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Solar Schoolhouse and San Mateo College Designing and Installing Solar Electric Systems Types of Solar Electric Systems For Technology Teachers San Mateo College May 17, 2008

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Page 1: Solar Schoolhouse and San Mateo College Designing and Installing Solar Electric Systems Types of Solar Electric Systems For Technology Teachers San Mateo

Solar Schoolhouse and San Mateo CollegeDesigning and Installing Solar Electric Systems

Types of Solar Electric SystemsFor Technology Teachers

San Mateo CollegeMay 17, 2008

Page 2: Solar Schoolhouse and San Mateo College Designing and Installing Solar Electric Systems Types of Solar Electric Systems For Technology Teachers San Mateo

Disclaimer

• This workshop does not certify you and

• Solar Schoolhouse and San Mateo College are not responsible for anything you do with this knowledge

Page 3: Solar Schoolhouse and San Mateo College Designing and Installing Solar Electric Systems Types of Solar Electric Systems For Technology Teachers San Mateo

Three Basic Types:

Stand Alone Simple Grid Tied

Grid Tie with Battery

Page 4: Solar Schoolhouse and San Mateo College Designing and Installing Solar Electric Systems Types of Solar Electric Systems For Technology Teachers San Mateo

Grid Tie Solar Electric Systems

Quick View

Page 5: Solar Schoolhouse and San Mateo College Designing and Installing Solar Electric Systems Types of Solar Electric Systems For Technology Teachers San Mateo

Simple Grid-tie system(Utility intertie)

Solar Array

Inverter Distribution Panel

Utility

Page 6: Solar Schoolhouse and San Mateo College Designing and Installing Solar Electric Systems Types of Solar Electric Systems For Technology Teachers San Mateo

Attaching Rack System To The Roof

Mounting bracket bolted into rafter; rack then bolted to mount.

Page 7: Solar Schoolhouse and San Mateo College Designing and Installing Solar Electric Systems Types of Solar Electric Systems For Technology Teachers San Mateo
Page 8: Solar Schoolhouse and San Mateo College Designing and Installing Solar Electric Systems Types of Solar Electric Systems For Technology Teachers San Mateo

Series Wiring with MC Connectors

Page 9: Solar Schoolhouse and San Mateo College Designing and Installing Solar Electric Systems Types of Solar Electric Systems For Technology Teachers San Mateo
Page 10: Solar Schoolhouse and San Mateo College Designing and Installing Solar Electric Systems Types of Solar Electric Systems For Technology Teachers San Mateo
Page 11: Solar Schoolhouse and San Mateo College Designing and Installing Solar Electric Systems Types of Solar Electric Systems For Technology Teachers San Mateo

Conduit From Array to Disconnects

Page 12: Solar Schoolhouse and San Mateo College Designing and Installing Solar Electric Systems Types of Solar Electric Systems For Technology Teachers San Mateo

Simple Grid Tie with Two Inverters: Disconnects, Inverters, and Subpanel

To PGE DisconnectAnd toMeter

Page 13: Solar Schoolhouse and San Mateo College Designing and Installing Solar Electric Systems Types of Solar Electric Systems For Technology Teachers San Mateo

Subpanel

Solar AC in fromInverter

Lightning surge arrestor

AC from inverter to

PG&E disconnect

then back to breakers

Page 14: Solar Schoolhouse and San Mateo College Designing and Installing Solar Electric Systems Types of Solar Electric Systems For Technology Teachers San Mateo
Page 15: Solar Schoolhouse and San Mateo College Designing and Installing Solar Electric Systems Types of Solar Electric Systems For Technology Teachers San Mateo
Page 16: Solar Schoolhouse and San Mateo College Designing and Installing Solar Electric Systems Types of Solar Electric Systems For Technology Teachers San Mateo

Stand Alone Systems

I.e. No Grid

Page 17: Solar Schoolhouse and San Mateo College Designing and Installing Solar Electric Systems Types of Solar Electric Systems For Technology Teachers San Mateo

SIMPLE: Load directly powered by solar photovoltaic module

Page 18: Solar Schoolhouse and San Mateo College Designing and Installing Solar Electric Systems Types of Solar Electric Systems For Technology Teachers San Mateo

With Storage: Solar ModuleBatteryLoad

Page 19: Solar Schoolhouse and San Mateo College Designing and Installing Solar Electric Systems Types of Solar Electric Systems For Technology Teachers San Mateo

Stand Alone Residential System

Solar Array

Charge Controller

Battery

DC to AC Inverter

Distribution PanelAC

Distribution PanelDC

Page 20: Solar Schoolhouse and San Mateo College Designing and Installing Solar Electric Systems Types of Solar Electric Systems For Technology Teachers San Mateo

Small Stand Alone

System

(to power an office)

Solar Array

Charge Control

Storage: Battery

“Fuel Gauge”

Inverter DC to AC

Page 21: Solar Schoolhouse and San Mateo College Designing and Installing Solar Electric Systems Types of Solar Electric Systems For Technology Teachers San Mateo

Roof mount Solar Array: 4 SM55220 Watts wired in parallel

Page 22: Solar Schoolhouse and San Mateo College Designing and Installing Solar Electric Systems Types of Solar Electric Systems For Technology Teachers San Mateo

Stand Alone System Components

Page 23: Solar Schoolhouse and San Mateo College Designing and Installing Solar Electric Systems Types of Solar Electric Systems For Technology Teachers San Mateo
Page 24: Solar Schoolhouse and San Mateo College Designing and Installing Solar Electric Systems Types of Solar Electric Systems For Technology Teachers San Mateo

Disconnect Between Solar Panel and the Battery (via Charge Control)

Breakers and fuses must be DC rated. Can purchase “special for PV application” equipment.

In this system we used Square D QO which is ok for DC up to 24 volts

Page 25: Solar Schoolhouse and San Mateo College Designing and Installing Solar Electric Systems Types of Solar Electric Systems For Technology Teachers San Mateo

Charge Control for Battery:note display and battery type selector

Page 26: Solar Schoolhouse and San Mateo College Designing and Installing Solar Electric Systems Types of Solar Electric Systems For Technology Teachers San Mateo

Storage: Battery:Flooded, Sealed, AGM, or Gel

Page 27: Solar Schoolhouse and San Mateo College Designing and Installing Solar Electric Systems Types of Solar Electric Systems For Technology Teachers San Mateo

Fuse: Circuit ProtectionMust be large enough to allow maximum designed current (+ x%) to flow

through circuit and blow before wire overheats (maximum size determined by ampacity rating of wire).

Page 28: Solar Schoolhouse and San Mateo College Designing and Installing Solar Electric Systems Types of Solar Electric Systems For Technology Teachers San Mateo

Inverter: DC to AC Pure sine wave: Turns DC electricity of PVs and Batteries into AC current.

DC in

AC out

Page 29: Solar Schoolhouse and San Mateo College Designing and Installing Solar Electric Systems Types of Solar Electric Systems For Technology Teachers San Mateo

Wire Strategy

• Select wire sizes that minimize Voltage Drop: based on distance and current

• Select insulation types depending on where wire is located and whether or not it is in conduit. (UV, temperature, moisture)

• Be strategic in which voltage you use for system: depends on wattage and length of wire runs

Page 30: Solar Schoolhouse and San Mateo College Designing and Installing Solar Electric Systems Types of Solar Electric Systems For Technology Teachers San Mateo

Balance of System

Inverter

Charge Control

“Fuel Gauge”

Battery

Page 31: Solar Schoolhouse and San Mateo College Designing and Installing Solar Electric Systems Types of Solar Electric Systems For Technology Teachers San Mateo

Safety at Schools, etc

• Follow good wiring practice: keep unshielded wire out of the reach of people: in conduit, behind transparent barrier such as glass or lexan.

• Fusing, breakers, ground fault protection. DC lines must use DC rated equipment.

• Batteries must be inaccessible to unauthorized people…i.e. locked

• Use Adequate Mounts for Solar Panel

Page 32: Solar Schoolhouse and San Mateo College Designing and Installing Solar Electric Systems Types of Solar Electric Systems For Technology Teachers San Mateo

Larger Stand Alone Systems: 1 kw

Page 33: Solar Schoolhouse and San Mateo College Designing and Installing Solar Electric Systems Types of Solar Electric Systems For Technology Teachers San Mateo

Combiner Box

Page 34: Solar Schoolhouse and San Mateo College Designing and Installing Solar Electric Systems Types of Solar Electric Systems For Technology Teachers San Mateo

MX60 Charge Controller in Action

Page 35: Solar Schoolhouse and San Mateo College Designing and Installing Solar Electric Systems Types of Solar Electric Systems For Technology Teachers San Mateo
Page 36: Solar Schoolhouse and San Mateo College Designing and Installing Solar Electric Systems Types of Solar Electric Systems For Technology Teachers San Mateo

Grid Tie with Stand Alone Capability

Solar Array

InverterDistribution

Panel

ChargeControl

Battery

Utility