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SOLUTION PROFILE FUELSAVE GMBH

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Page 1: SOLUTION PROFILE - FUELSAVE – Green Technology · SOLUTION PROFILE The FUELSAVE GmbH was founded in 2012 in order to develop sus- ... HIGHLY EFFICIENT HEAT & POWER COGENERATOR (CHP)

SOLUTION PROFILEFUELSAVE GMBH

Page 2: SOLUTION PROFILE - FUELSAVE – Green Technology · SOLUTION PROFILE The FUELSAVE GmbH was founded in 2012 in order to develop sus- ... HIGHLY EFFICIENT HEAT & POWER COGENERATOR (CHP)

SOLUTION PROFILE

The FUELSAVE GmbH was founded in 2012 in order to develop sus-tainable solutions to increase the overall efficiency of Diesel engi-nes in utility vehicles and reduce the fuel consumption & emissi-ons generated.

2014 FUELSAVE has positioned itself with the help of investors for other efficiency technologies, by incorporating some leading ex-perts in their respected fields into the reasearch & development as well as the engineering team, witht he aim to make FUELSAVE one of the leading solution providers in their field of exprtise. We have been growing organically and are today a young & highly innova-tive efficiency technologist company, that sets new standards in several areas of „GREEN TECHNOLOGY“.

FUELSAVE GREEN TECHNOLOGY

WHAT WE DOFUELSAVE is establishing itself as a leading provider for the design, development, testing & deployment of efficiency technology, by acting as an innovator & solution provider to real life challenges & problems in various industries & contributing with intelligent technical solutions to energy problems worldwide.

FUELSAVE products are enhancing the energy balance and increase the efficiency of the overall system, from a truck, ship, industrial engine/ plant to the power & heat provision of households, like with the combined Heat & Power co-generator (CHP) , etc.

We bring existing & new technologies and techniques together in an innovative way, in order to use them in the best possible manner in a way they have not been used before successfully.

• We help our customer to save real money, while saving the environment• At the same output we reduce the energy costs of electricity, gas, fuel, etc.• At the same input of the used energ, we increase the output - better efficiency

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AREA OF EXPERTISE— Efficiency Enhancement on Combustion Engines (ships, trucks, CHP / generators)— Emission Reduction on Combustion Engines (ships, trucks, CHP / generators)— Electrolysis - Efficient Hydrogen Generation & Handling— Power2Gas - Efficient use of excess electricity to generate & store hydrogen— Energy Recuperation (TDC, Waste Heat, Waste Pressure)— Innovative, highly efficient engines— Renewable Energies & Intelligent Energy Control & Management— E-Mobility & H-Mobility— High Performance ignition systems ( spark plugs & cables)

BUSINESS AREAS— Reduction of fuel consumption & emissions from utility vehicles — Reduction of fuel consumption & emissions from ships / maritime vessels— Reduction of fuel consumption & emissions from CHPs / large engines/ generators— Power2Gas - Gridbalancing ( Excess Power --> Generate & Store Hydrogen)— New & cost effective infrastructure for E-MOBILITY— Thermodynamic Solution (TDC) for using Process / Waste Heat— Nano CHPs with extraordinary high efficiency— Production of certified fuel from raw methanol— High Performance ignition spark plugs & cables for CHPs— Innovative, highly efficient engines & propulsion solutions— Self-sufficient energy container (Wind & Solar & P2G)

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FS VEHICLE+ REDUCED FUEL CONSUMPTION & EMISSIONS FOR UTILITY VEHICLES

FS VEHICLE+ offers a modular and patent pending solution to significantly reduce emissions and fuel consumption of diesel-powered commercial ve-hicles (logistics, transportation, agricultural, construction sectors etc.) to enable our customers to save fuel & money to increase operational profit, while reducing emissions / the environmental impact.

GREENTECHNOLOGY

SOLUTIONSHere we give a brief overview of the current solutions within the porftolio of the FUELSAVE GmbH for different business fields & markets, for which you will find more information on the following pages. Every one of our solutions deliver a unique added value to our esteemed customers & partners. Feel free to contact us to learn about our latest developments.

FS MARINE+REDUCED FUEL CONSUMPTION & EMISSIONS FOR SHIPS

FS VEHICLE+ offers a modular and patent pending solution to significantly reduce emissions and fuel consumption of diesel-powered commercial ve-hicles (logistics, transportation, agricultural, construction sectors etc.) to enable our customers to save fuel & money to increase operational profit, while reducing emissions/ the environmental impact.

GREENTECHNOLOGY

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GREENTECHNOLOGY

FS PURIFIER+ INCREASED EFFICIENCY & PROFITBILITY FOR INDUSTRIAL ENGINES

FS PURIFIER+ is a patent pending solution for increasing energy efficiency and profitability of diesel & gas powered engines (Bio-gas Plants, Combined Heat & Power (CHP) units, trucks, ships, etc) in order to make them more profitable, while decreasing their emissions / environmental impact.

GREENTECHNOLOGY

FS THERMOELECTRIC+HEAT 2 POWER TRANSFORMATION – ORC / TDC

FS THERMOELECTRIC+ is an intelligent solution for the conversion of unused waste heat into usable & free electricity to increase the efficiency & profitability of the overal system by a Thermo-Dyna-mic Cycle (TDC).

FS POWER+HEATHIGHLY EFFICIENT HEAT & POWER COGENERATOR (CHP)

FS POWER+HEAT provides a patent-pending solution, to increase the electrical efficiency of micro-CHPs and allows us to offer the most efficient micro- CHP unit in the market today.

GREENTECHNOLOGY

FS REFORMER+ METHANOL 2 HYDROGEN / FUEL REFORMATION

FS REFORMER+ is a solution that utilizes waste heat (unused pro-cess heat / energy) to convert crude methanol into a clean, certi-fied, synthetic hydrogen-based fuel to increase the efficiency and profitability of industrial plants & systems.

GREENTECHNOLOGY

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FS ENGINE+HIGHLY EFFICIENT NOVEL ENGINE / PROPULSION CONCEPT

FS ENGINE+ is a highly efficient & versatile rotary piston engine that of-fers an innovative solution to significantly increase efficiency and reduce costs in a variety of engine applications & processes.

GREENTECHNOLOGY

FS GREENFIELD+EFFICIENT STANDALONE ENERGY CONTAINER (WIND / SOLAR)

FS GREENFIELD+ offers a modular solution for a clean and autonomous decentral energy generation in remote areas without grid connectivity by renewable energies (wind & solar), integrated into a transportable energy container, including a Power to Gas module.

GREENTECHNOLOGY

FS IGNITION+ HIGHLY EFFICIENT IGNITION SOLUTION

FS IGNITION+ offers a high-quality retro-fit solution to increase the effi-ciency & durability of ignition systems at industrial engines / large CHPs at very competitive pricing.

GREENTECHNOLOGY

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FS MARINE+REDUCED FUEL CONSUMPTION & EMISSIONS FOR SHIPS

The FS MARINE + offers a patent-pending solution for a significant reduction in fuel consumption (> 10%) of main and auxiliary drives with diesel and heavy-fuel oils (HFO), which is proven to increase profitability, re-duce emissions and reduce engine wear & tear.

FUNCTIONThe synthetic gas generator, approved by the DNVGL for ship operation, supplies a proprietary hydrogen gas mixture to the respective auxiliary diesel, which increases combustion efficiency and significantly reduces fuel consumption and emissions.

BENEFITS— Reduced Fuel Consumption (>10%)— Reduced Emissions (60-80% NOX, etc.)— Reduced Engine Wear & Tear

TARGET MARKET / CUSTOMERSFS MARINE + is a proven, documented, innovative, simple & effective solution for almost every kind of use of sea and inland waterway vessels. FS MARINE + helps ship owners increase their profitability by achieving substantial & demonstrable savings on fuel consumption and emissions. directly increasing the combustion efficiency. FS MARINE+ provides its effect independently of all other efficiency-enhancing measures and sa-ves fuel & emissions as soon as the engine it is connected to is running.

FS MARINE + has an unusually short amortization period for shipping and provides a simple & extremely effec-tive retrofit solution, with measurable results and clear customer benefits, which makes it uniquely applicable & efficient on the market.

— Reduced Service & Maintenance Costs— Short Amortization period (fast ROI)— Flexible price & business models

GREENTECHNOLOGY

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FS VEHICLE+ REDUCED FUEL CONSUMPTION & EMISSIONS FOR UTILITY VEHICLES

FS VEHICLE + offers a patent-pending, modular and intelligent solution to significantly reduce the emissions and fuel consumption of diesel-powered commercial vehicles (logistics, transport, agriculture and construc-tion, etc.).

FUNCTIONOVERVIEW OF THE SINGLE MODULES & OPTIONS:

FS PURIFIER+HYDROGEN GENERATOR FOR VEHICLES / TRUCKS. It feeds the engine a hydrogen gas that increases combusti-on efficiency as well as reduces fuel consumption and emissions.

BENEFITSThe largest share of transport operating costs is the fuel consump-tion. An average of 40% of the total costs of a forwarding company are diesel costs.— Fuel consumption savings (> 20%)— Increase the drive power— Reduction of emissions (60-80% NOx, etc.)

GREENTECHNOLOGY

TARGET MARKET / CUSTOMERSTrucks & commercial vehicles operators, who are seeking to opti-mize their profitability by reducing fuel costs during long-term use.

FS REGAINER+ENERGY RECUPERATION FROM EXHAUST PRESSURE. It generates electricity from the unused exhaust gas in par-tial or thrust operation and relieves the alternator -> Reduces fuel consumption and emissions.

FS ADDITIV+NANOTECHNOLOGICAL FUEL ADDITIVE. Improves drastically the lubricity of the diesel, which ensures cleaner combustion and reduced wear.

FS ADAPTOR+MOBILE e-CHARGING STATION. As an addition to the FS REGAINER +, the surplus electricity produced on board of your commercial vehicle can be provided to various customers (e-cars, network operators, etc.) for extending the e-mobility or for private use via this interface.

FS PERFORMANCE+ECU TUNING - VEHICLE SOFTWARE OPTIMIZATION. We adjust the ECU of the vehicle optimally to the operation with our hardware. As a result, we achieve a harmonious and sustainable additional performance with reduced fuel consumption.

FS MONITORING+REALTIME PROTECTION, MONITORING & INFORMATION EXCHANGE. An ultrasound-assisted, alarming tank monito-ring unit for fuel theft in combination with vehicle data in real time.

FS INTAKE+ OPTIMIZED AIR INTAKE. We reduce the amount of air built-up and add more oxygen to the engine for better combustion and fuel efficiencies.

FS AERO+LOW WEIGHT RIMS & LOW FRICTION TIRES & OIL. We complement our offer with the best possible selection of light-alloy wheels, light-weight tires and light-running oils for better fuel efficiencies.

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FS PURIFIER+ INCREASED EFFICIENCY & PROFITBILITY FOR INDUSTRIAL ENGINES

FS PURIFIER + offers a practical and effective solution for increasing the efficiency and yield on industrial diesel engines for diesel and heavy oil, as well as biogas plants and cogeneration plants to make them more profitable and cleaner and to meet ever-stricter national & international emission objectives.

FUNCTIONA patent-pending synthesis gas generator supplies the engine with a hydrogen gas that increases combustion efficiency and reduces fuel consumption and emissions considerably.

In addition, we offer specially adapted solutions to our FS THERMOELECTRIC+ and FS REFORMER+, in order to make these technologies available to the operators of biogas plants (BGPs) and combined heat and power (CHP) plants as far as economically viable and profitable with a clearly defined ROI.

BENEFITS— Savings on fuel consumption (approx. 6% -15%)— Reduction of emissions— Reduction of waste heat— Increase in electricity production, and thus in revenues

TARGET MARKET / CUSTOMERSFS PURIFIER + is an innovative solution for every operator of combustion engines, used for electricity power generators, biogas plants (BGPs) or a combined heat and power plant (CHP) to make them more profitable and cleaner, thus increasing profitability.

— Reduction of engine wear & tear— Reduction of long-term maintenance costs— Short amortization phase— Flexible business & price models

GREENTECHNOLOGY

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TARGET MARKET / CUSTOMERS— Operators of industrial plants with high waste heat— Operators of power generators— Operators of ships with large engines & auxiliary engines— Operators of biogas plants (BGPs) and combined heat and power (CHP) units— Operator of photovoltaic plants— Etc.

FS THERMOELECTRIC+HEAT 2 POWER TRANSFORMATION – ORC / TDC

FS THERMOELECTRIC+ is an intelligent solution for the conversion of unused waste heat into usable electricity through a thermo-dynamic dynamic cycle (TDC), where our pneumatic FS ENGINE+ is an extremely efficient and competitive solution for transforming pressure from expanding working media into energy, able to outperform existing energy converters (turbines) In the market.

FUNCTIONFS THERMOELECTRIC+ works with a specially adapted TDC / ORC process, while selecting the optimum working medium and expansion motor. FUELSAVE offers different (also inorganic) working media, engine designs and their combination, specifically aimed for achieving the best possible efficiency in the use case.

BENEFITS— From waste heat generate electricity / money— Increase the electrical efficiency of industrial plants— Increase in clean electricity production— Higher cogeneration bonus

— Reduction of waste heat as emission— High redundancy due to parallel connection— Short amortization period— Flexible business & price models

GREENTECHNOLOGY

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FS POWER+HEATHIGHLY EFFICIENT HEAT & POWER COGENERATOR (CHP)

FS POWER+HEAT offers a patent-pending solution for increasing the electrical efficiency of NANO and MICRO-CHPs and enables us to offer some of the most efficient NANO & MICRO CHPs on the market.

FUNCTIONOur FS POWER + HEAT combines an innovative NANO and MICRO CHP unit with the innovative FS THERMOELECTRIC + system. Through the integrated process for waste heat utilization of the combustion engine, we can enormously increase the electrical efficiency of the total production of NANO-CHP.

BENEFITS— Increase electrical efficiency— High electrical output— Reduction of purchased electricity— Increase in yield from grid feed-in— Reduction of waste heat as emission

TARGET MARKET / CUSTOMERSPrivate and commercial customers who want to operate a NANO or MIKRO CHP for electricity and heat generation (<50 kw power), where there are currently no really efficient alternatives on the market in small sizes.

— Very compact design— Short amortization period— Eligible product by cogeneration— Flexible business & price models

GREENTECHNOLOGY

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TARGET MARKET / CUSTOMERS— Operators of large generators, biogas plants (BGAs) and combined heat and power (CHP) units.— General operators of combustion engines that already sell electricity or their own power requirements.— Decentralized locations without mains connection / no grid connection.

FS REFORMER+ METHANOL 2 HYDROGEN / FUEL REFORMATION

FS REFORMER + offers a universal solution to generate a certified, low-cost hydrogen-based fuel for clean combustion decentrally from unused waste heat and raw methanol in order to enhance the plants profitability and to relieve the environment from the waste heat emissions.

FUNCTIONFS REFORMER + produces a cost-effective, clean fuel from the cheap raw material methanol (often a waste product from the refinery operation) and waste-heat.

Water is added to the crude methanol. The mixture is passed through the FS REFORMER + and separated in hy-drogen gas and CO2. The central unit of the system is built in the same way as a catalyst, in which innumerable microchannels produce an enormous surface within a small space requirement for conversion. The synthetic fuel produced in this way can be used in separate combustion engines for generating electricity and can be made available flexibly and „freely“ where it is needed.

The waste heat from already existing combustion engines or industrial processes is used free of charge as a „working medium“ for reforming, for a high cogeneration effect.

BENEFITS— From waste heat generate power / money— Cheap synthetic fuel production from 5 Cent / kWh thermal— Decentralized energy solution, because no production infrastructure is necessary— Synthetic fuel burns practically without emissionsFrom waste heat / waste is money

— Large quantities can be produced according to demand— It is easy to store, as methanol can be stored in liquid form— Handling methanol is uncritical and easy to handle— Engines can participate in the standard market, since they create the „minute-tact“ with the FS REFORMER +— Flexible business & price models

GREENTECHNOLOGY

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TARGET MARKET / CUSTOMERS— Biogas plant engines (MWM)— Large Industrial Engines (MWM)

FS IGNITION+ HIGHLY EFFICIENT IGNITION SOLUTION

FS IGNITION + offers a very competitive, high-quality, high-performance and intelligent solutions for increasing efficiency as well as reducing costs for ignition systems of industrial engines.

FUNCTIONDue to the special design of our spark plugs, we achieve a better ignition sequence for internal combustion engines. The air-fuel mixture is thereby more efficiently ignited and thus burns a cleaner proportion of the fuel used.

Due to the special design of our ignition cables, we are able to offer customers retrofitting solutions that will improve your existing spark plug / engine configuration. The spark plugs can give a significantly higher ignition performance without increasing their wear.

Thanks to guaranteed lifetime, operators/ end-customers reduce their risk as well as their running costs and thus can increase their company profits.

BENEFITS— Reduction of fuel consumption— Increased performance of the drive— Reduction of emissions

— Reduction of engine wear— Reduction of long-term maintenance costs— Short amortization phase

GREENTECHNOLOGY

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FS GREENFIELD+EFFICIENT STANDALONE ENERGY CONTAINER (WIND / SOLAR)

FS GREENFIELD + offers an innovative & modular solution for absolutely clean and self-sufficient energy generation in untapped areas, individually configurable according to the needs of the end customer.

FUNCTIONFollowing components are included in the modular system:

— 20 „container (fully insulated)— 3 kWp horizontal or vertical wind turbines (Very low noise, no shadowing)— 10-30 kWp PV system (Expandable by flexible stand technology)— Battery storage 5 kW or 10 kW (Lithium iron phosphate battery)

The mobile design of the system ensures autonomous and clean electricity production throughout the year, without any development or construction costs. The standard container contains everything that is needed in the most remote locations.

FS GREENFIELD+ delivered by truck or ship - built up - connect - ready to go!

BENEFITS— Latest generation PV modules for generating eelctricity — Easy transport by truck— Quick installation of the system— No CO² emissions— Lower fuel costs— Lower development or construction costs

TARGET MARKET / CUSTOMERS— Individuals who want to be self-sufficient through renewable energies.— Countries / regions / municipalities / institutes Without sufficient electricity grid infrastructure— Telecommunication providers for the GSM antenna mast power supply— Military and troop bases

— Our FS HEAT+POWER NANO CHP— Inverter for grid feeding (optional)— Fixing construction (Up to strength 10 storm-resistant)— Control cabinet with remote monitoring

GREENTECHNOLOGY

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TARGET MARKET / CUSTOMERS— Replacement for conventional, pneumatic motors and drives— In addition to the use in our systems, the FS ENGINE + also provides as standalone product for system integrators & solution providers enormous advantages due to its high efficiency and low maintenance requirements— In the near future we will release the FS ENGINE + as stand-alone product in different performance classes and versions for various application areas. — In 2017 we plan to release the first prototype version as an internal combustion engine (ICE)

FS ENGINE+HIGHLY EFFICIENT NOVEL ENGINE / PROPULSION CONCEPT

FS ENGINE + is a revolutionary & highly efficient linear rotary piston drive concept that success-fully solves the sealing problem through a patent-pending solution, providing a powerful and in-telligent solution to increase efficiency and reduce costs in a variety of engine application areas.

FS ENGINE + is continuously used and further developed by FUELSAVE GmbH.

FUNCTIONThis drive is a highly efficient and innovative rotary piston motor. It is used as a cost-effective and low-wear drive in various of our products & solutions.

BENEFITS— Linear --> High Efficiency (>90%)— High UPM (30.000 UPM)— Low Starting torque (100-200mbar)

POSSIBLE OPERATING INPUTS— Pressurized Air— Steam ( i.e. from water)

— Cooling liquids (i.e. R134a)— Gases

— Exhaust Gases— Liquids (i.e. water, etc.)

— Few building parts --> Low wear & tear & low maintenance— Constant Impermability (self-sealing)— Constant torque— fully cascadable & scalable

GREENTECHNOLOGY

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OUR VALUES

EXPERTS BY EXPERIENCEFUELSAVE is a recognized supplier with an extensively experienced team in the sector of effi-ciency technology with unique and patented pending solutions and enjoys an expert position in its field.

QUALITY FOCUSEDQuality is not a coincidence but the result of hard work to learn from mistakes and the will & motivation to correct it. This is how our solutions evolved over the years to what they are today. Our certified engineers are among the best in their field and are closely involved in de-sign, production and development, testing & implementation.

RESPONSIBILITY & SECURITYStarting at the design & development phase, safety aspects are being discussed jointly with the customer and target audience. We take our responsibility very seriously as service provi-ders and manufacturers. The operational reliability of our products comes before their profita-bility. We do not accept compromises – if a product is not absolutely secure and economically sound, we will abandon it. FUELSAVE products are safe for the environment, humans and their finances.

CUSTOMER SATISFACTIONCustomer satisfaction comes first & foremost, where only a happy customer is a successful project. We want our valued customers to revert to us for follow-up project to create long-term win-win scenarios. We work hard in our projects to exceed expectations and want to find the best possible solution for our customers.

CERTIFICATIONS & STANDARDSOur products are tested and approved, where applicable, after meeting test standards by rele-vant entities, respected institutes & certification bodies for the corresponding markets (TÜV, Germanischer Lloyd, etc.).

PROJECT ORIENTEDFUELSAVE is a project driven company. In close collaboration between our development / en-gineering and production / manufacturing / assembly teams, FUELSAVE creates high-quality and sustainable solutions for end customers with the ability to scale vertically & horizontally to implement large and / or complex systems & turnkey projects while minimizing risks.

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SOURCE FOR SOME OF THE USED PICTURES & MATERIAL

http://www.istockphoto.com/

DISCLAIMER

Subject to change without prior notice. The information in this document contains general descriptions of the technical options available, which may not

apply in all cases. The required technical options should therefore be specified in the contract.

FUELSAVE GmbH

Altrottstrasse 31

D-69190 Walldorf

Tel. : 06227 / 381 111

Fax: 06227 / 381 200

Email: [email protected]

Registry Court: Amtsgericht Mannheim

Register Number: HRB 721941

TAX ID according to §27 german VAT law:

DE 28 533 1383

Impressum

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FUELSAVE GmbH · Altrottstrasse 31 · 69190 Walldorf

Telefon 06227 / 381 111 · Fax 06227 / 381 200 · E-Mail: [email protected] · www.fuelsave.de