side stream filter - shubham...

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Page 1: Side Stream Filter - Shubham Indiashubhamindia.com/wp-content/uploads/2014/07/Side-Stream-Filter1.pdfNeed of Side Stream Filter | 8 Need of SSF for Cooling Tower ... PSF / DMF Screen

OOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOO

Side Stream Filtration !!

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| 2

TABLE OF CONTENTS• About us ..................................................................... ..3

• Product Portfolio ..................................................... … ..4

• Cooling Tower 5OO • Cooling Tower ..............................................................5

• Need of Side stream Filter.......................................... 6

• When to install SSF …………..........................................7OOOOOOOOO

• Need for Installation....................................................8

• Design Criteria.................................................................9

OOOOOOOOO

• SSF By nature...............................................................11

• Type of Filter................................................................12-14

OOOOOOOOO

Filtration

• Installation.....................................................................15

• Comparison..................................................................16

• Address 21OOOOOOOOO

Address............................................................................21

OO

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Our role Saving Precious water …….. | 3

Shubham is in the business of making this planet water secure………..

Shubham Inc. is the leading EPC contractor

of Water and Sewage Water Treatment

Plants. We use the best-in-class technology

and cutting-edge tools to foster high-quality,

sustainable, community-level water supply

projects.

We design, engineer, and deliver the most innovative, cost-effective solutions for

managing your most challenging water woes!

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Product Portfolio | 4

Product Portfolio

Membrane and separation

Reverse Osmosis Plant

Waste Water Treatment

Septic Tanks

Swimming Pool

Operation & MaintenanceUF Plants

Media Filters

Activated Carbon Filters

Septic Tanks

Sewage Treatment Plants [ Civil & Modular ]

Bio Accelerator 360°™

Operation & Maintenance

Dual Media Filters

Multigrade Filters

Pressure Sand Filters

Electra Rapid™

Bio Memclean™

Side Stream Filters

ION exchange

DM Plants

Bio Synthesis

Effluent Treatment Plant (ETP)

G W t T t t (GWT)Softening Plants

Mixed Bed units

Grey Water Treatment (GWT)

Laundry Water treatment

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Cooling Tower | 5

Cooling towers act as giant air washers. Finely misted water is

sprayed into a column of moving air. In cooling towers this mist

increases the surface area of the water so heat transfer from water

to air is more efficient and effective In air washers this mist traps

REDUCE

Fouling Energy costto air is more efficient and effective. In air washers this mist traps

particulate matter out of the air and "washes" it into a sump for

disposal.

Energy cost Chemical costMaintenance Downtime Legionella Risk

Unintended and un-desireable though it may be, cooling towers

accumulate large quantities of dirt, dust, and other airborne solids.

They become suspended solids in cooling water coursing through

IMPROVETHERMAL CAPACITY

cooling towers, pumps, chillers, condensers, heat exchangers, etc.

As dirt and suspended solids accumulate in cooling water and

cooling equipment there are a number of undesirable resultscooling equipment, there are a number of undesirable results.

LESS LESS  IS MORE  IS MORE   FOR LESS FOR LESS Suspended Solids in cooling tower Thermal capacity Operating Cost

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Side Stream Filter Introduction | 6

Filtration of cooling tower water with a side connection from main stream line or cooling towerstream line or cooling tower pond called side stream filter.

Side Stream Filter does not filter entire water of cooling tower main stream.

SSF is designed on 2 – 10% of circulating flow.

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Th i k i f l ifi d t ( i t t t

When to install SSF      ??   | 7

• The primary makeup is from an un-clarified water source (river, sewage treatment,

etc.) that is high in suspended solids and turbidity.

• The system is having a difficult biological problem even though a good biocide

program is in effect.

• Heat exchangers are opening dirty even though a good antifoulant program is being

used.

• Excessive corrosion rates can be traced to fouling.

• Loss of heat transfer is attributed to deposition rather than corrosion.

• High levels of solids are building up in the sump.

• Heat exchangers require frequent mechanical cleanings.

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Need of Side Stream Filter | 8

Need of SSF for Cooling Tower

Cooling Tower Sump cleaning.

Removal of TSS & Turbidity from cooling water.

Removal airborne dust.

Increase cooling tower efficiency.

Enhance cooling tower life.

Reduce chemical cost.

Reduce maintenance.

Lower Shut down frequency

Increase cycle of concentration.

Reduce corrosion rate

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Design Criteria | 9

SSF – Design criteria

It is strongly recommended to particlesize distribution, TSS and turbidityyanalysis be done on the representativestream that is to be treated.

Based on total suspended solids and Based on total suspended solids and turbidity load, filter can be designed

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SSF by Nature | 10

S f Fil i D h Fil iSurface Filtration

• Screen Filter

Depth Filtration

• Pressure sand Filter

• Bag / cartridge Filter

• Membrane filter (UF / MF )

• Dual Media Filter

• Multi Media Filter

• Up flow – Dynasand p y

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…….. | 11

Based on media, velocity and loading rate, there are 4 type of major side stream fil il blfilters are available

Pressure Sand Filter – only silica quartz

sand with supporting layers of gravels

and pebbles participate in filtrationand pebbles participate in filtration

process. PSF Works on low velocity

between 8 – 12M/Hr.

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…….. | 12

Dual Media Filter – combination of

Anthracite and silica sand participate in

filtration process. DMF work on

comparatively on higher velocity from 13

– 16M/hr16M/hr.

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…….. | 13

M lti G d Filt fMulti Grade Filter – uses of coarse

sand, fine sand along with

anthracite and garnet make

effective MGF which can run uptoeffective MGF which can run upto

25M/Hr velocity.

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DYNASAND (Up Flow – Continuous Backwash Filter

…….. | 14

A. FeedB. Feed assemblyC DistributionC. DistributionD. Sand bedE. FiltrateF. Airlift pumpG. Airlift dischargeH. Reject compartmenteject co pa t e tI. Washer sectionJ. Filtrate weirK Reject weirK. Reject weirL. Reject line

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SSF – Type based on Filter Media

…….. | 15

yp

Wedge Wire Screen FilterWedge Wire Screen Filter

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…….. | 17

Onsite – Installation – Side Stream Filter 

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Auto backwash – Screen Filters 

…….. | 19

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COMPARISON CHART

…….. | 20

PSF / DMF Screen DYNASANDArea for installation High Low High

COMPARISON CHART

Area for installation High Low High

Filtration Efficiency Excellent Average Excellent

Velocity 10 – 22 M3/Hr/M2 400 – 500 M3/Hr?M2 5 – 12 M3/Hr/M2

TSS Removal Excellent Excellent Excellent

Turbidity Removal Excellent Poor Excellent

Maintenance None Critical None

OPEX Average Average Low

CAPEX Low (if Manual)High (if Auto)

Very Low Higher (Patentedproduct) g ( ) p )

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Locate Shubham | 21

OFFICE ADDRESS

501, Kalash – II, Nr. Jain Derasar, B/h. Navrangpura Post Office,

N

HEAD OFFICE

A – 305, Shivalik Yash, Opp. Shastri Nagar BRTS, 132 Ft.

Ring Road NaranpuraNavrangpura,

AHMEDABAD, Gujarat - INDIA.

VOICE +91 – 79 – 30086162 – 66 | FAX 91 – 79 – 30086163

Ring Road, Naranpura,

AHMEDABAD, Gujarat – INDIA

VOICE +91 - 79 – 40086151 - 54 | FAX 91- 79 -40086155

WORKS ADDRESS

Survey No. 481/2/3/1 , Gokul Hotel Lane, B/h Khodal Kathiyavadi

Hotel,

B/s One Shine Marbles, S. G, Highway Gota, AHMEDABAD, Gujarat –

INDIAINDIA

E mail - [email protected]