smc, a full range of glass fiber solutions for a diverse industry

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Copyright © 2016 Owens Corning. All Rights Reserved. SMC, A FULL RANGE OF GLASS FIBER SOLUTIONS FOR A DIVERSE INDUSTRY JEC World 2016, March 8 th , 2016, Paris Dr. Sanghamitra Sircar, Global Product Manager – SMC, Owens Corning © gettyimages.com

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Page 1: SMC, a full range of glass fiber solutions for a diverse industry

Copyright © 2016 Owens Corning. All Rights Reserved.

SMC, A FULL RANGE OF GLASS FIBER SOLUTIONS FOR A DIVERSE INDUSTRYJEC World 2016, March 8th, 2016, Paris

Dr. Sanghamitra Sircar, Global Product Manager – SMC, Owens Corning

© gettyimages.com

Page 2: SMC, a full range of glass fiber solutions for a diverse industry

Copyright © 2016 Owens Corning. All Rights Reserved.

Watch the video

Page 3: SMC, a full range of glass fiber solutions for a diverse industry

178.3 209.2

171243.8

277.7

396.780.2

110.2

0

200

400

600

800

1000

1200

2014 2019

Market size (Kilotons)

NA Europe APAC ROW

TOTAL SMC MARKET VOLUME PROJECTED TO GROW AT 6%

Light Weighting in Automotive

Housing and construction growth

Emerging market growth

Corrosion resistant

Source : Primary & Secondary Research and Markets and Markets Analysis

Why SMC growth?

707.2

959.9

920 1113.9

8851387.2

1260

1912.1402.3

588

0

1000

2000

3000

4000

5000

6000

2014 2019

Market Size ($Million)

NA Europe APAC ROW

3467.3

5000.1

Page 4: SMC, a full range of glass fiber solutions for a diverse industry

Global Glass Fiber market for SMC Rovings

Total estimated glass fiber market for

SMC

210KT

65 KT

1 KT

44 KT100 KT

Markets & Markets, OC Internal estimates : ?

Transportation (40%)

Industrial(23%)

Sanitary(27%)

Building(12%)

Page 5: SMC, a full range of glass fiber solutions for a diverse industry

THE DRIVERS FOR COMPOSITES IN INDUSTRIAL MARKET(~50KT)

Source : ?Pictures: iStockphoto.com (electrical boxes), shutterstock.com (drone, manhole cover), freepik.com (satellite, tactile)

Infrastructure Growth in BRIC Countries

Population growth Urbanisation Technological change

Corrosion Resistance Water & Sewage requirements Theft protection

Global connectivity

MEGA TRENDS

URBAN INFRASTRUCTURE

COMMUNICATION INFRASTRUCTURE

Electrical boxes

Tactile panels

Drones

Manhole covers

Satellite dish

Water Tanks

Page 6: SMC, a full range of glass fiber solutions for a diverse industry

THE DRIVERS FOR COMPOSITES IN BUILDING & SANITARY (80KT Market)

Commercial and Residential Growth

Population growth Urbanisation Global warming

Need provide housing and infrastructure to a growing population in developing and third world countries

Functional integration of modules for labor efficient installation

Standardization and mass production for larger series

MEGA TRENDS

URBAN INFRASTRUCTURE

LABOR

EFFICIENCY

Pictures: Acell Industries Ltd, Ireland

Page 7: SMC, a full range of glass fiber solutions for a diverse industry

THE DRIVERS FOR COMPOSITES IN TRANSPORTATION (~80KT Market)

Source : ?

Europe CO2

Emission regulation

Australian average fuel consumption and FCAI

targets

China’s automotive fuel economy standards

Japanese weight class fuel economy standards

Taiwan’s fuel economystandards

South Korea’s Average Fuel Economy Standards

US Corporate AverageFuel Economy

California Greenhousegas emission regulation

CO2 emissions regulations on the three continentsKey drivers for weight out initiatives in automotive

Lower CO2 emissions Urbanisation Globalisation

50% of automotive sales from BRIC Need for smaller, lighter, greener

vehicles High speed intercity rail Increased comfort demands

New OEM and market concentration

New technologies to reduce emissions

Search for lighter vehicles Increased vehicle functionality

Advanced polymers High strength metals Advanced composites solutions New battery materials and

chemicals Greener fuels and lubricants

MEGA TRENDS

TRANSPORTATION TRENDS

AUTOMOTIVE

INDUSTRY TRENDS

IMPACT FOR MATERIALS AND

CHEMICALS

Page 8: SMC, a full range of glass fiber solutions for a diverse industry

OPTIMIZATION OF DESIGN

TRANSPORTATION (80KT Market)MULTI FACETED APPROACH TO COMPETE WITH METALS

LOW DENSITY FORMULATIONS

NEXT GENERATION MULTI-MATERIAL FIBERS

RECYCLABILITY

© shutterstock.com

© Misha / fotolia.com

LIGHTWEIGHTING

© iStockphoto.com

Page 9: SMC, a full range of glass fiber solutions for a diverse industry

LIFT GATE- OPTIMIZATION

Material Properties and Image provided by CSP

OPTIMIZATION COMPLETED FOR REAL AUTOMOTIVE PART

STATIC & DYNAMIC LOADING CONSIDERED

Page 10: SMC, a full range of glass fiber solutions for a diverse industry

CASE-STUDY- COMPOSITE LIFT GATE

MATERIAL + DESIGN OPTIMIZATIONImage courtesy- CSP

Page 11: SMC, a full range of glass fiber solutions for a diverse industry

Copyright © 2016 Owens Corning. All Rights Reserved.

Watch the video

Page 12: SMC, a full range of glass fiber solutions for a diverse industry

SUPERIOR DAMAGE TOLERANT DESIGN

Page 13: SMC, a full range of glass fiber solutions for a diverse industry

OUR APPROACH

ME 1975 for low density and vertical walls

905 for semi structural with high strength

ME 1510 for epoxy resin system with high modulus

ME 1958 for pigmentability in bath tubs in NA

ME 1211 for hot water resistant bathtubs in Japan

985 for doors that allow flow through complex wood grain structure

Modeling Industry associations

© gettyimage

AUTOMOTIVE

© iStockphoto.com © shutterstock.com

BUILDINGINDUSTRY EDUCATION

& SUPPORT

Page 14: SMC, a full range of glass fiber solutions for a diverse industry

SMC TECHNOLOGY EVOLUTION FOR FUTURE APPLICATIONS

Pictures: Acell Industries Ltd, Ireland

FLEXIBLE AUTOMATED TECHNOLOGY

Low pressure SMC process using a mineral foam

100% Recyclable, fire resistant, blast resistant

Aesthetics: enabling authentic natural finish

Efficient installation

SMC

MINERAL FOAM

BUILDING: Roofing, cladding, doors, bath units, modular houses

MILITARY: Blast & Ballistic resistant housing

MARINE: Cruise liner interiors

Page 15: SMC, a full range of glass fiber solutions for a diverse industry

Copyright © 2016 Owens Corning. All Rights Reserved.

Thank you!

© gettyimages.com