete with appropriate anti slip finishes

� Stair treads supplied to suit allabove flooring systems

� Materials - mild steel, stainlesssteel, aluminium and GRP

� Finishes – mild steel galvanised or painted, stainless steel and aluminium in various finishes

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Tel: 01902 451733 Fax: 01902 452256 Email: [email protected] www.steelway.co.uk

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BESPOKE FABRICATIONS

Steelway are committed to providing bespoke fabricated solutions on anyproject requirement. We have two state of the art dedicatedmanufacturing facilities which are both extremely flexible in theirapproach to manufacturing specialist designs. Combining this with over85 years of fabrication experience, we feel that we have the necessarycapability to fulfill most bespoke requirements.

Bespoke Fabrications

� Our up to date 3D design technology offers design verification prior to manufacture

� Onsite support and technical assistance until final sign off

� Link Up approval with proof

� Up to date fabrication and laser cutting technology

� Materials – mild steel, stainless steel, aluminium and GRP

Steelway were called upon to design and manufacture a support bracket forthe Piccadilly Line extension to Terminal 5 at Heathrow. The design brief wasfor a support bracket that could accommodate a 4km concrete escapewalkway taking into account deviations in the levels of the tunnel and facilitatethe need for supporting services and utilities. Utilising the vast experiencewithin the companies technical department, the bracket design encompassed a2 way adjustable arm allowing for tunnel variations to be accommodated andmaintain loading conformance. Extensive in house testing was carried out toensure conformance whereby bespoke jigs were created to replicate siteconditions and ensure that loading criteria could be met. Steelway arecommitted to providing bespoke fabricated solutions on any project requirement.

Brackets

� Bespoke products designed and manufactured from briefprovided

� From one off’s to multi run fabrications

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Tel: 01902 451733 Fax: 01902 452256 Email: [email protected] www.steelway.co.uk

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ACCESS COVERS

Biomass Fuel Storage Covers

� Available in any size

� Multiple gar ram and spring assisted single person operation

� Galvanised to BSEN ISO1461

Platform Watering Hose Covers

� Designed and fabricated to suit the requirements of thewatering system.

� Turn-catch locked to prevent tampering

� Self locating stay to prevent unauthorised closure

� Galvanised finish to BSEN ISO1461

Valve & Screen Chamber Covers

� Fabricated in a multitude of sizes to suit the chamber

� Square, rectangular and circular layouts are available

� All loadings are available from FACTA A to D

� Individual peep in access points are available

� Covers can be torsion spring assisted, lift off or a combination of both to suit the access requirements

� Galvanised finish to BSEN ISO1461

Broadstel – Recessed

� Single, twin, triple and multiple cover sizes� Manufactured from 2mm material� Double sealed as standard� Frame depth of 69mm to sit in a 75mm deep rebate� Solid base plate for ease of infill� Available in FACTA loadings up to B� Locking is standard� Stainless steel or brass edge trims are available� Hot dip galvanized to BS EN ISO 1461� Units can be fabricated completely from stainless steel

Internal Recessed RangeMild steel high quality access covers are available to suit a multitude of internal applications. These rangesare fabricated to the highest standards and are designed to be unobtrusive when combined with the chosenfloor finish for a hidden appearance or a decorative edge feature.

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Tel: 01902 451733 Fax: 01902 452256 Email: [email protected] www.steelway.co.uk

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ACCESS COVERS

Bripave – Heavy gauge

� Single, twin, triple and multiple cover sizes� Manufactured from 6mm material� Single seal or double seal channel framing available� Cover recess depths to suit blocks, bricks, slabs, concrete or tarmac infill� Solid base flange to ensure stability under load� Tapered cover sides for easy cover removal� Solid corner lifting bosses to ensure longevity.� Available in FACTA loadings A to D� Locking option available� Stainless steel or brass edge trims are available� Hot dip galvanized to BS EN ISO 1461

Precinct – British Telecom access covers

� Designed in accordance with BT spec LN593� Kitemarked in accordance to BSEN124 class B125� Manufactured from 6mm material� Plain seated� Depth to suit BT’s requirement for 65mm blocks� Solid base flange to ensure stability under load� Slide out design for easy removal� Hot dip galvanized to BS EN ISO 1461� Available in a range of sizes to suit BT chamber references

2,4,5,6,10,11 & JC1

Tree Irrigation Covers

� These pit covers are designed specifically to suit the tree irrigationsystem and tree type

� Galvanised finish to BSEN ISO1461

� A variety of internal cover recess depths are available to suit a paving slabs, blocks and finishes of all depths

External Recessed Access CoversMild steel high quality access covers are available to suit a multitude of applications. These ranges arefabricated to the highest standards to ensure continued performance under operation and load.

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Tel: 01902 451733 Fax: 01902 452256 Email: [email protected] www.steelway.co.uk

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SECURITY PRODUCTS

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At Steelway we have recognised the need for high security products thatprovide maximum protection from not only minor vandalism or opportunisticthieves, but also aggressive intrusion or terrorist attack. The range of securityproducts currently includes varying levels of specification, certification andaccreditation. The flexibility of the Protect range is that it enables you tochoose the right product, with the right level of security, in a cost effectivemanner for the application area you are protecting.

Security Products

� A wide range of products

� We can supply and install differing ranges of single and double skinned security doors, all of which are available in many styles, colours and security ratings. Certain rangesare certified to LPS1175 SR2, SR3 and SR4 security levels

� Whether you are looking for a modern or heritage feel, we can supply and install a variety of application specific window and skylight protection productswhich are also available in a number of styles and colours.

� When optimum security combined with easy and fast installation are required, we can supply and install a rangeof LPS1175 SR4 certified kiosks, cabinets and buildings which are suitable for a multitude of applications across all market sectors.

Tel: 01902 451733 Fax: 01902 452256 Email: [email protected] www.steelway.co.uk

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FENCING & STATION FURNITURE

From demarcation to track protection we can supply the fencing system tosuit your requirements. Fencing styles range from medium securitychainlink to high security palisade for boundary protection againstvandalism and trespassing. For platform demarcation we provide a rangeof stylish railing systems to complement each station.

Fencing

� Security fencing heights from 1.8m to 3.6m

� Demarcation railings from 1.0m to 2.0m

� Matching single and double leaf gates

� Manufactured using mild steel materials, made from 100% locally sourced recyclable steel

� Galvanized to BS EN ISO 1461

� Optional powder coating to BS EN 13438 usingnon-toxic powder

� Security tamper resistant fittings as standard to minimize theft

� Railings are fully welded forlongevity

External furniture plays an important part in the layout and practical use forevery day visitors to the railway station. Our range of seating provideswelcome relief for weary travellers whilst still ensuring longevity through carefuldesign and finish. We provide a full range of litter bins and can alsomanufacture any bespoke designs to suit the appearance of the railway station.

Station Furniture

� Various standard styles

� Manufactured using mild steel materials, made from 100% recyclable steel and locally sourced

� Galvanized to BS EN ISO 1461: 1999

� Optional powder coating to BSEN 13438 using non-toxic powder

� Security tamper resistant fittings as standard to minimize theft

� Fully welded for longevity

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Tel: 01902 451733 Fax: 01902 452256 Email: [email protected] www.steelway.co.uk

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INFRASTRUCTURE PROJECTS

Heathrow - Terminal 5

Steelway were invited by the client at the early design stage of the terminal5 project at Heathrow were we were able to offer value added designwhich resulted in Steelway securing a number of the metal work packagesfor the project. Works awarded included both internal and external accessmetalwork and secondary metalwork products.

These included:- Runway approach lighting platforms- External and internal stair pods- Internal staircases - Handrails within the tunnels- Maintenance and escape stairs- Fire intervention staircases- Ventilation manifold access stairs- Tunnel brackets- Cable bridge to the Piccadilly extension junction- Stairs for the Piccadilly ext line and Heathrow ext line- Stainless steel access ladders, platforms, handrails and diffuser plates to

the T5 energy centre

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Tel: 01902 451733 Fax: 01902 452256 Email: [email protected] www.steelway.co.uk

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INFRASTRUCTURE PROJECTS

Steelway manufactured the canopy brackets and ladders atBlackfriars station platform. Within the redevelopment ofBlackfriars station Steelway have manufacturing and installinggeneral maintenance walkways, platforms and staircases.

Altrincham Station

Steelway manufactured and installed a passenger steel staircase forplatform access, with powder coated handrail with GRP anti slip treads.

Signal BoxesSteelway have manufactured numerous GRP signal box accessstairs and platforms.

Blackfriars

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Tel: 01902 451733 Fax: 01902 452256 Email: [email protected] www.steelway.co.uk

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With major renewals, reinstatements and restoration schemes at an unprecedented height, theHeritage Railway Industry's rejuvenation has created scope for Steelway to excel in being ableto provide many of the solutions to a myriad of engineering problems. With this in mind weinvested in both the best of modern technology, together with the most diverse of traditionaltrades to match our ability to provide the answer to your needs.

Steelway have an unsurpassed understanding of the numerous listed and heritage structures located across thecountry, and have been involved in a wide variety of projects to either repair, extend or replicate as necessary.Our skills in casting and fabrication (which includes replica riveted products) has seen a number of nationalaward winning projects carried out by us.

Work on heritage canopies includes new structures to match those existing at the grade II* listed Moor StreetStation Birmingham together with sensitive repairs and replication at Loughborough Central and total re-creationat Kidderminster for the Severn Valley Railway.

In such cases a total package can be offered which takes on the design element, the necessary castings, glazingand timber elements together with full installation.

The wide range of client needs has seen the recent reproduction of a cast iron station name in Somerset which isthought to be the first instance in 120 years where such a product has been produced. Whatever your heritagemetalwork requirements are, Steelway has the experience to provide the solution.

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HERITAGE

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Tel: 01902 451733 Fax: 01902 452256 Email: [email protected] www.steelway.co.uk

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FENCING & GATES

Whilst it could be argued that a fence is just a fence, as with most things it isoften more complex than it would first appear. At a huge number of locationsthe appropriate style of appearance is a prerequisite whilst also taking onboard the issue of its maintenance. Steelway have produced a range ofproducts which accurately reproduce the appearance of the original Victorianproducts but using modern construction techniques and with the benefit of thelatest protective finishes. Our fabricated products are additionallysupplemented with authentic cast iron posts. Throughout the whole of theformer Great Western Railway territory the familiar spear top fencing was acommon site. Now after a hundred or so years the original wrought ironworkis often life expired. Steelway now offer a replacement which considers theoriginal construction design and manufacturing limitations.

Fencing & Fence posts

� Full replication and restoration service

�Galvanized for optimum protection

� Powder coated in carefully matched colours to suit the location

Steelway have produced a range of products which accurately reproducethe appearance of the original Victorian products but using modernconstruction techniques and with the benefit of modern protective finishes.Innovation is always a key part of our approach, we are often asked tosupply and install replica large yard gates, and these traditionallycomprise larger cast iron posts and substantial timber paled gates. As anoption we can provide these timber elements in steel which accuratelyreplicates all of the authentic timber details. The benefit is one ofmaintenance with the products being galvanized before finishing inauthentic colours using the polyester powder paint process.

Gates & Gate posts

� Full replication and restoration service

� Sensitively reproduced usingmodern techniques and materials

� Low maintenance

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Tel: 01902 451733 Fax: 01902 452256 Email: [email protected] www.steelway.co.uk

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LAMP POSTS & BENCHES

Whilst we have a number of patterns to provide copies of historic lampposts, our range is constantly growing as clients diverse needs evolve tofruition. Similarly our schemes often include the lighting itself and as suchwe have produced patterns and tooling in order to accurately replicate avariety of lanterns with authenticity being a key principal.

Lamp Posts

� Lanterns are available to bepowered by electric or oil

� Produced using quality material and traditional techniques in order to accurately reproduce authentic solutions

� Number of ornate lamppostsavailable ranging from the highly ornate stubby lamppost which is made up of 17 individual castings to the 16’ yard type lamp post

Currently we produce 2 types of GWR benches, Edwardian and Art Deco, These are available in a variety of different lengths and in a variety ofauthentic colours. We have the capability of producing traditional railwaybenches of all constituent railway company origins.

Benches

� Quality timber used for benches

� Cast iron elements produced

� These products are currentlyin use in a number of locations on the national railway network and form part of some national award winning schemes

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Tel: 01902 451733 Fax: 01902 452256 Email: [email protected] www.steelway.co.uk

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SIGNAGE

Steelway have the capability of accurately replicating traditional railwaysignage, using the finest quality materials of their respective kinds, andusing appropriate moldings and joinery techniques together withauthentic fonts and colours.

Applying innovative production techniques we are able to reproducetraditional products utilising modern materials with the benefits of longlasting modern finishes.

Signage

� Innovation reducing maintenance and increasing longevity of product life.

� Satisfying sensitive requirements on listedstructures or within a conservation area.

� Enhancing the aesthetics ofstation buildings by encompassing period design

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BESPOKE HERITAGE STRUCTURES

Steelway's expertise includes bespoke metal structures and specialistfabrication with 3D design capabilities allowing for bespoke designs asrequired by the customer. The metal structures be it a canopy, turntable orstation concourse, can be utilised in many different ways and by using upto date fabrication & jointing technology, we can replicate fabricatedmetal structures of a riveted construction. The skills have been fully utilisedat Moor Street station, Birmingham. The station was fully restored to itsoriginal Edwardian, Great Western Railways design.

Bespoke Structures

� For any project that requiresan authentic scheme but withan awareness of the longterm maintenance costs Steelway have a portfolio ofproducts that can be manufactured in cast iron, mild steel, stainless steel, aluminium and GRP

� We have an enviable recordof National Awards which include the grade II* listed Moor Street Station in Birmingham, the restoration of Minehead turntable and the National Railway Heritageaward of the year

� Our involvement in these projects has ranged from theproduction of replica rivetedcanopy structures, replica Victorian railings schemes and the reproduction ofhistoric railway signage

� We Link-Up approval with proof

� Other speciality projects includework for Chiltern Railways, 1st Great Western Railways, SevernValley Railway and West Somerset together with others

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REFURB AND REPLICATION

At a location in Buckinghamshire a client owned a listed corrugated pagodawhich was not only sadly neglected but additionally seriously distortedthrough fire damage! All wasted steelwork was either restored or recreatedwhilst the modern door was replaced completely with a faithful replica ofthe original long lost door leaf. The whole unit was authentically reclad with3" pitch iron suitably protected with a galvanized finish and finally polyester

Refurb & Replication

� Steelway rail involvement dates back to the early 1930’s

� Historical details thoroughlyresearched and applied to aid authenticity.

� Replica ironmongery usingtraditional techniques

� Modern finishes providing product longevity

� Replica riveted products

� Authentic colours

� Recreated cast iron products

� Innovative solutions

� National award winning projects

� PTS trained installation operatives

� We can offer a compete package – design elements, castings, glazing, timber elements and full installation

At Birmingham’s listed Bordersly Viaduct the need arose to replace a lifeexpired bridge span. Network Rails requirements were to do so using aconcrete structure however this was not acceptable to the planningauthorities. Steelway consequently created a steel facia beamincorporating all appropriate authentic replica riveted detail to accuratelymimic an original structure. The 27m x 5.4m assembly was delivered tosite in a hot dipped galvanised form in preparation for a full specificationpainting process, in authentic colours and for installation by Steelway.

powder painted in authenticGWR colours. The contractincluded the provision of allmissing features including bargeboards and cast iron guttersand for the relocating on itsoriginal site - the project wasshort listed for a NationalHeritage award.

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Birmingham - Moor Street StationSteelway’s involvement in the 2002 restoration of the Grade II listed MoorStreet Station in Birmingham was to be the beginning of the creating of newopportunities for both Steelway and for clients alike. With increasing demandfor refurbishment and in particular replica and restoration work across thenetwork we have the ability to replicate design concepts from drawings thatoften date back to the early Victorian age.

Clearly a proven track record in engineering was part of the clients belief inSteelway and backed up with Link-Up approval with proof were all importantparts of the equation. The client had great ambitions and wanted his derelictsite to win national accolades for the transformation that was to come. Therewould be no instances where inappropriate 'off the shelf' items would beacceptable and with the Steelway approach client’s satisfaction is paramount.Added to all of this we were aware of the real world where the need to workwithin budgets and also to a programme is essential.

The result was a national award winning restored and enhanced station fit forthe 21st century but with all the qualities of a bygone age. Our workcommenced on site almost a decade ago and our involvement in the ongoingdevelopment there continues to this day. In the intervening years ourreputation has grown and the scope of our own activities on other historic siteshave continued to trail blaze, resulting in many more award winning projectsthroughout the country.

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HERITAGE PROJECTS

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Bath - CanopyAs part of a major retail scheme adjacent to Bath Spa’s historic railway station,Steelway were employed to recreate the long lost Porte Cochere which oncegraced the “down-side” station building. The challenge was to provide anauthentic solution as far as was possible. From a 1920’s photograph, togetherwith site evidence, and combined with our historic knowledge of designs of theperiod, we were able to determine the dimensions of its projection and recreatethe original appearance and details to a very exacting standard. The contractincluded the complete re-creation which took on board the replica rivetedstructure, patent glazing using glazing bars which emulated the 100 year olddesigns of Henry Hope & Sons together with all necessary timber and cast ironcomponents. The project received part grant funding from Railway Heritage Trust.

Minehead - Railway turntableOriginally measuring 55’0’’ its home was Pwllheli in North Wales. With thedemise of steam in the 1960’s the turntable became redundant but was offered apossible new lease of life when rescued by the then infant West Somerset Railway.The turntable is the first GWR railway turntable to be extensively rebuilt andadditionally is the only one to have been extended since the 1930’s from itsoriginal 55’0’’ to 65’0’’ using genuine GWR modification drawings. The railwayturntable which weighed in excess of fifty tonnes was transported in one pieceand craned into position by Steelway’s installation teams. The railway turntablenow forms the nucleus of a major visitor’s attraction based around West SomersetRailway Station in Minehead.

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HERITAGE PROJECTS

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CERTIFICATIONTel: 01902 451733 Fax: 01902 452256 Email: [email protected] www.steelway.co.uk

Integrated Management System - PAS99: 2006. Certification Body: BSI. Approval No: IMR516887 (Bilston Road)

Quality Management System - BSENISO 9001: 2008. Certification Body: BSI, Approval No: FM10004

Environmental Management System - BSENISO 14001: 2004. Certification Body: BSI, Approval No: EMS67731

Health & Safety Management System - BSOHSAS 18001: 2007. Certification Body: BSI, Approval No: OHS89170 (Bilston Road)

Product Certification: Kitemark Approval to BSEN15312. Certification Body: BSI, Approval No: KM56488

Product Certification: Kitemark Approval to BSEN124. Certification Body: BSI, Approval No: KM36158

Product Certification - Construction Product Regulations - EN1090 for CE Marking, Structural Components: EXC 3

Risqs (Services Provided By Achilles) (Rail Industry) Product Registration 18677

Achilles UVDB (Utilities Vendor Database) including British Energy Product Registration 78583 and UVDB Verify Certified B2

Constructionline - Product Registration 46421

Contractors Health & Safety Assessment Scheme (CHAS) - Registration 00043658:

Safe Contractor - Registration N00186281

Construction Skills Certification Scheme: CSCS00303 (Platinum Standard)

Loss Prevention Certification Board (LPCB) Approved High Security Products to LPS 1175

ACPO Secured by Design Licence Holder

Centre for the Protection of National Infrastructure (CPNI)

Modified Defender Flush Fitting Hatch

British Safety Council (BSC) Membership No: 134548

Royal Society for the Prevention of Accidents (RoSPA) Membership No: M60600112

The Prince's Mayday Network (Business in the Community)

Other:British Standards Institution (BSI) Membership No: 41107496Building Confidence (Empowered by Achilles) - ID: 301252European Centre for Nuclear Research (CERN) - Company Registration SFL-02European Space Agency (ESA) - SME Company Registration 29053London Underground - Product Registration 926380-001 (04260000, 04760000, 06040000) Ministry of Defence (MoD Select) - NCB / NCAGE Company Registration KCRK0NHS - Company Registration SID20403Transport for London (TfL) - Product Registration 13000232FORS - Bronze. Fleet Operator Recognition Scheme: 003348FACTA - Fabricated Access Cover Trade Association.

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E X P E R T S I N S T E E L

Steelway is a leadingengineering and fabricationcompany that specialises in themanufacture of steel, aluminiumand GRP products.

Our dedicated workforce pridesitself on its professionalism,quality finish of our productsproduced and service andsupport provided to all ourcustomers. We are experts inour field.

Queensgate Works, Bilston Road, Wolverhampton, West Midlands WV2 2NJTel: 01902 451733 Fax: 01902 452256

Email: [email protected] www.steelway.co.uk

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