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ToolBox 4.0
SIMPLE.SMART.CLEVER.
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WE DIGITIZE YOUR MAINTENANCE The SH-Tools solution has a very intuitive user interface. A system that is easy to use and manage
for everyone.
Our affordable all-in-one package guarantees a complete monitoring solution.
WE ANALYSE AND DIGITIZE PHYSICAL MEASUREMENT DATA IN INDUSTRY, DECENTRALISED IN AN ALL-IN-ONE DATA COLLECTOR FOR PREVENTIVE MAINTENANCE.
PRODUCE MEASURABLY MORE ECONOMICALLY
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OUR TOOL IS SUITABLE FOR
MANUFACTURER OF SUB-ASSEMBLY UNITS: Sustainability | Compliance with service intervals (warranty claims) | Customer support
PLANT OPERATOR: Plant safety | Resource utilisation | Permanent monitoring 24/7
SERVICE PROVIDER: Proactive access to the customer | Cost reduction through remote diagnosis | Complete knowledge of machines | Digital customer managementSIMPLE · SMART · CLEVER
DIGITAL LIFE CYCLE MANAGEMENT
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YOURADVANTAGES Optimum utilization of resources
Minimization of your downtime costs
Avoidance of unplanned machine failures
Uninterrupted monitoring 24/7
Data transfer to secure cloud
Reduction of operating and maintenance costs
Optimization of maintenance strategy
Increase of planning reliability
Machine wear detection
Simple user interface
SIMPLE · SMART · CLEVER
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PREDICTIVE MAINTENANCELess costs for new acquisitions due to longer life cycles
Quick machine data readout
Machine running time recording to the hour
Alarm when maintenance intervals are due
Digital machine diary and documentation
Paperless documentation
NFC Offline Objects
Trend analysis of sensor data
Measurability of all physical measured variables
Alarm when limit value is exceeded
Anticipatory maintenance (active maintenance calendar) using real-time data
End-of-Life recognition
CLOUDSOFTWAREWEB & APP
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PRODUCT DESCRIPTION:
L 8 analog inputs (4 – 20 mA) L 2 digital input also configurable as a counter L 1 digital output (opener / closer) L 1 USB L TCP/IP Communication L External power supply 24 Vdc L Temperature range from -30 to +70 °C L IP 68
MEASUREMENT OF:
L Temperatures & vibrations L Rotational speeds & fluid levels L Differential pressures & torques L Moisture, forces & positions L Operating hours & cycle times L all physical indicators possible
ToolBox 4.0
SIMPLE · SMART · CLEVER
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SENSORS
Available for all physical measurements
Industrial standard (4 – 20 mA)
Cable length freely selectable
Existing compatible sensors can be used
Active and passive transmitters
Prompt availability
Cost-efficient PRODUCE MEASURABLY MORE ECONOMICALLY
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APPLICATION POSSIBILITIES:
L 24/7 monitoring of sub-assembly units L Process monitoring
EnginesPumpsFansCompressorsTurbines
Hydraulic systems
ADDITIONAL CHARACTERISTICS:
L Digital monitoring inspections L Notif ication of limit value overruns or underruns via e-mail
or at the digital output L Active maintenance calendar with
reminder function L Digital machine diarySIMPLE · SMART · CLEVER
DIGITALWORKLIFEBALANCE
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8 Analog inputs (4 – 20 mA)
24Volt
Power supply
Digital output
Data transfer and evaluation via
smartphone, tablet and PC (app)
Thermalimages
2x Digital inputMeasured data export LAN
U/minHz
WLAN
NFC
M2MIoT
WLANBluetooth4G (LTE)M2M / IoT
USB
Router
GPS
NFC
Measurement of all physical indicators possible
vibration temperaturerotationalspeed
pressure torque fluid level flow rate
Cloud/On-Premises
ALL IN ONE VIEW
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ANALYZINGSOFTWARE Overview of all machines and data for maintenance
Simple transmission of collected data
Display of trend graphics
Available worldwide & anytime
Possibility to issue individual lists
Platform independent (operating system & end device)
CSV data export / REST-API
No software training necessary
SIMPLE · SMART · CLEVER
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HOW IT WORKS:
1. Add machine data to the App
2. Attach ToolBox to the sub-assembly unit
3. Connect App to ToolBox 4.0
4. Go ahead!
MONITOOL APP
Alert via e-mail if operational limits are exceeded
Platform independent software
Machine monitoring via interface
Complete monitoring of all units
Digital machine diary
4.0
MONITOOL
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DIGITALMONITORINGINSPECTIONS
PRODUCE MEASURABLY MORE ECONOMICALLY
It’s possible to carry out digital monitoring inspections, which will be recorded
on your smartphone or tablet through checklists.
The collected data will be transferred via WiFi-connection to your
secured cloud.
DIGITAL CHECKLISTS
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DIFFERENCES EXPLAINED:
CONTROL CENTER:
A sudden malfunction of the of the sub-assembly unit is not always immediately recognized and detected by the process parameter monitoring responsible for the current process flow.
SIMPLE · SMART · CLEVER
PREVENTIVE MAINTENANCE:
Measurement and behaviour of the machine parameters for monitoring units. Early detection of problems through trend analysis. Fast reaction through alarm signaling when limit values are exceeded or not reached. Predictive maintenance (active maintenance calendar) using real-time data.
Guarantee for a reliable production.
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Example: Fan (monitoring can be applied to any sub-assembly unit)
Maintenance:Machine parameters forpreventive maintenance
Control center:Standard process parameters for measurement and control
Bearing temperature plummer block
Vibration pillow block bearing
Bearing temperature motor
Motor vibration
Power consumption
Rotational speed
Volume electricity
Output pressure
Inlet pressure
Pumping medium temperature
Rotational speed
vs.
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WE DIGITIZE.
4.0
T: +49 511 9999 84 50 E: [email protected]: www.sh-tools.com
SH-Tools GmbHHollerithallee 1730419 Hannover
As of: 09/2020
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