singapore water action: the lean, mean, green wastewater machine

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file:///C|/Users/Rx/Documents/Water/Actions/SCRIBD-COMM100%20For%20Posting/converted/Green-Wastewater-Machine .html[10/23/2012 11:08:16 AM] Country water actions are stories that showcase water reforms undertaken by individuals, communities, organizations, and governments in Asia-Pacific countries and elsewhere. Count ry Wat er Actions Singapore: The Lean, Mean, Gree n Wastew ater Machine August 2011 By Cezar Tign o Web Writer  After the success of NEWater, water technology hub Singapore now turns to technological innovations in wastewater management with the help of private sector partners. New Wastew ater Technology Singapore is fast becoming the leader in water and wastewater technologies. Since the success of NEWater, Singapore’s own brand of reclaimed or recycled water, as a major source of water supply, the country’s scientist s have been busy with developing and innovating technologies. Togethe r with Siemens, Singapore has been cooking up somethi ng to make wastewater managemen t more efficient, less costly, and more environment-friendly. Called “The Green Machine,” it is an innovative process of wastewat er treat ment that can be easil y adopt ed, with a littl e upgrading and expansion, by existing wastewater treatment plants. It is meant to replace conventional wastewater treatment that consumes a lot of energy, genera tes a lot of sludge, and releases carbon dioxide, contributing to the global greenhouse effect. The Green Machine has compa rable COD remova l efficiency as the conventional process. However , it consumes less energy, and more importantly helps generate more energy in the form of biogas. It combines contact stabilization with anaerobic digestion to create the hybrid process that produces about 50% less sludge than conventional treatment. Water Technology Hub Global city Singapore is home to about 4.5 million people that consume some 300 million gallons of water per day, not counting the tourists that arrive by the tens of thousands daily. Lack of water in this small, multi-cultural country could have serious repercussions, but as early as the 1970s, Singapore has foreseen its freshwater sources problem. Singap ore’s Public Utilities Boar d (PUB) built a pilot water reclamation plant in 1974, but implementation plans were shelved because of huge costs and unreliable technolo gy. It wasn’t until 1998 that the project was revived through a  joint initiative between PUB and the Ministry of Environme nt and Water Resour ces.  The 1998 Singapore Water Reclamation Study (or NEWater Study) clinc hed the deal on NEWate r as a raw water resource to supplement the country’s water supply. NEWater is a product of stringent purification and treatment proces ses capable of making sewage water clean, clear, and sparkling. PUB started adding NEWater into its reservoirs at about 1% of total daily consumption following an evaluation by an Expert Panel from the National University of Singapore that gave the go-signal for indirect potable use. PUB plans to increa se this to about 2.5% of total daily consumpti on by 2011. The Green Machine Project was financially supported by the Economic Development Board, Environment & Water Industry Development Council The Green Machine In essence, the Green Machine is a combinatio n of two processes: Biosorption, a physiochemical process that occurs naturally in certain biomass, which allows it to passively concentrate and bind contaminants onto its cellular structure. It provides an economical alternative for removing toxic heavy metals from industrial wastewater and aid in environmental remediation. Anaerobic digestion , a series of process es in which microorganisms break down biodegradable material in the absence of oxygen, used for industrial or domest ic purposes to manage waste and/or to release energy. In this hybrid process, organic matter is absorbed into the microbial floc surface during contact stabilization and retention time is controlled before microbes have time to degrade the organics. Microbes carry the adsorbed organics into the anaerobic digestor where biogas is generated. The Green Machine offers:

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7/31/2019 Singapore Water Action: The Lean, Mean, Green Wastewater Machine

http://slidepdf.com/reader/full/singapore-water-action-the-lean-mean-green-wastewater-machine 1/2

/C|/Users/Rx/Documents/Water/Actions/SCRIBD-COMM100%20For%20Posting/converted/Green-Wastewater-Machine.html[10/23/2012 11:08:16 AM]

Country water actions are stories that showcase water reforms undertaken by individuals,

communities, organizations, and governments in Asia-Pacific countries and elsewhere.

Coun t ry Wat e r Act ions

Singapore : The Lean , Mean , Green Was tew a te r Mach ineA u g u s t 2 0 1 1

By Cezar T ign oWeb Writer

 

After the success of NEWater, water technology hubSingapore now turns to technological innovations inwastewater management with the help of private sectorpartners.

New Was tew a te r T echno l ogy

Singapore is fastbecoming theleader in waterand wastewatertechnologies.Since the successof NEWater,Singapore’s ownbrand of reclaimed orrecycled water, asa major source of water supply, the country’s scientists have been busy withdeveloping and innovating technologies.

Together with Siemens, Singapore has been cooking upsomething to make wastewater management more efficient,less costly, and more environment-friendly. Called “TheGreen Machine,” it is an innovative process of wastewatertreatment that can be easily adopted, with a little upgradingand expansion, by existing wastewater treatment plants. Itis meant to replace conventional wastewater treatment thatconsumes a lot of energy, generates a lot of sludge, andreleases carbon dioxide, contributing to the globalgreenhouse effect.

The Green Machine has comparable COD removal efficiencyas the conventional process. However, it consumes lessenergy, and more importantly helps generate more energyin the form of biogas. It combines contact stabilization withanaerobic digestion to create the hybrid process thatproduces about 50% less sludge than conventionaltreatment.

Wate r T echno logy Hub

Global city Singapore is home to about 4.5 million peoplethat consume some 300 million gallons of water per day,not counting the tourists that arrive by the tens of thousands daily. Lack of water in this small, multi-culturalcountry could have serious repercussions, but as early asthe 1970s, Singapore has foreseen its freshwater sourcesproblem.

Singapore’s Public Utilities Board (PUB) built a pilot waterreclamation plant in 1974, but implementation plans wereshelved because of huge costs and unreliable technology. Itwasn’t until 1998 that the project was revived through a joint initiative between PUB and the Ministry of Environmentand Water Resources.

 

The 1998 Singapore Water Reclamation Study (or NEWaterStudy) clinched the deal on NEWater as a raw waterresource to supplement the country’s water supply. NEWateris a product of stringent purification and treatmentprocesses capable of making sewage water clean, clear, andsparkling.

PUB started adding NEWater into its reservoirs at about 1%of total daily consumption following an evaluation by anExpert Panel from the National University of Singapore that

gave the go-signal for indirect potable use. PUB plans toincrease this to about 2.5% of total daily consumption by2011.

The Green Machine Project was financially supported by theEconomic Development Board, Environment & WaterIndustry Development Council

The Green Machine

In essence, the Green Machine is a combination of twoprocesses:

B ioso rp t i on , a physiochemical process that occursnaturally in certain biomass, which allows it topassively concentrate and bind contaminants onto its

cellular structure. It provides an economicalalternative for removing toxic heavy metals fromindustrial wastewater and aid in environmentalremediation.Anaerob ic d iges t ion , a series of processes in whichmicroorganisms break down biodegradable material inthe absence of oxygen, used for industrial ordomestic purposes to manage waste and/or torelease energy.

In this hybridprocess, organicmatter isabsorbed into themicrobial flocsurface duringcontact

stabilization andretention time iscontrolled beforemicrobes havetime to degradethe organics. Microbes carry the adsorbed organics into theanaerobic digestor where biogas is generated. The GreenMachine offers:

7/31/2019 Singapore Water Action: The Lean, Mean, Green Wastewater Machine

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/C|/Users/Rx/Documents/Water/Actions/SCRIBD-COMM100%20For%20Posting/converted/Green-Wastewater-Machine.html[10/23/2012 11:08:16 AM]

 

Lower Energy Consumption: Less aerobic degradation / less aerationEasy for Retrofit: Upgrade existing wastewatertreatment plants with minimum structure changeLow Sludge Yield: Combined bio-sorption & anaerobicdigestion lead to low sludge productionWaste to Energy: Recover more energy fromwastewaterReliable Process: Activated sludge process andanaerobic digestion are accepted and proven

Design Flexibility: Operate with or without primaryclarifiers

P il o t i ng and Re tu rn o f I nves tm en t

Ruediger Knauf, Vice President of Siemens Global R & D inSingapore, said, “This treatment process consumes lowerenergy and at the same time is energy-neutral since itharvests energy.” 

 “Large plants can be retrofitted with this process, and wherethe cost of energy and availability of land are critical, thisprocess has great relevance,” Knauf added.

Pilot testing of the Green Machine began in October 2010 inSingapore, the Philippines, and the United States.

Upgrading and expansion of the existing wastewatertreatment plants gives a ROI of 5 years for US, 3 years forSingapore, and 4 years for Philippines. It is expected to becommercially introduced into the market in 2012.

 

References

Singh, Sahana. “Singapore: Setting the Stage for NewTechnologies.” In Asian Water, April 2011, Vol. 27, No. 03.

Bobby, Ding Hong-Bo, Xiao Lan, Rohan Wikramanayake andShouvik Chanda. “Green Machine-A Hybrid ProcessCombining Bio-Sorption and Anaerobic Digestion.” Presentation at the session on “Technology Options ForDifferent Settings: Making Sanitation Effective”at the 2ndADB and Partners Sanitation Dialogue: Making Sanitation aSustainable Business, 23-25 May 2011; Manila, Philippines.

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*This article was first published online at ADB's Water for All website in August 2011: http://www.adb.org/water/actions/sin/Green-Wastewater-

Machine.asp.

The Country Water Action series was developed to showcase reforms and good practices in the water sector undertaken by ADB’s member countries. It

offers a mix of experience and insights from projects funded by ADB and those undertaken directly by civil society, local governments, the private

sector, media, and the academe. The Country Water Actions are regularly featured in ADB’s Water for All News, which covers water sector developments

in the Asia and Pacific region.