C U S T O M E R S A T I S F A C T I O N 24 hours & 365 days Customer Service1
stablished in 1980, PT. Yasunli Abadi Utama Plastic
(PT. YAUP) started with three plastic injection machines
specializing in producing electronic parts. Two years later, it
started to specialize in producing automotive parts.
Now, PT. YAUP has earned its own reputation by being one
of the best plastic injection moulder.
At PT. YAUP, our experienced people provide good products
that meet the industrial standards and customer's
specifications. Our Quality Assurance Department support
and assures that all products from PT. YAUP has met all
quality standards. Reinforcing our belief : Perseverance to
achieve customer satisfaction.
PT. Yasunli Abadi Utama Plastic pledge that it will maintain
continuously the philosophy of providing the greatest value
of quality, service and satisfaction for it customer
“
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C U S T O M E R S A T I S F A C T I O N 24 hours & 365 days Customer Service2R3-110402
1. Date and Place of : Tangerang, July 8th, 1980Incorporation
2. Country of Incorporation : Indonesia3. Main e-mail address : [email protected]. Registered Address :
* Factory I : Jalan Pembangunan I No. 60 ABatu Ceper, Tangerang - 15121Phone : 62 - 21 - 5522848 (Hunting)Fax. : 62 - 21 - 5523271
Land Area : 21,800 m2
Building Area : 11,000 m2
Workforce : + 1,333 man power (include warehouse II)*No of Shifts : 3 shifts (injection process)
2 shifts (2nd process)
* Ready Stock : Jalan Pembangunan I No. 28Warehouse II Batu Ceper, Tangerang - 15121
Phone : 62 - 21 - 55776780 (Hunting)Fax : 62 - 21 - 55776258
Land Area : 7,574 m2
Building Area : 3,042 m2
* Factory II : Jl. H. Tabri Rt 01/02 & Rt.02/02 Cirarab, Legok, Tangerang.Desa Cirarab, Legok, Tangerang.
Phone : 62 - 21 - 54260222 (Hunting)Fax : : 62 - 21 - 5977488
Land Area : 35,862 m2
Building Area : 6,936 m2
Workforce : + 606 man power*No of Shifts : 3 shifts (injection process)
2 shifts (2nd process)
* Factory III : Jl. Flores Blok C No. 3, 4, 5, 6Plant 1 Kawasan Industri MM2100
Cikarang Barat, Bekasi - 17520 IndonesiaPhone : 62 - 21 - 8981010 (Hunting)Fax : : 62 - 21 - 8980808
Land Area : 17,686 m2
Building Area : 15,000 m2
Workforce : + 960 man power*No of Shifts : 3 shifts (injection process)
2 shifts (2nd process)
* Factory III : Jl. Flores Blok B3Plant 2 Kawasan Industri MM2100
Cikarang Barat, Bekasi - 17520 IndonesiaPhone : 62 - 21 - 8981010 (Hunting)Fax : : 62 - 21 - 8980808
Land Area : 25,000 m2
Building Area : 12,096 m2
Workforce : + 255* man powerNo of Shifts : 3 shifts (injection process)
COMPANY PROFILE
C U S T O M E R S A T I S F A C T I O N 24 hours & 365 days Customer Service3R2-110402
5. Business Activities : Currently serving the consumer electronicssuch as : TV, Audio, Refrigerator, Air ConditionerWashing Machine and other electrical appliances,Computer, Telecomunication and Automotive
It offers single and multiple processes fromplastic injection moulding to decorative andconductive spray painting complete withsecondary finishing and assembly workfor customers.
6. Major Shareholder : Jouw Mo Jan ( President )
Jouw Firmawan ( Commissioner )
Jouw Erwin ( Executive Director )
7. Contact Person : Jouw Erwin
8. Main Bankers : - PT. Bank Ekonomi Raharja- PT. Bank Mandiri Tbk.- PT. Bank Mizuho Indonesia
9. List of Manufacturer : see page 5 ~ 7
10. Main Customers : - PT. Asia Electric Industries- PT. Astra Daihatsu Motor- PT. Astra Honda Motor- PT. Delta Djakarta- PT. GS Battery- PT. Hartono Istana Teknologi- PT. Ifaria Gemilang- PT. Indomobil Suzuki- PT. Indonesia Epson Industry- PT. LG Electronics Indonesia- PT. Roda Prima Lancar- PT. Sanko Gosei- PT. Sanyo Industries Indonesia- PT. Sharp Electronics Indonesia- PT. Sugity Creatives- PT. Toshiba Consumer Products Indonesia
PT. Yamaha Indonesia Motor Manufacturing
International Certification : - ISO 9001:2008 - Quality Management System by BVI - Indonesia Certificate No. 233720
- ISO 14001:2004 - Environment Management System by BVI - Indonesia Certificate No. TH000114
- Underwriters Laboratories (UL) Assigned code : C.3286 Component - Fabricated Parts
Certif No.: C.3286
R
No 233720 / No TH000114 008 008
ORGANIZATION CHART
C U S T O M E R S A T I S F A C T I O N 24 hours & 365 days Customer Service4
C U S T O M E R S A T I S F A C T I O N 24 hours & 365 days Customer Service5
MAIN FACILITIES – INJECTION MACHINES
MANUFACTURING EQUIPMENTS
Add Facilities : - Gas Injection System, Battenfeld Air & Bauer Air- Heat & Cool Injection System
Batuceper, Tangerang
Legok, Tangerang
PLANT 1 MM2100, Cibitung
PLANT 2 MM2100, Cibitung
1 LG 3000 - - - 1 1
2 LG 2500 - - 1 1 2
3 LG 2000 - - - 1 1
4 TOSHIBA 1800 1 - - - 1
5 LG 1800 - - 3 - 3
6 LG 1300 - - 4 - 4
7 LG 1050 1 - 4 - 5
8 HAITIAN 1000 - 1 - - 1
9 LG 850 1 1 7 3 12
10 TOSHIBA 850 2 - - - 2
11 TOSHIBA 800 1 - - - 1
12 TOSHIBA 650 2 - - - 2
13 LG 650 2 3 1 7 13
14 MITSUBISHI 650 1 - - - 1
15 TOSHIBA 550 3 - - - 3 16 LG 550 4 5 5 6 20 17 MITSUBISHI 550 1 - - - 1 18 TAEWON 550 1 1 - - 2 19 HAITIAN 530 2 9 - - 11 20 FU CHIN SHIN 520 - 2 - - 2 21 TOSHIBA 515 1 - - - 1 22 BORCH 480 1 2 - - 3 23 JINHWA 470 - 2 - - 2 24 LG 450 4 3 5 3 15 25 TOSHIBA 450 1 - - - 1 26 HAITIAN 450 2 5 - - 7 27 BORCH 380 - 1 - - 1 28 KAWAGUCHI 365 1 - - - 1 29 NISSEI 360 4 - - - 4 30 LG / GS 350 3 8 - 7 18 31 MITSUBISHI 350 1 - - - 1 32 TOSHIBA 350 3 - - - 3 33 BORCH 320 2 - - - 2 34 TOSHIBA 315 2 - - - 2 35 LG 300 - - - 4 4 36 KAWAGUCHI 265 - 4 - - 4 37 FU CHIN SHIN (2 colour) 260 - 2 - - 2 38 HAITIAN 250 3 - - - 3 39 FU CHIN SHIN (2 colour) 250 - - 1 - 1 40 LG 250 2 - 2 3 7 41 FU CHIN SHIN (2 colour) 220 1 - - - 1 42 TOSHIBA 220 1 - - - 1 43 GOLSTAR 200 1 - 1 - 2 44 TOSHIBA 200 2 - - - 2 45 HAITIAN 200 - 2 - - 2 46 ZHAVIR 190 - 1 - - 1 47 TOSHIBA 170 2 - - - 2 48 NISSEI 160 1 - - - 1 49 HAITIAN 160 2 1 - - 3 50 GOLSTAR* 160 1 1 2 - 4 51 TOSHIBA 160 1 - - - 1 52 LG 160 - - 1 - 1 53 TOSHIBA 150 1 - - - 1 54 LG 150 - - 1 2 3 55 NISSIN 145 3 - - - 3 56 TOSHIBA 130 2 - - - 2 57 TOSHIBA 125 1 - - - 1 58 HAITIAN 120 - 1 - - 1 59 LG 100 - - 1 - 1 60 NISSEI 80 3 - - - 3 61 TOSHIBA 80 2 1 - - 3 62 TOSHIBA 75 2 - - - 2
63 NIGATA 50 - 1 - - 1
78 57 39 38 212 Up-date 1-Aug-11
TOTAL
NO. MERK TONAGE
PLANTTOTAL (units)
*
*
*
*
MAIN FACILITIES – SECONDARY PROCESS
MANUFACTURING EQUIPMENTS
C U S T O M E R S A T I S F A C T I O N 24 hours & 365 days Customer Service6
FACTORY 1 FACTORY 2 FACTORY 3
Spray Booth - 6 - - 6 Automatic Spraying - 1 - 1 2 Spray Booth KALDEN - - 4 4 Pad Print (TAMPO) KENT (1 colour) 1 - 1 2
KENT (2 colour) 2 - 1 3 WINNON 131 (colour) 2 1 1 4 WINNON 123 (colour) 3 2 4 9 TRANSPRINT - - 3 3
Silkscreen Print KENT 2 - - 2 WINNON 2 - 8 10 YSL 4 2 - 6
Hotstamping SWIFT SILICON (10 ton) 1 - - 1 SWIFT SILICON (5 ton) 1 - - 1 SWIFT SILICON (0.3 ton) 3 1 1 5 AUTOPRINT - - - -
Stamping Roller SWIFT SILICON 1 - - 1 YSL 2 - - 2
Ultrasonic/High Freq. BRANSONIC 1 - 1 2 Conveyor With Oven - 6 3 4 13
ASSEMBLING Conveyor Line - 7 2 2 11 Ultrasonic/High Freq. - 2 - - 2
Up-date 9-Nov-10
PRINTING / HOTSTAMPING
PROCESS MACHINE MERKPOSITION TOTAL
(units)
PAINTING
MOLD FACTORY / MOLD MAINTENANCE FACILITIES
C U S T O M E R S A T I S F A C T I O N 24 hours & 365 days Customer Service7
FACTORY 1 FACTORY 2 FACTORY 3 P1 FACTORY 3 P2
CMM Beyond Crysta C-544 Japan (Mitutoyo) 500x400x400 - - 1 - 1 Crysta Apex Japan (Mitutoyo) 505x705x405 1 - - 1
CNC Lathe Machine Soarer L-390E Japan (Okuma) - - - 1 1
Microcut (BNC) 1840 Taiwan (Challenger) 1150x260 1 - - - 1
Die Spotting Machine IDS-150S-1612 Taiwan (LeeYih) 1600x1200 1 - - - 1 EDM CNC Machine AQ 75 L+LN1 Japan (Sodick) 700x500x350 1 - - - 1
AQ 35L+LN1 Japan (Sodick) 350x250x250 1 - - - 1 AG 60L + LN2 Japan (Sodick) 750X550X1500 1 - - - 1 CHMER 75N CM 1475C Taiwan 1 1
EDM NC Machine SKM T60ZNC Taiwan 660x380 1 1 - - 2 HSIU FONG - 1 - - 1 SEMI CNC CHEMER 75E Taiwan - - 1 - 1
Forming Grinding ACC 350 ST Japan (Okamoto) 350x150 1 - 1 - 2
Horizontal Band Saw BS-250A Taiwan 25x0.9x3430 (mm) 1 - - - 1 Laser Welding TPM LO 180 China 100x100x300 1 - - - 1 Tool Grinding RF-23 Taiwan 460x130 1 - - - 1
LA China - 1 1 - 2 DY 410-1000 G Taiwan - - - 1 1 Microweilly TY-1640S Taiwan 1 - - - 1
Milling CNC Machine S 56 (A/B) Japan (Makino) 900x500x450 (12.000 rpm) 2 - - - 2 V 33 Japan (Makino) 600x400x350 (20.000 rpm) 1 - - - 1 ACCUMILL 4000 Japan (Moriseiki) 560X430X350 (20.000 rpm) 1 - - - 1 VM 7 III Japan (OKK) 1530x740x660 1 - - - 1 HCMC-15 Taiwan (Harford) 1650x820x2200 2 - - - 2
Milling Standart KSJP-55 (A/B) Japan (Makino) 550x250x350 2 - - - 2 B3A-1000 Taiwan - 1 1 - - 2 Top Well Taiwan - - 1 - 1
Pembalik Mould - Indonesia 3 1 - - 4
Radial Bor Machine TPR 1230H Taiwan - - - - - - KMR-1600DH Taiwan (Kaoming) 1643x930 - - 1 - 1 TAILIFT - 1 - - 1 B 16RM Hitachi 1 - - - 1 TPR 1100 Taiwan - 1 - - - 1
Sand Blasting INEX-10754 Europe 1 - - - 1
Super Drill K1C Japan (Sodick) 200x300x300 1 - - - 1
PSGS 3060 AHB Taiwan - - 1 - 1 ACC-84 ST Japan (Okamoto) 950x440 1 1 - - 2
Las Dingin Sanwa SW - 808 Japan - - 1 - 1 YC-200 TWS 3 Japan 300 A 1 - - - 1 Panasonic Panatig Japan 1 - 1 AIR LIQUIT - 1 - - 1
Wire Cut CNC Machine AQ 535 L+LQ33W Japan (Sodick) 550x350x300 1 - - - 1 33 8 9 2 52
Software System : Up Date : 3-6-2011
CAD System : SOLID WORKS 2007 SP1 CAM System : FF CAM (MAKINO) Version 5.1
MACHINE TYPE / MODEL MAKER CAPACITYPOSITION (unit) TOTAL
(units)
Lathe Machine
Surface Grinders NC Machine
Tig Welding
TOTAL
SPRAY BOOTH (KALDEN) PROCESSFACTORY III
C U S T O M E R S A T I S F A C T I O N 24 hours & 365 days Customer Service8
SPRAY BOOTH PROCESSFACTORY I
PRINTING PROCESSFACTORY I
PRINTING PROCESSFACTORY II
ASSEMBLING PROCESSFACTORY II
ASSEMBLING PROCESSFACTORY III
INJECTION PROCESSFACTORY III
PAINTING AUTOMOTIVE PROCESSFACTORY III
ASSEMBLING PROCESSFACTORY I
ASSEMBLING PROCESSFACTORY I
INJECTION PROCESSEXTENSION PLANT
INJECTION PROCESSFACTORY I
FACTORY 3 & EXT. PLANT : MM2100. CIBITUNG
FACTORY 2 : LEGOK. TANGERANG
FACTORY 1 : BATUCEPER. TANGERANG
MOLD MAKER PROCESSFACTORY I
INJECTION PROCESSFACTORY II