stablished in 1980, pt. yasunli abadi utama plastic ... · pdf filec u s t o m e r s a t i s f...

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C U S T O M E R S A T I S F A C T I O N 24 hours & 365 days Customer Service 1 stablished in 1980, PT. Yasunli Abadi Utama Plastic (PT. YAUP) started with three plastic injection machines specializing in producing electronic parts. Two years later, it started to specialize in producing automotive parts. Now, PT. YAUP has earned its own reputation by being one of the best plastic injection moulder. At PT. YAUP, our experienced people provide good products that meet the industrial standards and customer's specifications. Our Quality Assurance Department support and assures that all products from PT. YAUP has met all quality standards. Reinforcing our belief : Perseverance to achieve customer satisfaction. PT. Yasunli Abadi Utama Plastic pledge that it will maintain continuously the philosophy of providing the greatest value of quality, service and satisfaction for it customer

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Page 1: stablished in 1980, PT. Yasunli Abadi Utama Plastic ... · PDF fileC U S T O M E R S A T I S F A C T I O N 1 24 hours & 365 days Customer Service stablished in 1980, PT. Yasunli Abadi

C U S T O M E R S A T I S F A C T I O N 24 hours & 365 days Customer Service1

stablished in 1980, PT. Yasunli Abadi Utama Plastic

(PT. YAUP) started with three plastic injection machines

specializing in producing electronic parts. Two years later, it

started to specialize in producing automotive parts.

Now, PT. YAUP has earned its own reputation by being one

of the best plastic injection moulder.

At PT. YAUP, our experienced people provide good products

that meet the industrial standards and customer's

specifications. Our Quality Assurance Department support

and assures that all products from PT. YAUP has met all

quality standards. Reinforcing our belief : Perseverance to

achieve customer satisfaction.

PT. Yasunli Abadi Utama Plastic pledge that it will maintain

continuously the philosophy of providing the greatest value

of quality, service and satisfaction for it customer

Page 2: stablished in 1980, PT. Yasunli Abadi Utama Plastic ... · PDF fileC U S T O M E R S A T I S F A C T I O N 1 24 hours & 365 days Customer Service stablished in 1980, PT. Yasunli Abadi

C U S T O M E R S A T I S F A C T I O N 24 hours & 365 days Customer Service2R3-110402

1. Date and Place of : Tangerang, July 8th, 1980Incorporation

2. Country of Incorporation : Indonesia3. Main e-mail address : [email protected]. Registered Address :

* Factory I : Jalan Pembangunan I No. 60 ABatu Ceper, Tangerang - 15121Phone : 62 - 21 - 5522848 (Hunting)Fax. : 62 - 21 - 5523271

Land Area : 21,800 m2

Building Area : 11,000 m2

Workforce : + 1,333 man power (include warehouse II)*No of Shifts : 3 shifts (injection process)

2 shifts (2nd process)

* Ready Stock : Jalan Pembangunan I No. 28Warehouse II Batu Ceper, Tangerang - 15121

Phone : 62 - 21 - 55776780 (Hunting)Fax : 62 - 21 - 55776258

Land Area : 7,574 m2

Building Area : 3,042 m2

* Factory II : Jl. H. Tabri Rt 01/02 & Rt.02/02 Cirarab, Legok, Tangerang.Desa Cirarab, Legok, Tangerang.

Phone : 62 - 21 - 54260222 (Hunting)Fax : : 62 - 21 - 5977488

Land Area : 35,862 m2

Building Area : 6,936 m2

Workforce : + 606 man power*No of Shifts : 3 shifts (injection process)

2 shifts (2nd process)

* Factory III : Jl. Flores Blok C No. 3, 4, 5, 6Plant 1 Kawasan Industri MM2100

Cikarang Barat, Bekasi - 17520 IndonesiaPhone : 62 - 21 - 8981010 (Hunting)Fax : : 62 - 21 - 8980808

Land Area : 17,686 m2

Building Area : 15,000 m2

Workforce : + 960 man power*No of Shifts : 3 shifts (injection process)

2 shifts (2nd process)

* Factory III : Jl. Flores Blok B3Plant 2 Kawasan Industri MM2100

Cikarang Barat, Bekasi - 17520 IndonesiaPhone : 62 - 21 - 8981010 (Hunting)Fax : : 62 - 21 - 8980808

Land Area : 25,000 m2

Building Area : 12,096 m2

Workforce : + 255* man powerNo of Shifts : 3 shifts (injection process)

COMPANY PROFILE

Page 3: stablished in 1980, PT. Yasunli Abadi Utama Plastic ... · PDF fileC U S T O M E R S A T I S F A C T I O N 1 24 hours & 365 days Customer Service stablished in 1980, PT. Yasunli Abadi

C U S T O M E R S A T I S F A C T I O N 24 hours & 365 days Customer Service3R2-110402

5. Business Activities : Currently serving the consumer electronicssuch as : TV, Audio, Refrigerator, Air ConditionerWashing Machine and other electrical appliances,Computer, Telecomunication and Automotive

It offers single and multiple processes fromplastic injection moulding to decorative andconductive spray painting complete withsecondary finishing and assembly workfor customers.

6. Major Shareholder : Jouw Mo Jan ( President )

Jouw Firmawan ( Commissioner )

Jouw Erwin ( Executive Director )

7. Contact Person : Jouw Erwin

8. Main Bankers : - PT. Bank Ekonomi Raharja- PT. Bank Mandiri Tbk.- PT. Bank Mizuho Indonesia

9. List of Manufacturer : see page 5 ~ 7

10. Main Customers : - PT. Asia Electric Industries- PT. Astra Daihatsu Motor- PT. Astra Honda Motor- PT. Delta Djakarta- PT. GS Battery- PT. Hartono Istana Teknologi- PT. Ifaria Gemilang- PT. Indomobil Suzuki- PT. Indonesia Epson Industry- PT. LG Electronics Indonesia- PT. Roda Prima Lancar- PT. Sanko Gosei- PT. Sanyo Industries Indonesia- PT. Sharp Electronics Indonesia- PT. Sugity Creatives- PT. Toshiba Consumer Products Indonesia

PT. Yamaha Indonesia Motor Manufacturing

International Certification : - ISO 9001:2008 - Quality Management System by BVI - Indonesia Certificate No. 233720

- ISO 14001:2004 - Environment Management System by BVI - Indonesia Certificate No. TH000114

- Underwriters Laboratories (UL) Assigned code : C.3286 Component - Fabricated Parts

Certif No.: C.3286

R

No 233720 / No TH000114 008 008

Page 4: stablished in 1980, PT. Yasunli Abadi Utama Plastic ... · PDF fileC U S T O M E R S A T I S F A C T I O N 1 24 hours & 365 days Customer Service stablished in 1980, PT. Yasunli Abadi

ORGANIZATION CHART

C U S T O M E R S A T I S F A C T I O N 24 hours & 365 days Customer Service4

Page 5: stablished in 1980, PT. Yasunli Abadi Utama Plastic ... · PDF fileC U S T O M E R S A T I S F A C T I O N 1 24 hours & 365 days Customer Service stablished in 1980, PT. Yasunli Abadi

C U S T O M E R S A T I S F A C T I O N 24 hours & 365 days Customer Service5

MAIN FACILITIES – INJECTION MACHINES

MANUFACTURING EQUIPMENTS

Add Facilities : - Gas Injection System, Battenfeld Air & Bauer Air- Heat & Cool Injection System

Batuceper, Tangerang

Legok, Tangerang

PLANT 1 MM2100, Cibitung

PLANT 2 MM2100, Cibitung

1 LG 3000 - - - 1 1

2 LG 2500 - - 1 1 2

3 LG 2000 - - - 1 1

4 TOSHIBA 1800 1 - - - 1

5 LG 1800 - - 3 - 3

6 LG 1300 - - 4 - 4

7 LG 1050 1 - 4 - 5

8 HAITIAN 1000 - 1 - - 1

9 LG 850 1 1 7 3 12

10 TOSHIBA 850 2 - - - 2

11 TOSHIBA 800 1 - - - 1

12 TOSHIBA 650 2 - - - 2

13 LG 650 2 3 1 7 13

14 MITSUBISHI 650 1 - - - 1

15 TOSHIBA 550 3 - - - 3 16 LG 550 4 5 5 6 20 17 MITSUBISHI 550 1 - - - 1 18 TAEWON 550 1 1 - - 2 19 HAITIAN 530 2 9 - - 11 20 FU CHIN SHIN 520 - 2 - - 2 21 TOSHIBA 515 1 - - - 1 22 BORCH 480 1 2 - - 3 23 JINHWA 470 - 2 - - 2 24 LG 450 4 3 5 3 15 25 TOSHIBA 450 1 - - - 1 26 HAITIAN 450 2 5 - - 7 27 BORCH 380 - 1 - - 1 28 KAWAGUCHI 365 1 - - - 1 29 NISSEI 360 4 - - - 4 30 LG / GS 350 3 8 - 7 18 31 MITSUBISHI 350 1 - - - 1 32 TOSHIBA 350 3 - - - 3 33 BORCH 320 2 - - - 2 34 TOSHIBA 315 2 - - - 2 35 LG 300 - - - 4 4 36 KAWAGUCHI 265 - 4 - - 4 37 FU CHIN SHIN (2 colour) 260 - 2 - - 2 38 HAITIAN 250 3 - - - 3 39 FU CHIN SHIN (2 colour) 250 - - 1 - 1 40 LG 250 2 - 2 3 7 41 FU CHIN SHIN (2 colour) 220 1 - - - 1 42 TOSHIBA 220 1 - - - 1 43 GOLSTAR 200 1 - 1 - 2 44 TOSHIBA 200 2 - - - 2 45 HAITIAN 200 - 2 - - 2 46 ZHAVIR 190 - 1 - - 1 47 TOSHIBA 170 2 - - - 2 48 NISSEI 160 1 - - - 1 49 HAITIAN 160 2 1 - - 3 50 GOLSTAR* 160 1 1 2 - 4 51 TOSHIBA 160 1 - - - 1 52 LG 160 - - 1 - 1 53 TOSHIBA 150 1 - - - 1 54 LG 150 - - 1 2 3 55 NISSIN 145 3 - - - 3 56 TOSHIBA 130 2 - - - 2 57 TOSHIBA 125 1 - - - 1 58 HAITIAN 120 - 1 - - 1 59 LG 100 - - 1 - 1 60 NISSEI 80 3 - - - 3 61 TOSHIBA 80 2 1 - - 3 62 TOSHIBA 75 2 - - - 2

63 NIGATA 50 - 1 - - 1

78 57 39 38 212 Up-date 1-Aug-11

TOTAL

NO. MERK TONAGE

PLANTTOTAL (units)

*

*

*

*

Page 6: stablished in 1980, PT. Yasunli Abadi Utama Plastic ... · PDF fileC U S T O M E R S A T I S F A C T I O N 1 24 hours & 365 days Customer Service stablished in 1980, PT. Yasunli Abadi

MAIN FACILITIES – SECONDARY PROCESS

MANUFACTURING EQUIPMENTS

C U S T O M E R S A T I S F A C T I O N 24 hours & 365 days Customer Service6

FACTORY 1 FACTORY 2 FACTORY 3

Spray Booth - 6 - - 6 Automatic Spraying - 1 - 1 2 Spray Booth KALDEN - - 4 4 Pad Print (TAMPO) KENT (1 colour) 1 - 1 2

KENT (2 colour) 2 - 1 3 WINNON 131 (colour) 2 1 1 4 WINNON 123 (colour) 3 2 4 9 TRANSPRINT - - 3 3

Silkscreen Print KENT 2 - - 2 WINNON 2 - 8 10 YSL 4 2 - 6

Hotstamping SWIFT SILICON (10 ton) 1 - - 1 SWIFT SILICON (5 ton) 1 - - 1 SWIFT SILICON (0.3 ton) 3 1 1 5 AUTOPRINT - - - -

Stamping Roller SWIFT SILICON 1 - - 1 YSL 2 - - 2

Ultrasonic/High Freq. BRANSONIC 1 - 1 2 Conveyor With Oven - 6 3 4 13

ASSEMBLING Conveyor Line - 7 2 2 11 Ultrasonic/High Freq. - 2 - - 2

Up-date 9-Nov-10

PRINTING / HOTSTAMPING

PROCESS MACHINE MERKPOSITION TOTAL

(units)

PAINTING

Page 7: stablished in 1980, PT. Yasunli Abadi Utama Plastic ... · PDF fileC U S T O M E R S A T I S F A C T I O N 1 24 hours & 365 days Customer Service stablished in 1980, PT. Yasunli Abadi

MOLD FACTORY / MOLD MAINTENANCE FACILITIES

C U S T O M E R S A T I S F A C T I O N 24 hours & 365 days Customer Service7

FACTORY 1 FACTORY 2 FACTORY 3 P1 FACTORY 3 P2

CMM Beyond Crysta C-544 Japan (Mitutoyo) 500x400x400 - - 1 - 1 Crysta Apex Japan (Mitutoyo) 505x705x405 1 - - 1

CNC Lathe Machine Soarer L-390E Japan (Okuma) - - - 1 1

Microcut (BNC) 1840 Taiwan (Challenger) 1150x260 1 - - - 1

Die Spotting Machine IDS-150S-1612 Taiwan (LeeYih) 1600x1200 1 - - - 1 EDM CNC Machine AQ 75 L+LN1 Japan (Sodick) 700x500x350 1 - - - 1

AQ 35L+LN1 Japan (Sodick) 350x250x250 1 - - - 1 AG 60L + LN2 Japan (Sodick) 750X550X1500 1 - - - 1 CHMER 75N CM 1475C Taiwan 1 1

EDM NC Machine SKM T60ZNC Taiwan 660x380 1 1 - - 2 HSIU FONG - 1 - - 1 SEMI CNC CHEMER 75E Taiwan - - 1 - 1

Forming Grinding ACC 350 ST Japan (Okamoto) 350x150 1 - 1 - 2

Horizontal Band Saw BS-250A Taiwan 25x0.9x3430 (mm) 1 - - - 1 Laser Welding TPM LO 180 China 100x100x300 1 - - - 1 Tool Grinding RF-23 Taiwan 460x130 1 - - - 1

LA China - 1 1 - 2 DY 410-1000 G Taiwan - - - 1 1 Microweilly TY-1640S Taiwan 1 - - - 1

Milling CNC Machine S 56 (A/B) Japan (Makino) 900x500x450 (12.000 rpm) 2 - - - 2 V 33 Japan (Makino) 600x400x350 (20.000 rpm) 1 - - - 1 ACCUMILL 4000 Japan (Moriseiki) 560X430X350 (20.000 rpm) 1 - - - 1 VM 7 III Japan (OKK) 1530x740x660 1 - - - 1 HCMC-15 Taiwan (Harford) 1650x820x2200 2 - - - 2

Milling Standart KSJP-55 (A/B) Japan (Makino) 550x250x350 2 - - - 2 B3A-1000 Taiwan - 1 1 - - 2 Top Well Taiwan - - 1 - 1

Pembalik Mould - Indonesia 3 1 - - 4

Radial Bor Machine TPR 1230H Taiwan - - - - - - KMR-1600DH Taiwan (Kaoming) 1643x930 - - 1 - 1 TAILIFT - 1 - - 1 B 16RM Hitachi 1 - - - 1 TPR 1100 Taiwan - 1 - - - 1

Sand Blasting INEX-10754 Europe 1 - - - 1

Super Drill K1C Japan (Sodick) 200x300x300 1 - - - 1

PSGS 3060 AHB Taiwan - - 1 - 1 ACC-84 ST Japan (Okamoto) 950x440 1 1 - - 2

Las Dingin Sanwa SW - 808 Japan - - 1 - 1 YC-200 TWS 3 Japan 300 A 1 - - - 1 Panasonic Panatig Japan 1 - 1 AIR LIQUIT - 1 - - 1

Wire Cut CNC Machine AQ 535 L+LQ33W Japan (Sodick) 550x350x300 1 - - - 1 33 8 9 2 52

Software System : Up Date : 3-6-2011

CAD System : SOLID WORKS 2007 SP1 CAM System : FF CAM (MAKINO) Version 5.1

MACHINE TYPE / MODEL MAKER CAPACITYPOSITION (unit) TOTAL

(units)

Lathe Machine

Surface Grinders NC Machine

Tig Welding

TOTAL

Page 8: stablished in 1980, PT. Yasunli Abadi Utama Plastic ... · PDF fileC U S T O M E R S A T I S F A C T I O N 1 24 hours & 365 days Customer Service stablished in 1980, PT. Yasunli Abadi

SPRAY BOOTH (KALDEN) PROCESSFACTORY III

C U S T O M E R S A T I S F A C T I O N 24 hours & 365 days Customer Service8

SPRAY BOOTH PROCESSFACTORY I

PRINTING PROCESSFACTORY I

PRINTING PROCESSFACTORY II

ASSEMBLING PROCESSFACTORY II

ASSEMBLING PROCESSFACTORY III

INJECTION PROCESSFACTORY III

PAINTING AUTOMOTIVE PROCESSFACTORY III

ASSEMBLING PROCESSFACTORY I

ASSEMBLING PROCESSFACTORY I

INJECTION PROCESSEXTENSION PLANT

INJECTION PROCESSFACTORY I

FACTORY 3 & EXT. PLANT : MM2100. CIBITUNG

FACTORY 2 : LEGOK. TANGERANG

FACTORY 1 : BATUCEPER. TANGERANG

MOLD MAKER PROCESSFACTORY I

INJECTION PROCESSFACTORY II

Page 9: stablished in 1980, PT. Yasunli Abadi Utama Plastic ... · PDF fileC U S T O M E R S A T I S F A C T I O N 1 24 hours & 365 days Customer Service stablished in 1980, PT. Yasunli Abadi
Page 10: stablished in 1980, PT. Yasunli Abadi Utama Plastic ... · PDF fileC U S T O M E R S A T I S F A C T I O N 1 24 hours & 365 days Customer Service stablished in 1980, PT. Yasunli Abadi
Page 11: stablished in 1980, PT. Yasunli Abadi Utama Plastic ... · PDF fileC U S T O M E R S A T I S F A C T I O N 1 24 hours & 365 days Customer Service stablished in 1980, PT. Yasunli Abadi
Page 12: stablished in 1980, PT. Yasunli Abadi Utama Plastic ... · PDF fileC U S T O M E R S A T I S F A C T I O N 1 24 hours & 365 days Customer Service stablished in 1980, PT. Yasunli Abadi
Page 13: stablished in 1980, PT. Yasunli Abadi Utama Plastic ... · PDF fileC U S T O M E R S A T I S F A C T I O N 1 24 hours & 365 days Customer Service stablished in 1980, PT. Yasunli Abadi
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Page 15: stablished in 1980, PT. Yasunli Abadi Utama Plastic ... · PDF fileC U S T O M E R S A T I S F A C T I O N 1 24 hours & 365 days Customer Service stablished in 1980, PT. Yasunli Abadi
Page 16: stablished in 1980, PT. Yasunli Abadi Utama Plastic ... · PDF fileC U S T O M E R S A T I S F A C T I O N 1 24 hours & 365 days Customer Service stablished in 1980, PT. Yasunli Abadi
Page 17: stablished in 1980, PT. Yasunli Abadi Utama Plastic ... · PDF fileC U S T O M E R S A T I S F A C T I O N 1 24 hours & 365 days Customer Service stablished in 1980, PT. Yasunli Abadi
Page 18: stablished in 1980, PT. Yasunli Abadi Utama Plastic ... · PDF fileC U S T O M E R S A T I S F A C T I O N 1 24 hours & 365 days Customer Service stablished in 1980, PT. Yasunli Abadi
Page 19: stablished in 1980, PT. Yasunli Abadi Utama Plastic ... · PDF fileC U S T O M E R S A T I S F A C T I O N 1 24 hours & 365 days Customer Service stablished in 1980, PT. Yasunli Abadi
Page 20: stablished in 1980, PT. Yasunli Abadi Utama Plastic ... · PDF fileC U S T O M E R S A T I S F A C T I O N 1 24 hours & 365 days Customer Service stablished in 1980, PT. Yasunli Abadi
Page 21: stablished in 1980, PT. Yasunli Abadi Utama Plastic ... · PDF fileC U S T O M E R S A T I S F A C T I O N 1 24 hours & 365 days Customer Service stablished in 1980, PT. Yasunli Abadi
Page 22: stablished in 1980, PT. Yasunli Abadi Utama Plastic ... · PDF fileC U S T O M E R S A T I S F A C T I O N 1 24 hours & 365 days Customer Service stablished in 1980, PT. Yasunli Abadi
Page 23: stablished in 1980, PT. Yasunli Abadi Utama Plastic ... · PDF fileC U S T O M E R S A T I S F A C T I O N 1 24 hours & 365 days Customer Service stablished in 1980, PT. Yasunli Abadi
Page 24: stablished in 1980, PT. Yasunli Abadi Utama Plastic ... · PDF fileC U S T O M E R S A T I S F A C T I O N 1 24 hours & 365 days Customer Service stablished in 1980, PT. Yasunli Abadi
Page 25: stablished in 1980, PT. Yasunli Abadi Utama Plastic ... · PDF fileC U S T O M E R S A T I S F A C T I O N 1 24 hours & 365 days Customer Service stablished in 1980, PT. Yasunli Abadi
Page 26: stablished in 1980, PT. Yasunli Abadi Utama Plastic ... · PDF fileC U S T O M E R S A T I S F A C T I O N 1 24 hours & 365 days Customer Service stablished in 1980, PT. Yasunli Abadi