Specification Electrical components

For the manufacture of power trains

Chassis, transmission, foundry, engine

Of the Volkswagen group

"Technology"

Date: 01 January 2017 Version: 3.0

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Contents:

1 Modification history ..................................................................................................... 4

2 Contacts ..................................................................................................................... 5

3 Remarks ..................................................................................................................... 6

3.1 Intended use ............................................................................................................ 6

3.2 General remarks ...................................................................................................... 6

3.3 Data sheets and further article information .............................................................. 7

4 Inductive sensors ........................................................................................................ 8

4.1 Inductive sensors, cylindrical design, increased sensing range ............................... 8

4.2 Inductive sensors, cylindrical design, short, increased sensing range ..................... 9

4.3 Inductive ring sensors (for parts feeding) ............................................................... 10

4.4 Tube sensor ........................................................................................................... 11

4.5 Inductive sensors - full metal, weld-field immune .................................................. 12

4.6 Inductive sensors, factor 1, electromagnetic field immune, weld-field immune ...... 13

4.7 Factor 1, electromagnetic field immune, Rectangular design, IMC housing .......... 14

5 Photoelectric sensors ............................................................................................... 15

5.1 Fork light barriers OPU .......................................................................................... 15

5.2 Diffuse reflection sensors - cylindrical design OG ................................................. 16

5.3 Diffuse reflection sensors - cube design O5 .......................................................... 17

5.4 Retro-reflective sensors – cylindrical design OG with polarisation filter ................. 18

5.5 Retro-reflective sensors - cube design O5 ............................................................. 19

5.6 Through-beam sensors - cylindrical design OG ..................................................... 20

5.7 Through-beam sensors - cube design O5 – laser .................................................. 21

5.8 Through-beam sensors - cube design O5 - red light.............................................. 22

5.9 Angle light sensor OPL .......................................................................................... 23

6 Sockets and connection cables (selection) ............................................................... 24

6.1 Connection cables 4-pin – straight socket M12 on straight plug M12 .................... 24

6.2 Connection cables 4-pin - angled socket LED M12 on straight plug M12 .............. 25

6.3 Connection cables 4-pin - angled socket LED M8 on straight plug M12 ................... 26

6.3 Sockets 4-pin – straight socket M12 ...................................................................... 27

6.4 Sockets 4-pin - straight socket M12 with LED ....................................................... 28

6.5 Sockets 4-pin – socket angled M12 ....................................................................... 29

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6.7 Sockets 4-pin – socket angled M12 with LED ........................................................... 30

7 Overview - ifm accessories system components ...................................................... 31

7.1 Mounting sleeve with end stop .............................................................................. 31

7.2 Angle brackets for type O5 .................................................................................... 32

7.3 Clamp mounting free-standing or rod .................................................................... 33

7.4 Cube for free-standing mounting ........................................................................... 34

8 Pressure sensors ...................................................................................................... 35

9 Float switches ........................................................................................................... 35

10 Flow monitors ........................................................................................................... 35

11 Evaluation units ........................................................................................................ 36

12 AS-i bus (AS-Interface) ............................................................................................. 37

12.1 Active ClassicLine modules ................................................................................ 37

12.2 Active CompactLine modules ............................................................................. 38

12.3 Active AS-i module SmartL 25 ............................................................................ 38

12.4 AS-i AirBox ......................................................................................................... 38

12.5 AS-i Silverline switched-mode power supply ...................................................... 39

12.6 AS-i flat cables .................................................................................................... 39

12.7 Accessories for AS-i ........................................................................................... 40

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1 Modification history

Version Date: Type of change Page

1.0 31/01/2011 New creation All

1.1 13/02/2012 Remove addition "not for location Kassel" for AirBox 20

1.2 11/04/2012 Add new chapter 4.4 Rectangular design IMC Series, standard applications Rename (old) chapters 4.4 et seq. in (new) Chapters 4.5 et seq. Add new chapter 4.6 Ring sensors Add new chapter 12: Connection technology

8 9

10 24-25

1.3 01/07/2014 Complete revision, new chapter assignment Add connection cables angled design

All 17

1.4 01/01/2015 Adaptation to the new release list No. 8 Change in central contact for VW AG

All 5

2.0 01/01/2016 Complete revision, adaptation to version no. 9.0 Chapter 6 – various lengths added Chapter 6.4 – new: sockets straight with LED: EVC64x Chapter 7.2 – new: angle bracket O5 Chapter 11 – added: DS2505 Chapter 12.7 – E70188 replaced by E70588

All 23 – 26

25 27 31 34

3.0 01/01/2017 Complete revision, adaptation to version no. 0.10 Changes in layout, exchange product pictures and hyperlinks Chapter 4.4 - deleted: I85000 / added: I85002 Chapter 4.6 - added: IFW204 IGW202 IIW202 Chapter 5.6 - added: OGE701 OGS701 Chapter 6.3 - new: M8 socket angled / M12 plug straight with LED Chappter 6.5 - new: M12 socket angled with LED: EVC007-EVC009

All All 11 13 20 26 28

© KI-AU Klaus-Peter Prause · ifm electronic gmbh · Friedrichstr. 1 · D-45128 Essen

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2 Contacts

Central contact for the VW group ifm electronic gmbh Hermann Reinders +49 5121 7667-17 Vertrieb Deutschland hermann.reinders@ifm.com Sales specialist automotive industry Daimlerring 6c 31135 Hildesheim Worldwide project management for the Americas and Western Europe ifm electronic gmbh Klaus-Peter Prause +49 201 2422-1213 Friedrichstrasse1 klaus-peter.prause@ifm.com 45128 Essen Worldwide project management for Asia and Eastern Europe ifm electronic gmbh Rainer Gärtner +49 7062 9595-20 Seestraße 5/1 rainer.gaertner@ifm.com 74232 Abstatt On-site support in the plants Audi, plant Ingolstadt Achim Bühler +49 7062 9595-15

achim.buehler@ifm.com Audi, plant Györ Viktória Varga +36 96 518-868 viktoria.varga@ifm.com Skoda, plant Mlada Boleslav Josef Micka +420 541 63 38 38 josef.micka@ifm.com VW, plants Braunschweig, Hannover,

Salzgitter, Wolfsburg Hermann Reinders +49 5121 7667-17 hermann.reinders@ifm.com VW plant Kassel Marko Bartschat +49 4292 81 92 64 marko.bartschat@ifm.com VW Sachsen, plant Chemnitz Jens-Uwe Mücke +49 36601 771-34 jens-uwe.muecke@ifm.com VW Motor Polska, plant Polkowice Miroslaw Wlodarczyk +48 32 608 74 54 miroslaw.wlodarczyk@ifm.com VW Slovakia, plant Martin Stefan Danter +421 2 44 87 23 29 stefan.danter@ifm.com

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3 Remarks

3.1 Intended use

The respective current editions of the Supplier Specifications Electrical Components and the Production Equipment Release List Electrical Components for the manufacture of power trains chassis, transmission, foundry, engine of the Volkswagen group serve as a basis for the following release list. The respective requirements and restrictions are to be adhered to.

3.2 General remarks

The units listed in this release were compiled in cooperation with the plants of the VW group and assigned according to the chapters in the group specification electrical components.

Contact for sensors in the work group electrical components: Mr. Christian Künne, Braunschweig plant (Brownswick) Christian.Kuenne@volkswagen.de

The information about accessories in this documentation is to be understood as a recommendation unless the accessories are absolutely necessary for the operation of the units. If necessary, the use of non-functional accessories should be discussed beforehand. The use of products that are not listed in this overview and those with the note "Use after consultation ..." or "Use only after consulting the responsible electrical components department" is to be agreed with the responsible contacts / coordinators in the plants beforehand. This release is available on the ifm website. Access via http://www.ifm.com/de/vw

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3.3 Data sheets and further article information

Clicking on the underlined article number, e.g. IM5132 will take you to the page of the respective article on ifm's website and provide you with the current information such as the scale drawing, accessories, operating instructions, etc. For the EPLAN documentation please visit the EPLAN DATA PORTAL

Or go to the corresponding article on our website.

Here, in the "Documents & downloads" tab You can download the available EPLAN file.

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4 Inductive sensors

The following components fall under the heading “4. Sensor Systems” of the VW-Aggregate Release List 4.1 Inductive sensors, cylindrical design, increased sensing range

Operating voltage 10…30 V DC Output PNP Switching function normally open Short-circuit protection yes Installation flush mountable Connection M12 connector, sockets and jumper cables series EVC Function indication LED

Design ifm article no. Sensing range Size [mm] Approvals

IE5257 2 mm M8 x 1 x 62 cULus (CCC)

IFC237 4 mm M12 x 1 x 70 cULus (CCC)

IGC224 8 mm M18 x 1 x 70 cULus (CCC)

IIC210 15 mm M30 x 1,5 x 70 cULus (CCC)

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4.2 Inductive sensors, cylindrical design, short, increased sensing range

The following components fall under the heading “4. Sensor Systems” of the VW-Aggregate Release List

Operating voltage 10…30 V DC Output PNP Switching function normally open Short-circuit protection yes Installation flush Connection M12 connector, sockets and jumper cables series EVC Function indication LED

Design ifm article no. Sensing range Size [mm] Approvals

IE5381 2 mm M8 x 1 x 50 cULus (CCC)

IFC204 4 mm M12 x 1 x 46 cULus (CCC)

IGC204 8 mm M18 x 1 x 46 cULus (CCC)

IIC200 15 mm M30 x 1.5 x 50 cULus (CCC)

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4.3 Inductive ring sensors (for parts feeding)

The following components fall under the heading “4. Sensor Systems” of the VW-Aggregate Release List

Operating voltage 10...35 V DC Output PNP Switching function normally open / closed selectable Short-circuit protection yes Connection M12 connector, sockets and jumper cables series EVC Function indication LED Sensitivity and pulse stretching adjustable

Design ifm article no. Operating Principle

Inner Diameter

Size [mm] Approvals

I7R201 static

10.1 mm 60 x 35 x 20

cULus (CCC)

I7R203 dynamic cULus (CCC)

I7R205 static

15.1 mm 60 x 35 x 20

cULus (CCC)

I7R207 dynamic cULus (CCC)

I7R213 static

25.1 mm 60 x 35 x 20

cULus (CCC)

I7R215 dynamic cULus (CCC)

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4.4 Tube sensor

The following components fall under the heading “4. Sensor Systems” of the VW-Aggregate Release List Operating voltage 10...35 V DC Output PNP Switching function normally open Short-circuit protection yes Connection M12 connector, sockets and jumper cables series EVC Function indication LED

Static operating principle

Design ifm article no. Inner diameter Size [mm] Approvals

I85002 ≤ 14 mm 70 x 20 x 12 cULus (CCC)

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4.5 Inductive sensors - full metal, weld-field immune

The following components fall under the heading “4. Sensor Systems” of the VW-Aggregate Release List Operating voltage 10...36 V DC Output PNP Switching function normally open Short-circuit protection yes Installation flush mountable Connection M12 connector, sockets and jumper cables series EVW Indication LED 4 x yellow (switching status) / 1 x green (operating)

Housing and sensing face of high-grade stainless steel (316L/1.4404), anti-spatter Electromagnetic field immune with a pulse duration of the welding current < 200 ms

Design ifm article no. Sensing range Size [mm] Approvals

IFR200 4 mm M12 x 1 x 60 cULus (CCC)

IGR200 6 mm M18 x 1 x 70 cULus (CCC)

IIR200 12 mm M30 x 1.5 x 70 cULus (CCC)

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4.6 Inductive sensors, factor 1, electromagnetic field immune, weld-field immune

The following components fall under the heading “4. Sensor Systems” of the VW-Aggregate Release List

Operating voltage 10…30 V DC Output PNP Switching function normally open Short-circuit protection yes Installation flush mountable Connection M12 connectors, sockets and jumper cables series EVW Function indication LED Correction factors: Mild steel = 1/stainless steel approx. 1/brass approx. 1/aluminium approx. 1/copper approx. 1

Design ifm article no. Sensing range Size [mm] Approvals

IFW200 3 mm M12 x 1 x 65 cULus (CCC)

IFW204 4 mm M12 x 1 x 65 cULus (CCC)

IGW200 5 mm M18 x 1 x 65 cULus (CCC)

IGW202 8 mm M18 x 1 x 65 cULus (CCC)

IIW200 10 mm M30 x 1.5 x 65 cULus (CCC)

IIW202 15 mm M30 x 1.5 x 65 cULus (CCC)

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4.7 Factor 1, electromagnetic field immune, Rectangular design, IMC housing

The following components fall under the heading “4. Sensor Systems” of the VW-Aggregate Release List

Operating voltage 10…30 V DC Output PNP Switching function complementary Function display LED Short-circuit protection yes Installation flush / non flush mountable Connection M12 connectors, sockets and jumper cables series EVC, EVW Correction factors Mild steel = 1/stainless steel approx. 1/brass approx. 1/aluminium approx. 1/copper approx. 1

Design ifm article no. Sensing range Size [mm] Approvals

IM5124 20 mm flush 40 x 40 x 66 cULus (CCC)

IM5125 35 mm

Non flush 40 x 40 x 66 cULus (CCC)

IM5126 40 mm

Non flush 40 x 40 x 66 cULus (CCC)

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5 Photoelectric sensors

The following components fall under the heading “4. Sensor Systems” of the VW-Aggregate Release List 5.1 Fork light barriers OPU

Operating voltage 10...35 V DC Output PNP Switching function light-on/dark-on selectable Short-circuit protection yes Connection M8 connector, sockets and jumper cables series EVC Type of light red light 660 nm

Diecast zinc housing with M8 connector

Design ifm article no. Fork width Size [mm] Approvals

OPU202 30 mm 60 x 50 x 10 cULus (CCC)

OPU203 50 mm 80 x 70 x 10 cULus (CCC)

OPU204 80 mm 80 x 100 x 10 cULus (CCC)

OPU205 120 mm 90 x 144 x 10 cULus (CCC)

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5.2 Diffuse reflection sensors - cylindrical design OG

The following components fall under the heading “4. Sensor Systems” of the VW-Aggregate Release List Operating voltage 10…30 V DC Output PNP Switching function light-on/dark-on programmable Short-circuit protection yes Connection M12 connector, sockets and jumper cables series EVC Size M18 x 1 x 72

Design ifm article no. Range Type of light Approvals

OGH500 15…300 mm Adjustable

Red light 624 nm cULus (CCC)

OGT500 2…800 mm Adjustable

Red light 624 nm cULus (CCC)

OGH700 20…200 mm Adjustable

Laser 655 nm visible

Class 1

Laser product

cULus (CCC)

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5.3 Diffuse reflection sensors - cube design O5

The following components fall under the heading “4. Sensor Systems” of the VW-Aggregate Release List

Operating voltage 10…30 V DC Output PNP Switching function Light-on/dark-on programmable Short-circuit protection Yes Connection M12 connector, sockets and jumper cables series EVC Size 56 x 47 x 18

Design ifm article no. Range Type of light Approvals

O5H200 50…1400 mm

Adjustable Potentiometer

Red light 624 nm cULus (CCC)

O5H500 50…1800 mm

Adjustable Teach-function

Red light 624 nm cULus (CCC)

O5H501 60…700 mm Adjustable

Teach-function Red light 624 nm cULus (CCC)

O5H700 20…200 mm Adjustable

Teach-function

Laser 655 nm visible

Class 1

Laser product

cULus (CCC)

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5.4 Retro-reflective sensors – cylindrical design OG with polarisation filter

The following components fall under the heading “4. Sensor Systems” of the VW-Aggregate Release List Operating voltage 10…30 V DC Output PNP Switching function light-on/dark-on programmable Short-circuit protection yes Connection M12 connector, sockets and jumper cables series EVC Size M18 x 1 x 72

Ranges on prismatic reflector Ø 80 (E20005)

Design ifm article no. Range Type of light Approvals

OGP500 0.03…5 m Adjustable

Red light 624 nm cULus (CCC)

OGP700 0.2…15 m Adjustable

Laser 655 nm visible

Class 1

Laser product

cULus (CCC)

OGP701 0.2…2 m

Adjustable

Laser 655 nm visible

Class 1

Laser product

cULus (CCC)

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5.5 Retro-reflective sensors - cube design O5

The following components fall under the heading “4. Sensor Systems” of the VW-Aggregate Release List

Operating voltage 10…30 V DC Output PNP Switching function light-on/dark-on programmable Short-circuit protection yes Connection M12 connector, sockets and jumper cables series EVC Size 56 x 47 x 18

Ranges on prismatic reflector Ø 80 (E20005)

Design ifm article no. Range Type of light Approvals

O5P202 0.1…7 m

Adjustable Complementary

Red light 624 nm cULus (CCC)

O5P500 0.075…10 m Adjustable

Teach-function Red light 624 nm cULus (CCC)

O5P700 15 m

Adjustable Teach-function

Laser 655 nm visible

Class 1

Laser product

cULus (CCC)

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5.6 Through-beam sensors - cylindrical design OG

The following components fall under the heading “4. Sensor Systems” of the VW-Aggregate Release List Operating voltage 10…30 V DC Output PNP Switching function light-on/dark-on programmable Short-circuit protection yes Connection M12 connector, sockets and jumper cables series EVC Size M18 x 1 x 72

Design ifm article no. Range Type of light Approvals

OGE500 25 m

Adjustable Receiver

Red light 624 nm cULus (CCC)

OGS500 25 m

Transmitter Red light 624 nm cULus (CCC)

OGE701 2 m

Adjustable Receiver

Laser 655 nm visible

Class 1

Laser product

cULus (CCC)

OGS701 2 m

Transmitter

Laser 655 nm visible

Class 1

Laser product

cULus (CCC)

OGE700 60 m

Adjustable Receiver

Laser 655 nm visible

Class 1

Laser product

cULus (CCC)

OGS700 60 m

Transmitter

Laser 655 nm visible

Class 1

Laser product

cULus (CCC)

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5.7 Through-beam sensors - cube design O5 – laser

The following components fall under the heading “4. Sensor Systems” of the VW-Aggregate Release List

Operating voltage 10…30 V DC Output PNP Switching function light-on/dark-on programmable Short-circuit protection yes Connection M12 connector, sockets and jumper cables series EVC Size 56 x 47 x 18

Design ifm article no. Range Type of light Approvals

O5E700

60 m Adjustable Receiver

Teach-function

Laser 655 nm visible

Class 1

Laser product

cULus (CCC)

O5S700 60 m

Transmitter

Laser 655 nm visible

Class 1

Laser product

cULus (CCC)

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5.8 Through-beam sensors - cube design O5 - red light

The following components fall under the heading “4. Sensor Systems” of the VW-Aggregate Release List

Operating voltage 10…30 V DC Output PNP Switching function light-on/dark-on programmable Short-circuit protection yes Connection M12 connector, sockets and jumper cables series EVC Size 56 x 47 x 18

Design ifm article no. Range Type of light Approvals

O5E500 25 m

Adjustable Receiver

Red light 624 nm cULus (CCC)

O5S500 25 m

Transmitter Red light 624 nm cULus (CCC)

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5.9 Angle light sensor OPL

The following components fall under the heading “4. Sensor Systems” of the VW-Aggregate Release List

Operating voltage 10...35 V DC Output PNP Switching function dark-on Short-circuit protection yes Connection M12 connector, sockets and jumper cables series EVC Type of light red light 660 nm

Diecast zinc housing with M12 connector

Design ifm article no. Light axe [mm] Size [mm] Approvals

OPL204 43 x 43 106 x 65 x 10 cULus (CCC)

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6 Sockets and connection cables (selection)

The following components fall under the heading “7. Plugs and Terminals“ of the VW-Aggregate Release List 6.1 Connection cables 4-pin – straight socket M12 on straight plug M12

Operating voltage 250 V AC / 300 V DC Cable PUR black Ambient temperature -25...90 °C, cULus: max. 75 °C Protection rating IP 65 / IP 67 / IP 68 / IP 69K Material body TPU orange Material coupling nut Brass; nickel-plated Number of conductors 4 Cross-section 0.34 mm² Free from silicone and free from halogen

Design ifm article no. Cable length Max. load current Approvals

EVC010 0.3 m 4 A cULus

EVC011 0.6 m 4 A cULus

EVC012 1 m 4 A cULus

EVC350 1.5 m 4 A cULus

EVC013 2 m 4 A cULus

EVC100 3 m 4 A cULus

EVC114 4 m 4 A cULus

EVC014 5 m 4 A cULus

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6.2 Connection cables 4-pin - angled socket LED M12 on straight plug M12

The following components fall under the heading “7. Plugs and Terminals“ of the VW-Aggregate Release List Operating voltage 10…36 V DC Cable PUR black Ambient temperature -25...90 °C, cULus: max. 75 °C Protection rating IP 65 / IP67 / IP 68 / IP 69K Material body TPU orange / black transparent Material coupling nut Brass; nickel-plated LEDs 2 x yellow (status indication) / 1 x green (operating) Number of conductors 4 Cross-section 0.34 mm² Free from silicone and free from halogen

Design ifm article no. Cable length Max. load current Approvals

EVC020 0.3 m 4 A cULus

EVC021 0.6 m 4 A cULus

EVC022 1 m 4 A cULus

EVC138 1.5 m 4 A cULus

EVC023 2 m 4 A cULus

EVC096 3 m 4 A cULus

EVC097 4 m 4 A cULus

EVC024 5 m 4 A cULus

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6.3 Connection cables 4-pin - angled socket LED M8 on straight plug M12

The following components fall under the heading “7. Plugs and Terminals“ of the VW-Aggregate Release List Operating voltage 10…36 V DC Cable PUR black Ambient temperature -25...90 °C, cULus: max. 75 °C Protection rating IP 65 / IP767 / IP 68 / IP 69K Material body TPU orange / black transparent Material coupling nut Brass; nickel-plated LEDs 1 x yellow (status indication) / 1 x green (operating) Number of conductors 3 Cross-section 0.34 mm² Free from silicone and free from halogen

Design ifm article no. Cable length Max. load current Approvals

EVC225 0.3 m 3 A cULus

EVC226 0.6 m 3 A cULus

EVC227 1 m 3 A cULus

EVC228 2 m 3 A cULus

EVC631 3 m 3 A cULus

EVC229 5 m 3 A cULus

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6.4 Sockets 4-pin – straight socket M12

The following components fall under the heading “7. Plugs and Terminals“ of the VW-Aggregate Release List Operating voltage 250 V AC / 300 V DC Cable PUR black Ambient temperature -25...90 °C, cULus: max. 75 °C Protection rating IP 65 / IP67 / IP 68 / IP 69K Material body TPU orange Material coupling nut Brass; nickel-plated Number of conductors 4 Cross-section 0.34 mm² Free from silicone and free from halogen

Design ifm article no. Cable length Max. load current Approvals

EVC471 1 m 4 A cULus

EVC001 2 m 4 A cULus

EVC349 3 m 4 A cULus

EVC002 5 m 4 A cULus

EVC003 10 m 4 A cULus

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6.5 Sockets 4-pin - straight socket M12 with LED

The following components fall under the heading “7. Plugs and Terminals“ of the VW-Aggregate Release List Operating voltage 10…36 V DC Cable PUR black Ambient temperature -25...90 °C, cULus: max. 75 °C Protection rating IP 65 / IP67 / IP 68 / IP 69K Material body TPU black transparent Material coupling nut Brass; nickel-plated LEDs 4 x yellow (status indication) / 2 x green (operating) Number of conductors 4 Cross-section 0.34 mm² Free from silicone and free from halogen

Design ifm article no. Cable length Max. load current Approvals

EVC644 2 m 4 A cULus

EVC645 5 m 4 A cULus

EVC646 10 m 4 A cULus

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6.6 Sockets 4-pin – socket angled M12

The following components fall under the heading “7. Plugs and Terminals“ of the VW-Aggregate Release List Operating voltage 250 V AC / 300 V DC Cable PUR black Ambient temperature -25...90 °C, cULus: max. 75 °C Protection rating IP 65 / IP67 / IP 68 / IP 69K Material body TPU orange Material coupling nut Brass; nickel-plated Number of conductors 4 Cross-section 0.34 mm² Free from silicone and free from halogen

Design ifm article no. Cable length Max. load current Approvals

EVC004 2 m 4 A cULus

EVC005 5 m 4 A cULus

EVC089 6 m 4 A cULus

EVC006 10 m 4 A cULus

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6.7 Sockets 4-pin – socket angled M12 with LED

The following components fall under the heading “7. Plugs and Terminals“ of the VW-Aggregate Release List Operating voltage 10…36 V DC Cable PUR black Ambient temperature -25...90 °C, cULus: max. 75 °C Protection rating IP 65 / IP67 / IP 68 / IP 69K Material body TPU black transparent Material coupling nut Brass; nickel-plated LEDs 2 x yellow (status indication) / 1 x green (operating) Number of conductors 4 Cross-section 0.34 mm² Free from silicone and free from halogen

Design ifm article no. Cable length Max. load current Approvals

EVC007 2 m 4 A cULus

EVC008 5 m 4 A cULus

EVC009 10 m 4 A cULus

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7 Overview - ifm accessories system components

7.1 Mounting sleeve with end stop

Design ifm article no. Size Design For size

E10848 M12 x 1 Ø 8 mm, 32 mm, short M8 x 1

E11114 M16 x 1 Ø 12 mm, 31 mm, short M12 x 1

E10741 M16 x 1 Ø 12 mm, 45 mm, long M12 x 1

E11115 M22 x 1 Ø 18 mm, 31 mm, short M18 x 1

E10742 M24 x 1.5 Ø 18 mm, 58 mm, long M18 x 1

E10808 M36 x 1.5 Ø 30 mm, 36 mm, short M30 x 1,5

E10743 M36 x 1.5 Ø 30 mm, 58 mm, long M30 x 1,5

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7.2 Angle brackets for type O5

Design ifm article no. Materials / Accessories For type

E21085 Stainless steel 316Ti / 1.4571 2 Cylinder head screw; M5 x 8

O5

E21087 Stainless steel 316Ti / 1.4571

2 Cylinder head screw; M5 x 28; 2 Nuts; 2 washers

O5

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7.3 Clamp mounting free-standing or rod

Mounting set for M12 x 1, M18 x 1, M30 x 1.5 designs, O5

Design ifm article no. Size / Use for Design / Materials

E20860 Ø 12.2 mm

For sensors M12

Free-standing mounting M8 x 40 screw Diecast zinc

High-grade stainless steel

E21200 Ø 12.2 mm

For sensors M12

Rod mounting Ø 10 mm Diecast zinc

High-grade stainless steel

E20718 Ø 18.5 mm

For sensors M18

Free-standing mounting M10 x 45 screw

Diecast zinc Steel

E20720 Ø 18.5 mm

For sensors M18

Rod mounting Ø 12 mm Diecast zinc

Steel

E20873 Ø 30.2 mm

For sensors M30

Free-standing mounting M12 x 55 screw

Diecast zinc High-grade stainless steel

E21084 For type O5

With protective cover Free-standing; M10 screw

Diecast zinc High-grade stainless steel

E21210 For type O5

With protective cover Rod Ø 12 mm Diecast zinc

High-grade stainless steel

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7.4 Cube for free-standing mounting

Design ifm article no. Size / Use for Design / Materials

E20950 Cube M8

Cube: Diecast zinc

For free-standing mounting

E20951 Cube M10

E20952 Cube M12

E20938 Ø 12 mm, M10 Rod straight, length: 130 mm Stainless steel 316Ti / 1.4571

E21111 Ø 12 mm Rod straight, length: 150 mm Stainless steel 316Ti / 1.4571

E20940 Ø 12 mm, M10 Rod angled, length: 200 mm

Stainless steel 316Ti / 1.4571

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The following components fall under the heading “4. Sensor Systems” of the VW-Aggregate Release List

8 Pressure sensors

See mechanical components specifications

9 Float switches

See mechanical components specifications

10 Flow monitors

See mechanical components specifications

Remark: Temperature monitors

See mechanical components specifications

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11 Evaluation units

The following components fall under the heading “1. Switching Technologies” of the VW-Aggregate Release List Speed monitors (ecomatic 200 series) Pulse evaluation systems for rail mounting Relay outputs, transistor outputs Programmable; test function without external frequency KEY function ; Setting range: 1...60,000 pulses/min (0.1...1000 Hz)

Design ifm article no. Type Connection Function

DD2503 FR-1 110...240 V AC

27 V DC

Single pulse evaluation system with µprocessor for frequency; Rotational speed, speed and machine Cycles 2 switch points for monitoring overspeed / Underspeed and acceptable range

DD2505 FR-2 110...240 V AC

27 V DC

Double pulse evaluation system with µprocessor for frequency, rotational Speed, speed and machine cycles 1 switch point each for monitoring Overspeed / underspeed and acceptable Range

DS2503 FS-1 110...240 V AC

27 V DC

Pulse evaluation system with µprocessor For slip / synchronous monitoring as well As frequency; rotational speed and speed; 1 switching output for slip monitoring; 1 switching output for overspeed / Underspeed and acceptable range

DS2505 FS-2 110...240 V AC

27 V DC

Pulse evaluation system with Microprocessor for slip / synchronous Monitoring; Evaluation of pulse differences; 2 switch points for slip / synchronous Monitoring

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12 AS-i bus (AS-Interface)

Only after consulting the responsible electrical department The following components fall under the heading “1. Controll Engineering, Visualization” of the VW-Aggregate Release List 12.1 Active ClassicLine modules

Design ifm article no. Electrical design

AC5205 4 Inputs, DC PNP

AC5215

4 Digital inputs, DC PNP

Version 2.11 and 3.0 with Extended addressing mode

AC5208 4 digital outputs, transistor PNP

AC5212 4 digital inputs, DC PNP

4 digital outputs, transistor PNP

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Only after consulting the responsible electrical department The following components fall under the heading “1. Controll Engineering, Visualization” of the VW-Aggregate Release List 12.2 Active CompactLine modules

Design ifm article no. Electrical design

AC2464 4 digital inputs, DC PNP

AC2465 4 digital inputs, DC PNP

4 digital outputs, transistor PNP

12.3 Active AS-i module SmartL 25

Mounting on DIN rail, Combicon connection; modules stackable

Design ifm article no. Electrical design

AC2251

4 digital inputs, DC PNP 4 digital outputs, transistor PNP

Addressing socket; version 2.1

12.4 AS-i AirBox

AS-i interface to FC-E lower parts

Design ifm article no. Electrical design

AC5243

2 x 3/2-way slide valves free from overlapping

4 inputs / 2 pneumatic outputs AirBox supply via external 24 V DC Connection to the pneumatic system by tube fittings

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Only after consulting the responsible electrical department The following components fall under the heading “1. Controll Engineering, Visualization” of the VW-Aggregate Release List 12.5 AS-i Silverline switched-mode power supply

AS-i system voltage for masters, sensors, actuators and modules

Design ifm article no. Electrical design

AC1256 115 / 230 AC // 85 W // 2,8 A

Integrated data decoupling: NEC Class II

AC1258 115 / 230 AC // 244 W // 8 A

Integrated data decoupling: NEC Class II

12.6 AS-i flat cables

For use in insulation displacement technology for FC lower parts and compact modules, protected against reverse polarity due to special design

Flat cable design 50 m Ring

100 m Ring

100 m Drum

200 m Drum

500 m Drum

1000 m Drum

EPDM yellow E74002 E74000 E74005 E74003

EPDM black E74012 E74010 E74015 E74013

PUR yellow E74100 E74104

PUR black E74110 E74114

TPE yellow E74200 E74205 E74203

TPE black E74210 E74213

TPE-PVC yellow E74300

TPE-PVC black E74310

EPDM yellow, 2.5 mm² E74406

EPDM black, 2.5 mm ² E74416

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Only after consulting the responsible electrical department The following components fall under the heading “1. Controll Engineering, Visualization” of the VW-Aggregate Release List

12.7 Accessories for AS-i

Design ifm article no. Electrical design

AC5005

FC insulation displacement connector Socket M12 - AS-i flat cable

Current rating 2 A

E70188

Sockets M12 x 1 AS-i and external voltage via M12 socket

No longer available - archive entry

Alternative article: E70588

E70588 Sockets M12 x 1

AS-i and external voltage via M12 socket