1. Lean Management What is Friday, September 20, 13

2. Challenges High costs No timely information for decision making Excess & obsolete inventory Miss deliveries Machines & labor idle time Lack of condence in your products due to quality issues Friday, September 20, 13 3. What Is Lean ? Lean is a simple strategy that focuses on the elimination of waste, variation, and work imbalance. Each step must create value for the Customer! It is a way of life. Friday, September 20, 13 4. Benets Friday, September 20, 13 5. 1.On-Timedelivery 2.Improvedresponse 3.Reducedinventory 4.Improvedquality 5.Improvedworkow 6.Achievementofexibility Benets 7.Culturechange 8.Delegationofaccountability 9.Betteruseofplant 10.Betteruseofskilledlabor 11.ProblemsAreVisible 12.InformationFlow Friday, September 20, 13 6. SynerflexConsulting.com Friday, September 20, 13 7. Turn Sales Orders into Profits as Quickly as Possible Decrease the time period from buying or fabricating components until you get paid by the customer for the nished product. Increase Profits Reduce Costs and Increase Sales. Use Limited Resources Wisely People, Equipment, Buildings, etc. BUSINESS GOALS THAT LEAN SUPPORTS Friday, September 20, 13 8. Traditional Organization PRODUCT SHIPMENT Time Business as Usual WasteCUSTOMER ORDER Lean Organization PRODUCT SHIPMENT CUSTOMER ORDER Time (Shorter) Waste Lean Manufacturing Quality Cost Waste Elimination Friday, September 20, 13 9. The Seven Wastes 1. Over-production 2. Waiting time 3. Transportation 4. Over-processing 5. Inventory 6. Motion 7. Defects Friday, September 20, 13 10. ALBERTEINSTEIN dened INSANITY asdoingthesamething overandoverand expectingdierent results. Friday, September 20, 13 11. Synerex Consulting Train & Consult in... UK Nigeria Angola Mauritius New Zealand Australia Thailand Philippines Singapore Indonesia Malaysia China VietnamIndia Algeria Egypt Azerbaijan Saudi Arabia Gulf Countries Jordan Kuwait Hong Kong Sudan Maldives Sri Langka Friday, September 20, 13 12. Thank you Subscribe to us at SynerexConsulting.com and access to Lean tools and templates Friday, September 20, 13