shortwave infrared imaging for machine vison applications...from sensors unlimited, inc. website ......
TRANSCRIPT
Shortwave Infrared Imaging for Machine
Vison ApplicationsMartin H. Ettenberg, Ph.D.
PresidentPrinceton Infrared Technologies, Inc.
Outline
• What is Short Wave Infrared?
• Reflective vs Emissive Samples
• Various Applications• Thermal Imaging
• Detection of Water
• Imaging through Silicon
• Hyperspectral Imaging
• Other applications
• Optics/Lighting in SWIR
• Conclusion
What is the SWIR?
• Short Wave Infrared (SWIR) Imaging
• Defined from 1000nm -2600nm
• Near Infrared (NIR) 750-1000nm (what Si can detect)
• InxGa1-xAs, InSb, and
HgCdTe is typically used to
image in this band• Lattice Matched InGaAs,
In.53Ga.47As allows low dark
current and low cost imaging
• Lattice matched InGaAs
allows 0.9 to 1.7um typically
or 0.4 to 1.7um
Ettenberg, M. H., Malchow, D., “ShortWave Infrared (SWIR) Imaging Aids laser Tracking, Detection” Photonic Tech Briefs, April 2007.
SWIR Imagers
• SWIR imagers are in two varieties• Uncooled (Room temperature stabilized) • Cooled to modest temperatures ~-20C to -80C
• Lattice Match InGaAs most common• 900-1700nm detection range• 400-1700nm in extended versions• Highest performing materials (low noise and high sensitivity)
• InSb, HgCdTe, and Non-lattice matched InGaAs• Enable detection to 2600nm down to 400nm or 1000nm depending on the material and
processing• Requires extensive cooling • Noise is significantly higher
• Resolution, Pitch, Speed• 320x256 to 1280x1024 • Pitch varies from 25um to 10um• Frame rates from 100fps at 1280 to ~400fps at small resolution.• Linear arrays available from 256x1 to 2048x1
• Linerates 100+kHz
• Pitches 12.5 to 50um
Reflected Versus Emitted Light
http://www.equinoxsensors.com/products/multispec_faces.html
http://www.oneonta.edu/faculty/baumanpr/geosat2/RS-Introduction/RS-Introduction.html
SWIR Uses Reflected and Emitted Light
• SWIR imagery is typically reflected imagery very similar to visible light
• Samples can be illuminated in the front and reflected light can be used
• Back lighting of samples is also conducted and one can look at the absorption of light.
• Hot samples will emit in the SWIR range and we can measure temperature of objects with the
SWIR.
• Mid-Wave Infrared (MWIR) and Long Wave Infrared (LWIR) cameras use
emitted light from the object itself. No external light source is needed.
• SWIR imaging allows for better resolution because of smaller wavelength
and the fact that it uses reflected light versus emitted light.
6
InGaAs Imagers Detect Emitted and Reflected Light
7
SWIR OnlySWIR Emission from Soldering
Soldering Iron Dominates
Visible and SWIRRoom lights and Soldering Iron Emission
Room Lights Dominate
• SWIR only image is illumination only by a hot soldering iron.• Visible & SWIR is with fluorescent lights on.• Soldering Iron is emitting light in SWIR band while the person is imaged by
reflected light from the soldering iron and/or fluorescent light source.
Imaging Thermal Emissions Using Glass Optics
• Water heated to 75C
• Thermal emission in SWIR• 90ms integration time• Able to image hot water through
the glass
• SWIR imagers can use glass or plastic optics
• MWIR and LWIR need sapphire or Ge optics which are expensive
http://www.photonics.com/EDU/Handbook.aspx?AID=25134
SWIR Camera Thermal or LWIR Camera
SWIR Can Detect Water Easily
• 4 clear liquids in visible are very different in SWIR band
• Water is very absorbing
• Utilizing specific wavelengths of light can improve contrast versus broadband.
9
TCE IsopropanolAcetone Water
TCEIsopropanol
AcetoneWater
Linear Array Showing H20 vs. Acetone
Agricultural Inspection, Water Detection in Fruit
• Bruise on fruit is obvious in SWIR but with visible light it is difficult to image
• Water released from bruise makes it very detectable
• Many other agricultural applications
• Shells from nuts• Leaves from twigs• Dryness of wood
http://www.qualitymag.com/articles/91011-short-wave-infrared-enhances-machine-vision
Many Plastics are Transparent in SWIR
• Water in detergent is absorbing
• Plastic bottle is fairly transparent in SWIR band
• Plastic sorting is also conducted in SWIR band by looking at reflected signals of different plastics at different wavelengths of light
http://www.qualitymag.com/articles/91011-short-wave-infrared-enhances-machine-vision
Plastic Sorting Through Spectroscopy
• Various materials may look the same color wise but are different spectroscopically
• Studying the material by wavelength enables one material to be differentiated from another.
• Nylon versus Polypropylene versus Acrylic is very different in the SWIR band
Data and Graph from Ocean Optics Application note on Sorting Plastics https://oceanoptics.com/wp-content/uploads/App-Note-Sorting-Plastic-Resins-Using-NIR-Spectroscopy2.pdf
Coffee Beans Versus Contaminants at 1400nm
• Black Background• Most of the objects are brown in visible making sorting difficult• Rocks and pieces of wood are unreflective in SWIR• Coffee beans highly reflective in SWIR
SWIR Visible
wood rocks
rock
Coffee Beans
wood rocks
Oil and Water on Steel
water
Motor oil
Note how oil and water don’t mix, very visible in SWIR band
Broadband SWIR Visible Light0
2000
4000
6000
8000
10000
350 450 550 650 750Si
gnal
(C
ou
nts
)
Pixel Number
water
oilsteel
Human’s have different reflective characteristics in SWIR band
16
• Hair is highly reflective
• Skin is very absorbing (water content)
• Clothing is reflective, some is transparent
http://www.upcscavenger.com/wiki/infrared/#page=wiki
SWIR Images through Silicon
Silicon Wafer is transparent to SWIR light but not in visible• Allows for detection of defects in processing• Enables raw material inspection
Solar Cell Inspection
18
From Sensors Unlimited, Inc. websitehttp://www.sensorsinc.com/applications/photovoltaics/electroluminescence-for-pv-cells
Solar cell Inspection is conducted two different ways:• Inspection through the silicon to look for defects, cracks, voids, saw error• Electroluminescence and/or photoluminescence by activating the cells
through light or electricity to find defects(seen above)
Underdrawings In Paintings
19
• Many paints are transparent in SWIR enabling users to see charcoal underdrawings.
• We see many things that are unseen.
Advanced Imaging, Len Yencharis, “Scientific Imaging Extends IR Value” April 2004.
Household Paints Transparent to SWIR Light
Sugar versus Salt
1400nm light
Sugar
Salt
Visible Camera
5000
7000
9000
11000
13000
15000
17000
400 500 600 700 800 900
Sign
al (
Co
un
ts)
Pixel Number
Pixel 450
Pixel 800
Sugar has different reflective properties from Salt in the SWIR band,yet they look the same in the visible band.
Epoxies Absorb Differently
SWIR Broadband Visible Light
Epoxies, caulk, and silicone on AluminumReflective properties very different from one another
Multi- or Hyper-spectral Imaging in SWIR
• Materials have different structures and these structures results in different absorption and reflection of light in SWIR band.
• Looking at multiple colors of light enables one to differentiate item A from item B
• Imaging cubes are created by looking at multiple colors simultaneously
23
Molero, J. et al, J. Appl. Remote Sens. 6(1), “Anomaly detection based on a parallel kernel RX algorithm for multicore platforms” May 10, 2012.
Various Lens Options
• Glass Optics can be used• Visible optics can be used with degraded performance
• Chromatic aberrations
• Transmission losses
• Fine for single wavelength imaging
• Various Vendors for commercial SWIR optics• Edmund Optics
• Optec
• Stingray optics
• Navitar
• Many Others
24
Conclusion
• Short Wave Infrared provides a unique option for identifying various components and compounds that can’t be differentiated in the visible band
• Reflective characteristics in visible sometimes have little to no relationship to what happens in the SWIR band
• Various camera and optic manufacturers to help solve your imaging needs
• Cameras are more expensive solution but maybe an easier deployment because signal to noise makes for simpler processing for sorting
Contact Information
Martin H. Ettenberg, Ph.D.President
Princeton Infrared Technologies, Inc.9 Deerpark Dr.
Suite J-5
Monmouth Jct. NJ, 08852
USA
+1 609 917-3380
www.princetonirtech.com
Visit us at Booth 2463