solair iot for smart manufacturing
TRANSCRIPT
IoT for better business
IoT for Smart Manufacturing
The Internet of Things (IoT) is changing the way manufacturers can do business, enabling critical data to be supplied in real time and allowing smarter and faster decision-making processes across the end-to-end value chain. Let’s take a look at the scenario.
Innovation is shaking up traditional production
There is no escaping it
The next wave of manufacturing will affect producers’ entire value chain, stretching from design all the way through the supply chain, including production, distribution, customer service.
BCG – Industry 4.0 The future of productivity and growth-April 2015
Industrial Internet vs Industry 4.0 vs IIoT
It’s all about Internet
No matter which cultural approach you take, the common essence is that machines, data and people are all tied together and that they use adaptive logic transmitted through the Internet.
MAPI– https://www.mapi.net/research/publications/industrie-4-0-vs-industrial-internet
How manufacturing will make gains
The disruptive impact of Industry 4.0
Industry 4.0 will make it possible to gather and analyze data across machines, enabling faster, more flexible and more efficient processes to produce higher-quality goods at reduced costs.
BCG – Industry 4.0 The future of productivity and growth-April 2015
“Invisible assets” have a real chance
Almost every manufacturer owns a majority of invisible assets, pieces of equipment invisible to the network. Digitizing them (and bringing them online) now can be done with a small impact on budget and deployment time.
*GARTNER
88%* of machinery is not connected, yet
The manufacturing advancement
Manufacturing in the IoT eraTraditional Manufacturing
Single cells Fully automated facilities
Standard products Mass customization
Information gap Faster, cheaper, better production based on data interconnectivity
Product sales Servitization
+80%efficiency1
The Industrial IoT opportunity
+49%product quality1
+40%customer satisfaction1
SOURCES
1 HBR Services report
2 Siemens report
3 BCG report
4 Smart Manufaturing
Coalition analysis
+25%productivity increase2
+1%GDP3
-25%safety incidents4+25%
energy efficiency improvement4
-30%production time3
IoT and manufacturing: a virtuous marriage
Data shows 204% year-over-year growth in the number of IoT connections in manufacturing. Virtually no sector is immune from IoT. IoT can add value to most, if not all.
*VERIZON, State of the Market, The Internet of Things 2015
Let’s move from scenario to reality. Internet of Things helps you never miss your favourite pint. Let’s go through an “Internet of Beers” use case.
Transforming a brewery in a fully integrated, automated, optimized facility
Challenge 1
Challenge 2
Challenges
Optimizing both brewing processes and beer supply chain management
Challenge 3
Increasing end users and bar managers’ customer loyalty
Smart beer equals smart factories: interconnected and harmonized machines to facilitate significant improvements in costs, safety and environmental impacts
• 24x7 machinery remote consultation• On line, real time updates on machine status• Real time alarms in case of downs• Notifications about machinery status changes• Monitoring, comparison and optimization of machinery energy consumption
Producing a smarter beer with IoT (1)
Photo credit: www.nabreweries.com
From a smart process perspective, Internet of things also helps to investigate and resolve brewing process and beer quality issues unique for each brewery
• Beer analysis and quality management• Brewing process automation • Supply optimization across the entire chain (from raw materials to finished
beer)
Producing a smarter beer with IoT (2)
Photo credit: https://en.wikipedia.org/wiki/Barrel#/media/File:Oak-wine-barrel-at-toneleria-nacional-chile.jpg
Internet of beer also means improving efficiency and accuracy of deliveries and collections throughout the sales channel and end user customer loyalty
• Inventory management optimization to avoid both waist and out of stock• Predictive maintenance of drought beer taps• Customers’ real-time insights and trends for marketing purposes
Producing a smarter beer with IoT (3)
Photo credit: www.nabreweries.com
Wi-Fi
Applications
Sensors
Brewery
HTTPS
The smart beer diagram
Machines
Taps
Bottles
Gateway
Platform
Es.
From scenario to reality
“I seem to have a problem with the the insertion of the plugs into the bottles. All complaints are traced to bottles packaged by me. I understand that the problem is the parameter X. I just changed the setting. Recheck is scheduled in 1 week.”
PHOTO CREDITS: http://npmmachinery.com/pharmaceuticals_liquid-filling/
How the Solair IoT platform can drive manufacturing to smart manufacturing, no matter that we talk about beer, HVAC, elevator equipment, food processing machines or wearables.
The problem we solve
We help you to connect your machinery, processes and products, collect data, convert it into business information and trigger strategic business actions through a selection of IoT applications.
The 3 “P” of smart manufacturing
Smart Processes
P3
IoT applications for plant monitoring, safety and energy optimization
Smart Plants
Smart Products
IoT applications for production automation and supply chain optimization
IoT applications for product feedback collection, smart maintenance and marketing actions
Smartproducts applications
Features Benefits
Wear and tear monitoring based on telemetry data
Real time control of vital function parameters
All-in-one product documentation
Remote diagnostics
Malfunctions prediction and prevention
Optimized maintenance (time and cost)
Feedback to R&D based on products and customers’ real behaviour
Product insights
Customized marketing activitiesGeolocalized tracking
Smartprocesses applications
Features Benefits
Wear and tear monitoring based on telemetry data
Asset tracking throughout the supply chain
Stock monitoring
Connected production-line systems
Leaner operations
Lower stocks
Reduced shrinkage and damage
Fewer outages
Predictive maintenance
Shipments monitoring
Smartplants applications
Features Benefits
24x7 equipment remote consultation
Machinery real time updates
Time/event based alarms
Energy consumption monitoring
Comparison of data between machines
Reduced downtimes and higher productivity
Real time plantcontrol from mobile
Cost and energy saving
Increased safety
Correct cost allocation
Are you ready for #betterbusiness through IoT?
Thank you!
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