siemens cable catalogue

8/10/2019 SIEMENS Cable Catalogue

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1Sales & Order Processing Phone 131 773 Fax 1800 060 773

SECTION 1 General flexible elastomer cables Page SINGLE CORE 3.3kV FLEX 5DF2 34 OZOFLEX 5DH2 38 OZOFLEX (PLUS) 5DH1 46 OZOFLEX (PLUS) SCREENED (FC+) 5DH5 52 HYDROFIRM (T) 5DH1 56 HYDROFIRM (T) SCREENED 5DH5 64 PROTOMONT HD 5DL1 68 PROTOMONT SCREENED 5DL2 74

SECTION 2 High temperature cables SINOTHERM 5DR3/4/5 80 EVA 125 FLEX 5DR7 86 TECSUN (PV) SOLAR 5DH9 92 TECSUN (PV) CONNECTORS 5DX8 96

SECTION 3 PVC data and control cables PROTOFLEX unscreened 5DE7 100

PROTOFLEX screened 5DE7 109 PROTOFLEX-EMV 5DE6/5EMC 112 EMC CABLE GLANDS 118 BLUEGLOBE CABLE GLANDS 122SECTION 4 Crane, reeling and hoist cables CORDAFLEX (SMK) 5DH3 128 RONDOFLEX 5DG4/6 142 PLANOFLEX 5DG5 164

OPTOFLEX 5DG8 170 SPREADERFLEX 5DE5 178

PENDANTFLEX 5DE5 182SECTION 5 Mining and high voltage reeling cables PROTOMONT XHD 5DL4/5DM4 188 MINING MSR 5DM4 194 PROTOLON 5DK8 198 PROTOLON SINGLE CORE 5DK4/5 202SECTION 6 Technical tables and formulae 208

Page APPLICATION SELECTION GUIDE 2

CONTENTS



2 Sales & Order Processing Phone 131 773 Fax 1800 060 773 3Sales & Order Processing Phone 131 773 Fax 1800 060 773

Construction Designation Rated Application and design Pagevoltage

Single core highly flexible cable forswitchboard cabling; submains,machine and equipment cabling.Suitable for high and sub-zero

temperatures with a high shortcircuit strength.

Heavy duty EPR/CSP flexible forpower and control supply. Suitableas flexible leads in mining, industryand agriculture.

Suitable for hazardous locationsrefer to page 219.

Especially suitable for submersionin sewage and effluent, waste water,

polluted liquids containing oils, fats,solvents and chemicals etc.For pumps and aerators.

Suitable for hazardous locationsrefer to page 219.

34

38

46

0.6/1kVto1.9/3.3kV

0.6/1kV

0.6/1kV

1. PCP elastomer sheath2. Protolon R-EP-110 insulation

3. Tinned copper conductor,highly flexible

1. CSP elastomer sheath2. Elastomer inner sheath3. EPR insulation4. Copper conductors, flexible

1. Special CPE elastomer sheath2. Elastomer inner sheath3. EPR insulation4. Copper conductors, flexible

3.3kV 1100 Flex5DF2

OZOFLEX5DH2

OZOFLEX (PLUS)5DH10

APPLICATION SELECTION GUIDE




52

56

64

0.6/1kV

0.6/1kV

0.6/1kV

Screened cable suitable for VSD'ssubmersion in sewage and effluent,waste water, polluted liquidscontaining oils, fats, solvents and

chemicals etc. For pumps andaerators requiring control cores.Suitable for hazardous locationsrefer to page 219.

Circular and flat flexible cableespecially developed for continuoussubmersion in fresh, salt andbore water as a power supply topumps and underwater electricalequipment.

Screened flexible cable especiallydeveloped for continuoussubmersion in fresh, salt andbore water as a power supplywith control cores to pumps andunderwater electrical equipment.

1. CPE elastomer outer sheath2. Copper braid screen3. Elastomer inner sheath4. EPR insulation5. Copper conductor, flexible

1. Special EPR sheath2. Watertight bond between

insulation and sheath3. EPR insulation4. Copper conductors, flexible

1. EPR outer elastomer sheath2. Copper braid screen3. Elastomer inner sheath4. EPR insulation5. Copper conductor, flexible

OZOFLEX (PLUS)SCREENED (FC+)5DH5

HYDROFIRM (T)5DH1

HYDROFIRM (T)SCREENED5DH5






Extra heavy duty flexible cablefor mining, construction, industryand harsh environments.Designs suitable for submersionin aggressive liquids.Suitable for hazardous locationsrefer to page 219.

Heavy duty overall screenedEPR/PCP flexible in 4 and 5 coreconstructions. Submersiblepumps, mining where earth screenprotection in required.Suitable for hazardous locationsrefer to page 219.

High temperature silicone cables upto 180°C. Suitable for motor rewinds,heating appliances, steelwork,floodlights etc. Available with glassbraid and in flexible multicoreconstructions.

0.6/1kV

0.6/1kV

380/660V0.6/1kV

68

74

80

1. PCP elastomer sheath2. Elastomer inner sheath3. PROTOLON EPR insulation4. Copper conductors, flexible

1. PCP elastomer sheath2. Copper braid screen3. Elastomer inner sheath4. EPR insulation5. Copper conductor, flexible

1. Silicone rubber insulation2. Copper conductors, flexible

PROTOMONT HD5DL1

PROTOMONTSCREENED5DL2

SINOTHERM5DR35DR45DR5





8 9Sales & Order Processing Phone 131 773 Fax 1800 060 773Sales & Order Processing Phone 131 773 Fax 1800 060 773

Construction Designation Rated Application & Design Page Voltage


Tecsun (PV) 120 C (degrees) solarcables are designed for use inphotovoltaic power supply systems.

Tecsun (pv) Solar connectors are

intended for use in photovoltaicpower supply systems at tensions upto 1.000DC and currents up to 40Aper contact according to class A.

0.9/1.8kVDC

1.000kV

86

92

96

1. EVA Elastomer insulation2. Multi stranded tinned copper4. Cross-linked polyolefine

1. Unipolar 1P68 Connector2. NBR sealing3. Male and Female connectors

are solid, silver plated brass

TECSUN (PV)5DH9

TECSUN TWIN (PV)5DH

TECPLUG (PV)

CONNECTORS5DX8



1. EVA Elastomer insulation2. Copper conductors, flexible

EVA 125 FLEX5DR7

High temperature EVA flexible cablesfor 125°C application. Increasedmechanical strength with low smoke,and a non toxic gas emission and

halogen free sheath in the event offire. For switchboard wiring and coils.

0.6/1kV





1. PVC sheath2. Copper conductors, flexible

PROTOFLEX5DE7

PROTOFLEXSCREENED5DE7


Light duty flexible PVC controlcable for machine tools, processautomation and control devices.

Flexible overall screened PVCcontrol cable for EMI and RFIinterference suppression inindustrial electronics, switchboards,PLC connections, etc.

100

109

300/500V

Flexible tinned copper braidscreened XLPE power cable forvariable speed drive to motorconnections.

1120.6/1 kVPROTOFLEXEMV-FCUV stabilized90º rating5DE6

1. UV-stabilised PVC orangetransparent outer sheath.

2. Tinned copper braid screen.3. Cross linked poly ethylene

(XLPE) insulation.

Very flexible screened cable forvariable speed drive to motorconnections.

1160.6/1 kVPROTOFLEXEMC5EMC1. Clear PVC outersheath.

2. Tinned copper braided screen






1. PCP elastomer sheath2. Protolon insulation3. Tinned finely stranded conductors4. Braid screen available

RONDOFLEX5DG6

0.6/1kV Flexible power and control cable,for use on festoon systems and forconnecting moving parts of machinetools, material handling equipment,etc, associated with high mechanicalstresses and frequent bendingoperation. Suitable for simple reeling.

142

Crane, reeling and festoons cabledesigned to withstand tensileand torsional stresses. Suitablefor all types of mobile equipmente.g., stackers, reclaimers, hoists,cranes, ship loaders, trippers etc.Screened data cores for PLC andcommunications are standard.Integrated fibre optics available.Suitable for hazardous locationsrefer to page 219.

1280.6/1kV

1. PCP elastomer sheath2. Anti torsion textile braid3. Elastomer inner sheath4. Protolon EPR insulation5. Copper conductors, highly flexible

CORDAFLEX(SMK)5DH3






Shielded EMC festoon power cableused for applications where thereis a danger of interference to datatransmission systems from power

cables. This cable is suitable forfestoon systems.

148

152

0.6/1kV

1. PCP elastomer sheath2. Protolon insulation3. Tinned finely stranded conductors4. Overall braid screen shield

RONDOFLEX(C)-FC5DG6

1. PCP elastomer sheath2. Protolon EPR insulation3. Tinned copper conductors,

extremely flexible4. Individual copper braid screens

RONDOFLEX(CHAIN)5DG4

0.6/1kV Specially designed for outdoorapplications with long traveldistances at high speeds.Including drag cabin systems oncontainer stacking cranes. Keybenefits are reliability, abrasionresistance and long life time.






Flat form elastomer cable forgantry and festoon installationsin mining, marine and sub zeroenvironments. Screened cores,

pairs and integrated fibre opticsavailable for data transmission.

174

170

164380/660V0.6/1kV

1. PCP elastomer sheath2. PROTOLON EPR insulation3. Copper conductors,

extremely flexible4. Individual copper braid screens

PLANOFLEX 5DG5

OPTOFLEX (M)5DG8

Optical signal and datatransmission cable for fixedinstallations for material handlingand mining equipment and inopen pits on conveyors.

OPTOFLEX (F.O)5DG8

Flexible fibre optic cable suitablefor cable handling systems, cabletenders on cranes and materialhandling systems. Key benefits arehigh data rates, large bandwithand absolute immunity to EMI.

1. Orange PCP outer sheath.2. Kevlar braided coverage

of core assembly.3. 50/125; 62.5/125 micron graded

index and E9 mono mode fibres.

1. Black PCP outer sheath.2 Kevlar braided coverage

of core assembly.3. 50/125; 62.5/125 micron graded

index and E9 mono mode fibres.




182

188

178

1. PVC sheath2. PROTODUR PVC insulation3. Copper conductors, flexible4. Central support element

1. PCP heavy duty sheath2. Elastomer inner sheath3. Individual copper core screens4. PROTOLON EPR insulation5. Copper conductors, flexible

PENDANTFLEX5DE5

PROTOMONTXHD5DL/5DM

SPREADERFLEX5DE5

300/500V

0.6/1kV

300/500V

Lift control and pendant cablewith central support element.Extremely flexible and lightweightfor elevators, hoists, cranes and forincreased suspension distances.

Extra heavy duty mining cablewith screened power cores andseparate control cores. Abrasionand tear resistant, suitable for allabove ground mining installationsand industry eg., drills, pumps,conveyors and 400 Hz installations.

Dedicated flexible cable for freefall coiling in spreader craneapplications. Kevlar reinforcedwith lead bead weights to improve

performance in high speed, highwind environments.


1. Polyurethane sheath2. Lead beaded core elements3. Kevlar rope strength support4. PROTODUR PVC insulation5. Copper conductors, highly flexible





194

198

200

1. CPE sheath2. Overall copper braid screen

3. Elastomer inner sheath4. Polyethylene insulation5. Copper conductors, flexible,

screened pairs

1. Protofirm PCP sheath2. Elastomer inner sheath3. Protolon EPR insulation4. Semiconductive core screens5. Copper conductors, flexible

1. Protofirm PCP HD2. Anti torsion textile braid3. Elastomer inner sheath4. Protolon EPR insulation5. Semiconductive core screens6. Copper conductors,

highly flexible

MINING MSR5DM4

PROTOLON (N)5DK8

PROTOLON (SM)5DK8

Twisted pair screened elastomercable for mining installations.Heavy duty and flexible, resistantto UV with excellent transmissioncharacteristics for PLC’s,instrumentation and control signals.

High voltage flexible reelingcable specifically designedto withstand torsional and tensileforces of medium duty reeling.Suitable for all mobile equipmentin mining, marine and materialshandling facilities.

High voltage, heavy duty reelingcable specifically designed forextreme dynamic applicationseg., high mount reelers, highspeed cranes, multiple deflectionguidance systems.

250/250V

0.6/1kVto 33/33kV

0.6/1kVto 33/33kV






PROTOLON (SB)5DK8

PROTOLON(Single core)5DK8

1. Protofirm PCP heavy duty sheath2. Anti torsion textile braid3. Elastomer inner sheath4. Protolon EPR insulation5. Semiconductive core screens6. Copper conductors, highly flexible

1. Protofirm PCP sheath2. Elastomer inner sheath3. Protolon EPR insulation4. Semiconductive core screens5. Copper conductors, flexible

3.6/66kVto 33/33kV

3.6/6.6kVto 22/22kV

0.6/1kVto 33

Designed as a power supply orconnection cable for large materialhandling machines in open cutmines where they are subject toextremely high mechanical stressesdue to abrasion and trailing.Also available with screenedpower cores.

Designed for voltages up to 22kVfor power supply interconnections,transformer drop cable, mobilesustations, over head service lineconnections and H.V switchboards.

High voltage reeling cablewith integrated fibre optics fortransmission of voice, video anddata signals thereby eliminating the

need for a separate control reeler.

1. Protofirm PCP HD outer sheath2. Anti torsion textile braid3. Elastomer inner sheath4. Protolon EPR insulation5. Semiconductive core screens6. Highly flexible copper conductors7. Mono mode & multi mode fibres

PROTOLON(SM-R) FOFIBRE OPTICS

200

200

202





Sales & Order Processing Phone 131 773 Fax 1800 060 77326 Sales & Order Processing Phone 131 773 Fax 1800 060 773 27

SHEATH MATERIALSLikewise sheath materials are either thermoplastic or elastomericcompounds such as Chlorosulphonated Polyethylene (CSP),Polychloroprene (PCP), Chlorinated Polyethylene (CPE), Silicone (SR),Ethylene Propylene Rubber (EPR), or Polyurethane (PU). CSP is oftenknown by the DuPont trade name Hypalon and PCP as Neoprene.Each particular sheath material is selected or specially compoundedfor its specific characteristics. eg. EPR (HYDROFIRM) compounded withadditives to achieve total water resistance. PCP (CORDFLEX) for a highmechanical strength and abrasion resistance. Although the base polymername is used eg. CSP, up to 14 additives may be compounded to achievethe desired characteristics based on years of research, field service andcustomer’s requirements.

INSULATION AND SHEATH THICKNESSESAll Siemens elastomer (synthetic rubber) cables meet or exceed the valueslaid down in AS/NZS 5000-1 and AS 3191 (flexible cords).Voltage ratings based on the insulation electrical, thermal and mechanicalcharacteristics for each cable are given.

FLEXIBLE CABLE DESIGN AND ELECTRICAL CRITERIAThe design and proper selection of a cable should take into accountenvironmental conditions, electrical, thermal and mechanical stresses thatcan be expected as these all have a bearing on its operating life. All Siemensflexible cables are designed to suit their application perfectly, therebyensuring a long trouble free service life even under the harshest conditions.

CONDUCTORSSiemens flexible cables utilise high conductivity copper in accordancewith the Australian Standard AS 1125 either finely or extra finelystranded, depending on its intended application, and these are bunchedor rope laid to provide a flexible conductor assembly with increasedmechanical strength. All values for strandings are given as approximatedue to final conductance values of the copper used in production.The Australian Standard AS1125 now nominates for flexible cablesa maximum DC resistance value for a given conductor cross section.In this way the cross- sectional area of the conductor is stated not asthe geometrical, but as the electrically effective cross-sectional areadetermined by the resistance measurement. Thereby, all cables willhave equivalent electrical characteristics irrespective of the manufactureror the origin of the base copper used. Conductor resistance values aregiven on page 220, table 6.10 and comply with AS 1125.

INSULATIONInsulation materials covered within this catalogue are of basicallytwo types. Thermoplastic polyvinyl chloride (PVC) and cross linkedcompounded elastomers such as Ethylene Propylene Rubber (EPR), EthylVinyl Acetate (EVA) and Silicone rubber. The Silicone and EVA compoundspermit higher operating temperatures, and accordingly higher currentcapacities, whilst EPR exhibits excellent dielectric properties, lowtemperature flexibility and resistance to ozone, ionization and weather.To attain resistance against elevated water temperatures Cross LinkedPolyethylene (XLPE) is used in single core and flat form HYDROFIRM andProtoflex EMV-FC.




GRAPH RANGE/TEMPERATURE

VOLTAGE RATINGSVoltage values are usually expressed in the form Uo/U and Um. Uo isthe rms power frequency voltage between phase and earth. U is therms power frequency voltage between phases. Um is the maximumcontinuous rms power frequency voltage between any two phases andexcludes fault conditions or sudden disconnection of large loads.

Fig. 1

AMBIENT AND CONDUCTOR OPERATING TEMPERATUREAmbient temperature is that surrounding the cable. All values stated in thiscatalogue are based on an ambient of 40°C which is generally consideredthe norm for Australian conditions when averaged annually. Surfacetemperature is the maximum permissible temperature onto which the cablecan be laid upon without damage to the sheath. Conductor temperature isthe temperature the conductor will maintain when loaded fully in accordancewith its rated current carrying capacity. The maximum permissible conductortemperature is also the temperature rating of the insulation which it can

withstand indefinitely without effect on its properties. The difference betweenthe ambient temperature and the maximum conductor temperature is thewindow of thermal heat rise generated when current is passed. Basically theheat generated by current flow must be equalised by convection and thermalradiation so that an equilibrium is maintained at the maximum insulationtemperature. For this reason the derating factors are applicable when higheror lower ambients are present.

HIGH AND LOW TEMPERATURESSiemens elastomer cables utilise insulation and sheathing compounds whichprovide excellent performance in extremes in ambient temperatures. In subzero environments the catalogue lists the absolute minimum that the cablecan withstand and additionally the minimum for fully flexible operationin its intended application.Elastomer insulated conductors operate continuously at 90.5°C with anemergency overload up to 130°C and short circuit temperature withstandof up to 250.5°C. Experience has shown that flexible reeling cables withtinned conductors should be limited to a short circuit temperature of200.5°C. Exposure to higher temperatures than the cables are rated will leadto degredation over a period of time of the compounds based on the rateof exposure and intensity. Fig. 1 shows the service life characteristic for EPRinsulation. The temperature index criteria was 113.5°C, ie., the compoundwill remain serviceable for 20,000hrs at 113.5°C in accordance with IEC 216.This table is purely indicative as many variables can effect the result.




AS 2802 Cables for Above Ground (open cut) MiningAS 1660 Test Methods for CablesAS 1429 Electric cables – polymeric insulation working voltages 3.3/33kVGenerally all Australian Standards are aligned with the relevant IEC Standardsto enable them to conform internationally.IEC 227 Flexible PVC Cables and CordsIEC 245 Flexible Elastomer Cables and CordsVDE 0250 Cables, Wires and Flexible Cords for Power InstallationsVDE 0282 Elastomer Cables and Flexible Cords for Power Installations

CABLE REPAIRIn the event of damage to either the insulation or sheath or where two cablesmust be spliced together, the use of commercially available repair materialsare suitable for use with Siemens flexible cable compounds. Various methodsand types are available from cast kits which offer a simple, effective, howevernon-flexible joint to electrical repair and self-fusing tapes which whenapplied build up the insulation and sheath to their specified dimensions andprovide a flexible, weatherproof repair equal to the original cable. It is mostimportant that the repair tapes and kit compounds match those of the cablesand this should be confirmed with the supplier prior to use. R-EP-90 (EPR)tape must be used on all Siemens elastomer insulated cables and HD-85-PCP and HD-90-CSP tapes should be used on their appropriate sheath types.Other repair materials from Calico and polyester tapes, semi conductivescreen tape, silicone, vinyl/mastic and glass cloth tapes to tinned copper wirebraid screen tapes are available from various manufacturers and include all

instructions on preparation and installation.QUALITY ASSURANCEWe, at Siemens, have a deep commitment to quality assurance at all levelsof our organisation. In fact, this catalogue represents one step in the qualityeffort by presenting complete product and applications information in sucha way that leads to optimum product selection to satisfy the customer’sneeds.Our internal quality assurance programme includes quality audits,the maintenance of a quality assurance manual and many other proceduresdesigned to optimise quality.

CURRENT CARRYING CAPACITY Current ratings are dependant on the method of installation, theinsulation material affecting the maximum conductor temperature,internal thermal resistance and external ambient conditions. Unlessotherwise indicated the ratings stated within are for cables touching asurface and unenclosed, based on a 50Hz system either single phase orbalanced three phase. For all intents and purposes current ratings for DCare equivalent to AC values.

VOLTAGE DROPVolt drop is dependant on the impedance of the conductor, the loadcurrent, power factor and route length. In accordance with AS/NZS3008.1.1:1998 the milli-volts per ampere meter (mV/A.m) are listedon Page 213 / 214, Table 41/42 together with the formula to satisfy thevoltage drop limitations. AS 3000 generally limits the allowable voltagedrop to 5% of the system Voltage, however some mining installationsmay nominate a lower value. It is important where practicable in thecase of single core cables they are run in trefoil arrangement to minimiseimpedance.

SHORT CIRCUITSymetrical short circuit calculations are given on page 206 / 207, table 6.2and are based on the maximum operating temperature of the insulationand the maximum final safe short circuit temperature of the insulatedconductor.

AUSTRALIAN STANDARDSThe following Australian Standards relate to cables, their designand application.AS 1125 Conductors in Flexible Cables and CordsAS 3191 Electric Flexible Cords 250V, 440V and 0.6/1kVAS 3008 Cable Selection 0.6/1kVAS 1802 Cables for Underground Mining (Reeling)AS 5000 Electric cables – polymeric insulation 0.6/1 (1-2kV)




SINGLE CORE 3.3kV FLEX 5DF2 PAGE 34

OZOFLEX 5DH2 PAGE 38

OZOFLEX (PLUS) 5DH1 PAGE 46

OZOFLEX (PLUS) SCREENED (FC+) 5DH5 PAGE 5

HYDROFIRM (T) 5DH1 PAGE 56

HYDROFIRM (T) SCREENED 5DH1 PAGE 6

PROTOMONT HD 5DL1 PAGE 68

PROTOMONT SCREENED 5DL2 PAGE 74

GENERAL FLEXIBLE ELASTOMER CABSECTION 1




SINGLE CORE 3.3kV 1100 FLEX

OPERATING TEMPERATURE Minimum permissible ambient temperature -40°C Maximum permissible conductor temperature 110°C Maximum permissible short circuit temperature 250°C Minimum ambient temperature for optimum fully flexible operation -25°C

MINIMUM BENDING RADIIThe following minimum bending radii should be observed to ensureoperating reliability. For fixed installation 6 x cable diameter When freely flexing 8 x cable diameter

CURRENT CARRYING CAPACITY Current ratings are based on continuous operation at an ambienttemperature of 40°C. At other temperatures these values must beconverted using the following table.°C 15 20 25 30 35 40 45 50 55 60 65 70 75 80Factor 1.26 1.20 1.15 1.10 1.05 1.00 0.94 0.88 0.81 0.73 0.65 0.57 0.47 0.34

TENSILE STRENGTHThe maximum allowable tensile stress is 15N/mm2.This ensures no conductor damage will occur in operation.

VOLTAGE RATING Rated voltage: 0.6/1kV to 3.3kV AC Maximum operating voltages in: 3 phase AC opera tion Uo/U = 2.1/3.6kV DC operation Uo/U = 2.7/5.4kV AC test voltage = 6kV

CORE COLOUR IDENTIFICATIONThe core insulation is white.

Highly flexible, single core rubber cables

APPLICATION Internal switchboard cabling Sub-mains Electrical traction vehicles Battery bank connections Machine & equipment cabling Steelworks, cranes & hoists Stacker & reclaimer cabling DC wiring Submersible to 100 metres

DESIGNSingle core 3.3kV flex cables consist of extra finely stranded tinned copperconductors laid up to provide an extremely flexible design. The ProtolonR-EP-110 elastomer insulation is rated at 3.3kV with an oil resistant, flameretardant PCP sheath completing the construction.The cable is in accordance with AS1125, AS5000 and VDE0250 part 602.for NSGAFoeu.

Permissable thermal short-circuit currents for 1 s duration(conductor temperature at start of short-circuit: 110°C):[mm2] 4 6 10 16 25 35 50 70 95 120 150 185 240[kA] 0.488 0.732 1.22 1.95 3.05 4.27 6.10 8.54 11.6 14.6 18.3 22.6 29.3

Permissible short-circuit currents for other durations are given onPage 206 / 207.The thermal as well as the dynamic short-circuit strength must be takeninto account. The cables must in particular be firmly fixed to protect themfrom the effects of peak short-circuit currents.

SINGLE CORE 3.3kV 1100 FLEX




Current ratings are based on AS/NZS 3008.1.1:1998. Table 8 Current-Carrying Capacities of Three Single-Core0.6/1kV Sheathed and Unsheathed non-armoured cables R-E-110

Selection and ordering data

No. of cores Part No. Approx No. Diameter Cable Cable Current carrying capacity when installedx Conductor of strands of bare overall weightsize x Max. conductor diameter Unenclosed Unenclosed Unenclosed Enclosed

strand Spaced Spaced from Touchingsurface

Min Maxmm2 mm mm mm mm kg/km A A A A1 x 1.5 5DF2 043 28 x 0.26 1.5 5.7 6.2 47 31 27 25 221 x 2.5 5DF2 053 45 x 0.26 1.9 6.1 6.6 60 43 38 36 321 x 4 5DF2 063 51 x 0.31 2.5 6.6 7.1 77 57 50 47 411 x 6 5DF2 073 75 x 0.31 3.2 7.1 7.6 97 73 63 59 511 x 10 5DF2 103 77 x 0.41 4.1 8.6 9.1 153 99 86 81 711 x 16 5DF2 123 123 x .041 6.5 10.0 10.8 213 130 115 105 931 x 25 5DF2 133 190 x 0.41 6.8 12.0 12.8 328 175 155 145 1251 x 35 5DF2 143 268 x 0.41 8.1 13.1 13.9 421 220 190 175 1501 x 50 5DF2 153 384 x 0.41 9.6 14.5 15.3 562 265 230 215 1801 x 70 5DF2 163 545 x 0.41 11.2 16.3 17.3 750 340 290 270 235

1 x 95 5DF2 173 724 x 0.41 13.2 18.6 19.6 997 420 365 340 2851 x 120 5DF2 183 926 x 0.41 14.9 20.7 21.7 1259 490 420 395 3351 x 150 5DF2 203 1154 x 0.41 16.6 22.7 23.7 1534 570 485 455 3801 x 185 5DF2 213 1407 x 0.41 18.0 24.7 25.7 1858 660 560 530 4501 x 240 5DF2 223 1866 x 0.41 21.2 27.9 29.4 2428 790 670 630 5501 x 300 5DF2 233 1551 x 0.51 23.6 31.0 32.5 3006 910 780 730 6301 x 400 5DF2 243 1995 x 0.51 27.2 32.5 39.5 4332 1070 910 850 720

SINGLE CORE 3.3kV 1100 FLEXSINGLE CORE 3.3kV 1100 FLEX




OZOFLEXOZOFLEX cables, covered by the Prescribed Items Act mandatoryapproval for flexible leads, are accordingly overed by Approval CertificateNo. 11551.

OPERATING TEMPERATURE Minimum permissible ambient temperature -40°C Maximum permissible short circuit temperature 250°C Minimum ambient temperature for optimum

fully flexible operation -25°C


CURRENT CARRYING CAPACITY Current ratings are based on continuous operation at an ambienttemperature of 40°C. At other temperatures these values must beconverted using the following table.

°C 15 20 25 30 35 40 45 50 55 60 65 70 75 80Factor 1.26 1.20 1.15 1.10 1.05 1.00 0.94 0.88 0.81 0.73 0.65 0.57 0.47 0.34

When installed on spring operated reelers the following de-rating factors

are to be applied:1 layer on real 0.802 layers 0.613 layers 0.49

Heavy duty EPR/CSP rubber flexible cables

APPLICATION Heavy duty construction site leads for drills, pumps, saws, kangos Cranes, hoists & festoon systems Stage & theatre power & lighting Portable motors, generators & power supplies Submersible to 100 metres plus Suitable for hazardous locations refer to page 219.

DESIGNOZOFLEX is designed as a heavy duty flexible for dry, damp and wetenvironments, areas of stress caused by vibration or impact and is resistantto abrasion, exposure to radiated heat and chemical contamination.Because of the black, flame retardant CSP sheath OZOFLEX is suitable forareas subject to fire hazard and hazardous locations.OZOFLEX cables consist of finely stranded copper conductors laid up toprovide a flexible design. R-EP-90 elastomer insulation provides improvedcurrent capacities.Cables above 16mm2 and all control cables have an elastomer innersheath. The CSP elastomer sheath (Hypalon) is oil resistant and flameretardant in accordance with VDE 0472.The construction is in accordance with the Australian Standards AS 1125,AS 3191, AS/NZS 5000-1.

OZOFLEX




CORE COLOUR IDENTIFICATIONSingle Core black3 Core blue, brown, green/yellow4 Core brown, black, green/yellow, grey5 Core blue, brown, black, green/yellow, greyMulti core black insulation sequentially numbered including a green/yellow earth core.

TENSILE STRENGTH

The maximum allowable tensile stress is 15N/mm2

.This ensures no conductor damage will occur in operation.

VOLTAGE RATING Rated voltage: Uo/U = 0.6/1kV Maximum operating voltages in: 3 phase AC operat ion Uo/U = 0.7/1.15kV DC operat ion Uo/U = 0.9/1.73kV AC test voltage = 2.5kV

*The cable is designated 450/750V with EI1 insulation compoundin accordance with VDE/IEC and meets or exceeds the AustralianStandard AS/NZS 5000-1 for the voltage rating of 0.6/1kV, R-EP-90.

Selection and ordering data No. of cores x Part No. Approx. No. of Diameter Cable Cable Unenclosed Conductor size strands x Max of bare overall weight Touching strand diameter conductor diameter

Min Maxmm2 mm mm mm mm kg/km A

OZOFLEX with 1 x 10 5DH2 110-5 80 x 0.41 4.1 9.8 12.5 230 65black insulation 1 x 16 5DH2 112-5 126 x 0.41 5.7 11.0 14.5 320 86and sheath 1 x 25 5DH2 113-5 196 x 0.41 6.8 12.5 15.0 450 115 1 x 35 5DH2 114-5 276 x 0.41 8.1 14.0 16.5 605 145 1 x 50 5DH2 115-5 396 x 0.41 9.7 16.5 19.5 825 175 1 x 70 5DH2 116-5 546 x 0.41 11.2 18.5 21.0 1090 225 1 x 95 5DH2 117-5 725 x 0.41 13.2 21.0 24.0 1405 280 1 x 120 5DH2 118-5 927 x 0.41 14.9 23.5 26.5 1745 325 1 x 150 5DH2 120-5 1157 x 0.41 16.6 26.0 28.5 2130 375 1 x 185 5DH2 121-5 1409 x 0.41 18.0 28.0 30.0 2300 435 1 x 240 5DH2 122-5 1869 x 0.41 21.2 31.5 35.0 3100 520 1 x 300 5DH2 123-5 2338 x 0.41 23.6 33.5 38.0 3810 610without a 2 x 1 5DH2 203-5 29 x 0.21 1.2 7.6 8.6 83 14green/yellow 2 x 1.5 5DH2 204-5 30 x 0.26 1.5 9.0 11.5 135 20earth 2 x 2.5 5DH2 205-5 50 x 0.26 1.9 10.5 13.5 195 28 2 x 4 5DH2 206-5 56 x 0.31 2.5 12.0 15.0 270 37

OZOFLEXOZOFLEX




No. of cores x Part No. Approx. No. of Diameter Cable Cable Unenclosed Conductor size strands x Max of bare overall weight Touching

strand diameter conductor diameter


OZOFLEX 3G1 5DH2 303-5 32 x 0.21 1.2 8.6 10.5 130 14including a 3G1.5 5DH2 304-5 30 x 0.26 1.5 9.6 11.0 165 19green/yellow 3G2.5 5DH2 305-5 50 x 0.26 1.9 11.5 13.0 235 26

earth core 3G4 5DH2 306-5 56 x 0.31 2.5 13.0 15.0 320 35 3G6 5DH2 307-5 84 x 0.31 3.2 14.5 16.5 495 45 3G10 5DH2 310-5 80 x 0.41 4.1 20.0 22.5 880 62 3G16 5DH2 312-5 126 x 0.41 5.7 22.5 26.5 1090 83 4G1 5DH2 403-5 32 x 0.21 1.2 9.8 10.2 140 14 4G1.5 5DH2 404-5 30 x 0.26 1.5 10.5 12.5 192 19 4G2.5 5DH2 405-5 50 x 0.26 1.9 12.5 14.0 290 26 4G4 5DH2 406-5 56 x 0.31 2.5 14.5 16.5 395 35 4G6 5DH2 407-5 84 x 0.31 3.2 16.5 18.0 530 45 4G10 5DH2 410-5 80 x 0.41 4.1 21.5 25.0 930 62 4G16 5DH2 412-5 126 x 0.41 5.7 24.5 28.9 1300 83 4G25 5DH2 413-5 196 x 0.41 6.9 29.5 35.0 1880 110 4G35 5DH2 414-5 296 x 0.41 8.1 33.0 37.5 2450 135 4G50 5DH2 415-5 396 x 0.41 9.7 33.0 43.5 3380 170 4G70 5DH2 416-5 551 x 0.41 11.3 43.0 48.5 4450 215 4G95 5DH2 417-5 733 x 0.41 13.2 49.0 55.0 5830 265 4G120 5DH2 418-5 938 x 0.41 15.0 53.0 60.0 7140 305 5G1 5DH2 503-5 32 x .0.21 1.2 10.5 12.5 180 14 5G1.5 5DH2 504-5 30 x 0.26 1.5 11.5 13.5 240 19 5G2.5 5DH2 505-5 50 x 0.26 1.9 13.5 15.8 345 26 5G4 5DH2 506-5 56 x 0.31 2.5 16.0 18.8 485 35 5G6 5DH2 907 84 x 0.31 3.2 18.0 22.0 760 45 5G10 5DH2 510-5 80 x 0.41 4.1 24.0 27.0 1300 62 5G16 5DH2 939 126 x 0.41 5.7 27.0 32.5 1680 83 5G25 5DH2 513-5 196 x 0.41 6.9 32.5 37.0 2470 110 5G35 5DH2 514-4 296 x 0.41 8.1 37.5 41.5 3306 135


OZOFLEXOZOFLEX




No. of cores x Part No. Approx. No. of Diameter Cable overall Cable Unenclosed Conductor size strands x Max of bare diameter weight Touching strand diameter conductor


OZOFLEX 5G2.5 5DH2 505-6 50 x 0.26 1.9 13.5 15.8 345 26Aust. Core 5G4 5DH2 506-6 56 x 0.31 2.5 16.0 18.8 485 35Colours 5G6 5DH2 907-6 84 x 0.31 3.2 18.0 22.0 760 45R,W,B,B,G/Y 5G10 5DH2 510-6 80 x 0.41 4.1 24.0 27.0 1300 62 5G16 5DH2 512-6 126 x 0.41 5.7 27.0 32.5 1680 83 5G25 5DH2 513-6 196 x 0.41 6.9 32.5 37.0 2470 110 5G35 5DH2 514-6 296 x 0.41 8.1 37.5 41.5 3306 135OZOFLEX 7G1.5 5DH2 580-5 30 x 0.26 1.5 14.0 17.5 355 19including a 10G1.5 5DH2 938-4 30 x 0.26 1.5 18.5 20.5 610 19green/yellow 12G1.5 5DH2 583-5 30 x 0.26 1.5 19.2 20.2 520 19earth core 7G2.5 5DH2 590-5 50 x 0.26 1.9 16.5 20.0 505 19 8G2.5 5DH2 591-5 50 x 0.26 1.9 18.0 21.5 570 26 12G2.5 5DH2 593-5 50 x 0.26 1.9 18.5 26.5 755 26 18G2.5 5DH2 595-5 50 x 0.26 1.9 25.0 31.5 1100 26 24G2.5 5DH2 596-5 50 x 0.26 1.9 28.5 35.0 1380 26


OZOFLEXOZOFLEX




Number of Part No. Approx. No. of Diameter of Cable overall Cable Unenclosed cores x strands x Max. bare diameter weight Touching Conductor size strand diameter conductor

Min Max mm2 mm mm mm mm kg/km A

OZOFLEX (PLUS) 7G1.5 5DH1 241 30 x 0.26 1.5 14.0 17.5 355 19including a 4G1.5 5DH1 021 27 x 0.26 1.8 10.5 12.0 192 19green/yellow earth 4G2.5 5DH1 022 45 x 0.26 2.6 12.5 14.0 279 26 4G4 5DH1 023 50 x 0.31 3.2 14.5 16.1 388 35 4G6 5DH2 901 75 x 0.31 3.9 16.5 18.6 530 45 4G10 5DH1 025 78 x 0.41 5.1 22.2 24.2 940 62 4G16 5DH1 026 124 x 0.41 6.3 26.1 29.1 1310 83 4G25 5DH1 027 192 x 0.41 7.8 29.8 33.8 1890 110 4G35 5DH1 028 271 x 0.41 9.2 34.6 37.6 2460 135 4G50 5DH1 030 388 x 0.41 11.0 40.3 43.3 3390 170 4G70 5DH1 031 551 x 0.41 11.3 43.0 48.5 4450 215 4G95 5DH1 032 733 x 0.41 13.2 49.0 55.0 5830 265

4G120 5DH1 033 938 x 0.41 15.0 53.0 60.0 7140 305OZOFLEX (PLUS) 4G1.5 + 2 x 1.5 5DH1 069 28 x 0.26 1.5 14.0 16.0 310 19with pilots 4G2.5 + 2 x 1.5 5DH1 070 45 x 0.26 1.9 16.0 18.5 420 26 4G4 + 2 x 1.5 5DH1 071 51 x 0.31 2.5 19.0 21.5 570 35 4G6 + 2 x 1.5 5DH1 072 75 x 0.31 3.2 21.0 23.5 720 45 4G10 + 2 x 1.5 5DH1 073 77 x 0.26 4.1 26.5 30.0 1170 62 4G16 + 2 x 1.5 5DH1 275 123 x 0.41 5.6 26.5 30.0 1310 83 4G25 + 2 x 1.5 5DH1 075 190 x 0.41 6.8 31.5 35.0 1910 110 4G35 + 2 x 1.5 5DH1 076 268 x 0.41 8.1 35.0 38.5 2460 135


OZOFLEX (PLUS)OZOFLEX (PLUS)




The construction is in accordance with the Australian StandardsAS 1125, AS 3191, AS/NZS 5000-1 and DIN/VDE 0282 and CENELECstandards for 07RN, IEC 60 332-1.

OPERATING TEMPERATURE Minimum permissible ambient temperature -40°C Maximum permissible short circuit temperature 250°C Minimum ambient temperature for optimum fully flexible operation -25°C

CURRENT CARRYING CAPACITY Current ratings are based on continuous operation at an ambienttemperature of 40°C. At other temperatures these values must beconverted using the following table.°C 15 20 25 30 35 40 45 50 55 60 65 70 75 80

Factor 1.26 1.20 1.15 1.10 1.05 1.00 0.94 0.88 0.81 0.73 0.65 0.57 0.47 0.34

VOLTAGE RATING Rated voltage: Uo/U = 0.6/1kV Maximum operating voltages in: 3 phase AC operation Uo/U = 0.7/1.15kV DC operation Uo/U = 0.9/1.73kV AC test voltage = 2.5kV

*The cable is designated 450/750V with EI1 insulation compound in accordancewith VDE/IEC and meets or exceeds the Australian Standard AS 5000 for the voltagerating of 0.6/1kV, R-EP-90.

CORE COLOUR IDENTIFICATIONSingle Core black3 Core blue, brown, green/yellow4 Core brown, black, green/yellow, greyMulti core black insulation sequentially numbered

including a green/yellow earth core.

Submersible overall screened cable (emc compliant)

APPLICATIONSpecifically designed for pumps in water waste-water under mediummechanical stress. Sewage treatment plants

Waste water pumps, effluent aerators For pumps requiring control cores Electromagnetic compatibili ty (EMC) Abattoirs (high temp chemical cleaning) Dairy industry Mining - de-watering Chemical plants & steelworks Hygenic cleaning in breweries, food processing plants etc. Water depth approx. 10m in waste water, up to 500m in all other types Suitable in seawater Suitable for hazardous locations refer to page 219.

DESIGNOZOFLEX (PLUS) SCREENED cables consist of finely stranded copperconductors laid up to provide a flexible design. R-EP-90 elastomer

insulation provides improved current capacities. All cables up to 6mm2 have tinned conductors. Between the elastomer inner and outer sheaths

there is an overall tinned copper screen. The specially compounded heavyduty CSP Elastomer sheath (Hypalon) is oil resistant and flame retardantand resists the effects of water absorption.

OZOFLEX (PLUS) SCREENED (FCOZOFLEX (PLUS) SCREENED (FC+)




Number of Part No. Power conductor Overall diameter of Net weight Unenclosedcores and approx. number cable Touchingconductor size of strands x Max.strand diameter Min Max 1000 m approx.mm2 mm mm mm kg A3 G 1.5 5DH5 3++ 28 x 0.26 12 14 230 193 G 2.5 5DH5 3++ 45 x 0.26 14 16 300 264 G 1.5 5DH5 312 28 x 0.26 13.0 15.0 280 194 G 2.5 5DH5 313 45 x 0.26 15.5 18.0 415 26

4 G 4 5DH5 314 51 x 0.31 17.5 20.0 545 354 G 6 5DH5 315 75 x 0.31 19.5 22.0 700 454 G 10 5DH5 316 77 x 0.41 23.5 26.0 1010 624 G 16 5DH5 317 123 x 0.41 27.5 31.0 1460 834 G 25 5DH5 318 190 x 0.41 32.5 36.0 2100 1104 G 35 5DH5 320 268 x 0.41 36.0 39.5 2730 1354 G 50 5DH5 321 384 x 0.41 42.0 45.5 3680 1704 G 70 5DH5 322 545 x 0.41 46.5 50.0 4800 2154 G 95 5DH5 323 724 x 0.41 53.5 58.0 6280 2654 G 120 5DH5 324 926 x 0.41 57.5 62.0 7520 305

Ozoflex (plus) screened with pilotsNumber of Part No. Power conductor Overall diameter of Net weight Unenclosedcores and Approx. number cable Touchingconductor size of strandsstrand diameter

mm2 mm mm kg A4 G 2.5 + 4 x 1.5 5DH5 146 45 x 0.26 21.70 630 264 G 4 + 4 x 1.5 5DH5 147 51 x 0.31 24.00 905 354 G 6 + 4 x 1.5 5DH5 148 75 x 0.31 26.00 930 454 G 10 + 4 x 1.5 5DH5 149 77 x 0.41 26.70 1133 624 G 16 + 4 x 1.5 5DH5 150 123 x 0.41 28.40 1363 834 G 25 + 4 x 2.5 5DH5 152 190 x 0.41 34.00 2022 1104 G 35 + 4 x 2.5 5DH5 151 268 x 0.41 36.40 2550 1354 G 50 + 4 x 2.5 5DH5 154 384 x 0.41 42.50 3600 1704 G 70 + 4 x 2.5 5DH5 153 545 x 0.41 48.20 4800 2154 G 95 + 4 x 2.5 5DH5 155 724 x 0.41 52.00 5450 2654 G 120 + 4 x 2.5 5DH5 156 926 x 0.41 61.00 6900 305


OZOFLEX (PLUS) SCREENED (FCOZOFLEX (PLUS) SCREENED (FC+)




DESIGNHYDROFIRM (T) cables consist of finely stranded copper conductors laidup to provide a flexible design. R-EP-90 elastomer insulation enablesimproved current capacities and a specially compounded EPR sheathinhibits water absorption. A hand stripable bond between insulationand sheath stops any moisture migration along the insulated conductorsshould the sheath be damaged. HYDROFIRM (T) is suitable for watertemperatures up to 60°C and is designed and approved for use in drinkingwater eg., mineral spring and spa pumps. For particularly aggressive

liquids refer to OZOFLEX (PLUS) and PROTOMONT HD. The sheath colouis blue for identification. The cable is in accordance with the AustralianStandard AS 1125, AS/NZS 5000-1, AS 3191 and DIN VDE 0282 pt 810.


MINIMUM BENDING RADIIThe following minimum bending radii should be observed to ensureoperating reliability. For fixed installation 4 x cable diameter When freely flexing 5 x cable diameterCURRENT CARRYING CAPACITY Current ratings are based on continuous operation at an ambienttemperature of 40°C. At other temperatures these values must beconverted using the following factors. For HYDROFIRM (T) the watertemperature should be considered as the ambient depending on the % ofcable submerged.°C 15 20 25 30 35 40 45 50 55 60 65 70 75 80Factor 1.26 1.20 1.15 1.10 1.05 1.00 0.94 0.88 0.81 0.73 0.65 0.57 0.47 0.34

Flexible cables for use underwater and forsubmersible pumps

APPLICATION Submersible pumps in boreholes, mining, irrigation dams,

reticulation systems Ponds and fountains For fresh, salt & lightly polluted water (60°C) Underwater and marine installations Sub zero installations (-40°C) De-watering & drainage systems For pumps with thermistors Water authorities Flexible marina power supplies

Round version suitable for depths up to 2000mts

HYDROFIRM (T)HYDROFIRM (T)




CORE COLOUR IDENTIFICATIONSingle core - black3 core - blue, brown and green/yellow4 core - brown, black, grey and green/yellow5 core - brown, black, grey, blue, green/yellowMulti core - black insulation, sequentially numbered,

including a green/yellow earth core

No. of cores x Part No. Approx. No. Diameter Cable overall Cable Unenclosed Unenclosed Conductor size of strands x of bare diameter weight Spaced Touching Max. strand conductor

diameter

Min Maxmm2 mm mm mm mm kg/km A A

HYDROFIRM (T) 1 x 1.5 5DH1 302 28 x 0.26 1.5 5.5 7.0 50 26 20with black core 1 x 2.5 5DH1 602 46 x 0.26 2.2 6.3 7.4 62 36 28insulation 1 x 4 5DH1 603 52 x 0.31 3.1 7.3 8.4 86 48 37

1 x 6 5DH1 305 80 x .031 3.8 7.8 8.8 120 61 47 1 x 10 5DH1 306 77 x .041 4.1 9.5 11.0 180 84 65 1 x 16 5DH1 307 123 x 0.41 5.7 11.5 13.5 265 110 86 1 x 25 5DH1 308 190 x 0.41 6.8 13.5 15.5 380 150 115 1 x 35 5DH1 310 268 x 0.41 8.1 15.0 17.5 500 185 145 1 x 50 5DH1 311 384 x 0.41 9.6 17.5 20.0 690 230 175 1 x 70 5DH1 312 545 x 0.41 11.2 20.0 22.5 920 290 225 1 x 95 5DH1 313 724 x 0.41 13.2 22.5 25.0 1180 360 280 1 x 120 5DH1 314 926 x 0.41 14.9 24.0 26.5 1470 420 325

TENSILE STRENGTHThe maximum allowable tensile stress is 15N/mm2. This ensures noconductor damage will occur in operation.

VOLTAGE RATING Rated voltage: Uo/U = 0.6/1kV Maximum operating voltages in: 3 phase AC operation Uo/U = 0.7/1.15kV DC operation Uo/U = 0.9/1.73kV AC test voltage = 2.5kV*The cable is designated 450/750V in accordance with VDE/IEC and meets orexceeds the Australian Standard AS/NZS 5000-1 for the voltage rating 0.6/1kV






No. of cores x Part No. Approx. No. Diameter Cable overall Cable Unenclosed Unenclosed Conductor size of strands x of bare diameter weight Spaced Touching Max. strand conductor

diameter


HYDROFIRM (T) 3G1.5 5DH1 352 28 x 0.26 1.7 9.6 10.6 140 20 19

including a 3G2.5 5DH1 353 46 x 0.26 2.2 11.2 12.8 200 28 26green/yellow 3G4 5DH1 354 52 x 0.31 3.1 13.1 14.7 285 38 35earth core 3G6 5DH1 644 80 x 0.31 3.8 14.5 16.0 370 48 45 3G10 5DH1 645 80 x 0.41 5.0 19.4 21.4 655 66 62 4G1.5 5DH1 362 28 x 0.26 1.5 10.0 12.0 175 20 19 4G2.5 5DH1 363 45 x 0.26 1.9 12.0 14.0 250 28 26 4G4 5DH1 364 51 x 0.31 2.5 14.0 16.0 355 38 35 4G6 5DH1 365 75 x 0.31 3.2 15.5 18.0 475 48 45 4G10 5DH1 366 77 x 0.41 4.1 21.0 23.5 825 66 62 4G16 5DH1 367 123 x 0.41 5.6 25.5 29.0 1250 88 83 4G25 5DH1 368 190 x 0.41 6.8 31.0 34.0 1800 120 110 4G35 5DH1 370 268 x 0.41 8.1 35.0 39.0 2360 145 135 4G50 5DH1 371 384 x 0.41 9.6 41.0 45.0 3250 180 170 4G70 5DH1 372 545 x 0.41 11.2 46.5 50.0 4300 230 215






HYDROFIRM (T) FLAT

Selection and ordering data No. of cores x Part No. Approx. No. Diameter Cable overall Cable Unenclosed Unenclosed Conductor size of strands x of bare dimensions weight Spaced Touching Max. strand conductor

diameter


HYDROFIRM (T) 3 x 1.5 5DH1 332 28 x 0.26 1.5 9.5 11.0 137 20 19

without 3 x 2.5 5DH1 333 45 x 0.26 1.9 11.0 13.0 197 28 26green/yellow 3 x 4 5DH1 334 51 x 0.31 2.5 13.0 15.0 280 38 35earth core 3 x 6 5DH1 335 75 x 0.31 3.2 14.5 16.0 370 48 45 3 x 10 5DH1 336 77 x 0.41 4.1 19.0 21.5 665 66 62 3 x 16 5DH1 337 123 x 0.41 5.6 23.5 26.0 1000 88 83

Selection and ordering data No. of cores x Part No. Approx. No. Diameter Cable overall Cable Unenclosed Unenclosed Conductor size of strands x of bare width weight Spaced Touching Max. strand conductor dimensions

diameter


HYDROFIRM (T) FLAT 4 G 1.5 5DH1 522 28 x 0.26 1.5 16.0 18.5 175 20 19including a 4 G 2.5 5DH1 523 45 x 0.26 1.9 19.0 21.5 255 28 26green/yellow 4 G 4 5DH1 524 51 x 0.31 2.5 22.5 25.5 360 38 35earth core 4 G 6 5DH1 525 75 x 0.31 3.2 25.5 29.0 485 48 45 4 G 10 5DH1 526 77 x 0.41 4.1 33.0 36.5 955 66 62 4 G 16 5DH1 527 123 x 0.41 5.6 41.0 44.5 1220 88 83 4 G 25 5DH1 528 190 x 0.41 6.8 49.0 53.5 1800 120 110 4 G 35 5DH1 530 268 x 0.41 8.1 56.5 60.5 2400 145 135 4 G 50 5DH1 531 384 x 0.41 9.6 66.5 69.5 3270 180 170







CURRENT CARRYING CAPACITY Current ratings are based on continuous operation at an ambienttemperature of 40°C. At other temperatures these values must beconverted using the following factors. For HYDROFIRM (T) the watertemperature should be considered as the ambient depending on the % ofcable submerged.°C 15 20 25 30 35 40 45 50 55 60 65 70 75 80Factor 1.26 1.20 1.15 1.10 1.05 1.00 0.94 0.88 0.81 0.73 0.65 0.57 0.47 0.34

TENSILE STRENGTHThe maximum allowable tensile stress is 15 N/mm2.This ensures no conductor damage will occur in operation.

VOLTAGE RATING Rated voltage: Uo/U = 0.6/1kV Maximum operating voltages in: 3 phase AC opera tion Uo/U = 0.7/1.2kV DC operation Uo/U = 0.9/1.8kV AC test voltage = 3kV

CORE COLOUR IDENTIFICATION4 core - brown, black, grey and green/yellowPilot core - black

Flexible cables for use underwater and forsubmersible pumps

APPLICATION Submersible pumps in boreholes, mining, irrigation dams,

reticulation systems Ponds and fountains For fresh, salt & lightly polluted water (60°C) Underwater and marine installations Sub zero installations (-40°C) De-watering & drainage systems Pumps with thermistors Flexible marina power supplies Suitable for depths up to 500 mts

DESIGNHYDROFIRM (T) screened cables consist of finely stranded copperconductors laid up to provide a flexible design. R-EP-90 elastomerinsulation enables improved current capacities and a speciallycompounded EPR sheath inhibits water absorption.

A hand stripable bond between insulation and inner sheath stops anymoisture migration along the insulated conductors should the sheath bedamaged. Between the inner and outer EPR sheaths there is an overallcopper screen. HYDROFIRM (T) is suitable for water temperatures upto 60°C and is designed and approved for use in drinking water eg.,mineral spring and spa pumps. For particularly aggressive liquids referto OZOFLEX (PLUS) and PROTOMONT HD. The sheath colour is blue foridentification. The cable is in accordance with the Australian Standard AS1125, AS/NZS 5000-1, AS 3191 and DIN VDE 0282 pt 810.

HYDROFIRM (T) SCREENEDHYDROFIRM (T) SCREENED




Part No. Number of Power conductor Diameter Overall diameter of Net weight Unenclosed Unenclosedcores and approx. of bare cable Spaced Touching

conductor size number conductorof strands x Max. strand 1000 m

diameter approxMin Max

mm2 mm mm mm mm kg A A5DH5 631 4G1.5 28 x 0.26 1.5 13.0 15.0 260 20 195DH5 632 4G2.5 45 x 0.26 1.9 15.5 18.0 396 28 265DH5 633 4G4 51 x 0.31 2.5 17.5 20.0 525 38 355DH5 634 4G6 75 x 0.31 3.2 19.5 22.0 665 48 455DH5 635 4G10 77 x 0.41 4.1 23.5 26.0 970 66 625DH5 636 4G16 123 x 0.41 5.6 27.5 31.0 1400 88 835DH5 637 4G25 190 x 0.41 6.8 32.5 36.0 2030 120 1105DH5 638 4G35 268 x 0.41 8.1 36.0 39.5 2610 145 1355DH5 640 4G50 384 x 0.41 9.6 42.0 45.5 3610 180 1705DH5 641 4G70 545 x 0.41 11.2 46.5 50.0 4710 230 2155DH5 642 4G95 724 x 0.41 13.2 53.5 58.0 6340 285 2655DH5 643 4G120 926 x 0.41 14.9 57.5 62.0 7470 330 305


HYDROFIRM (T) SCREENED






CURRENT CARRYING CAPACITY Current ratings are based on a continuous operating ambient temperatureof 40°C. At other temperatures, these values must be converted using thefollowing table°C 15 20 25 30 35 40 45 50 55 60 65 70 75 80Factor 1.26 1.20 1.15 1.10 1.05 1.00 0.94 0.88 0.81 0.73 0.65 0.57 0.47 0.34

TENSILE STRENGTHThe maximum allowable tensile stress is 15 N/mm2.This ensures no conductor damage will occur in operation.

Heavy duty flexible for aggressive environments

APPPLICATION Extra heavy duty flexible Stackers & reclaimer cabling Draglines, shovels & hoists Conveyors Open cut mine trailing cable Heavy industry & construction sites Submersion in polluted liquids Single core for festoon cranes Suitable for hazardous locations refer to page 219

DESIGNPROTOMONT HD heavy duty elastomer flexible cables are designed foraggressive environments in open cut mining and quarries, industry andconstruction sites as well as agricultural use where heavy mechanicalstresses occur.PROTOMONT HD cables consist of finely stranded tinned copperconductors laid up to provide a flexible design.R-EP-90 elastomer insulation enables improved current capacities and aspecially compounded XHD-PCP-90 outer sheath resists hard and abrasivesurfaces. The cable is in accordance with the Australian Standard AS1125, AS/NZS 5000-1, AS 3191 and DIN VDE 0250 pt 812 for NSSHoeu.Flame retardant to VDE and MSHA.

PROTOMONT HDPROTOMONT HD




CORE COLOUR IDENTIFICATIONSingle core: - black3 core - blue, brown and green/yellow4 core - blue, brown, black and green/yellow5 core - blue, brown, black, green/yellow and blackMulti core: - black insulation sequentially numbered including a green/yellow earth core

No. of cores x Part No. Approx. No. Diameter Cable Cable UnenclosedConductor size of strands x of bare overall weight Spaced Touching

Max. strand conductor diameter


PROTOMONT 1 x 16 5DL1 112 122 x 0.41 6.3 10.5 12.5 255 110 86with black core 1 x 25 5DL1 113 188 x 0.41 7.8 13.0 15.0 283 150 115insulation 1 x 35 5DL1 114 265 x 0.41 9.2 14.5 16.5 493 185 145 1 x 50 5DL1 115 379 x 0.41 11.0 16.0 18.5 670 230 175 1 x 70 5DL1 116 539 x 0.41 13.0 18.0 20.5 900 290 225 1 x 95 5DL1 117 716 x 0.41 15.1 21.0 23.5 1140 360 280 1 x 120 5DL1 118 915 x 0.41 17.0 22.5 25.5 1430 420 325

1 x 150 5DL1 120 1138 x 0.41 19.0 24.5 27.5 1740 485 375 1 x 185 5DL1 121 1390 x 0.41 21.0 27.5 31.0 2150 570 435 1 x 240 5DL1 122 1844 x 0.41 24.0 31.0 34.5 2760 680 520 1 x 300 5DL1 123 2301 x 0.41 27.0 34.5 38.0 3480 790 610PROTOMONT 3 x 1.5* 5DL1 304 28 x 0.26 1.8 11.5 13.5 210 20 19including green/ 3 x 2.5* 5DL1 305 45 x 0.26 2.6 12.5 15.0 273 28 26yellow earth 3 x 4* 5DL1 306 50 x 0.31 3.2 15.5 18.0 408 38 35core 3 x 6* 5DL1 307 75 x 0.31 3.9 17.0 19.5 510 48 45

VOLTAGE RATING Rated voltage: Uo/U = 0.6/1kV Maximum operating voltages in: 3 phase AC operat ion Uo/U = 0.7/1.2kV DC operation Uo/U = 0.9/1.8kV AC test voltage = 3kV

Selection and Ordering Data

PROTOMONT HDPROTOMONT HD




No. of cores x Part No. Approx. No. Diameter Cable overall Cable Current Capacity Conductor size of strands x of bare diameter weight carrying direct Max. strand conductor free in air installed diameter Min Max mm2 mm mm mm mm kg/km A APROTOMONT 4 x 1.5* 5DL1 404 28 x 0.26 1.8 12.0 14.0 239 20 19including green/ 4 x 2.5* 5DL1 405 45 x 0.26 2.6 14.5 17.0 364 28 26yellow earth 4 x 4* 5DL1 406 50 x 0.31 3.2 16.5 19.0 477 38 35

core 4 x 6* 5DL1 407 75 x 0.31 3.9 18.0 20.5 600 48 45 4 x 10* 5DL1 410 77 x 0.41 5.1 22.0 25.0 920 66 62 4 x 16* 5DL1 412 122 x 0.41 6.3 26.5 30.0 1370 88 83 4 x 25* 5DL1 413 190 x 0.41 7.8 31.5 35.5 2010 120 110 4 x 35* 5DL1 414 267 x 0.41 9.2 34.5 38.5 2530 145 135 4 x 50* 5DL1 415 383 x 0.41 11.0 40.5 45.0 3520 180 170 3 x 70/35* 5DL1 716 544 x 0.41 13.1 44.5 49.0 4280 230 215 3 x 95/50* 5DL1 717 722 x 0.41 15.1 51.5 57.0 5710 285 265 3 x 120/95* 5DL1 718 925 x 0.41 17.0 57.5 63.5 7010 330 305 5 x 1.5 5DL1 504 28 x 0.26 1.8 13.0 15.0 266 20 19 5 x 2.5 5DL1 505 45 x 0.26 2.6 16.0 18.0 403 28 26 5 x 4 5DL1 506 50 x 0.31 3.2 18.0 20.5 540 38 35 5 x 6 5DL1 507 75 x 0.31 3.9 20.0 23.0 720 48 45 5 x 10 5DL1 510 77 x 0.41 5.1 24.0 27.0 1050 66 62 5 x 16 5DL1 512 122 x 0.41 6.3 29.0 32.5 1580 88 83 5 x 25 5DL1 513 190 x 0.41 7.8 34.5 38.5 2320 120 110 6 x 1.5* 5DL1 945 28 x 0.26 1.8 14.0 15.0 315 20 19 7 x 1.5* 5DL1 933 28 x 0.26 1.8 16.0 18.5 416 20 19 8 x 1.5* 5DL1 931 28 x 0.26 1.8 17.3 19.1 462 20 19 10 x 1.5* 5DL1 878 28 x 0.26 1.8 18.5 21.0 540 20 19 11 x 1.5* 5DL1 903 28 x 0.26 1.8 19.3 20.7 580 20 19 7 x 2.5 5DL1 911 45 x 0.26 2.6 18.0 21.0 530 28 26 10 x 2.5* 5DL1 748 45 x 0.26 2.6 21.6 23.6 760 28 26 12 x 2.5 5DL1 755 45 x 0.26 2.6 22.5 25.0 800 28 26 12 x 2.5* 5DL1 923 45 x 0.26 2.6 22.5 25.0 830 28 26 18 x 2.5 5DL1 937 45 x 0.26 2.6 26.0 30.0 1140 28 26

*This construction can be used for submersion in aggressive liquids

Selection and ordering dataPROTOMONT HDPROTOMONT HD




CURRENT CARRYING CAPACITY Current ratings are based on continuous operation at an ambienttemperature of 40°C. At other temperatures these values must beconverted using the following table.°C 15 20 25 30 35 40 45 50 55 60 65 70 75 80Factor 1.26 1.20 1.15 1.10 1.05 1.00 0.94 0.88 0.81 0.73 0.65 0.57 0.47 0.34

VOLTAGE RATING Rated voltage: Uo/U = 0.6/kV Maximum operating voltages in: 3 phase AC operation Uo/U = 0.7/1.15kV DC operation Uo/U = 0.9/1.73kV AC test voltage = 2.5kV* The cable is designated 450/750V in accordance with VDE/IEC and meets orexceeds the Australian Standard AS 3116 for the voltage rating of 0.6/1kV.

MINIMUM BENDING RADIIThe following minimum bending radii should be observed to ensureoperating reliability. For fixed installation 4 x cable diameter When freely flexing 5 x cable diameterNote: For force guided and reeling applications please referto Siemens CORDAFLEX (K) information.

TENSILE STRENGTHThe maximum allowable tensile stress is 15N/mm2. This ensures noconductor damage will occur in operation.

CORE COLOUR IDENTIFICATION4 core blue, brown, black, green/yellow5 core red, white, blue, black, green/yellow

Heavy duty / extra heavy duty flexible cables

APPLICATION Flexible pump cable Heavy duty construction site leads Oil rigs Generator supply cables Suitable for submersible application Suitable for hazardous locations refer to page 219

DESIGNPROTOMONT heavy duty elastomer flexible cables are designed foraggressive environments in open cut mining and quarries, industry andconstruction sites as well as agricultural use where heavy mechanicalstresses occur.PROTOMONT cables consist of finely stranded tinned copper conductorslaid up to provide a flexible design. Between the elastomer inner andouter sheaths there is an overall tinned copper screen.R-EP-90 elastomer insulation enables improved current carryingcapacities and a specially compounded XHD-PCP-90 outer sheath resistshard and abrasive surfaces. The cable is in accordance with the Australian

Standard AS 1125, AS/NZS 5000-1, AS 3191 and DIN VDE 0250 pt 812for NSSHoeu. Flame retardant to VDE and MSHA.


PROTOMONT SCREENEDPROTOMONT SCREENED




Selection and ordering data5 CORE OVERALL PROTOMONT SCREENED (F)

Number of Part No. Approx. No. of Diameter of Cable overall Cable Unenclosed

cores x strands x Max. bare diameter weight Touching Conductor size strand diameter conductor Max.

mm2 mm mm mm kg/km APROTOMONT 5 x 2.5/2.5 5DL2 710 50 x 0.26 2.6 15.8 540 26Screened 5 x 4/4 5DL2 711 56 x 0.31 3.2 18.8 680 35 5 x 6/6 5DL2 712 84 x 0.31 3.9 20.4 910 45 5 x 10/10 5DL2 713 84 x 0.41 5.1 24.6 1320 62 5 x 16/16 5DL2 714 126 x 0.41 6.3 30.0 1955 83

PROTOMONT SCREENEDPROTOMONT SCREENED




SINOTHERM 5DR3/4/5 PAGE 80

EVA 125 FLEX 5DR7 PAGE 86

TECSUN (PV) 5DH9 PAGE 92

TECSUN (PV) CONNECTORS 5DX8 PAGE 96

HIGH TEMPERATURE CABLESECTION 2




No. of Part No. Approx. Diameter Cable Cablecores No. of of bare overall weightx strands x conductor diameterConductor Max. strand

size diameter Min Maxmm2 mm mm mm mm kg/km

1 x 1.5 5DR3 514 30 x 0.26 1.8 2.9 3.9 201 x 2.5 5DR3 515 50 x 0.26 2.6 3.5 4.6 301 x 4 5DR3 516 56 x 0.31 3.2 4.2 5.2 501 x 6 5DR3 517 84 x 0.31 3.9 4.8 6.7 651 x 10 5DR3 518 80 x 0.41 5.1 6.2 8.0 1151 x 16 5DR3 520 126 x 0.41 6.3 7.2 9.3 1801 x 25 5DR3 521 196 x 0.41 7.8 8.7 11.4 2751 x 35 5DR3 522 276 x 0.41 9.2 10.0 13.4 3651 x 50 5DR3 523 396 x 0.41 11.0 11.8 15.4 5201 x 70 5DR3 524 360 x 0.51 13.1 13.5 17.9 710

1 x 95 5DR3 525 475 x 0.51 15.1 15.4 20.0 930

CORE COLOUR IDENTIFICATION2 core - blue, brown3 core - blue, brown, green/yellow4 core - blue, brown, black, green/yellow5 core - blue, brown, black, green/yellow, blackA single core 660V is available in a range of colours for control wiring inblack, red, pink, green/yellow, blue, orange, brown, white and grey.Coloured Sinotherm Conductors tinned to AS 1125.


SINGLE CORE INSULATED SINOTHER0.6/1kV

SINOTHERM




MINIMUM BENDING RADIIThe following minimum recommended bending radii should be observedto ensure operating reliability. For fixed installation 4 x cable diameter When freely flexing 5 x cable diameter

CURRENT CARRYING CAPACITY Current ratings are based on a continuous operating ambient temperatureof 40°C. At other temperatures these values must be converted using the

following table.°C 15 20 25 30 35 40 45 50 55 60 65 70 75 80Factor 1.26 1.20 1.15 1.10 1.05 1.00 0.94 0.88 0.81 0.73 0.65 0.57 0.47 0.34

TENSILE STRENGTHThe maximum allowable tensile stress on the conductors is15N/mm2. This ensures no conductor damage will occur in operation.

VOLTAGE RATING Rated voltage: Uo/U = 0.6/1kV Maximum operating voltages in: 3 phase AC operation Uo/U = 0.7/1.15kV DC operation Uo/U = 0.9/1.73kV AC test voltage = 2.5kVThe cable is designated 450/750V in accordance with VDE/IEC andmeets or exceeds the Australian Standard AS5000 for the voltagerating 0.6/1kV

CORE COLOUR IDENTIFICATIONThe cable is available in either black or orange as standard. Variations areavailable subject to manufacture length.

High temperature 125°c flame retardanthalogen free flexible cables

APPLICATION Switchboard cabling Coil & transformer wiring High thermal stress resistant Chemical & ceramic industry Steelworks

DESIGNEVA 125 is a flexible elastomer insulated cable with improved thermalcharacteristics due to special cross linking together with an excellentresistance to oils, chemicals, abrasion and mechanical damage.EVA 125 Flex cables consist of finely stranded tinned copper conductorslaid up to provide a flexible design with a specially compoundedR-EVA-125 synthetic rubber insulation for operation in elevated ambienttemperatures. The cable is in accordance with the Australian StandardsAS 1125, AS/NZS 5000-1 and DIN VDE 0282 pt 501 for H07GThe special Ethylene Vinyl Acetate compound is halogen free andexhibits low smoke generation in the event of fire and has a highresistance to absorption of oils and grease.

TEMPERATURE Minimum and maximum permissible ambient temperature -40 °C to +110°C Maximum permissible conductor temperature 125°C Maximum permissible short circuit temperature 250°C

EVA 125 FLEXEVA 125 FLEX





No. of cores Insulation Part No. Approx. No. Diameter Cable overall Cable weight Unenclosedx Conductor colour strands x Max. of bare diameter Touchingsize strand conductor

diameter (Max.)

Min Maxmm2 mm mm mm mm kg/km A1 x 0.75 black 5DR7 051-5 24 x 0.21 1.3 2.5 3.2 15 18

1 x 1 black 5DR7 052-5 32 x 0.21 1.5 2.6 3.4 20 201 x 1.5 black 5DR7 053-5 30 x 0.26 1.8 2.9 3.7 25 251 x 2.5 black 5DR7 054-5 50 x 0.26 2.6 3.5 4.4 40 351 x 4 black 5DR7 055-5 56 x 0.31 3.2 4.2 5.5 60 471 x 6 black 5DR7 056-5 84 x 0.31 3.9 4.8 6.3 80 591 x 10 black 5DR7 057-5 80 x 0.41 5.1 6.0 7.9 130 811 x 16 black 5DR7 060-5 126 x 0.41 6.3 7.2 9.0 210 1051 x 25 black 5DR7 061-5 196 x 0.41 7.8 8.7 11.0 320 1451 x 35 black 5DR7 062-5 276 x 0.41 9.2 10.0 12.4 420 1751 x 50 black 5DR7 063-5 396 x 0.41 11.0 11.8 15.4 595 2151 x 70 black 5DR7 064-5 360 x 13.9 13.9 15.6 18.0 850 2711 x 95 black 5DR7 065-5 475 x 0.51 15.1 16.5 19.1 985 340




Sales & Order Processing Phone 131 773 Fax 1800 060 773Sales & Order Processing Phone 131 773 Fax 1800 060 773 9190

High temperature multicore flexible cables

Selection and ordering dataNo. of cores Part No. Approx. No. Diameter Cable overall diameter Cable weight Currentx Conductor strands x Max. of bare conductor carrying

size strand diameter capacity

max. Min Maxmm2 mm mm mm mm kg/km A3 x 0.75 5DR7 646 24 x 0.21 1.3 6.9 8.6 80 115 x 0.75 5DR7 648 9.1 11.0 135 117 x 0.75 5DR7 650 9.6 12.0 175 113 x 1.5 5DR7 644 30 x 0.26 1.8 8.2 10.0 120 164 x 1.5 5DR7 642 9.3 11.0 140 165 x 1.5 5DR7 645 9.9 12.0 185 167 x 1.5 5DR7 643 10.6 13.5 220 165 x 2.5 5DR7 651 50 x 0.26 2.6 11.6 14.5 250 24





TECSUN (PV)TECSUN (PV)

THERMAL PARAMETERS Minimum permissible temperature -40°

(stationary and in motion) Maximum permissible operating

temperature of the conductor +120°C;Interpretation according

to IEC 60216 Short-circuit temperature +250°C

(at the conductor max .5 sec.)

TENSILE STRENGTHThe maximum allowable tensile stress on the conductors is 15N/mm2,and 50N/mm2 during insulation.

ELECTRICAL PARAMETERS Rated voltage AC 0.6/1kV Maximum PV-System voltage DC up to 2.0 kV possible Maximum AC operating voltage 0.7/1.2kV Maximum DC operating voltage 0.9/1.8kV AC Test Voltage 2.5kV

COLOUR IDENTIFICATIONSingle Core Sheath Black, Blue, RedTwin Sheath BlackTwin Cores Black, Red

APPLICATIONTECSUN (PV) Solar cables are intended for use in photovoltaic powersupply systems and are suitable in applications where the cable will befree moving, hanging, fixed installation or buried underground.

DESIGNThe cables can be used indoor, outdoor and in explosion hazardousareas and is suitable for applications in/at equipment with protectiveinsulation (protecting class II).The special EVA sheath (Ethylene Vinyl Acetate) is halogen free andexhibits low smoke generation in the event of fire and has highresistance to absorption of oils and grease.Tecsun cables consist of multi-stranded tinned copper conductors thatare designed to resist corrosion and reduce annealing of the conductorsdue to the constant current in DC systems.Tecsun Cables meet and exceed IEC 61215 and 61646, IEC64/1123/CDand DIN VDE 0100 part 520.Approvals: DKE/VDE AK 411.2.3, VDE-Reg, No. 7985, TUV 2 PFG1169/08.2007, Cert. – No. R 60013989

SOLAR 120˚C Single and twin cables




TECSUNTECSUN

No. of cores Insulation Part No. Conductor Cable Cable Min Max Current Permissiblex Conductor colour diameter overall weight bending permissible carrying short circutsize diameter radius tensile load capacity at current 60ºC Min Maxmm2 mm mm mm kg/km mm N A kA1 x 1.5 Black 5DH9 3011 1.60 4.40 4.80 29 14.4 23 29 0.191 x 2.5 Black 5DH9 3021 1.90 4.70 5.10 43 15.3 38 41 0.32

1 x 4 Black 5DH9 3031 2.40 5.20 5.60 58 16.8 60 55 0.501 x 6 Black 5DH9 3041 2.90 5.70 6.10 76 18.3 90 70 0.761 x 10 Black 5DH9 3051 4.00 6.80 7.20 120 21.6 150 98 1.261 x 16 Black 5DH9 3061 5.50 8.30 9.00 178 36 240 132 2.011 x 1.5 Blue 5DH9 3012 1.60 4.40 4.80 29 14.4 23 29 0.191 x 2.5 Blue 5DH9 3022 1.90 4.70 5.10 43 15.3 38 41 0.321 x 4 Blue 5DH9 3032 2.40 5.20 5.60 58 16.8 60 55 0.501 x 6 Blue 5DH9 3042 2.90 5.70 6.10 76 18.3 90 70 0.761 x 1.5 Red 5DH9 3013 1.60 4.40 4.80 29 14.4 23 29 0.191 x 2.5 Red 5DH9 3023 1.90 4.70 5.10 43 15.3 38 41 0.321 x 4 Red 5DH9 3033 2.40 5.20 5.60 58 16.8 60 55 0.501 x 6 Red 5DH9 3043 2.90 5.70 6.10 76 18.3 90 70 0.76

Nominal Order Conductor Overall Overall Approx. Minimum Maximum Current Permissiblecross-section No. diameter diameter of diameter of net weight bending permissible carrying short circuitand colour single cable single cable Twin Cable radius tensile load capacity at current 60ºC ambient temperature (1s) (free in air) Min. value Max. valueTecsun Duo (PV) mm mm mm kg/km mm N A kA2 x 4 Black 5DH9324 2.4 5.2 each 5.6 each 116 16.8 60 44 0.502 x 6 Black 5DH9326 2.9 5.7 each 6.1 each 152 18.3 90 56 0.76




TECSUN (PV)TECSUN (PV)

THERMAL PARAMETERS Maximum permissible temperature 110°C Resistance to cold -40°C,

impact resistance test at lowtemperature according to DIN VVDE V0126-3 (IEC 60068-2-75)

MATERIAL PART NUMBER DESCRIPTION102629842 5DX8 100 040 00 MC4 4mm2 Male Connectors

102629866 5DX8 200 040 00 MC4 4mm2 Female Connectors

APPLICATIONTECSUN (PV) Solar Connectors are intended for use in photovoltaicpower supply systems at tensions up to 1.000 DC and currents up to 40Aper contact according to application class A.

Indoor and outdoor usage as fixed or free installation is permitted. Theyare resistant to oil, grease, alcohol, ammonia, acids, alkalines, seawaterand suitable for applications in/at environments with protectiveinsulation (protecting class II).

DESIGN FEATURES

Specification Unipolar connector IP 68 Body Polyamide (PA66) Sealing NBR (Nitrile-Butadien Ribber) Male & Female Contact Solid (screw machined),

silver plated brass

SOLAR PV Connectors



PROTOFLEX unscreened 5DE7 PAGE 100

PROTOFLEX screened 5DE7 PAGE 109

PROTOFLEX-EMV-FC 5DE6 PAGE 112

EMC CABLE GLANDS PAGE 118

BLUEGLOBE CABLE GLANDS PAGE 12

PVC DATA AND CONTROL CABLSECTION 3





SPECIAL FEATURESSuitable for use Burning behavior in accordance with DINin hazardous areas VDE 0472 Part 804, Test B (IEC 332-1)Low transfer impedance The cable has a concentric copper braided

shield to avoid electromagnetic interference(max 250 Ω /km at 30 MHz).

Voltages 300/500 V Rated voltage 318/550 V HIghest permissible operating

voltage

- 3 phase and single phase operation - in DC operation 2 kV Test voltageCertification VDE Reg. No. 7042Standards Based on DIN VDE 0281-13

PVC control cables

APPLICATION

PROTOFLEX® PVC control cables are specially suitable for use as flexiblecontrol cables. Fans and air-conditioning systems Machine tools Production and processing machines Industrial robots

DESIGNPROTOFLEX® PVC control cables consist of finely stranded copperconductors with V75 PVC insulation. The high grade PVC sheath isresistant to oil, grease and chemicals.PROTOFLEX® PVC screened control cables have a PVC inner and outersheath with a copper braided shield between the sheaths which serves toavoid electromagnetic interference (EMC) in building systems and wereequipment is in environments where Electromagnetic interference wouldbe unacceptable.Designed for moderate mechanical loading, in dry, damp and wet areasand in hazardous areas. Outdoor use is possible, provided that the cablesare protected from direct sunlight and are permanently installed.

PROTOFLEX PVCPROTOFLEX PVC




PERMISSIBLE TEMPERATUREAt conductor: free-flexing +5oC to + 70oC fixed - 40oC to + 70oCBending radii: fixed 4 d free-flexing 7.5 d d= outer diameter of cable

CURRENT CARRYING CAPACITY The current carrying capacities are based on a continuous operating

temperature of 40 °C. At other temperatures these values must beconverted using the following factors°C 15 20 25 30 35 40 45 50 55 60 65 70 75 80Factor 1.26 1.20 1.15 1.10 1.05 1.00 0.94 0.88 0.81 0.73 0.65 0.57 0.47 0.34

VOLTAGE RATINGS Rated voltage: Uo/U = 300/500V AC test voltage = 2kV*The cable is designated 300/500V in accordance with VDE/IEC and meetsthe Australian standard for the stated voltage rating AS 1125, AS 5000-1.

CORE COLOUR IDENTIFICATIONAll control cores are black, sequentially numbered and include a green/yellow earth core.

SHIELD CONNECTIONIn order to obtain optimum shielding quality, the shield must beconnected around its entire circumference and over an ample surfacearea at both ends of the cable.Twisting the shielding strands together into a pigtail or exclusive use ofa sheath wire is not sufficient.

TECHNICAL INFORMATIONCable construction is based on DIN VDE 0281-13 Finely-stranded bare copper conductors according to VDE 0295 Class 5 Insulation of special polyvinyl chloride (PVC) PVC inner sheath over laid-up cores in shielded versions Braided shield of tinned copper wires over inner sheath Grey PVC outer sheath, largely resistant to oil and chemicals

CONTINUOUS TENSILE LOADThe maximum allowable tensile stress for operation of cables with mobileequipment is 15 N per mm2.The maximum allowable tensile stress is 50 N mm2 for fixed installations.

PROTOFLEXPROTOFLEX




PVC control cables, unscreenedSelection and ordering data

No. of Part No. Approx. No. Cable Unenclosedcores of strands overall Touchingx x diameterConductor Max. strandcross-section diameter mm2 mm mm A

2 x 0.75 5DE7 040 24 x 0.21 5.2 103 x 0.75 5DE7 041 24 x 0.21 5.6 104 x 0.75 5DE7 042 24 x 0.21 6.2 105 x 0.75 5DE7 043 24 x 0.21 6.8 107 x 0.75 5DE7 044 24 x 0.21 7.5 1012 x 0.75 5DE7 045 24 x 0.21 10.0 1018 x 0.75 5DE7 050 24 x 0.21 12.0 1025 x 0.75 5DE7 052 24 x 0.21 14.5 1034 x 0.75 5DE7 055 24 x 0.21 16.5 1042 x 0.75 5DE7 057 24 x 0.21 17.9 1050 x 0.75 5DE7 058 24 x 0.21 19.6 10




PROTOFLEXPROTOFLEX










PROTOFLEXPROTOFLEX




PVC control cables, screenedSelection and ordering data


2 x 0.5 5DE7 626 16 x 0.21 6.8 83 x 0.5 5DE7 601 16 x 0.21 7.0 84 x 0.5 5DE7 602 16 x 0.21 7.5 85 x 0.5 5DE7 603 16 x 0.21 8.2 87 x 0.5 5DE7 604 16 x 0.21 8.7 812 x 0.5 5DE7 605 16 x 0.21 10.9 818 x 0.5 5DE7 610 16 x 0.21 12.8 825 x 0.5 5DE7 612 16 x 0.21 15.4 832 x 0.5 5DE7 614 16 x 0.21 16.7 840 x 0.5 5DE7 616 16 x 0.21 18.3 8




PROTOFLEXPROTOFLEX










PROTOFLEXPROTOFLEX




UV stabilised

OPERATING TEMPERATURE Minimum permissible ambient temperature -40°C Maximum permissible conductor temperature 90°C Maximum permissible short circuit temperature 250°C Minimum ambient temperature for optimum

fully flexible operation -5°C


°C 15 20 25 30 35 40 45 50 55 60 65 70 75 80Factor 1.26 1.20 1.15 1.10 1.05 1.00 0.94 0.88 0.81 0.73 0.65 0.57 0.47 0.34

MINIMUM BENDING RADIIFor recommended bending radii refer to the selection and orderingdata tables.

CORE COLOUR IDENTIFICATION4 core - brown, black, grey, green/yellow

VOLTAGE RATING Rated AC voltage: Uo/U = 0.6kV/1kV Rated DC voltage: Uo/U = 0.9/1.8kV AC test voltage: = 5kV

UV stabilised

APPLICATIONSpecifically designed low capacitance screened cable for connectionbetween AC variable speed drives and motors. Suitable for fixedinstallation and occasional freely flexing applications in dry damp and wetconditions. U.V stabilised for outdoor use.Not suitable for direct installation into the ground or submersion in water.Suitable for hazardous locations refer to page 219.

DESIGNElectromagnetic compatibility (EMC) is the ability of electrical or electronicequipment to function normally in an environment without being effectedby (EMI) electromagnetic and (RFI) radio frequency interferences or inturn disturbing the environment by transmitting EMI or RFI.The Siemens PROTOFLEX -EMV screened power cable consists of finelystranded copper conductors with Cross Linked Poly Ethylene (XLPE)insulation covered with a tinned copper braided screen and a PVC orange,transparent sheath.For cable cross sections 16mm2 or greater the earth conductor is divided

evenly into 3 seperate cores and uniformally located in the intersticialgaps around the power cores. This achieves a truly concentric design inaccordance with the EMC standards.The overall tinned copper braid screen is specifically designed for optimumElectromagnetic Compatibility (EMC) by taking into account the percentagecoverage, braid fan angle, and wire gauge which all results in a verylow transfer resistance. The screen offers a low DC resistance affordingprotection from low frequency interference such as AC harmonics.The cable is in accordance with AS 1125 for the conductors and AS 5000for the sheath. Fire performance is according to IEC 06332- 1

PROTOFLEX-EMV-FCPROTOFLEX-EMV-FC




No. of Part No. Conductor Operating Nominal Max Min Min Net Unenclosedcores design capacitance diameter outer bending bending weight Touchingand approx. No. of over diameter radii radiiconductor strands screen fixed flexingrated x Max. strandcross-section diameter mm2 mm nF/Km mm mm mm mm kg/km A4 x 1.5 5DE6 600 27 x 0.25 130 8.4 11.5 69 92 150 214 x 2.5 5DE6 601 45 x 0.25 145 9.4 13.0 100 125 205 274 x 4 5DE6 602 51 x 0.30 145 11.6 15.5 124 155 320 374 x 6 5DE6 603 76 x 0.30 160 12.8 17.0 136 170 410 484 x 10 5DE6 604 78 x 0.39 185 15.3 19.5 156 195 600 673 x 16 + 3 x 2.5 5DE6 605 124 x 0.39 235 16.2 21.0 168 210 770 903 x 25 + 3 x 4 5DE6 606 191 x 0.39 245 19.8 24.5 196 245 1110 1193 x 35 + 3 x 16/3 5DE6 607 267 x 0.39 270 22.5 28.0 224 280 1510 1473 x 50 + 3 x 25/3 5DE6 608 382 x 0.39 270 26.7 33.0 264 330 2140 1843 x 70 + 3 x 35/3 5DE6 610 317 x 0.51 295 30.6 37.0 296 370 2860 228

3 x 95 + 3 x 50/3 5DE6 611 418 x 0.51 300 35.1 42.0 336 420 3740 2743 x 120 + 3 x 50/3 5DE6 612 539 x 0.51 312 39.6 46.5 372 465 4810 3203 x 150 + 3 x 70/3 5DE6 613 672 x 0.51 315 44.3 51.5 412 515 5850 3683 x 185 + 3 x 95/3 5DE6 614 817 x 0.51 315 48.9 57.0 456 570 7100 4203 x 240 + 3 x 120/3 5DE6 615 1083 x 0.51 320 55.8 64.5 516 645 9400 4983 x 300 + 3 x 150/3 5DE6 616 1353 x 0.51 330 62.9 72.0 576 720 11680 576


PROTOFLEX-EMV-FCUV stabilised

PROTOFLEX-EMV-FCUV stabilised




DESIGNElectromagnetic compatibility (EMC) is the ability of electrical or electronicequipment to function normally in an environment without being affectedby electromagnetic (EMI) and radio frequency interferences (RFI) or inturn disturbing the environment by transmitting EMI or RFI.

VOLTAGE RATING Rated AC voltage: Uo/U = 0.6kV/1kV

APPLICATIONSpecifically designed low capacitance screened cable for connectionbetween AC variable speed drives and motors. Suitable for fixed installationand occasional freely flexing applications in dry damp and wet conditions.

PROTOFLEX EMVPROTOFLEX EMV

No. of Part No. Approx. No. Nominal Max Min Min Net Unenclosedcores of strands diameter outer bending bending weight Touchingx x over diameter radii radiiConductor Max. strand screen fixed flexingsize diameter

mm2 mm mm mm mm mm kg/km A3 x 1.5 5EMC 3015 24 x 0.31 8.4 10.8 54 108 173 183 x 2.5 5EMC 3025 40 x 0.31 9.9 12.5 62.5 125 240 264 x 1.5 5EMC 4015 24 x 0.31 9.70 11.20 69 92 203 184 x 2.5 5EMC 4025 40 x 0.31 10.90 13.30 100 125 288 264 x 4 5EMC 4040 48 x 0.31 12.25 15.50 124 155 373 343 x 6 + 3 x 1.5 5EMC 4060 72 x 0.31 14.00 17.50 136 170 532 44

3 x 10 + 3 x 1.5 5EMC 4100 76 x 0.41 15.80 19.60 156 195 720 613 x 16 + 3 x 2.5 5EMC 4160 117 x 0.41 18.80 23.00 168 210 1006 823 x 25 + 3 x 4 5EMC 4250 180 x 0.41 22.00 26.00 196 245 1454 108




THE EARTHING PROBLEMThe paint on cubicles and equipment housings has to be removed sothe metal gland body is in direct contact with the bare metal of theequipment to ensure the earth bonding circuit is compliant.

THE SOLUTIONThe 6 teeth of the lock nut are for equipotential bonding and scrapeinto the insulating layers of paint or powder to create a vibration-resistant contact. No surface corrosion Very low-ohm transition; gland/housing No need to clean contact surface Increases the installed vibration-resistance

through frictional connection

EMC Cable Glands from Siemens are the perfect complement toPROTOFLEX-EMV screen cables providing an efficient shield connectionthat meets the requirements of both AS/NZS CISPR-11 and EN 55011.Consisting of a few components they are quick and easy to install.Tightening the pressure nut causes the insert to press against twotaper rings which, in turn, press on an endless spring washer, makingits diameter taper, thus permanently bonding the screen braidof the threaded cable. The result is a low resistance connection betweenthe cable screen and the housing of the electrical equipment viathe gland body.In order to conform with the radio interference suppressionrequirements set forth in EN 55011, the shield must be connected aroundits entire circumference and over an ample surface area at both ends ofthe cable.

ADVANTAGES Easily assembled 360 o bonding on screen Large sealing ranges IP68 High attenuation Sheath can still be continued on into the equipment housing

EMC CABLE GLANDSEMC CABLE GLANDS




EMC CABLE GLANDSEMC CABLE GLANDS

Cable cross Cable Cable max. Approx. Glands Connection Sealing Screen Lock nutsection part No. overall overall diameter part No. thread / length range diameter part No. diameter over screen range

mm2 mm mm mm Max Min Max Min4 x 1.5 5EMC 4015 11.20 9.70 100210999 M 25 x 1.5 14.00 10.00 13.50 8.00 1002042114 x 2.5 5EMC 4025 13.30 10.90 100210999 M 25 x 1.5 14.00 10.00 13.50 8.00 1002042114 x 4 5EMC 4040 15.50 12.25 100210738 M 25 x 1.5 18.00 14.00 16.50 9.50 1002042113 x 6 + 3 x 1.5 5EMC 4060 17.50 14.00 100206872 M 25 x 1.5 20.00 17.00 17.50 12.50 1002042113 x 10 + 3 x 1.5 5EMC 4100 19.60 15.80 100206872 M 25 x 1.5 20.00 17.00 17.50 12.50 1002042113 x 16 + 3 x 2.5 5EMC 4160 23.00 18.80 100206246 M 32 x 1.5 23.00 19.00 21.00 15.00 1002063913 x 25 + 3 x 4 5EMC 4250 26.00 22.00 100207312 M 32 x 1.5 26.00 22.00 21.00 15.00 1002063914 x 1.5 5DE6 600 11.00 8.40 100210368 M 20 x 1.5 11.00 8.00 8.50 4.00 1002038084 x 2.5 5DE6 601 12.50 9.40 100210999 M 25 x 1.5 14.00 10.00 11.50 6.50 1002042114 x 4 5DE6 602 15.50 11.60 100210738 M 25 x 1.5 18.00 14.00 16.50 9.50 1002042114 x 6 5DE6 603 17.50 12.80 100210738 M 25 x 1.5 18.00 14.00 16.50 9.50 1002042114 x 10 5DE6 604 19.50 15.30 100206872 M 25 x 1.5 20.00 17.00 17.50 12.50 1002042113 x 16 + 3 x 2.5 5DE6 605 21.00 16.20 100206246 M 32 x 1.5 23.00 19.00 21.00 15.00 1002063913 x 25 + 3 x 4 5DE6 606 24.50 19.80 100207312 M 32 x 1.5 26.00 22.00 21.00 15.00 1002063913 x 35 + 3 x 6 5DE6 607 28.00 22.50 100208193 M 40 x 1.5 29.00 25.00 25.00 22.00 1002077393 x 50 + 3 x 10 5DE6 608 33.00 26.70 100208574 M 40 x 1.5 35.00 30.00 30.50 24.00 1002077393 x 70 + 3 x 10 5DE6 610 37.00 30.60 100209510 M 50 x 1.5 41.00 37.00 33.00 29.00 1002099173 x 95 + 3 x 16 5DE6 611 42.00 35.10 100209202 M 63 x 1.5 45.00 40.00 42.00 34.00 1002107183 x 120 + 3 x 16 5DE6 612 46.50 39.60 100209598 M 63 x 1.5 51.00 45.00 48.00 40.00 1002107183 x 150 + 3 x 25 5DE6 613 51.50 44.30 100209276 M 75 x 1.5 55.00 51.00 48.00 42.00 1002107353 x 185 + 3 x 35 5DE6 614 57.00 48.90 100210042 M 75 x 1.5 58.00 54.00 54.00 47.00 1002110733 x 240 + 3 x 42.5 5DE6 615 64.50 55.80 100200893 M 80 x 2.0 70.00 63.00 56.00 47.00 100200894




SealingConnection range

Brass thread/ without SpannerNickel length range insert widthPlated mm max/min. ø max/min. ø SW x EPart No A D mm mm C mmbg812 ms M12x1,5 15 2 - 8 5 - 8 21 17x18,9bg816 ms M16x1,5 15 4 - 11 7 - 11 25 20x22,2bg820 ms M20x1,5 15 5 - 14 9 - 14 29 24x26,5bg825 ms M25x1,5 15 11 - 20 16 - 20 29 30x33bg832 ms M32x1,5 15 15 - 25 20 - 25 32 36x39,5bg840 ms M40x1,5 15 20 - 32 26 - 32 35 45x48bg850 ms M50x1,5 15 31 - 42 35 - 42 35 57x61bg863 ms M63x1,5 15 41 - 54 46 - 54 38 68x74

Highest protection rate IP68 up to 15 bar Wide sealing range means one gland body for several cable O.D's Highest strain relief (EN 50262 Class B)

Thread M12 M16 M20 M25 M32 M40 M50 M63Cable O.Drange mm 2 - 8 4 - 11 5 - 14 11 - 20 15 - 25 20 - 32 31 - 42 41 - 54Max. strainClass B 75N 120N 130N 140N 250N 350N 350N 400N

Gland selection data based on cable O.D

Part number and gland dimensions

blue globe ® CABLE GLANDSblue globe ® CABLE GLANDS




INSTALLATION INSTRUCTIONSLarge cable diameter

For a larger cable diameter remove the insert by inserting a screw driverinto the seam… and lift out the insert.

INSTALLATION INSTRUCTIONSSmall cable diameter

Insert cable with IP 68 Installations globemarker on the outside….or remove the marker.

KEY BENEFITSA blueglobe ® Gland body Brass nickel plated & metric thread

B Temperature range -40°C up to +130°C Sealing insert Blue elastic TPE High UV-stability

Halogen and plasticiser freeC Highest IP rating Up to 15 bar and above at IP 68

D Symmetric radial design Patented “globe” sealing system Large surface area with elastic

sealing Zero cable damage from notching

or strangling No insert folding with small

cable O.D’s

E Removable insert

F Connection thread O-ring groove with O-ring in

flange surface Metric connection thread

G Strain relief Highest strain relief in accordance

with EN 50262 Class B

blue globe ® CABLE GLANDSblue globe ® CABLE GLANDS



CORDAFLEX (SMK) 5DH3 PAGE 128

RONDOFLEX 5DG6 PAGE 142

PLANOFLEX 5DG5 PAGE 164

OPTOFLEX 5DG8 PAGE 170

SPREADERFLEX 5DE5 PAGE 178

PENDANTFLEX 5DE5 PAGE 182

CRANE, REELING AND HOIST CABLSECTION 4





Flexible reeling and crane cables

APPLICATIONCORDAFLEX (SMK) cables are specifically designed to withstand highand very high mechanical stresses associated with cable reelers, festoonsystems and force guided applications where high dynamic and staticforces are induced into the cable.CORDAFLEX (SMK) is designed for all types of mobile equipment such asship loaders, gantry cranes, stackers and reclaimers, inclinators, hoists,spreader and magnet cranes, in steelworks, smelters and sub-zeroenvironments.

CORDAFLEX (SMK)CORDAFLEX (SMK)




Type CORDAFLEX (SMK)

Conductor Electrolytic copper tinned, very finely stranded class "F"(refer also to DINVDE 0295

Conductor PROTOLON MS(refer also to DIN Newly developed special compound based on high-quality EPRVDE 0207, Part 20) (at least 3GI3); improved mechanical and electrical characteristics

Shield for Braid screen made of tinned copper wires. Transfer impedanceindividually shielded optimized at 30 MHz

cores and twisted and Surface covered:shielded at least 60% for shielded cores at least 80% for twisted and shielded pairs

Core identification Optimal identification as a result of light insulation with numbers printed in black for power and control cables, protective-earth conductor green-yellow

Core arrangement Laid-up in a maximum of 3 layers, Length of lay 5 x D (core diameter)

Support element Central aramide support element to increase the loading capabilityfor special designs; the kN value designates the breaking load ofthe support element.

Sheath System PROTOFIRM special: First sheath Newly developed special compound based on PCP, colour: yellow Anti-torsion braid Reinforced braid made of polyester threads, in a vulcanized bond between the sheaths. Resulting in a high strength of the sheath

system. PROTOFIRM: Third sheath A sheath system with a unique combination of flexibility and

robustness has been achieved through the use of a new structure.Abrasion and tear-proof special rubber compound based on PCP,colour: yellow.

PROTOFIRM sandwich construction (2 sheaths) for wall thickness 3mm and more. Refer also to PROTOLON (SMK)

Marking CORDAFLEX (SMK) (N)SHTÖU-J/-O (number of cores)x (cross section)

- selection table - Cable Type Application

Festoon Spring reeler Motor driven Mono-spiral Drum reeler Reeler for System without reeler without with multiroller force guided vertical guides cable guide guides cable run

CORDAFLEX SMK

max = 30 N/mm2 M M M M M M

M = Main field of application

DESIGNCORDAFLEX (SMK) cables consist of extra finely stranded tinned copperconductors with a short length of lay to provide an extremely flexibleconductor assembly with greater mechanical s trength.

The cable design is in accordance with the Australian Standards AS 1125,AS/NZS 5000-1, AS 3191 and DIN VDE 0250 pt 814 for NSHTOU-J.





Flexible Cables CORDAFLEX, PLANOFLEX, RONDOFLEX, SPREADERFLEX,

PROTOLON, Lift control cableRated voltage U

o /U Up to 0.6/1 kV

Maximum overall diameter Up to Above Above Aboveof the cable ormaximium 8 8 to 12 12 to 20 20thickness of the flat cable (mm) Fixed installation 3 x d 3 x d 4 x d 4 x d

Fully flexible operation 3 x d 4 x d 5 x d 5 x d

For the entry, e.g. ata centre feed point 3 x d 4 x d 5 x d 5 x d

For forced guidance 5 x d 5 x d 5 x d 6 x d with reeling operation

For forced guidance 4 x d 4 x d 5 x d 5 x d with festoon operation

For forced guidand with 4 x d 4 x d 5 x d 5 x d power tracks

For forced guidance 7.5 x d 7.5 x d 7.5 x d 7.5 x d

with sheaves

For forced guidance 7.5 x d 7.5 x d 7.5 x d 7.5 x d with cable tenders

Minimum distance with 20 x d 20 x d 20 x d 20 x d double or S-type

directionalchanges

Minimum bending radiiTHERMAL PARAMETERSAmbient temperature Fully flexible operation -35oC to +60oC Fixed installaton -50oC to +80oCMaximum permissible operating 90oCtemperature of the conductorShort-circuit temperature 250oCof the conductor

MECHANICAL PARAMETERSMinimum bending radiiIf the bending radii are smaller than those permitted, a reduced servicelife can be expected depending on the stress conditions. The values givenin the following table should be taken as a basis.The minimum bending radii are shown as the product of the overalldiameter of the cable and a factor, which is dependent on the diameter ofthe cable (e.g. 3x d).The minimum permissible bending radii are valid within the specifiedambient temperature range (see thermal parameters subject to theprovision that the permissible tensile loads are not exceeded .In critical cases, the cable manufacturer should be consulted.

CHEMICAL PARAMETERSResistance to oil Given to DIN VDE 0473, part 811-2-1,

para.10Weather resistance Unrestricted use outdoors and

indoors, resistant to zone, UV andmositure

Water compatibility Given and verified in long-term tests







Cross- Stretched Suspended Reeled insection laying freely in air 1 layer 2 layers 3 layers 4 layers 5 layers 6 layers 7 layersmm A A A A A A A A A Factor 1 1.05 0.08 0.61 0.49 0.42 0.34 0.27 0.221 16.02 16.91 12.46 9.79 8.01 7.12 5.34 4.45 3.561.5 20.47 21.36 16.02 12.46 9.79 8.9 7.12 5.34 4.452.5 26.7 28.48 21.36 16.02 13.35 11.57 8.9 7.12 6.234 36.49 38.27 29.37 22.25 17.8 15.13 12.46 9.79 8.016 47.17 49.84 37.38 28.48 23.14 19.58 16.02 12.46 10.6810 65.86 69.42 52.51 40.05 32.04 27.59 22.25 17.8 14.2416 88.11 92.56 70.31 53.4 43.61 37.38 30.26 24.03 19.5825 116.59 123.71 93.45 71.2 56.96 48.95 40.05 31.15 25.8135 144.18 151.3 115.7 88.11 70.31 60.52 48.95 39.16 32.0450 179.78 188.68 144.18 109.47 88.11 75.65 52.51 48.95 39.1670 222.5 234.07 178 136.17 109.47 93.45 75.65 60.52 48.9595 267.89 281.24 214.49 164.65 130.83 112.14 90.78 72.09 58.74120 313.28 329.3 250.98 191.35 153.08 131.72 106.8 84.55 68.53150 359.56 377.36 287.47 218.94 176.22 151.3 121.93 97.01 79.21185 401.39 430.76 328.41 250.09 201.14 172.66 139.73 110.36 89.89240 480.6 504.63 384.48 292.81 235.85 202.03 163.76 129.94 105.91300 551.8 579.39 441.44 336.42 270.56 231.4 187.79 148.63 121.04




VOLTAGE RATING Rated voltage: Uo/U = 0.6/1kV Maximum operating voltages in: 3 phase AC operation Uo/U = 0.72/1.2kV DC operation Uo/U = 0.9/1.8kV AC test voltage = 4kV over 5 min

TRAVEL SPEEDAt high speeds close attention to other parameters eg bending radii, cable

tension and temperature must be adhered to.VERTICAL SUSPENSIONWhen CORDAFLEX cables are vertically suspended care must be takento terminate the cable at the point of suspension. This can be done byeither stress relief drums with 21/2 turns of cable around the drum, cablestockings correctly sized for the diameter and weight or cable clamps.Refer to page 209. CORDAFLEX (SMK) control cables for vertical reelingoperations with 20 kN support element.For CORDAFLEX steel core hangers or rope thimbles should be employed toensure correct tensile load bearing on the steel support rope. If the cableis to pass or be guided over a roller sheave then this shall be specificallydimensioned for the cable and shall have a minimum bending radius of18 x cable diameter to distribute the tensile stress and compressive forcesover as wide a surface area as possible. The support element must beterminated at the reeler.

MECHANICAL PARAMETERSTensile load: Up to 30 N/mm2

Torsional stresses: + 50o/mMinimum bending radii: According to DIN VDE 0298, Part 3Min. distance with S-type 20 x Ddirectional changes:

CURRENT CARRYING CAPACITY If, after all selection criteria have been taken into account, the type

of flexible electric cable to be used for cranes and material handlingequipment has been decided on, the necessary cross-section of theconductor can be determined either from the current to be transmittedor from the power. Installation conditions (stretched laying, suspendedfreely in the air, reeled), variations in ambient temperature, grouping,type of operation (continuous duty, intermittent periodic duty) and theuse of multi-core cables are to be taken into account.

De-rating factors for varying ambient temperatures Ambient temperature oC°C 15 20 25 30 35 40 45 50 55 60 65 70 75 80Factor 1.26 1.20 1.15 1.10 1.05 1.00 0.94 0.88 0.81 0.73 0.65 0.57 0.47 0.34

TENSILE STRENGTHCORDAFLEX has a maximum safe reeling tensile strength of 30N/mm2.This ensures that no conductor deformation will occur in operation.Dynamic tensile stresses such as start-up, braking and centre feed pass-over should be taken into account.





Part No. Number of cores Main conductor Overall diameter of cable Approx. net Maximum and nominal diameter weight permissible cross-section Min Max for 1000 m tensile force mm2 mm mm mm kg N(N)SHTÖU-J Power Cables, Four-core Design5DH3 132 4 x 4 3.0 16.0 18.0 455 4805DH3 133 4 x 6 3.6 17.4 19.4 575 7205DH3 134 4 x 10 4.6 21.6 23.6 905 1200

5DH3 135 4 x 16 5.6 23.7 26.7 1240 19205DH3 136 4 x 25 7.3 28.5 31.5 1850 3000(N)SHTÖU-J Power Cables, Five-core Design5DH3 151 5 x 4 3.0 17.4 19.4 430 6005DH3 152 5 x 6 3.6 19.0 21.0 690 9005DH3 153 5 x 10 4.6 23.4 25.4 1080 15005DH3 154 5 x 16 5.6 26.1 29.1 1500 2400(N)SHTÖU-J Power Cables, Three-core Design withProtective-earth Conductor split into 35DH3 121 3 x 35 + 3 x 16/3 8.4/3.5 28.5 31.5 2160 31505DH3 122 3 x 50 + 3 x 25/3 10.3/4.2 34.4 37.4 2850 45005DH3 123 3 x 70 + 3 x 35/3 12.0/5.0 39.7 42.7 3920 63005DH3 124 3 x 95 + 3 x 50/3 14.0/6.0 44.3 47.3 5020 85505DH3 125 3 x 120 + 3 x 70/3 15.8/7.2 51.0 55.0 6630 108005DH3 126 3 x 150 + 3 x 70/3 17.5/7.2 53.9 57.9 7690 135005DH3 127 3 x 185 + 3 x 95/3 19.4/8.1 58.9 62.9 9310 166505DH3 128 3 x 240 + 3 x 120/3 22.5/9.3 67.4 71.4 12200 21600(N)SHTÖU-J Control Cables for Vertical Reeling Operation,with 20 kN Support Element5DH3 291 49 x 1 (20 kN) 1.3 26.6 29.6 1190 32005DH3 295 24 x 2.5 (20 kN) 2.0 26.2 29.2 1290 36005DH3 296 30 x 2.5 (20 kN) 2.0 29.4 32.4 1610 41005DH3 298 44 x 2.5 (20 kN) 2.0 34.1 37.1 2160 51005DH3 290 56 x 2.5 (20 kN) 2.0 40.1 43.1 2840 6000

CORDAFLEX (SMK)CORDAFLEX (SMK)Selection and ordering data




Part No. Number of cores Main conductor Overall diameter of cable Approx. net Maximum and nominal diameter weight permissible cross-section Min Max for 1000 m tensile force mm2 mm mm mm kg N(N)SHTÖU-J Control Cables5DH3 130 4 x 1.5 1.6 12.2 13.8 240 1805DH3 140 5 x 1.5 1.6 13.0 14.6 280 2255DH3 142 7 x 1.5 1.6 15.2 17.2 385 3155DH3 161 12 x 1.5 1.6 21.4 23.4 710 5405DH3 162 18 x 1.5 1.6 21.3 23.3 760 8105DH3 163 24 x 1.5 1.6 23.8 26.8 990 10805DH3 164 30 x 1.5 1.6 26.6 29.6 1220 13505DH3 165 36 x 1.5 1.6 26.5 29.5 1260 16205DH3 166 44 x 1.5 1.6 29.5 32.5 1530 19805DH3 167 56 x 1.5 1.6 34.9 37.9 2050 25205DH3 111 3 x 2.5 2.0 12.7 14.3 280 -5DH3 131 4 x 2.5 2.0 13.2 14.8 305 3005DH3 141 5 x 2.5 2.0 14.2 15.8 355 3755DH3 143 7 x 2.5 2.0 16.6 18.6 510 5255DH3 171 12 x 2.5 2.0 23.4 25.4 920 9005DH3 172 18 x 2.5 2.0 23.3 25.3 1005 13505DH3 173 24 x 2.5 2.0 26.2 29.2 1320 18005DH3 174 30 x 2.5 2.0 29.4 32.4 1660 22505DH3 175 36 x 2.5 2.0 29.3 32.3 1720 27005DH3 176 44 x 2.5 2.0 34.1 37.1 2230 33005DH3 177 56 x 2.5 2.0 40.1 43.1 2940 4200(N)SHTÖU-O Bus Cables5DH3 186 3 x (2 x 1)C 1.3 22.0 24.0 755 1805DH3 187 6 x (2 x 0.5)C 0.9 23.1 25.1 885 3605DH3 188 6 x (2 x 1)C 1.3 28.9 31.9 1330 3605DH3 183 12 x 1(C) 1.3 22.9 25.9 865 360(N)SHTÖU-J Combined Control Cables5DH3 184 12 x 2.5 + 12 x 1 (C) 2.0/1.3 26.2 29.2 1230 9005DH3 180 19 x 2.5 + 5 x 1 (C) 2.0/1.3 26.2 29.2 1290 15755DH3 181 25 x 2.5 + 5 x 1 (C) 2.0/1.3 29.4 32.4 1620 2025

CORDAFLEX (SMK)CORDAFLEX (SMK)Selection and ordering data




ELECTRICAL PARAMETERSRated voltage U

o /U = 0.6/1kV

Max permissible operatingvoltage in AC systems U

o /U = 0.7/1.2kV

Max permissible operatingvoltage in DC systems U

o /U = 0.9/1.8kV

AC test voltage 2.5 kV over 5 min

THERMAL PARAMETERS

Ambient temperature Fully flexible operation -35oC to +60oC Fixed installation -50oC to +80oCMax permissible operatingtemperature of the conductor 90 oCShort-circuit temperature of theconductor 200 oC


MECHANICAL PARAMETERSTensile load Up to 15 N/mm2

Torsional stresses + 90o/mMinimum bending radii According to DIN VDE 0298,

Part 3Minimum distance for S-typedirectional changes 20 X DTravel speed Gantry (reeling operation) 60 m/min Trolley (festoon system) up to 180 m/min For speeds above 180m/min consult the manufacturer

Rubber sheathed festoon cable

APPLICATIONFlexible power and control cable, for use on festoon systems machinetools, material handling equipment, associated with high mechanical

stresses and frequent bending during operation, also suitable for lightduty reeling applications.

DESIGNRONDOFLEX cables consist of electrolytic copper, tinned finely strandedconductors. The insulation is a PROTOLON MS which is a newly developedspecial compound based on high quality EPR which provides improvedmechanical and electrical characteristics. For individually shieldedcores and twisted and shielded pairs the overall braided screen consistsof tinned copper wires. The transfer impedance is optimised at 30MHz and the surface area covered is approx 60% for shielded cores and80% for twisted and shielded pairs. The inner sheath is EPR, the outersheath is PCP. RONDOFLEX remains flexible at sub zero temperatures andhigh ambient temperatures. The construction is in accordance with theAustralian Standards AS1125, AS/NZS 5000-1, AS3191 and VDE certificate

with VDE Reg No. 9809.CHEMICAL PARAMETERSResistance to oil Given to DIN VDE 0473, Part 811-2-1, para.10Weather resistance Unrestricted use outdoors

and indoors, resistant toozone, UV and moisture

RONDOFLEXRONDOFLEX




CORE ARRANGEMENTLaid-up in a maximum of 3 layers.Length of lay 10 x D.

CORE COLOUR INDENTIFICATIONControl and power conductors are light coloured with numbers printed inblack for easy indentification and include a green/yellow earth conductor.

Selection and ordering data Number of Part No. Conductor Overall diameter Approx. Maximum Unenclosed

cores & diameter of cable net weight permissible Spaced nominal for 1000 m tensilecross-section force Min Maxmm2 mm2 mm mm mm kg N ANGRDGÖU–O Power cables 1 x 25 5DG6 610 6.8 11.4 12.6 330 375 150Single-core design 1 x 35 5DG6 611 8.1 12.3 13.9 430 525 185 1 x 50 5DG6 612 9.6 15.0 16.6 625 750 230 1 x 70 5DG6 613 11.2 16.5 18.5 835 1050 290 1 x 95 5DG6 614 13.2 18.9 20.9 1070 1425 360 1 x 120 5DG6 615 14.9 20.8 22.8 1340 1800 420 1 x 150 5DG6 616 16.6 22.9 24.9 1650 2250 485 1 x 185 5DG6 617 18.0 24.8 27.8 2010 2775 570

NGRDGÖU– J Power cables 4 x 4 5DG6 642 3.0 13.9 15.5 350 240 38Four and five-core design 4 x 6 5DG6 643 3.2 15.9 17.9 475 360 48 4 x 10 5DG6 644 4.2 18.2 20.2 680 600 66 4 x 16 5DG6 645 5.7 22.9 24.9 1070 960 88 4 x 25 5DG6 646 6.8 26.9 29.9 1600 1500 120 4 x 35 5DG6 647 8.1 30.1 33.1 2090 2100 145 4 x 50 5DG6 648 9.6 35.7 38.7 2970 3000 180 5 x 4 5DG6 652 3.0 15.7 17.7 450 300 38 5 x 6 5DG6 653 3.2 17.5 19.5 575 450 48 5 x 10 5DG6 654 4.2 20.8 22.8 865 750 66 5 x 16 5DG6 655 5.7 24.6 27.6 1300 1200 88 5 x 25 5DG6 656 6.8 29.5 32.5 1940 1875 120

NGRDGÖU– J Power cables 3 x 35 + 3 x 16/3 5DG6 631 8.1 27.7 30.7 1800 1575 145Three-core design with 3 x 50 + 3 x 25/3 5DG6 632 9.7 32.5 35.5 2540 2250 180protective-earth conductor 3 x 70 + 3 x 35/3 5DG6 633 11.2 39.1 42.1 3570 3150 230split into 3

RONDOFLEXRONDOFLEX





Number of Part No. Conductor Overall Approx. Maximum Unenclosed cores & diameter diameter net weight permissible Spaced nominal of cable for 1000 m tensile

cross-section force Min Max

mm2 mm mm mm kg N ANGRDGÖU–J Control cables 12 x 1.5 5DG6 662 1.6 16.2 18.2 440 270 20 18 x 1.5 5DG6 663 1.6 18.7 20.7 615 405 20

24 x 1.5 5DG6 664 1.6 22.1 24.1 805 540 20 30 x 1.5 5DG6 665 1.6 23.3 25.3 930 675 20 36 x 1.5 5DG6 666 1.6 24.6 27.6 1090 810 20 12 x 2.5 5DG6 672 2.0 17.9 19.9 580 450 28 18 x 2.5 5DG6 673 2.0 21.5 23.5 865 650 28 24 x 2.5 5DG6 674 2.0 24.0 27.0 1110 900 28 30 x 2.5 5DG6 675 2.0 26.4 29.4 1330 1125 28 36 x 2.5 5DG6 676 2.0 28.4 31.4 1550 1350 28

NGRDGÖU–O Bus cables 6 x (2 x 0.5) 5DG6 693 0.9 22.1 25.1 850 1806 x (2 x 1) C 5DG6 694 1.3 28.1 31.1 1250 180

9 x (2 x 0.5) C 5DG6 691 0.9 28.3 31.3 1340 270 9 x (2 x 1) C 5DG6 692 1.3 35.9 38.9 2010 270 12 x 1(C) 5DG6 681 1.3 18.0 20.0 590 180

RONDOFLEXRONDOFLEX




ELECTRICAL PARAMETERSRated voltage U

o /U = 0.6/1kV

Max permissible operatingvoltage in AC systems U

o /U = 0.7/1.2kV

Max permissible operatingvoltage in DC systems U

o /U = 0.9/1.8kV

AC test voltage 2.5 kV over 5 min

THERMAL PARAMETERS

Ambient temperature Fully flexible operation -35oC to +60oC Fixed installation -50oC to +80oCMax permissible operating temperature of the conductor 90oCShort-circuit temperature of the conductor 200oC



Torsional stresses No applicationMinimum bending radii According to DIN VDE 0298, Part 3

Travel speed Gantry (reeling operation) 60 m/min Trolley (festoon system) - up to 180 m/min, the travel speed is

determined by a number of factors and can thus not be preciselydefined. Influence factors are, eg, space requirement, cable weight,loop sag, number of the festoon systems etc.

For speeds above 180 m/min consult the manufacturer.Additional tests Bending test

Shielded EMC Festoon Power Cables

APPLICATIONFor use on festoon systems, eg, on gantry cranes, hall gantry cranes, rackmaterial handling equipment, transportation systems or machine tools,in particular for applications where there is a danger of interference todata transmission systems from power cables. The cables are used forhigh mechanical stresses and frequent bending, also suitable for use as aflexible motor power supply cable.

DESIGNThe RONDOFLEX (C) - FC cable consists of electrolytic copper, thinnedfinely stranded conductors. The insulation is a PROTOLON MS which is anewly developed special compound based on high quality EPR providingimproved mechanical and electrical characteristics. The overall braidscreen is made of tinned copper wires with a surface coverage of greatherthan 80%. The inner sheath is SBR, the black outer sheath is PCP allowing itto remain flexible at sub zero temperatures and also withstand extremelyhigh ambients. The construction is in accordance with the AustralianStandards AS1125, AS/NZS 5000-1, AS3191 and VDE certificate withVDE Reg No. 9809.

CHEMICAL PARAMETERSResistance to oil Given to DIN VDE 0473, Part 811-2-1, para. 10Weather resistance Unrestricted use outdoors

and indoors, resistant toozone, UV and moisture

RONDOFLEX (C) - FCRONDOFLEX (C) - FC




CORE ARRANGEMENTThree main conductors laid-up (10 x D) with protective-earth conductorsplit into 3 in the outer filler

CORE COLOUR IDENTIFICATIONBlack, blue, brown with green/yellow earth conductor.


Number of Part No. Shield Conductor Overall Approx. Maximum Unenclosedcores & cross-section diameter diameter net weight permissible Spacednominal of cable for 1000 m tensilecross-section force Min Maxmm2 mm2 mm mm mm kg N A4x4 5DG6 682 8.0 2.45 14.8 17.8 485 240 384x6 5DG6 683 10.7 2.93 17.2 20.2 700 300 484x10 5DG6 684 12.7 3.90 19.7 22.7 925 600 663x16+3x2,5 5DG6 685 13.3 5.72 22.2 25.2 1150 720 883x25+3x4 5DG6 686 15.9 6.75 25.3 28.3 1610 1125 1203x35+3x6 5DG6 687 21.4 8.05 29.3 32.3 2160 1575 1453x50+3x10 5DG6 688 24.9 9.60 35.0 38.0 3090 2250 1803x70+3x10 5DG6 690 29.8 11.50 40.9 43.9 4100 3150 2303x95+3x16 5DG6 679 - 14.00 44.2 47.2 5040 4275 2853x120+3x16 5DG6 680 - 15.80 48.7 51.7 5900 5400 330

Number of Part No. Conductor Inductance Capacitance Transfer impedancecores & resistornominal (core/core) (core/shield)cross-section at 10 kHz at 1 kHz at 1 MHz at 10 MHz at 30 MHzmm2 Ω /km iH/km iF/km mΩ /m mΩ /m mΩ /m4x4 5DG6 682 4.95 550 180 - - -4x6 5DG6 683 3.30 530 190 - - -4x10 5DG6 684 1.91 510 230 0.4 1.3 3.53x16+3x2,5 5DG6 685 1.21 480 225 0.2 0.6 1.53x25+3x4 5DG6 686 0.78 450 275 - - -3x35+3x6 5DG6 687 0.55 430 325 - - -3x50+3x10 5DG6 688 0.39 410 400 0.1 0.2 0.73x70+3x10 5DG6 690 0.27 390 475 - - -3x95+3x16 5DG6 679 0.21 250 360 - - -3X120+3X16 5DG6 680 0.16 220 370 - - -

RONDOFLEXRONDOFLEX




ELECTRICAL PARAMETERSRated voltage Uo/U = 0.6/1kVMax permissible operatingvoltage in AC systems Uo/U = 0.7/1.2kVMax permissible operatingvoltage in DC systems Uo/U = 0.9/1.8kVAC test voltage 3.5 kV over 5 min

THERMAL PARAMETERS

Ambient temperature Fully flexible operation -35oC to +80oC Fixed installation -50oC to +80oCMax permissible operating temperature of the conductor 90oCShort-circuit temperature of the conductor 200oC


Torsional stresses No applicationMinimum bending radii According to DIN VDE 0298,

Part 3Travel speed Trolley As a guide up to 300 m/min

as tested on factory test rig Other As per all other recommended

chain application speedsTRAVEL SPEEDTrolley As a guide up to 300 m/min as tested on factory test rig.Other As per all other recommended chain application speeds.

Highly flexible chain cable

APPLICATIONAll chain systems (e.g. container cranes, stacking cranes, indoor cranes,material-handling equipment). Specifically designed for outdoor energychain applications with long travel distances at high travel speeds. Keybenefits are reliability, abrasion resistance and a long lifetime.

DESIGNThe power and control conductors in RONDOFLEX (CHAIN) cables consistof Class 5 finely stranded electrolytic copper. The earth conductorsconsist of very finely stranded electrolytic copper exceeding Class 5.The insulation compound is Protolon MS (refer also DIN VDE 0207)which is a high grade insulation compound based on EPR (at least.3GI3) with improved mechanical and electrical performance; alternativefor control cables: ETFE. The inner sheath is a black special compoundbased on EPR GM1b. The overall shield consists of a tinned copper wirebraided screen with greater than 80% coverage. The outer sheath is ahigh grade compound based on EVA with excellent abrasion and agingcharacteristics. Core identification is a light coloured compound withblack number prints, yellow-green earth.

CHEMICAL PARAMETERSResistance to oil According to DIN VDE 0473,

Part 811-2-1 Para.10Weather resistance Unrestricted use indoors

and outdoors, resistant toozone, UV and moisture.

RONDOFLEX-CHAINRONDOFLEX-CHAIN




CORE COLOUR INDENTIFICATIONControl and power conductors are light coloured with numbers printed inblack for easy indentification and include a green/yellow earth conductor.

Selection and ordering data Number of Part No. Conductor Overall Approx. Maximum Unenclosed Unenclosed

cores & diameter diameter net weight permissible Spaced Touching nominal of cable for 1000 m tensilecross-section force

Min Maxmm2 mm mm mm kg/km N A A(N) GRDGÖU 1x16 5DG4 011 5.7 7.7 9.7 210 240 110 86Power cable 1x25 5DG4 012 7.1 10.6 12.6 325 375 150 115single core 1x35 5DG4 013 8.3 12.1 14.1 445 525 185 145design 1x50 5DG4 014 9.8 13.9 15.9 605 750 230 175 1x70 5DG4 015 11.6 15.9 17.9 830 1050 290 225 1x95 5DG4 016 13.8 19.1 21.1 1120 1425 360 280 1x120 5DG4 017 14.9 20.8 22.8 1390 1800 420 325 1x150 5DG4 018 17.2 23.0 26.0 1740 2250 485 375 1x185 5DG4 019 18.0 25.8 28.8 2130 2775 570 435 1x240 5DG4 020 22.5 29.9 32.9 2830 3600 680 520






cores & diameter diameter net weight permissible Spaced Touching nominal of cable for 1000 m tensilecross-section force Min Max

mm2 mm mm mm kg/km N A A (N)GRDGCGÖU 1x16C 5DG4 211 5.7 10.1 12.1 320 240 110 86Power cable, 1x25C 5DG4 212 7.1 12.8 14.8 450 375 150 115single core 1x35C 5DG4 213 8.3 13.9 15.9 555 525 185 145design, 1x50C 5DG4 214 9.8 15.7 17.7 745 750 230 175screened 1x70C 5DG4 215 11.6 18.7 20.7 1090 1050 290 225 1x95C 5DG4 216 13.8 20.8 22.8 1330 1425 360 280 1x120C 5DG4 217 14.9 22.8 24.8 1580 1800 420 325 1x150C 5DG4 218 17.2 25.6 28.6 2000 2250 485 375 1x185C 5DG4 219 18.0 27.8 30.8 2330 2775 570 435 1x240C 5DG4 220 22.5 31.9 34.9 3130 3600 680 520

(N)GRDGÖU-O 4x4 5DG4 111 2.9 12.7 14.7 325 240 38 35Power cable, 4x6 5DG4 112 3.6 14.2 16.2 435 360 48 453/4 - core 4x10 5DG4 113 4.6 16.6 18.6 650 600 66 62design 4x16 5DG4 114 5.9 20.0 22.0 960 960 88 83 4x25 5DG4 115 7.2 25.9 28.9 1580 1500 120 110 3x50+3x25/3 5DG4 117 10.0 31.5 34.5 2510 2250 180 170






cores & diameter diameter net weight permissible Spaced Touching nominal of cable for 1000 m tensilecross-section force Min Max

mm2 mm mm mm kg/km N A A(N)GRDGCGÖU-J 4x2,5C 5DG4 240 1.9 11.3 13.3 390 150 28 26Power cable, 4x4C 5DG4 241 2.9 15.7 17.7 505 240 38 353/4 - core design 4x6C 5DG4 242 3.6 17.0 19.0 650 360 48 45

overall 4x10C 5DG4 243 4.6 19.7 21.7 930 600 66 62screened 3x16+3x2,5C 5DG4 254 5.9 20.4 22.4 1070 720 88 83 3x25+3x4C 5DG4 255 7.2 25.8 28.8 1810 1125 120 110 3x35+3x6C 5DG4 256 8.1 28.6 31.6 2220 1575 145 135 3x50+3x10C 5DG4 257 10.0 35.0 38.0 3090 2250 180 170

(N)GRDGÖU-J 7x4 5DG4 171 2.9 16.7 18.7 535 420 38 35Power cable, 5x6 5DG4 122 3.6 15.8 17.8 535 450 48 455 & 7 - core 5x10 5DG4 123 4.6 19.7 21.7 850 750 66 62design 5x16 5DG4 124 5.9 22.8 24.8 1220 1200 88 83






cores & diameter diameter net weight permissible Spaced Touching nominal of cable for 1000 m tensilecross-section force

Min Maxmm2 mm mm mm kg/km N A A

(N)GRDGÖU-J 12x1.5C 5DG4 252 1.5 14.7 16.7 440 270 20 19control cable, 5x2.5C 5DG4 260 1.9 12.7 14.7 435 188 28 26overall screened

(N)GRDGÖU-J 12x1.5 5DG4 152 1.5 11.7 13.7 305 270 20 19control cable 24x1.5 5DG4 154 1.5 17.1 19.1 705 540 20 19 7x2.5 5DG4 141 1.9 11.3 13.3 290 263 28 26 12x2.5 5DG4 190 1.9 13.6 15.6 485 450 28 26 18x2.5 5DG4 191 1.9 16.9 18.9 760 675 28 26 24x2.5 5DG4 192 1.9 22.5 24.5 1010 900 28 26






Number of Part No. Conductor Overall Approx. Maximum cores & diameter diameter net weight permissible nominal of cable for 1000 m tensile cross-section force Min Max

mm mm mm kg/km NFibre optic cable 6xG62,5/125µ 5DG4 290 - 14 16 260 500 12xG62,5/125µ 5DG4 291 - 14 16 260 500

(N)GRDGÖU-J 1x(2x0.5)C 5DG4 --- 0.9 8 10 135 15Bus cable 4x(2x0.5)C 5DG4 280 0.9 19 21 625 60 (4x2x0.5)C 5DG4 --- 0.9 19.2 21.2 605 60 6x(2x0.5)C 5DG4 --- 0.9 20.2 22.2 730 90 6x(2x1)C 5DG4 --- 1.3 26.3 29.3 1120 180






MINIMUM BENDING RADIIThe recommended minimum bending radii is dependent on the cablethickness and should be observed to ensure operating reliability. cables up to 8mm thick = 3 x cable thickness cables up to 12mm thick = 4 x cable thickness cables above 12mm thick = 5 x cable thickness

CURRENT CARRYING CAPACITY Current ratings are based on a continuous operating ambient temperatureof 40°C. At other temperatures these values must be converted using the

following table.°C 15 20 25 30 35 40 45 50 55 60 65 70 75 80

Factor 1.26 1.20 1.15 1.10 1.05 1.00 0.94 0.88 0.81 0.73 0.65 0.57 0.47 0.34

TENSILE STRENGTHThe maximum allowable tensile stress is 15N/mm2.

This ensures no conductor damage will occur in operation.VOLTAGE RATING Rated voltage:

(multicore control) Uo/U = 380/660V (power) Uo/U = 0.6/1kV AC test voltage = 2kV* The cable is designated 300/500V in accordance with VDE/IEC and meets

or exceeds the Australian Standard AS/NZS 5000-1 for the stated voltageratings.

Flat festoon crane cables

APPLICATION Festoon gantry cranes Wharf & port facilities Mine sites & cold stores Container cranes Timber & refuse cranes Rubber tyred gantries Trippers Steelworks & ladle cranes Suitable for submersible application

DESIGNPLANOFLEX cables consist of extra finely stranded copper conductorswith a short length of lay to provide a high degree of flexibility.PROTOLON elastomer R-EP-90 insulation provides improved currentcarrying capacities and the cable is sheathed overall with HD-PCP-90Polychloroprene which is oil resistant and flame retardant, remainingflexible at sub-zero temperatures, and withstands high ambient. Theconstruction is in accordance with the Australian Standards AS 1125,AS/NZS 5000-1, AS 3191 and DIN VDE 0250 pt 809. PLANOFLEX is ULapproved, Certificate File No. E113313.

PLANOFLEXPLANOFLEX




4 Core - blue, brown, black and green/yellow7 Core - black cores sequentially numbered, including a green/yellow earth core

NOTESThe 7 core design permits two three phase supplies to be incorporatedwithin a single cable, each circuit sharing the full size earth.For the system design the length of cable required for a festoonis approximately +10% on the total trolley length.For large or fast moving systems the stronger power cables shouldhave a shorter loop depth than the lighter control cables. These typesof festoons must always be fitted with tow ropes to limit whiplash andconductor stress on acceleration and braking.

Selection and ordering data Number of Part No. Approx. No. of Diameter of Cable overall Cable Unenclosed cores x strands x Max. bare dimension weight Spaced Conductor strand conductor Thickness x Width

size diameter

Max Min Maxmm2 mm mm mm mm kg/km A

PLANOFLEX 4 x 1.5 5DG5 711 85 x 0.16 1.7 5.2 x 14.5 6.2 x 17.0 155 20 Control Cable 7 x 1.5 5DG5 714 5.2 x 24.5 6.2 x 27.0 265 20 8 x 1.5 5DG5 715 5.2 x 27.5 6.2 x 30.5 295 20

10 x 1.5 5DG5 717 1.7 5.8 x 35.0 7.0 x 39.0 405 20 12 x 1.5 5DG5 718 5.8 x 41.0 7.0 x 45.0 480 20 24 x 1.5 5DG5 720 11.5 x 50.5 13.5 x 55.5 1010 20 4 x 2.5 5DG5 721 140 x 0.16 2.5 6.6 x 19.0 7.8 x 21.5 255 28

7 x 2.5 5DG5 724 6.6 x 32.0 7.8 x 35.5 440 28 8 x 2.5 5DG5 725 6.6 x 35.5 7.8 x 39.5 495 28 12 x 2.5 5DG5 728 2.5 7.2 x 53.5 8.4 x 58.5 790 28 24 x 2.5 5DG5 730 15.0 x 65.5 17.0 x 72.0 1690 28 PLANOFLEX 4 x 4 5DG5 731 290 x 0.16 2.8 8.0 x 23.0 9.4 x 26.0 380 38 Power Cable 4 x 6 5DG5 741 190 x 0.21 3.5 8.8 x 25.5 10.0 x 28.5 490 48 4 x 10 5DG5 765 320 x 0.21 4.5 10.0 x 31.5 12.0 x 35.0 750 66 4 x 16 5DG5 766 475 x 0.20 5.7 12.0 x 37.0 14.0 x 41.0 1080 88 4 x 25 5DG5 767 741 x 0.20 7.1 13.5 x 44.5 16.0 x 49.0 1590 120 4 x 35 5DG5 768 269 x 0.39 8.3 16.0 x 51.5 18.0 x 56.5 2110 145 4 x 50 5DG5 770 385 x 0.39 9.8 18.5 x 60.0 21.0 x 65.5 2950 180 4 x 70 5DG5 771 546 x 0.39 11.4 21.0 x 68.5 23.5 x 75.5 4020 230 4 x 95 5DG5 772 725 x 0.39 13.8 23.5 x 78.0 26.5 x 85.5 5210 285

SCREENED CONTROL/DATA CORES(ref pg 164)Individually screened and twisted screened pair constructions havebeen developed to enable interference free data/PLC transmission.Screens consist of tinned copper wire braid with 95% coverage with anextruded polymer skin to bond the screen to the insulation and enablegreater internal screen protection. Attenuation data for these screenedcores at various transmission rates is listed in tables 6.8 and 6.9 onPage 218 / 219. Integrated fibre optics are also available.

CORE COLOUR IDENTIFICATION

Control cables (up to - black cores sequentially numbered,incl. 2.5mm2) including a green/yellow earth

PLANOFLEXPLANOFLEX





Number of Part No. Approx. No. of Diameter of Cable overall Cable Unenclosed cores x strands x Max. bare dimension weight Spaced Conductor strand conductor Thickness x Width

size diameter

Max Min Maxmm2 mm mm mm mm kg/km A

PLANOFLEX 7 x 4 5DG5 734 290 x 0.16 3.2 8.0 x 38.0 9.4 x 42.0 655 38 7 Core Cable 7 x 6 5DG5 744 190 x 0.21 3.9 8.8 x 42.5 10.0 x 47.0 840 48 7 x 10 5DG5 865 320 x 0.21 5.2 10.5 x 53.5 12.5 x 59.0 1350 66

7 x 16 5DG5 866 510 x 0.21 6.3 12.5 x 65.5 14.5 x 69.6 1940 88 7 x 25 5DG5 867 780 x 0.21 8.0 15.0 x 77.0 17.0 x 84.0 2870 120 7 x 35 5DG5 868 280 x 0.41 9.2 16.5 x 87.5 18.5 x 96.0 3770 145

Individually 4 x 1 (c) 5DG5 673 54 x 0.15 1.25 5.2 x 15.5 6.2 x 18.0 150 16Screened Data 4 x (2x1) (c) 5DG5 890 54 x 0.15 1.25 10.5 x 33.1 12.0 x 35.1 665 16Cores and Pairs 12 x 1 (c) 5DG5 670 54 x 0.15 1.25 6.6 x 48.2 7.1 x 51.5 655 16

4 x 1.5 (c) 5DG5 880 85 x 0.16 1.7 6.9 x 18.5 7.4 x 19.5 250 20 8 x 1.5 (c) 5DG5 884 85 x 0.16 1.7 6.9 x 35.0 7.4 x 38.0 510 20 12 x 1.5 (c) 5DG5 888 85 x 0.16 1.7 7.5 x 52.0 8.0 x 56.0 820 20

6 x (2x2.5) (c) 5DG5 898 140 x 0.16 2.5 14.8 x 61.5 15.6 x 65.0 1800 28

(c) indicates individually screened cores or twisted screened pairs

PLANOFLEXPLANOFLEX




CHEMICAL PARAMETERSResistance to oil - Given to DIN VDE 0473, Part 811-2-1, Para.10,

EN 60811-2-1, IEC 60811-2-1Weather resistance - Unrestricted use indoors and outdoors,

resistant to ozone, UV and moisture.

ATTENUATION DATAFibre Transmission 50/125 62,5/125 E9/125data Mono modeAttenuationat 850 nm 2.8 dB/km 3.3 dB/km -Attenuationat 1310 nm 0.8dB/km 0.9 dB/km 0.4 dB/kmAttenuationat 1550 nm - - 0.3 dB kmBandwidthat 850 nm >=400 MHz >=400 MHz -Bandwidthat 1300 nm >1200 MHz >600 MHz -Numericalaperture 0.200 +/- 0.200 0.275 +/- 0.020.14 +/- 0,02Dispersion valueat 1300 nm - - <3.5 ps/nm kmDispersion value1550 nm - - <18 at ps/nm km

THERMAL PARAMETERSAmbient temperature Fully flexible operation -30oC to +60oC Fixed installation -40oC to +80oC

MECHANICAL PARAMETERSTensile load Max. 2000 NTorsional stresses Max. 100°/mMinimum bending radius 50mm

Flexible rubber sheathed fibre optic cable

APPLICATIONFor optical signal and data transmission in open-pit mining applications,for use on material handling equipment and for fixed installationalongside conveyor belts (including mobile conveyor belts).

DESIGNThe fibres are enclosed in buffering tube filled with an EFTE naturalcoloured compound type: 7YI1. The fibres and buffering tube are colourcoded for identification of the fibre type. Core arrangement of the sixbuffering tubes is one layer, specially laid-up around a GFK supportingelement (GFK = Glass fibre reinforced plastic). The core arrangement iscovered by a special braid consisting of Kevlar threads in a longitudinallay to increase tensile-strength covering approx. 80% of the surface. Theorange outer sheath consists of a 5GM5 PCP compound.

FIBRE-OPTICSThe fibre elements are available in the following constructions -50/125 Micron – Graded index fibre62.5/125 Micron – Graded index fibreE9/125 Micron – Mono mode fibreThe inner core diameter of the fibres: 50μm, 62.5μm or 9μm,Diameter over cladding: 125μm. Diameter over coating: 250μm.

OPTOFLEX (M)OPTOFLEX (M)




APPROVALS/ STANDARDSBased on DIN VDE 0888, MSHA-SC 189-1, FDDI, (refer also to DIN VDE0298, Part 3). Additional mechanical tests - Tensile load test, transversepressure test, reversed bending test, roller bending test, torsional stresstest, water compatibility according to HD 22.16

OPTOFLEX (M)OPTOFLEX (M)


Number of Part No. Maximum Bending Fibre Fibre Fibre Numerical Band Approx. Maximum

fibres & overall radius attenuation attenuation attenuation aperature width at net weight permissiblefibre type diameter for fixed on at on at at 1300nm for tensile installation 850nm 1300nm 1550nm 1000m force

mm mm dBb/km dB/km dB/km MHz kg N Multi Mode6x G50/125 5DG8 028 10 50 2.8 0.8 - 0,2 +/- 0,02 >1200 100 200012x G50/125 5DG8 030 10 50 2.8 0.8 - 0,2 +/- 0,02 >1200 100 2000118x G50/125 5DG8 027 10 50 2.8 0.8 - 0,2 +/- 0,02 >1200 100 2000

6x G62,5/125 5DG8 021 10 50 3.3 0.9 - 0,275 +/- 0,02 >600 100 200012x G62,5/125 5DG8 022 10 50 3.3 0.9 - 0,275 +/- 0,02 >600 100 200018x G62,5/125 5DG8 024 10 50 3.3 0.9 - 0,275 +/- 0,02 >600 100 2000Mono Mode6x E9/125 5DG8 031 10 50 - 0.4 0.3 - - 100 200012x E9/125 5DG8 032 10 50 - 0.4 0.3 - - 100 200018x E9/125 5DG8 033 10 50 - 0.4 0.3 - - 100 200024x E9/125 5DG8 034 10 50 - 0.4 0.3 - - 100 2000




ATTENUATION DATAFibre Transmission 50/125 62,5/125 E9/125data Mono modeAttenuationat 850 nm 2.8 dB/km 3.3 dB/km -Attenuationat 1310 nm 0.8dB/km 0.9 dB/km 0.4 dB/kmAttenuationat 1550 nm - - 0.3 dB kmBandwidthat 850 nm >=400 MHz >=400 MHz -Bandwidthat 1300 nm >1200 MHz >600 MHz -Numericalaperture 0.200 +/- 0.200 0.275 +/- 0.02 0.14 +/- 0,02Dispersion valueat 1300 nm - - <3.5 ps/nm kmDispersion value1550 nm - - <3.5 ps/nm km

THERMAL PARAMETERSAmbient temperature Fully flexible operation -20oC to +80oC Fixed installation -40oC to +80oC

MECHANICAL PARAMETERSTensile load Max. 500 NTorsional stresses Max. 50°/mMinimum bending radius 125 mmfixed installation andfestoon system.On reels and cable tenders. 250 mmMinimum distance with S-type 20 x Ddirectional changes(D=cable diameter)

Fibre optic reeling and festoon cable

APPLICATIONFlexible fibre optic cable for signal and data transmission on cranes andmaterial handling equipment; suitable for cable handling systems, suchas reels, festoon systems, cable tenders, etc. High data rates at a large

bandwidth have absolute immunity to electromagnetic inter ference.DESIGNThe fibres are enclosed in a buffering tube filled with an EFTE naturalcoloured compound type: 7YI1. For identification the fibres and bufferingtube are colour coded for identification of the fibre type The six bufferingtubes are specially laid-up in one layer around a GFK supporting element(GFK = Glass fibre reinforced plastic). The core arrangement is covered bya special braid consisting of polyester threads covering approx. 80% of thesurface. The black outer sheath consists of a 5GM5 PCP compound with awall thickness of 2.6 mm.

FIBRE-OPTICS -The fibre elements are available in the following constructions -50/125 Micron – Graded index fibre

62.5/125 Micron – Graded index fibreE9/125 Micron – Mono mode fibreThe inner core diameter of the fibres: 50μm, 62.5μm or 9μm,Diameter over cladding: 125μm. Diameter over coating: 250μm.

CHEMICAL PARAMETERSResistance to oil - Given to DIN VDE 0473, Part 811-2-1 Para.10Weather resistance - Unrestricted use indoors and outdoors, resistantto ozone, UV and moisture.

OPTOFLEX (F.O)OPTOFLEX (F.O)




APPROVALS/ STANDARDSBased on FDDI, ISO/IEC 9314 Part 3, DIN VDE 0888, MSHA-SC 189-1Additional tests - Bending and reversed bending test.


Number of Part No. Minimum Maximum Approx. Maximumfibres & overall overall net permissiblefibre type diameter diameter weight tensile for 1000m force

mm mm kg NMulti Mode6G50/125 micron 5DG8 004 14.9 16.9 280 5006G62.5/125 micron 5DG8 002 14.9 16.9 280 500

12G50/125 micron - 14.9 16.9 280 50012G62.5/125 micron - 14.9 16.9 280 500

18G50/125 micron 5DG8 014 14.9 16.9 280 50018G62.5/125 micron 5DG8 012 14.9 16.9 280 500Mono Mode6E9/125 micron 5DG8 023 14.9 16.9 280 50012E9/125 micron - 14.9 16.9 280 50018E9/125 micron 5DG8 010 14.9 16.9 280 500

TRAVEL SPEEDGantry (reeling operation) Up to 120 m/min (no random

wound reel, cylindrical reel)Trolley (festoon systems) Up to 240 m/min

(festoon, cable tender)Hoist No application.

OPTOFLEX (F.O)OPTOFLEX (F.O)




OPERATING TEMPERATURE Minimum permissible ambient temperature -55°C Maximum permissible conductor temperature 75°C Maximum permissible short circuit temperature 150°C Minimum ambient temperature for optimum fully flexibleoperation -20°C

CURRENT CARRYING CAPACITY Current ratings are based on continuous operation at an ambient

temperature of 40o

C. At other temperatures these values must beconverted using the following table.

°C 15 20 25 30 35 40 45 50 55 60 65 70 75 80

Factor 1.26 1.20 1.15 1.10 1.05 1.00 0.94 0.88 0.81 0.73 0.65 0.57 0.47 0.34

VOLTAGE RATINGThe cable is designated 300/500V in accordance with VDE/IEC. Rated Voltage: Uo/U = 300/500V Maximum operating voltages in: 3 phase AC operation Uo/U = 318/550V DC operation Uo/U = 413/825V AC test voltage = 2kV

OPERATING SPEEDSSPREADERFLEX is suitable for hoist speeds up to 120 m/per minute.

SUSPENSION LENGTHThe KEVLAR braided reinforcement messenger is rated to providea safety factor of five when the cable is suspended vertically for50 metres.Note: Installation instructions are available on request

CORE COLOUR IDENTIFICATIONAll control cores are black, sequentially numbered and include a green/yellow earth core.

Container crane spreader cables

APPLICATION Container crane spreaders Timber cranes Mobile booms

DESIGNThis advanced cable design is used for vertical free-fall operation inoutdoor marine environments that require cable self coiling and uncoilingin a collector basket. This design allows for a heavy construction whichgreatly improves the coiling performance while giving a small cablediameter, reducing the wind effect on the cable.Extra finely stranded copper conductors are insulated with PROTODURcold resistant PVC. Conductors are grouped in bundles around leadbeaded weight element cords. The bundles are textile taped and laidup around the central supporting element that consists of multiple leadbeaded cords with a KEVLAR reinforcing braid. Additional lead beadedweight element cords and textile filler s complete the conductor assembly.A black polyurethane sheath which is resistant to oil, grease, abrasion,and cold temperature is extruded overall.The cable should not be used for applications employing force guidingdevices such as reelers, guide rollers or sheaves.

SPREADERFLEXSPREADERFLEX




CURRENT CARRYING CAPACITY Current ratings are based on continuous operation at an ambienttemperature of 40 oC. At other temperatures these values must beconverted using the following factors.

°C 15 20 25 30 35 40 45 50 55 60 65 70 75 80

Factor 1.26 1.20 1.15 1.10 1.05 1.00 0.94 0.88 0.81 0.73 0.65 0.57 0.47 0.34

SUSPENSION LENGTHThe suspension element is able to support the cables weight for themaximum distance stated in the table with a safety factor of five.Termination of the central support rope should be via steel core hangersor rope thimbles or alternatively with cable stocking supports.When used on pendant controls the support should be terminated withinthe pushbutton enclosure.NOTE: For installation instructions a detailed leaflet is available onrequest. “Installation of Lift Control Cables”

VOLTAGE RATINGS Rated voltage: Uo/U = 300/500V Maximum operating voltages in: 3 phase AC operation Uo/U = 318/550V DC operation Uo/U = 413/825V AC test voltage = 2kV

CORE COLOUR IDENTIFICATIONAll control cores are black sequentially numbered and include a green/yellow earth core.

Flexible pendant station and lift control cables withsupport element

APPLICATION Vertical suspension up to 50 mts

Hoists Elevators Pendant control stations Special design for 150 mtr suspension plus

DESIGNThe cables construction is in accordance with the Australian Standard AS1979 and VDE 0250.Conductors are finely stranded copper with high grade PROTODUR PVCinsulation. The conductors are arranged in concentric layers around thecentral suspension strand and bound overall with a textile binder and lowtemperature resistant PVC sheath. The overall screened version employs atinned copper braided screen for interference suppression between the innerand outer sheath and two individually screened communication cores.


PENDANTFLEXPENDANTFLEX





No. of cores x Part No. Suspension Travelling Approx. No. of Diameter of Cable overall Cable Unenclosed conductor size length speed strands x bare diameter weight Spaced Max. strand conductor

diameter

Maxmm2 mts m/sec mm mm Min Max kg/km A

PENDANTFLEX 7 x 1 5DE5 803 up to 50 up to 1.5 30 x 0.21 1.5 11.3 13.7 190 16

12 x 1 5DE5 823 15.3 18.5 340 1618 x 1 5DE5 833 15.5 18.5 370 16 24 x 1 5DE5 843 18.5 21.5 540 16 30 x 1 5DE5 864 20.8 23.8 680 16

28 x 1 + 5DE5 715 up to 150 up to 10 30 x 0.21 1.5 23.7 28.2 780 16 2 x 0.5FM (c)Overall Screened 28 x 1 + 5DE5 720 30 x 0.21 1.5 24.9 29.4 910 16

2 x 0.5FM (c) FM (c) indicates individually screened control - telephone cores

PENDANTFLEXPENDANTFLEX




PROTOMONT XHD 5DL4 PAGE 188

MINING MSR 5DM4 PAGE 194

PROTOLON 5DK8 PAGE 198

MINING AND HIGH VOLTAGE REELING CABSECTION 5




OPERATING TEMPERATURES Minimum permissible ambient temperature -40°C Maximum permissible conductor temperature 90°C Maximum permissible short circuit temperature 250°C

MINIMUM BENDING RADIIThe following minimum recommended bending radii should be observedto ensure operating reliability. For fixed installation 4 x cable diameter When freely flexing 5 x cable diameter

CURRENT CARRYING CAPACITY Current ratings are based on a continuous operating ambient temperatureof 40oC. At other temperatures these values must be converted using thefollowing table.°C 15 20 25 30 35 40 45 50 55 60 65 70 75 80

Factor 1.26 1.20 1.15 1.10 1.05 1.00 0.94 0.88 0.81 0.73 0.65 0.57 0.47 0.34

TENSILE STRENGTHThe maximum allowable tensile stress on the conductors is 15N/mm2.This ensures no conductor damage will occur in operation.

VOLTAGE RATING

Rated Voltage: Uo/U = 0.6/1kV Maximum operating voltages in: 3 phase AC operation Uo/U = 0.7/1.2kV DC operation Uo/U = 0.9/1.8kV AC test voltage = 3kV

Extra heavy duty flexible mining cables

APPLICATION Above ground mining of coal, iron ore and uranium Quarries Construction & heavy industry Drills, pumps & cutters Conveyors Suitable for submersible application

DESIGNPROTOMONT heavy duty cables combine flexibility with toughness toprovide long service life in aggressive operating conditions.Finely stranded tinned copper conductors are rope laid to form a flexibleconstruction. R-EP-90 elastomer insulation offers a high insulationresistance and excellent current carrying capacity. Each power core hasa concentric screen of tinned copper wires and the entire conductorassembly is bound together with a textile tape. Both the elastomer innersheath and heavy duty PCP outer sheath protect the cable from mechanicaldamage. Control cores, when required, are laid up in the three intersticesoutside the screens. The 5DL2 design is an overall screened version.

PROTOMONTPROTOMONT XHD




5DM4

5DL4

Finely stranded tinnedcopper conductor

PROTOLON insulation

Textile tapeand con-centricprotective earthconductor

PROTFIRMouter sheath

Inner sheathTextile tape

Finely stranded tinnedcopper conductor

PROTOLON insulation

Textile serving

Control conductorTextile tape

Distributed con- centricprotective earthconductorInner sheath

PROTFIRMouter sheath

DESIGNCORE COLOUR IDENTIFICATION3 core : blue, brown & blackPilots : blue, brown & black5 core : black, blue, black, brown, black

CABLE DESCRIPTIONProtomont has a particular description to detail its construction fully.eg., 3 x 25 + 3 x 16/3E indicates 3 power cores each25 mm2 and 3 split earth screens (one over each power core)

totaling 16 mm2

.+ 3 x 2.5 indicates 3 insulated control cores.

Conductor Reactance Impedance Inductance Capacitance size

mm2 Ω /km Ω /km mH/km µF/km

4 0.1019 6.49 0.290 0.380 6 0.0942 4.32 0.270 0.440 10 0.0924 2.49 0.370 0.480

16 0.0870 1.58 0.250 0.570 25 0.0868 1.02 0.250 0.600 35 0.0821 0.725 0.240 0.690

50 0.0812 0.508 0.240 0.720 70 0.0786 0.363 0.230 0.840 95 0.0780 0.280 0.230 0.860

120 0.0761 0.223 0.230 0.960 150 0.0763 0.186 0.230 1.110 185 0.0757 0.158 0.230 1.190

240 0.0749 0.131 0.225 1.33 300 0.0743 0.114 0.223 1.44

PROTOMONTPROTOMONT




No. of cores Part No. Approx. No. Diameter of Cable overall Cable Current carrying conductor size of strands x bare diameter weight capacity Max. strand conductor free in touching diameter air a surface

Max Min Maxmm2 mm mm mm mm kg/km A A

PROTOMONT 3 x 4 + 3 x 4/3E 5DL4 406 56 x 0.31 3.1 17.0 19.5 490 38 353 Screened 3 x 6 + 3 x 6/3E 5DL4 407 84 x 0.31 3.8 18.0 21.0 610 48 45Power Cores 3 x 10 + 3 x 10/3E 5DL4 410 80 x 0.41 5.0 21.5 24.5 880 66 62

3 x 16 +3 x 16/3E 5DL4 412 126 x 0.41 6.3 27.0 30.0 1400 88 83 3 x 25 + 3 x 16/3E 5DL4 713 196 x 0.41 8.0 30.0 33.5 1750 120 110 3 x 35 + 3 x 16/3E 5DL4 714 276 x 0.41 9.2 35.0 39.0 2350 145 135

3 x 50 + 3 x 25/3E 5DL4 715 396 x 0.41 11.0 41.0 45.5 3290 180 170 3 x 70 + 3 x 35/3E 5DL4 716 560 x 0.41 13.0 45.0 49.5 4130 230 215 3 x 95 +3 x 50/3E 5DL4 717 740 x 0.41 15.2 51.5 56.5 5490 285 265 3 x 120 + 3 x 70/3E 5DL4 718 950x 0.41 17.0 62.0 68.0 6760 330 305PROTOMONT 3 x 6 + 3 x 6/3E + 3 x 1.5 5DM4 730 84 x 0.31 3.8 19.0 21.5 650 48 453 Screened Power 3 x 10 + 3 x 10/3E + 3 x 2.5 5DM4 731 80 x 0.41 5.0 23.5 26.5 1120 66 62Cores including 3 3 x 16 +3 x 16/3E + 3 x 2.5 5DM4 432 126 x 0.41 6.3 25.5 29.0 1300 88 83Control Cores 3 x 25 + 3 x 16/3E + 3 x 2.5 5DM4 733 196 x 0.41 8.0 30.0 33.5 1800 120 110 3 x 35 + 3 x 16/3E + 3 x 2.5 5DM4 734 273 x 0.41 9.2 35.0 39.0 2390 145 135 3 x 50 + 3 x 25/3E + 3 x 2.5 5DM4 735 396 x 0.41 11.0 41.0 45.5 3320 180 170

3 x 70 + 3 x 35/3E + 3 x 2.5 5DM4 736 560 x 0.41 13.0 45.0 49.5 4170 230 215 3 x 95 + 3 x 50/3E + 3 x 2.5 5DM4 737 740 x 0.41 15.2 51.5 56.5 5530 285 265

PROTOMONTPROTOMONTSelection and ordering data




MINIMUM BENDING RADIIThe following minimum recommended bending radii should be observedto ensure operating reliability For fixed installations 4 x cable diameter When freely flexing 5 x cable diameter

CURRENT CARRYING CAPACITY Current ratings are based on continuous operation at an ambienttemperature of 40 oC. At other temperatures these values must be

converted using the following factors.°C 15 20 25 30 35 40 45 50 55 60 65 70 75 80Factor 1.26 1.20 1.15 1.10 1.05 1.00 0.94 0.88 0.81 0.73 0.65 0.57 0.47 0.34

TENSILE STRENGTHThe maximum allowable tensile stress is 15N/mm2.This ensures no conductor damage will occur in operation.

VOLTAGE RATING Rated voltage: = 250/250V Maximum operating voltages: = 350V (Peak) AC test voltage = 1.5kV

TRANSMISSION DATA

Attenuation: 1dB/km at 800 Hz 3dB/km at 100kHzCapacitance: 65 nF/km (max) at 800 Hz

CORE COLOUR IDENTIFICATIONAll cores are black and sequentially numbered.

NOTE: Mining MSR is also available with twisted pairsand quads with a f lexible steel wire armour.PE insulated with a PVC inner and outer sheath,this design is subject to manufacture.

Twisted pair data signal and control cables formining installations

APPLICATION Along conveyor routes On board data cabling Stackers & reclaimers Freely flexing (non reeling) conditions PLC, data & still video transmission

DESIGNMINING MSR cables consist of finely stranded copper conductors laid upto provide a flexible design. High grade Polyethylene insulation offersimproved capacitance values. The cores are twisted in pairs with alternatelength of lay to minimise cross talk, they exhibit excellent transmissioncharacteristics even at high data transmission rates.An overall copper braid screen between the inner and outer sheathprovides protection against the external interferences of EMI, RFI and highvoltage fields.The elastomer inner and outer sheath offers high mechanical strength,is UV stabilised and moisture resistant.

MINING MSRMINING MSR




No. of pairs x Part No. No. of strands x Diameter of bare Cable overall Cable weight Unenclosed Unenclosed Conductor size Max. strand diameter conductor diameter Spaced Touching

mm2 mm mm mm mm kg/km A A2 x (2 x 1.0) 5DM4 995 32 x 0.21 1.5 12.5 245 16 14

5 x (2 x 1.0) 5DM4 996 32 x 0.21 1.5 17.6 440 16 14 10 x (2 x 1.0) 5DM4 997 32 x 0.21 1.5 21.2 700 16 14 20 x (2 x 1.0) 5DM4 998 32 x 0.21 1.5 27.8 1040 16 14Other conductor sizes and core numbers are available subject to manufacture.


MINING MSRMINING MSR




APPLICATIONPROTOLON reeling and trailing cables are available in various types ofconstructions are specifically designed to withstand the forces of reelingand forced guidance systems on today’s mobile equipment.A range of designs are available to suit all applications including stackers,reclaimers,shiploders,cranes, shovels,dredges, elctric drills and draglines.

DESIGNProtolon cables are suitable for voltages 0.6/1kV to 33/33kV and are inaccordance with the Australian Mining Standard AS 2802.A complete catalogue on Siemens Protolon is available detailing allconstructions, their application and design.

Reeler without Reeler with roller Reeler with plane Trailing and Fixed installation Festoon Systems guides guides angle deflection draglines

PROTOLON M M + - M M

PROTOLON (SM)-R + M M - - +PROTOLON (SB) - - - M + -PROTOLON (SMK) + M M - - +PROTOLON FLAT - M - - - M

M + - Main field of application Suitable Not designed for this application

High voltage reeling and trailing cables

PROTOLONPROTOLON




PROTOLON (N) for stackers and reclaimers, shiploaders, trippercars, stockpilers and festoons for medium mechanical stresses.

PROTOLON (SMK) for high speed,tensile stress applicationscharacterised by dynamic load peaks eg., braided screen high mountcontainer cranes, hoisting equipment, mining machines.

Note: Latest generation compounds allowing for reduced OD.

PROTOLON (SM-R) incorporating integrated fibre optics for highspeed, high volume data transfer, voice video and digital drivecontrol. This eliminates the need for a separate control reeler.

PROTOLON Single Core designed for voltages up to 22kV for powersupply interconnections, transformer drop cable, mobile sustations,over head service line connections and H.V switchboards.

PROTOLON (SB) dragline cable with extra heavy duty sheath andcopper wire core screens to withstand the agressive operatingconditions of open cut mining.

PROTOLONPROTOLON





°C 15 20 25 30 35 40 45 50 55 60 65 70 75 80

Factor 1.26 1.20 1.15 1.10 1.05 1.00 0.94 0.88 0.81 0.73 0.65 0.57 0.47 0.34

VOLTAGE RATINGS

Rated voltage 6/10kV Uo/U = 6.9/12 kVAC test voltage 17 kVRated voltage 12/20kV Uo/U = 13.9/24 kVAC test voltage 29 kV

MINIMUM BENDING RADIIThe following minimum bending radii should be observed to ensureoperating reliability where d = cable O.D. For fixed installation 6 x cable O.D When freely flexing 10 x cable O.D

Flexible high voltage cable for high mechanical stresses

APPLICATION Power supply cubicle interconnections Transformer dropper cable

Mobile substations Pumps and motors Overhead line connections High voltage switchboards Suitable for 6.6kV, 11kV and 22kV applications

DESIGNFinely stranded tinned copper conductors laid up with a short length oflay to provide a flexible and robust conductor assembly. The PROTOLONR-EP-90 insulation provides high electrical characteristics and ismanufactured using a triple extrusion process together with the semi-conductive EPR conductor and insulation screen. The semi-conductivescreening combined with the overall braided copper wire screen controlsthe electric field and prevents partial discharge. The overall copper wirebraid screen is in accordance with AS 2802. The flame retardant heavy

duty XHD-90-PCP sheath has a high resistance to abrasion, tearing,lubricants, chemicals and weathering. The PROTOLON sheath is colouredred for high voltage designation.

OPERATING TEMPERATURE Minimum permissible ambient temperature fixed -25°C Minimum permissible ambient temperature flexing -40°C Maximum permissible conductor temperature -90°C Maximum permissible short circuit temperature -250°C

SINGLE CORE HIGH VOLTAGE FLESINGLE CORE HIGH VOLTAGE FLEX




Number of cores Part No. Diameter Min Max Net Maximum Unenclosedand conductor of bare outer outer weight Touchingcross-section conductor diameter diameter

mm2 mm mm mm kg/km N1 x 25 5DK4 113 6.9 22.2 24.2 791 375 1171 x 35 5DK4 114 8.1 23.4 25.4 1050 525 1441 x 50 5DK4 115 9.7 25.4 28.4 1153 750 1801 x 70 5DK4 116 11.2 27.3 30.3 1399 1050 2221 x 95 5DK4 117 13.2 29.3 32.3 1910 1425 268

Number of cores Part No. Diameter Min Max Net Maximum Unenclosedand conductor of bare outer outer weight Touchingcross-section conductor diameter diameter

mm2 mm mm mm kg/km N1 x 25 5DK5 562 6.9 27.2 30.2 1090 375 1241 x 35 5DK5 564 8.1 28.4 31.4 1236 525 1531 x 50 5DK5 566 9.7 31.0 34.0 1680 750 1921 x 70 5DK5 568 11.2 32.5 35.5 1776 1050 2261 x 95 5DK5 571 13.2 34.5 37.5 2170 1425 284

SINGLE CORE HIGH VOLTAGE FLESINGLE CORE HIGH VOLTAGE FLEX

Selection and ordering data - 12/20kV flex

Selection and ordering data - 6/10kV flex




TECHNICAL DATA AND FORMULAE PAGE 2

CHEMICAL RESISTANCE PAGE 214

VOLTAGE DROP PAGE 217

WIRING IN HAZARDOUS AREAS PAGE 21

SECTION 6 TECHNICAL TABLES AND FORMU




MOTOR CURRENTSThe Line Amps per phase are approxiamte and for standard AC inductionmotors assuming a Power Factor of 0.8 and Efficiency of 0.9.Table 6.1 - Three phase AC motors (415V AC)

Power Horse power Full load current kW HP kW Line Amps 0.75 1.0 0.75 1.4 1.1 1.5 1.1 2.1 1.5 2.0 1.5 2.9

2.2 3.0 2.2 4.3 3.0 4.0 3.0 5.8 4.0 5.5 4.0 7.7 5.5 7.5 5.5 11 7.5 10 7.5 14 11 15 11 21 15 20 15 29 18.5 25 18.5 36 22 30 22 43 30 40 30 58 37 50 37 71 45 60 45 87 55 75 55 87 75 100 75 145 90 120 90 174 110 150 110 213 132 180 132 255 150 200 150 290 160 220 160 309 185 250 185 357 200 270 200 386 220 300 220 425 250 340 250 483 315 430 315 609 355 480 355 686 400 545 400 773 450 610 450 870 500 680 500 966

TECHNICAL TABLES AND FORMULAE

THREE PHASE FORMULAEkW = Line Amps x Line Volts x 1.732 x P.F 1000

kVA = Line Amps x Line Volts x 1.732 1000kW = kVA x P.F

ELECTRIC MOTORSPower Output = Power Input x EfficiencykW Output = kW Input x EfficiencykW Output = 1.732 x Line Volts x Line Amps x P.F x Efficiency 1000kVA Input = 1.732 x Line Volts x Line Amps 1000Line Current = 1000 x kW Output

(Input) Line Volts x 1.732 x P.F x EfficiencyLine Current = 1000 x kVA Input

(Input) Line Volts x 1.732




Permissible short circuit temperature and the prospectivefault level for cables and their insulationBased on the final (permissible) short circuit temperature of a faultduration of 1 sec, the values for calculating the prospective fault are listedbelow. Insulation Permissible rated Permissible short Conductor temperature at the beginning of the short

operating circuit circuit in °C temperature temperature

180 165 150 135 120 105 90 80 70 60 50 40 30

°C °C J thr for 1 sec in A/mm2

Silicone 180 350 132 139 146 153 160 166 173 178 182 187 191 196 201

PVC 75 150 - - - - - - - - 109 117 124 131 138

EPR

Untinnedconductor 90 250 - - - - - - 143 148 154 159 165 170 176

Tinnedconductor 90 200 122 128 135 141 147 153 159

EVA 125 250 - - - - 126 135 143 148 154 159 165 170 176

Tinned

conductor - 200 49 65 79 91 102 112 122 128 136 141 147 153 159Soldered joint - 160 - - 36 58 74 87 100 107 115 122 129 136 143

Table 6.2




Chemical PCP PCP CSP/CPE CPE PU EPR EVA SI PVCPU EPR 3.3kV Flex Planoflex Ozoflex Mining MSR Spreaderflex Hydrofirm EVA125 Sinotherm Protoflex Protolon (SM) Pendantflex Cordaflex (SMK)

ProtomontRondoflex

Neoprene 1 Neoprene 2 Hypalon Chlorinated Polyurethane Ethylene Ethylvinyl Silicone Polyvinyl Polyethylene Propylene Acetate ChlorideAcetic acid P P F F F P F VG PBenzene F F F F P P P P FBitumous tar G G G G G-VG P P F G

Bleach (NaCLO2) VG VG VG VG F E P VG VGCoke oven gas VG VG VG VG VG VG G F VGDiesel oil F F VG VG VG F G P VGEthylene glycol VG VG VG VG F E F E GGasoline G G G G E F G P FHydraulic oil VG VG VG VG E P VG E VGHydrochloric acid (21%) E E E E F P F P VGHydrogen sulphide E E VG E P E G P VGKerosene G G G G VG F G P FMethanol E E E E F E P E GMethyl ethyl keton G G G G G E P P PNitric acid (10%) G G E E F E P P VGPhosphoric acid (60%) VG VG E E G E P E EPicric acid (10%) E E E E F VG F P EPotassium chloride E E E E E E E E ESodium hydroxide (25%) E E E E P E P P GSulphuric acid (50%) E E E E P E P P VGTransformer oil G VG G VG E F G P VG

Trichlorethylene P P P P F-P P P P PVegetable oils & fats VG VG VG VG E VG G E VGUV resistance E E E E E E VG VG GOzone resistance VG VG VG VG E E E VG EWater resistance E E E VG F E G E GTear & notch resistance VG E G VG E F-G F P VGLow temp. flexibility E VG VG G E E G E GAbrasion resistance VG VG-E VG G-VG E G VG P VG

Table 6.3 E = Excellent VG = Very Good G = Good F = Fair P = PoorThe results tabled are generic for each particular sheath compound and should be used as such. For amore exact evaluation, the chemical concentration, duration of attack, temperature and contactcontamination should be known.

PCP Polychloroprene (Neoprene) CSP Chlorosulphonated Polyethylene (Hypalon)CPE Chlorinated Polyethylene EPR Ethylene Propylene Rubber EVA Ethyl vinyl AcetatePVC Polyvinyl Chloride

SHEATH MATERIALSCHEMICAL RESISTANCE OF DIFFERENT CABLES




FORMULA 1 ACTUAL VOLTS

Vd = where Vd = volt drop in volts L = route length of cable in metres I = current to be carried in Amps

mV/Am = millivolt per ampere metre

value from Tables 6.4 and 6.5.* With this method the drop in voltage (in volts) is given and shall not exceed

5% of the supply voltage, i.e., 5% of 415V = 20.75V.

FORMULA 2

mV/A.m value Vc =

where Vc = millivolts per Ampere metre Vd = volt drop in volts L = route length of cable in metres I = current to be carried in Amps* With this method the millivolts per ampere metre is given and the appropriate

conductor size shall be selected from Tables 6.5 and 6.6. The conductor sizeselected shall be nearest to, but not exceed the formula result,

e.g., 415V, 3 phase installation, load demand is 55A,

100m length: OZOFLEX Result: 3.77mV/A.m 4 x 10mm2

* To convert single-phase voltage drop (V/A.m) values to three-phase values,multiply the single-phase values by 0.866. To convert three-phase voltage drop(V/A.m) values to single-phase values, multiply the three-phase values by 1.155

1000L x I x mV/Am

1000 x VdL x I

VOLT DROPIn accordance with AS 3000 the permissible volt drop from the pointof the connection is 5% of the supply voltage. The following tables andformula should be used to satisfy volt drop limitations.

Three Phase Voltage Drop - Single Core Cables in TrefoilConductor Three phase voltage drop at 50Hz, mV/Amsize Conductor temperature °C

45°C 60°C 75°C 90°Cmm2 Max. 0.8pf Max. 0.8pf Max. 0.8pf Max. 0.8pf

1.0 40.3 42.5 44.7 46.8 1.5 25.9 27.3 28.6 30.0 2.5 14.1 14.9 15.6 16.4 4 8.77 9.24 9.71 10.2 6 5.86 6.18 6.49 6.81 10 3.49 3.67 3.86 4.05 16 2.20 2.31 2.43 2.55 25 1.40 1.47 1.54 1.62 35 1.01 1.07 1.12 1.17 50 0.757 0.795 0.834 0.872 70 0.537 0.563 0.589 0.615 95 0.402 0.420 0.439 0.457 120 0.332 0.345 0.359 0.373 150 0.284 0.295 0.305 0.316

185 0.245 0.245 0.253 0.253 0.261 0.269240 0.211 0.208 0.216 0.214 0.221 0.220 0.227 0.226 300 0.191 0.185 0.195 0.190 0.198 0.195 0.202 0.199 400 0.175 0.166 0.178 0.169 0.181 0.173 0.183 0.176 500 0.165 0.150 0.166 0.153 0.168 0.156 0.170 0.158 630 0.155 0.138 0.156 0.140 0.157 0.142 0.159 0.144

Table 41 AS/NZS 3008.1.1:1998




Three phase voltage drop - multicore cablesconductor Three phase voltage drop at 50Hz, mV/AmSize Conductor temperature °C

45°C 60°C 75°C 90°Cmm2 Max. 0.8pf Max. 0.8pf Max. 0.8pf Max. 0.8pf

1.0 40.3 42.5 44.7 46.8 1.5 25.9 27.3 28.6 30.0 2.5 14.1 14.9 15.6 16.4

4 8.77 9.24 9.71 10.2 6 5.86 6.18 6.49 6.80 10 3.49 3.67 3.86 4.05 16 2.19 2.31 2.43 2.55 25 1.39 1.47 1.54 1.61 35 1.01 1.06 1.11 1.17 50 0.751 0.790 0.829 0.868 70 0.530 0.556 0.583 0.609 95 0.394 0.413 0.431 0.450120 0.323 0.337 0.351 0.366150 0.274 0.285 0.296 0.307185 0.234 0.242 0.251 0.259240 0.198 0.198 0.204 0.201 0.210 0.210 0.216 0.216300 0.178 0.175 0.180 0.178 0.186 0.185 0.190 0.189400 0.162 0.157 0.165 0.158 0.168 0.164 0.171 0.167500 0.152 0.143 0.154 0.139 0.156 0.148 0.158 0.151630 0.138 0.124 0.139 0.126 0.140 0.128 0.142 0.131

Table 42 AS/NZS 3008.1.1:1998

NOTE: The values in the tables are taken from AS/NZS 3008.1.1:1998and based on cables operating at maximum conductor temperature.For lightly loaded cables the standard also permits determination ofthe appropriate Vd in such cases and therefore the tables list reducedconductor temperatures.

NON-INTRINSICALLY SAFEWIRING SYSTEMS IN HAZARDOUS ARE

(Not applicable to coal mining areas) x Denotes acceptable use

Type of wiring system Zone 0 Zone 1 Zone 2

Cables in metallic conduit and fittings complyingwith AS/NZS 2053.1 and AS/NZS 2053.7 and theappropriate protection technique for the area in X X Xwhich they are to be installedServed MIMS * X XThermoplastic, thermosetting or elastomeric Xsheathed unarmouredThermoplastic, thermosetting or elastomericsheathed with armouring or braiding designed * X Xfor mechanical protectionCables in rigid and corrugated, non-metallic Xconduit, minimum light duty, complying with AS/NZS 2053.1, AS/NZS 2053.2 and AS/NZS 2053.5Metal sheathed, served and armoured * X XFlexible cords and cables in accordance with * X XClause 3.11.1Metal sheathed, served and unarmoured XFlexible steel conduit with non-metallic serving Xto AS/NZS 2053.1 and and AS/NZS 2053.8Trunking, ducts, pipes or trenches installed to meet X Xthe requirements of Clause 3.8.5

Flexible conduit assemblies complying with the X Xrelevant requirements of AS 2380.2 orAS/NZS 60079.1

*This wiring system may be installed in a Zone 0 area, if provided withadditional protection to counter the harmful environmental effectsdetailed in clause 3.8.4. This table, extracted from the HazardousLocation Standard AS2381.1, nominates the allowable cable types foreach zone classification.




The following factors should be applied to conductorsconnected in parallel for the various methods of installation.Table taken from AS 3008.1.

Arrangement of cables De-rating factors No. of circuits/cables in parallel

1 2 3 4 5 6 7 8 9 10 12 14 16 18 20+

1. Bunched in air 1.00 0.87 0.75 0.72 0.70 0.67 - - - - - - - - -2. Bunched on a surface or enclosed in conduit or 1.00 0.80 0.70 0.65 0.60 0.57 0.54 0.52 0.50 0.48 0.45 0.43 0.41 0.39 0.38 ducting3. Single Touching 1.00 0.85 0.79 0.75 0.73 0.72 0.72 0.71 0.70 0.70 0.70 0.70 0.70 0.70 0.70 layer on wall or floor 4. Spaced* 1.00 0.94 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.905. Single Touching 0.95 0.81 0.72 0.68 0.64 0.63 0.62 0.61 0.61 0.61 0.61 0.61 0.61 0.61 0.61 layer under ceiling 6. Spaced* 0.95 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85

Table 6.7

NOTE: De-rating is necessary for the purpose of thermal dissipation.If sufficient clearance from adjacent conductors/cables isallowed for then no de-rating is necessary. To avoid de-rating

a minimum clearance of 2 x cable O.D for horizontal, and4 x cable O.D for vertical installation in air are givenin AS 3008.1

* Spaced in the above table indicates a clearance of 1 x cableO.D between adjacent cables.

* Where cables concerned are not the same size,the spacing will be based on the largest cable diameterin the adjacent groups.

DE-RATING FOR PARALLEL CONNECTION




Attenuation datafor individually Individually screened conductors screened Frequency Line attenuation Impedance Capacitance Inductance Resistance conductors Hz dB/1000ft dB/km Z pF/ft nF/km mH/1000ft mH/km Ω /1000ft Ω /km

300 0.26 0.85 200 61.0 200.2 0.08 0.256 15.2 50 600 0.37 1.2 150 61.0 200.0 0.08 0.256 15.2 50 1200 0.52 1.7 110 61.0 200.0 0.08 0.256 15.2 50 2400 0.70 2.3 90 60.9 199.9 0.08 0.256 15.2 50 4800 0.98 3.2 60 60.8 199.6 0.08 0.256 15.2 50

9600 1.28 4.2 50 60.7 199.0 0.08 0.256 15.2 50 19200 1.52 5.0 40 60.5 198.6 0.08 0.256 15.2 50 38400 1.83 6.0 38 60.4 198.0 0.08 0.251 15.8 52 48000 1.92 6.3 35 60.3 197.9 0.08 0.249 16.5 54 57600 1.38 6.5 35 60.3 197.8 0.08 0.248 16.8 55 115200 2.44 8.0 35 60.2 197.4 0.07 0.238 19.2 63 153600 2.59 8.5 35 60.1 197.2 0.07 0.235 20.4 67Table 6.8

Attenuation datafor twisted Twisted screened pairs screened pair Frequency Line attenuation Impedance Capacitance Inductance Resistance conductors Hz dB/1000ft dB/km Z pF/ft nF/km mH/1000ft mH/km Ω /1000ft Ω /km

300 0.13 0.42 250 31.3 102.6 0.21 0.69 7.9 26 600 0.18 0.60 200 30.9 101.4 0.21 0.69 7.9 26 1200 0.24 0.80 150 30.5 100.2 0.21 0.69 7.9 26 2400 0.30 1.0 130 30.2 99.2 0.20 0.67 7.9 26 4800 0.40 1.3 100 30.1 98.6 0.20 0.66 7.9 26 9600 0.46 1.5 90 29.9 98.1 0.20 0.65 9.1 30 19200 0.61 2.0 85 29.8 97.6 0.19 0.61 11.0 36 38400 0.85 2.8 80 29.6 97.2 0.17 0.56 14.6 48 48000 1.01 3.3 78 29.6 97.0 0.16 0.54 15.8 52 57600 1.07 3.5 75 29.5 96.9 0.16 0.52 17.1 56 115200 1.68 5.5 70 29.4 96.4 0.14 0.47 23.8 78 153600 1.74 5.7 70 29.3 95.9 0.14 0.46 26.8 88Table 6.9

ATTENUATION DATA FOR CORDAFLEX AND PLANOFLEX SCREENED CORES




Conductor Single core Conductor Multicoresize Conductor temperature °C Size Conductor temperature °C AC resistance at 50 Hz,Ω /km AC resistance at 50 Hz,Ω /km mm2 60°C 75°C 90°C mm2 60°C 75°C 90°C

0.5 45.1 47.4 49.7 0.5 45.1 47.4 49.7 0.75 30.1 31.6 33.2 0.75 30.1 31.6 33.2 1.0 22.1 23.7 24.9 1.0 22.6 23.7 24.9

1.5 15.4 16.2 17.0 1.5 15.4 16.2 17.0 2.5 9.23 9.70 10.2 2.5 9.23 9.70 10.2 4 5.73 6.02 6.31 4 5.73 6.02 6.31 6 3.82 4.01 4.21 6 3.82 4.01 4.21 10 2.21 2.32 2.44 10 2.21 2.32 2.44 6 1.40 1.47 1.54 16 1.40 1.47 1.54 25 0.903 0.949 0.995 25 0.903 0.949 0.995 35 0.641 0.674 0.707 35 0.642 0.674 0.707 50 0.447 0.470 0.493 50 0.447 0.470 0.493 70 0.316 0.332 0.348 70 0.316 0.332 0.348 95 0.240 0.252 0.264 95 0.240 0.252 0.264120 0.188 0.197 0.207 120 0.188 0.198 0.207150 0.151 0.159 0.166 150 0.152 0.159 0.167185 0.125 0.131 0.137 185 0.126 0.132 0.138

240 0.0958 0.100 0.105 240 0.0965 0.101 0.106300 0.0780 0.0817 0.0853 300 0.0789 0.0825 0.0860400 0.0613 0.0640 0.0666 400 0.0623 0.0649 0.0675500 0.0507 0.0180 0.0548 500 0.0518 0.0538 0.0558Table 6.10*For the AC resistance of tinned copper conductors, multiply copper value by 1–01.

Table 6.10 lists measured values that conform to AS 3008.1for rope laid flexible cables. For cables with an alternate corelength of lay (e.g., CORDAFLEX) the values will alter slightly.

AC RESISTANCE OF FLEXIBLE CABLES AND CORDS WITH COPPER CONDUCTORS




AVAILABILITY Generally the cables listed within this catalogue are available as eitherstock items in Australia or available on indent from Germany.Some of the designs listed in our programme, may be subject tomanufacture or factory scheduling and availability.

STANDARDS AND APPROVALSSiemens cable products are manufactured and tested to VDE Specificationsestablished by the Association of German Electrical Engineers. Thespecifications are restricted to each particular cable design and alsoconsider the application of the cables.Siemens wire and cable products are used throughout the world.Consequently, many have been tested, approved, or manufactured to thestandards of the following organisations:

Standards Association of Australia SAAUnderwriters Laboratories ULCanadian Standards Association CSANational Electrical Manufacturers Association NEMAAmerican Bureau of Shipping ABSLloyds Register of Shipping LRSAssocation of German Electrical Engineers VDEGerman Lloyds GLEuropean Committee on

Electrotechnical Standardisation CENELECInternational Electrotechnical Commission IECMine Safety & Health Administration MSHA

PROTOLON, SPREADERFLEX, PROTOMONT, CORDAFLEX, HYDROFIRM,OZOFLEX, SINOTHERM, PROTOFLEX, PENDANTFLEX, RONDOFLEX andTECSUN are Registered Trademarks of Prysmian Kabel Systems Gmbh.

GLOSSARY PVC Thermoplastic polyvinylchlorideEPR Ethylene propylene rubber

Eva Ethyl vinyl acetateXLPE Cross linked polyethlene

PCP PolychloropreneCPE Chlorinated polyethylene (Hypalon)

SR SiliconePU Polyurethane

EMI Electromagnetic interferenceRFI Radio frequency interference

GFK Glass fibre reinforced plasticEMC Electromagnetic compatibility

KW KilowattkV Kilovolt

AS Australian standardsV-75 75°C rated PVC

MM Multi mode (Fibre)mm millimetre

PE Polyethlene

OD Outside diametreR-CPE-90 Rubber - chlorinated polythylene-90°CR-ER-90 Rubber - ethylene polythylene-90°C

Cu Copper conductorTcu Tinned copper conductor

SDI Single double insulatedLV Low voltage

HV High voltage

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