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AE-714_332M Aircraft Design Capsule-0 Source: Prof. Scott Eberhardt

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Page 1: Source: Prof. Scott Eberhardt Capsule-0

AE-714_332M Aircraft Design Capsule-0Source: Prof. Scott Eberhardt

Page 2: Source: Prof. Scott Eberhardt Capsule-0

AE-714_332M Aircraft Design Capsule-0

Cost is the Key !

Needs to be established very early in design Paradigm shift in Aircraft Design

‘Performance at any cost’ 1940

‘Design-to-cost’ 1970

‘Design-to-LCC’ 2000

Requirements drive cost Requirements always creep Costs increase

Classic examples: B-2, F 22, F-35, ….

Page 3: Source: Prof. Scott Eberhardt Capsule-0

AE-714_332M Aircraft Design Capsule-0

The Conceptual/Preliminary “Design Process”

Design Requirements

(“musts”)&

Objectives (“wants”)

“ A problem properly posed is half solved”

Aerodynamics

Structures

Propulsion

Systems

Controls

Software

Manufacturing

TradeStudies

&Testing

Integration

What would happen if:

• Requirements change• Constraints change• Assumptions change

Resources

Marketing

Otherexternal factors

Meets DR&Os ??

Yes !

No !

Reject ?

or

Proceed

TheDesign

Source: Prof. Scott Eberhardt

Page 4: Source: Prof. Scott Eberhardt Capsule-0

Radius of Spiral Suggests Range of Feasible Choices

IncreasingUnderstanding

Analysis Synthesis

Decisions

The Design Spiral

Source: Introduction to Aeronautics: A Design Perspective, Brandt, Stiles, Bertin, Whitford, 2nd ed., AIAA Education Series, 2004

Page 5: Source: Prof. Scott Eberhardt Capsule-0

AE-714_332M Aircraft Design Capsule-0

Aircraft Development Process

Mission Requirements

Wind Tunnel Testing ComputationalFlow Simulations

CAD / CAM

ComputationalFlow Simulations

Performance& Cost Goals Conceptual Design

Preliminary Design

Detailed Design & Manufacturing

Flight Testing

Production

Page 6: Source: Prof. Scott Eberhardt Capsule-0

AE-714_332M Aircraft Design Capsule-0

Aircraft Conceptual Design ProcessConcepts Technology

General Layout

Initial Sizing & Layout

Aerodynamics

Propulsion

Mass Estimation

Sizing & Performance Optimization

Modified Layout

Cost Estimation

Structures

Landing Gear

Refined Sizing & Performance Optimization

Preliminary Design

Requirements

Source: Aircraft Design, A Conceptual Approach, Dan Raymer, 4th Ed. AIAA Education Series, 2006

Page 7: Source: Prof. Scott Eberhardt Capsule-0

AE-714_332M Aircraft Design Capsule-0

Beginning Conceptual Design

Jet engine powered

Or, propeller?

Source: Prof. Scott Eberhardt

Page 8: Source: Prof. Scott Eberhardt Capsule-0

AE-714_332M Aircraft Design Capsule-0

Conceptual Design

Land based

Or, amphibian?

Source: Prof. Scott Eberhardt

Page 9: Source: Prof. Scott Eberhardt Capsule-0

AE-714_332M Aircraft Design Capsule-0

Conceptual Design

Wing mountedengines

Or, tailmounted?

Source: Prof. Scott Eberhardt

Page 10: Source: Prof. Scott Eberhardt Capsule-0

Requirements Capture

Page 11: Source: Prof. Scott Eberhardt Capsule-0

Understanding exactly what the Customer wants

Understanding the priorities of Customer’s needs

Identifying the features in the design that will

help in meeting these needs

result in highest customer satisfaction

Comparative analysis of competitor's designs

identifying areas where they are better/superior

identifying areas of superiority & leadership

identifying areas offering scope for improvement

What is Requirements Capture ?

Page 12: Source: Prof. Scott Eberhardt Capsule-0

AE-714_332M Aircraft Design Capsule-0

Part of First US Military Airplane Specifications

Source: Prof. Scott Eberhardt

Page 13: Source: Prof. Scott Eberhardt Capsule-0

AE-714_332M Aircraft Design Capsule-0

Typical Design Requirements : MJFPARAMETER REQUIREMENT

Combat Mission Radius 400 nm

Weapons Payload 2 AIM-120, 4 x 2000 lb MK-84

600 rounds 20 mm ammunition

Takeoff Distance 2,000 ft

Landing Distance 2,000 ft

Max Mach Number M = 1.8 at optimum altitude at Wmana

Instantaneous Turn Rate 18 deg/sec at M = 0.9, 20,000 ft MSLb at Wman

Ps 800 ft/sec, M = 0.9, 5,000 ft MSL at Wman

Sustained g 4-g at M = 1.2, 20,000 ft MSL at Wman

9-g at M = 0.9, 5,000 ft MSL at Wmana. The maneuver weight (Wman) is the aircraft weight with 50% internal fuel, two AIM-120 AMRAAM

missiles, and full cannon ammunition, but no air-to-ground weapons.

b. The abbreviation MSL signifies altitude above mean sea level, the average elevation of the Earth’s oceans

Page 14: Source: Prof. Scott Eberhardt Capsule-0

AE-714_332M Aircraft Design Capsule-0

Typical Mission Profile: MJF

Page 15: Source: Prof. Scott Eberhardt Capsule-0

AE-714_332M Aircraft Design Capsule-0

Multirole Jet Fighter Aircraft

Page 16: Source: Prof. Scott Eberhardt Capsule-0

AE-714_332M Aircraft Design Capsule-0

DESIGN CONSIDERATIONSDifferent for different types of aircraft