solberg oil mist exhaust filters/ air/oil · pdf fileoil mist exhaust filters/ air/oil...

OIL MIST EXHAUST FILTERS/

AIR/OIL SEPARATORS

Visit Solberg International on the Web: WWW.SOLBERGMFG.COM

Discover the Possibilities

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OFUS-0309

TABLE OF CONTENTS

AIR/OIL SEPARATION RULES OF THUMB pg. 2

HEAVY DUTY FILTERS: Designed to eliminate mist & smoke and provide low back pressure. Long life elements are standard. Multiple media types available

● HDL Series: 1” to 2 1/2” BSPT pg. 3 3” BSPT to DN200 FLG pg. 4

VACUUM PUMP SUMP TANK & SEPARATOR: Complete separator package for vacuum pumps and vacuum pumping modules. Connects directly to discharge of an oil sealed vacuum pump without the need for other separator hardware. ● ATS Series: pg. 5

COMPACT EXHAUST FILTERS: Designed for small point of use or laboratory vacuum pumps. ● EE Series: Inline oil mist eliminator Comes standard w/back pressure relief valve to drain back to pump. pg. 6 ● EFDB Series: Oil mist separator w/Drain Back pg. 7 ● EF Series: Ambient oil mist separator 1/2” to 1 3/4” , NW16 to NW40 pg. 8 TOP HAT STYLE SEPARATOR ELEMENTS: ● Air/Oil Separator Elements: pg. 9

AIR/OIL SEPARATOR FILTERS & ELEMENTS: ● BAE Series: Integrated Exhaust Filter; Blower Assisted ● CV Series: Vent Coalescing Breathers pg. 10

REPLACEMENT PARTS/ACCESSORIES pg. 11

REPLACEMENT ELEMENTS pg. 12

SOLBERG

ElissaH

Brochure Stamp

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AIR/OIL SEPARATION RULES OF THUMB

pg. 2

Solberg – Discover the Possibilities

GENERAL

RULES OF THUMB

Recent developments in product design allow for the possible selection of Oil Mist Exhaust Filters based on the type of equipment being used. It is, for the first time, possible to identify the appropriate grade of aerosol discharge filter because of the extensive research completed by the Solberg R&D Department. Please follow the below rules to correctly size your Oil Mist Exhaust Filter. If further consultation is required, please contact Solberg Manufacturing, Inc.

Rule of Thumb #1: Forget all that you know about air/oil separators for Compressed Air Systems, as such systems repeatedly fail in a vacuum pump application. The first consideration is to determine the type of Vacuum Pump being used. The particle size distribution and mass of oil aerosol discharging from a vacuum pump is as varied as the number of separator tank designs utilized by the industry. The main pump types are Rotary Vane, Rotary Screw, Rotary Piston, Liquid Ring, and Reciprocating Vacuum Pumps. Each type of pump produces its own specific oil discharge characteristics and requires the appropriate media make-up to effectively capture and drain oil aerosols. Rule of Thumb #2: Determine the type of oil being used in the vacuum pump. Trade names, viscosity/grade of oil, and the lubricant base (mineral, synthetic, etc.) are all useful in determining the discharge aerosol characteristics. Rule of Thumb #3: Determine how much oil the pump consumes under normal operating conditions. Typical consumption rates are gallons or liters per hour. The amount of oil consumed is typically the amount of oil being discharged. Rule of Thumb #4: Pump operating cycles including vacuum range, temperature fluctuations, contaminant gases or vapors, and hours of operation per day/week. Also, determine the maximum pressure drop or filter restriction the system will allow. Rule of Thumb #5: Determine the operating temperature at the discharge connection. If it is above +104 ° C, methods of cooling the aerosol should be considered. Rule of Thumb #6: Note the Horsepower of the pump, the outlet connection, and the air flow. Rule of Thumb #7: When an external unit is to be used as the primary or sole air/oil separator in a system, a multi-stage Severe Duty system is required. Rule of Thumb #8: In the case where an existing air/oil separator (internal or external) is already used, it is important to specify the desired goal for a second filter. Is it planned to have a multi-staged system for severe or extreme duty applications, or is there a requirement for exceptionally clean discharge air? If a multiple stage system is needed, try to identify the primary stage unit and the purpose for the second stage. Rule of Thumb #9: Consider where to install the Filter. Where possible it is best to install in moderate temperature (+2° to +38°C) environments and avoid freezing conditions to ensure the oil drains freely without causing undue back pressure to the Vacuum Pump. Once as much information as possible is obtained, send the data to Solberg Manufacturing, Inc. for our review and/or review our data sheets in the Product-by-Product Line section of our web page. You’ll find our data sheets under "Oil Mist Exhaust Filters".


APPLICATIONS & EQUIPMENT

FEATURES & SPECIFICATIONS

OPTIONS (Inquiries Encouraged)

CONFIGURATION DRAWING

Note: Model offerings and design parameters may change without notice.

pg. 3

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HEAVY DUTY OIL MIST EXHAUST FILTERS "HDL" Series 1” - 2 1/2” BSPP

Specialty media & gaskets/seals for custom installations/applications Custom connections

Minimum 99.97% D.O.P. on 0.3 micron particles

Captures oil fog, mist or smoke from exhaust of oil flooded vacuum pumps Large oil holding capacity and easy field maintenance Brazed fittings for high vacuum duty Seamless drawn housings-no welds to rust or vibrate apart Positive engagement O-ring seal system Rugged all steel construction w/baked white enamel finish 1/4” drain tap

Pleated filter element provides increased surface area for low back pressure separation of ultra-fine oil mists Temp (continuous): min 4.4°C (40°F) max 104°C (220°F) Often used in conjunction with existing air/oil separation equipment Filter change out differential: Please refer to Vacuum Pump Manufacturer’s specifications

Available in Stainless Steel Epoxy or Teflon coated housings

Activated carbon postfilters to reduce order

Vacuum Furnaces & Ovens

Vacuum Freeze Drying & Outgassing Custom Vacuum Pumping Systems Vacuum Drying Vacuum Metallizing

Vacuum Coating Food Processing & Packaging Industrial Vacuum Processes Medical Industry Industrial Aerosol Scrubbing

Pressure Unloading Vents on Piston Compressors Blower Exhaust Oil Mist Removal Applications requiring low delta p Coalescing of Large air volumes

Dimension tolerance + 6 mm

Outlet

Inlet

BSPP

Inlet & DIMENSIONS - mm Nom. Vacuum Element Approx.

Model No. Outlet A B C D E Pump Rating Rating Wt. Kg

HDL-PSG848-100HC 1" 171 105 186 117 133 68 85 2

HDL-PSG848-126HC 1 1/4" 171 105 186 117 133 85 85 2

HDL-PSG848-151HC 1 1/2" 171 105 186 117 133 85 85 2

HDL-PSG850/1-201HC 2" 286 117 222 127 235 213 213 7

HDL-PSG860/1-201HC 2" 445 117 222 127 368 298 340 14

HDL-PSG850/1-251HC 2 1/2" 298 130 222 140 235 213 213 7

HDL-PSG860/1-251HC 2 1/2" 457 130 222 140 368 340 340 14

HDL-PSG244/2-251HC 2 1/2" 406 226 387 222 254 425 510 16

m3/h







pg. 4

HEAVY DUTY OIL MIST EXHAUST FILTERS "HDL" Series 3” BSPT - DN200 PN10 Pattern Flange

Available in Stainless Steel Epoxy or Teflon coated housings


Captures oil fog, mist or smoke from exhaust of oil flooded vacuum pumps Large oil holding capacity and easy field maintenance 10 PSIG proof pressure Positive engagement O-ring seal system Rugged all steel construction w/baked white enamel finish 1/4” drain tap

Pleated filter element provides increased surface area for low back pressure separation of ultra-fine oil mists Multiple separation stages in a single element design Temp (continuous): min 4.4°C (40°F) max 104°C (220°F) Often used in conjunction with existing air/oil separation equipment Filter change out differential: Please refer to Vacuum Pump Manufacturer’s specifications

Specialty media & gaskets/seals for custom installations/applications

Flange adapters

For Severe applications contact rep

Activated carbon postfilters to reduce order



Vacuum Coating Food Processing & Packaging Industrial Vacuum Processes Medical Industry Industrial Aerosol Scrubbing

Pressure Unloading Vents on Piston Compressors Blower Exhaust Oil Mist Removal Applications requiring low delta p Coalescing of Large air volumes

Note: All bottom inlet to side outlet flanges are orientated "split center".

Flange Orientation


Inlet

Outlet

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Inlet & Connection DIMENSIONS - mm Nom. Vacuum Element Approx.

Model No. Outlet Style A B C D E Pump Rating Rating Wt. Kg

HDL-PSG344/2-301 3" BSPT 791 229 356 572 381 510 850 34

HDL-PSG344/2-401 4" BSPT 791 229 356 572 381 850 850 35

HDL-PSG474/2-501 5" BSPT 968 279 470 749 381 1360 1870 72

HDL-PSG474/2-601 6" BSPT 994 305 470 775 559 1870 1870 72

HDL-PSG476-DN200 DN200 Flange 986 356 533 648 559 3060 3060 81

m3/h







AIR/OIL SEPARATION VACUUM PUMP SEPARATOR "ATS" Series

Specialty media available Higher efficiency, custom media

Complete Separator Package for Vacuum Pumps Connects DIRECTLY on discharge without need for other separator hardware Simplifies system packaging by Integrating sump tank with separator Captures oil fog, mist or smoke from exhaust of oil flooded vacuum pumps


Multiple Separation Stages Separator Baffle System for larger particles Rugged carbon steel construction Pleated separator element provides increased surface area for low back pressure separation of ultra-fine oil mists Temp (continuous): min 4.4°C (40°F) max 104°C (220°F)

Specific housing construction

Vacuum Pump Systems

Vacuum Pump - Liquid Ring - Rotary Vane - Screw Technology

Vacuum Furnaces & Ovens Vacuum Drying Vacuum Metallizing Vacuum Coating Heat Treating Equipment

Routing Machines Hospital Vacuum Units Industrial Vacuum Processes


pg. 5

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Nominal

Tank BSPT BSPT DIMENSIONS - mm m3/h Sump

Model No. Inlet Outlet A B C D E F Rating Cap. L

ATS-PSG850/1-151HC 1-1/2" 2" 749 575 302 203 219 356 170 15

ATS-PSG860/1-201HC 2" 2" 918 587 406 305 275 410 340 30

ATS-PSG344/2-301C 3" 3" 1214 821 508 381 508 705 680 65







pg. 6


COMPACT OIL MIST EXHAUST ELIMINATORS "EE" Series 3/8" - 1" BSPP, ISO Flange

ISO flange connections Epoxy coated housings Available in Stainless Steel


Captures oil fog, mist or smoke from exhaust of oil flooded vacuum pumps Back pressure valve designed to release element at 0.5 bar (7.35 PSI) differential for pump safety 1/8” NPT oil drain Compact, low profile design

Seamless drawn housings – no welds to rust or vibrate apart

Easy field maintenance

Rugged all steel construction Pleated filter element provides increased surface area for low back pressure separation of ultra-fine oil mists Temp (continuous): min 4.4°C (40°F) max 104°C (220°F) Filter change out differential: Please refer to Vacuum Pump Manufacturer’s specifications

Activated carbon postfilters to reduce order Nickel Plated Side Outlet Configuration



Vacuum Coating Refrigeration and Air Conditioning evacuation service Semiconductor Industry Laboratory Industry

Autoclaving, Sterilization Electronic tube and light bulb evacuation Leak detectors

INLET

OUTLET

Units without valve or drain

DIMENSIONS - mm Nom. Vacuum Element

Model No. Inlet Outlet A B C D Pump Rating Rating

EE-GL915-075 3/4"-MPT 1/2"-FPT 119 32 83 13 17 17

EE-GL915-078 3/4"-BSPP 1/2"-FPT 119 32 83 13 17 17

EE-GL915-NW16 16mm ISO Flg 16mm ISO Flg 119 22 83 22 17 17



m3/h

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pg. 7

COMPACT OIL MIST EXHAUST FILTERS w/ DRAIN BACK "EFDB" Series Auto Drain Back Design


ISO flange connections Special connections

Auto Drain Back Design for Recycling of Oil Mist - Internal drain returns oil back into pump - Prevents oil blow back with auto sealing - Enclosed housing allows clean environment Minimum 99.97% D.O.P. on 0.3 micron particles

Captures oil fog, mist or smoke from exhaust of oil flooded vacuum pumps Easy thumbscrew access for maintenance Steel construction with Nickel plated finish

Seamless drawn housings – no welds to rust or vibrate apart Temp (continuous): min 4.4°C (40°F) max 104°C (220°F) Filter change out differential: Please refer to Vacuum Pump Manufacturer’s specifications

Non Drain Back Filters (See EF Series)





Auto Drain Back

INLET

EXHAUST PORT

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DIMENSIONS - mm Approx.

Model No. Inlet A B C Rated Flow Wt. Kg

EFDB-FG9-KF25 KF25 ISO Flange 213 54 130 27 1.1

EFDB-FG9-103 1"-20 Fine 181 22 130 27 1

EFDB-FG11-177 1 3/4"-20 Fine 245 51 159 41 1.1

m3/h







pg. 8


COMPACT OIL MIST EXHAUST FILTERS "EF" Series 1/2” - 1 3/4” Connections

ISO flange connections Special connections


Captures oil fog, mist or smoke from exhaust of oil flooded vacuum pumps Easy thumbscrew access for maintenance Steel construction with Nickel plated finish

Seamless drawn housings – no welds to rust or vibrate apart Temp (continuous): min 4.4°C (40°F) max 104°C (220°F) Filter change out differential: Please refer to Vacuum Pump Manufacturer’s specifications

Drain Back Design Available on selected models





INLET

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Connection DIMENSIONS - mm Approx.

Model No. Inlet Style A B C Rated Flow Wt. Kg

EF-FG5-050 1/2" MPT 114 25 64 8 0.3

EF-FG7-050 1/2" MPT 140 25 64 12 0.8

EF-FG3-077 3/4" 20 Fine Thread 83 25 64 7 0.5

EF-FG5-075 3/4" MPT 127 38 64 8 0.4

EF-FG7-075 3/4" MPT 152 38 64 12 0.8

EF-FG5-103 1" 20 Fine Thread 99 22 64 8 0.3

EF-FG7-103 1" 20 Fine Thread 127 22 64 12 0.4

EF-FG9-103 1" 20 Fine Thread 130 22 130 27 0.8

EF-FG10-103 1" 20 Fine Thread 184 22 130 41 3.2

EF-FG10-177 1 3/4" 20 Fine Thread 206 44 130 41 1.6

EF-FG5-NW16 16mm ISO Flange 114 22 64 8 0.3

EF-FG5-NW2516 25mm ISO Flange 114 22 64 8 0.6

EF-FG10-KF25 25mm ISO Flange 235 54 130 41 1.6



m3/h







pg. 9

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Vacuum Pumps (Oil Sealed Liquid Ring, Rotary Vane) Compressors (Rotary Screw, Rotary Vane, Rotary Piston) Chemical Coalescing

Multiple stage air/oil separator element Built-In Anti-static grounding connection including copper strip for electrical continuity Heavy gauge separator flange material Optimal surface area to flow ratio Corrosion resistant material Wide range of operation flows Minimal oil loss

Maintenance free & minimal element replacement

MULTI-STAGE “TOP HAT” STYLE AIR/OIL SEPARATOR ELEMENTS

Minimum 99.97% D.O.P. on 0.3 micron particles Pressure drop at saturation: 1.5 - 2.5 PSI (.1 - .17 bar) Pressure resistance against collapse 75 PSI (5 bar) Outlet oil concentration: 2-3 PPM (2.5 - 3.75 mg/m3) Temp range: Up to 225 F (110°C) Service life is dependent upon pre-separation as well as the cleanliness of the oil & gas being compressed.

Assorted sizes, media make-up and gasket materials Non-flanged separator elements

Wrapped or pleated designs available

Oil Coalescing Hydrocarbon Solvent Recovery

Integrated Anti-Static Grounding connection

Model DIMENSIONS - mm m3/h

Numbers FLG OD ID OD HT Rated Flow

51-12119 191 83 146 213 442

51-13120 200 98 171 300 493

51-12320 200 105 171 237 510

51-13627 273 152 219 362 621

51-14427 273 152 219 449 833

51-13634 349 203 305 362 1301

51-14934 349 203 305 500 1751

51-16143 432 298 375 611 2635

pg. 10


AIR/OIL SEPARATOR FILTERS

EXHAUST FILTERS W/ INTEGRATED ASSISTED BLOWER “BAE” Series

Coalescing Vent Breather is a configured product which enables unit to be easily sized according to specific applications For systems which can handle back pressure Use either the BAE Series or the CV Series to remove visible oil mist exhaust from: Gas & Steam Turbines Generators Rotating Machinery

Diesel Engines Turbo Compressors Gearboxes High Speed Couplings Contact your Rep or Solberg for more information

VENT COALESCING BREATHER “CV” Series

Relieves back pressure to prevent oil bypass

Integrated coalescing filter and blower is a configured product which enables unit to be easily sized according to specific applications

Eliminates need for compressed air line normally used with Venturi style injector systems Fully assembled for quick installation

Reduce footprint High Efficiency Separation Easy Maintenance Save costs on unnecessary piping Reduce overall site emissions Contact your Rep or Solberg for more information


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Photos for visual conception only

Rotating Machinery High Speed Couplings

Diesel Engines

Gas & Steam Turbines Turbo Compressors Generators Gearboxes


Blower Assisted Exhaust (BAE) units are the perfect solution for eliminating oil leaks through driveshaft seals in crankcases

and oil reservoirs along the drive train of large gas and steam turbines, compressors, turbo compressors and reciprocating

engines. The BAE runs continuously to provide 3 functions to support your machinery. The main function is to create and

maintain a vacuum in the crankcase or reservoir to eliminate oil leakage through the driveshaft seals. Secondary functions

include the ability to coalesce oil mist while returning oil through a drain line to the reservoir and provide oil free,

environmentally friendly exhaust.

REPLACEMENT PARTS

pg. 11

STANDARD REPLACEMENT PARTS/ACCESSORIES For All Oil Mist Exhaust Filters

PRESSURE GAUGE

Solberg’s Pressure Gauges shows the amount of restriction across the filter assembly. This is a convenient and inexpensive solution to receiving the maximum usage from every element.

Model: PG-030-025 ● 0-30” psi with 1/4” MPT back mounted connection

It is mounted on the 1/4” tap hole on the inlet and outlet connections of the HDL series.

Do you need filtration information fast? Would you like the ease of ordering online? Solberg has the answer for you: WWW.SOLBERGMFG.COM Just log onto the web and onto www.solbergmfg.com and have complete access to: ● Instant Online Ordering ● Easy Product Sizing Section ● The Filtration Rules of Thumb ● Solberg’s Complete Catalog ● Photo Application Gallery This is the Perfect Online Tool for All your

Note: The wide range of applications may require special parts; these are for standard parts only. Contact Solberg or your representative if you require special parts.

THE ONLY ONLINE FILTER SITE


Housing Element

Top Wingnut(s)/ O-Ring/ Vband/ Element Wingnuts/ O-Ring/

Parent Model Top O-Ring Hexnut(s) Washer(s) Bolts Seal Bolt Washer(s)

Model-Element-Connection Model No. Model No. Model No. Model No. Model No. Model No. Model No. Model No.

HDL-PSG848-xxx T848 OR675 WN38X16 WR38BE BS38162 BG281 N/A N/A

HDL-PSG850/1-xxx TDV850 OR750 N/A N/A VB700 BG412 ST38200 OR056

HDL-PSG860/1-xxx TV860 OR750 N/A N/A VB700 BG412 ST38200 OR056

HDL-PSG244/2-xxx TDV238 OR1250 N/A N/A VB1525 OR600 BH50X13 WRCP50

HDL-PSG344/2-xxx TP1400 OR1200 HN38X16 WL38X16 BT38163 OR600 BH50X13 WRCP50




EE-GL915-xxx N/A OR300 N/A N/A N/A N/A ST25075 OR038

EE-GL925-xxx N/A OR247 N/A N/A VB115 N/A

EFDB-FG9-xxx TF500375 N/A N/A OR056 ST38125 N/A N/A N/A

EFDB-FG11-xxx N/A N/A N/A N/A N/A N/A

EF-FG3-xxx TF25025 N/A N/A OR038 ST25075 N/A N/A N/A







VPST-PSG850/1-xxx TDV850 OR750 N/A N/A VB700 BG412 ST38200 OR056

VPST-PSG860/1-xxx TV860 OR750 N/A N/A VB700 BG412 ST38200 OR056

VPST-PSG244/2-xxx TDV238 OR1250 N/A N/A VB1525 OR600 BH50X13 WRCP50


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OFUS-0309 pg. 12

REPLACEMENT ELEMENTS

Solberg International Ltd. – Discover the Possibilities


Reinforced with epoxy coated steel wire Temp (continuous): min 4°C (40°F) max 104°C (220°F) Optimal sealing surface & design Contact Solberg for about specific elements. Filter change out differential: Please refer to Vacuum Pump Manufacturer’s specifications

COALESCING ELEMENTS

ADVANTAGES

High efficiency at low pressure drop Increased Surface Area in a given volume allows low velocity separation of ultra-fine oil mists High gravimetric efficiency means low oil carryover Pleated media for high holding capacity Environmentally friendly sealing material Pressure drop graph available upon request

Legend B= Closed one end w/ Bolt hole, open on other end C= Closed one end, open on other end F= Felt gaskets on open end(s) G= Galvanized metal endcaps I= Injection molded santoprene M= Molded plastisol N= Neoprene gaskets on open end(s) R= Mixed Rubber/cork gasket on open ends T= Tin plated metal endcaps For other media types please see element brochure, Bulletin EL or contact your representative for more information. Inquires encouraged. Note: Model offerings and design parameters may change without notice.


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SOLBERG International, Ltd.

1151 Ardmore Ave. Itasca, IL 60143 USA Tel: +1 630 616 4900 Fax: +1 630 773 2643 E-mail: [email protected] Web Site: www.solbergmfg.com

* Note: Element has molded tube outlet.

Coalescing STD Endcap DIMENSIONS - mm Rated Flow

Element Features ID OD HT m3/h

FG3 M 32 57 54 7FG5 M 32 57 76 8FG7 M 32 57 102 12

FG9 M 76 102 102 27

FG10 M 76 102 152 41

FG11 M 98 127 108 51

FG20 M 203 229 121 75

FG24 M 203 229 152 94

*GL910 GC 13 46 36 7

*GL915 GB 19 59 60 17

GL925 GB 38 76 124 35

PSG848 G 65 127 121 85

PSG850/1 GB 89 149 222 215

PSG145 G 65 127 362 300

PSG860/1 GB 89 149 356 340

PSG244/2 GB 152 248 244 510

PSG344/2 GB 152 248 368 850

PSG374/2 GB 203 298 368 1360

PSG474/2 GB 203 298 546 1870

PSG476 G 229 371 546 3060

solberg oil mist exhaust filters/ air/oil · pdf fileoil mist exhaust filters/ air/oil...

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