shimadzu hydraulic equipment -...
TRANSCRIPT
Shimadzu Hydraulic Technology
- The “Key” to industrial development
Low Noise
Environment-Friendly
High Effeciency
SHIMADZU is a valued provider of high-quality hydraulic equipment,
recognized for its advanced technology and comprehensive quality control.
Its products contribute to industrial development as a source of power for
material handling equipment, specially-equipped vehicles, and construction
and agricultural machinery.
4
SGP1, SGP2 Series
SGP300, 400, 600 Series
YP10 and YP15 series are light weight and compact gear pumps,
consisting of two parts of the body, made from a special
aluminum alloy. These pumps have high efficiency as well as
durability against contamination and sintering. They are free of
substances of environmental concern, such as lead or hexavalent
chromium.
SGP300, 400, 600 series gear pumps have a rated pressure of 25MPa (250bar, 3625psi), and have a special
cast-iron body. Its superior durability and high efficiency allows stable performance possible under harsh
conditions. They are free of substances of environmental concern, such as lead or hexavalent chromium.
SGP1 and SGP2 series gear pumps are efficient for high pressure
applications because of their special cast-iron body. These
pumps are extremely durable for high surge pressure and
adaptable for a wide range of temperature and speed. They are
especially noted for maintaining high performance during high-
temperature and low-speed operation. SGP2 series have
specialized ceramic plating over the cast-iron body for improved
sealing.
YP10, YP15 Series
Single pump
Hydraulic Gear Pumps
YP10 YP15
SGP1
SGP2
SGP600SGP300
SGP400
Shimadzu’s gear pumps have achieved total customer satisfaction for a long time because of their
high efficiency, stable performance, and superior durability. Our gear pumps are used for a wide range of
applications, including material handling equipment, specially-equipped vehicles, and construction and
agricultural machinery.
5Shimadzu Hydraulic Equipment
SD620 series is a double gear pump combining an SGP600 series
pump with a YP15 series pump. This double gear pump is
applicable for a wide range of capacity and usage.
DNP21S series is a double gear pump that has a specialized size
for installation in small construction machines. This double gear
pump has a smaller design by adopting a sintered gear to drive
the second pump used as a pilot pump. They are free of
substances of environmental concern, such as lead or hexavalent
chromium.
DDG440 series is a double gear pump consisting of a special cast-
iron body with a rated pressure of 25MPa (250bar, 3625psi). This
double gear pump is shorter in length than conventional double
pumps and costs less because of its integrated design. They are
free of substances of environmental concern, such as lead or
hexavalent chromium.
SD1 series (SGP1+SGP1) and SD series
(SGP2+SGP2) have superior durability
because of their cast-iron body, and have
been successfully used in a wide range of
applications.
SD1, SD Series
DNP21S SeriesSD620 Series
DDG440 Series
Tandem pump
DNP21S
DDG440
SD
SD1
SD620
Wheel LoaderHydraulicExcavator
Forklift Truck Rice Planter Tractor Mini Excavator
SkidSteer Loader
Track Loader
6
MSV04A Series
MSV06A Series SSV04A Series
MSV06A SSV04A
MSV04A
Multi Control ValvesShimadzu has achieved great customer satisfaction with our high quality hydraulic control valves used for
industrial vehicles. Shimadzu’s hydraulic control valves are specially designed for forklift trucks application,
and have excellent performance and durability.
Forklift Truck
MSV04A series is a standard manual
control valve equipped with the lift-lock
function. It is also available with
unloading function, flow divider,
and flow regulator, upon necessity.
It is suitable for forklift trucks in the
1.0-3.5t (2000-7000lb) capacity range.
MSV06A series is a manual control valve that was developed for
IC forklift trucks in the 4.0-5.5t (8000-11000lb) capacity range.
It has flow dividers, lift function, lift-lock function, and
unloading function in the inlet section. And it is compact
because it uses the MSV04A series design for the tilt function
and attachment functions. It is also available with a flow
regulator if required.
SSV04A series is a electromagnetic proportional control valve
with flow divider, lift-lock function, and unloading function.
It is suitable for IC forklift trucks in the 1.0-3.5t (2000-7000lb)
capacity range.
M M
7Shimadzu Hydraulic Equipment
Power PackagesShimadzu’s Power Package is an integration of small gear
pumps (YP10), electric motors, oil tank, valves and other
accessories in a compact package. With its usability,
it is widely used as a great hydraulic power source for
specially-equipped vehicles, agricultural machinery and lift
devices.
DPF, PWPM SeriesDPF and PWPM series power packages
consist of DC motors and are widely used
for specially-equipped vehicles, such as
tailgate trucks, aerial work platforms and
power lifters. It can be tailored to fit the
customer’s space requirements.
DPF
PWPM
AU series motor pump units are a combination of a three-phase
motor and a small gear pump, usable as the power source of
equipment using AC power, such as in industrial facilities.
PPL series consists of a rotary switching valve, and can be
bridged with a drive shaft or an engine pulley.
For switching valves, we have single or double acting cylinders,
and other options are available. This is, for example, suitable for
small-sized agricultural machinery.
AU Series PPL Series
M M
AU Type AU-R Type
PPLAU
Tailgate Truck Crane Truck
ElectricLift Truck
DumpBody Hoist
Truck Mount Aerial WorkPlatforms
8
Shimadzu Precision Technology, Ltd.Since 1973
Tianjin Shimadzu Hydraulic Equipment Co., Ltd.Since 1994
We are committed to meet or exceed the manufacturing
requirements of products for the Fluidics Systems Department of
Shimadzu Corporation. We provide not only single-component
products, such as hydraulic gear pumps and multi control valves,
but also integrated products such as power packages.
We are fully aligned from design to manufacturing and final
inspection for the highest quality assurance. In order to meet
our customer’s requirements for a wide variety of needs,
we strive for continuous improvement in our product design
and manufacturing process, to deliver the highest quality
products.
We are consistently striving for quality assurance in all processes from designing to production and inspection.
High Accuracy
High Quality Low Cost
Providing Reliable Productsfor Customer Satisfaction
9Shimadzu Hydraulic Equipment
Automated processing line operating for 24 hours a day
A. Gear Processing LineB. Processing LineC. Machining CenterD. Lathe Machining Line
E. Automatic WarehouseF. Cleaning LineG. Moving Rack
H. Gear Pump Assembly and Test LineI. Manual Stack Valves Assembly and Test LineJ. Test Line
Efficient logistics system
Flexible assembly and test line
A
E F G
H I J
B
C
D
Shimadzu Precision Technology, Ltd. - Seta Works
10
A print of the hydrogen balloon built by Genzo Shimadzu Sr.
Genzo Shimadzu Sr. (the founder)
1875
Business Field
Born in 1839 in Kyoto, the second son of Seibei
Shimadzu, a maker of Buddhist altars. In 1875,
inspired with the idea of raising the profile of
science in Japan, he left the family business and
started to manufacture physical and chemical
instruments for educational purposes in
Kiyamachi-Nijo.
Genzo Shimadzu Jr.
Born in 1869 in Kyoto, the first son of Genzo Sr.
His childhood name was Umejiro but with the
sudden death of his father in 1894, he became
head of the family and assumed the name of
his father. During his lifetime he was credited
with 178 inventions and was chosen as one of
the ten greatest inventors of Japan.
Always Conducting Our Business Activities with the Aim of
“Contributing to Society through Science and Technology”
Ever Since the Foundation
Shimadzu Corporate Profile
Genzo Shimadzu started his business in Kyoto
Analytical Instruments
Aircraft Equipment
Industrial Equipment
1961
Hydraulic equipment section was established
in Aircraft division
2011
50th anniversary of hydraulic business
The driving force behind Shimadzu is the diversity of accumulated technologies.
In 1877, Genzo Shimadzu Sr. became the first
person in Japan to succeed in making a manned
balloon. Inherited by subsequent generations,
his frontier spirit has since spread all over the
world, and has given birth to a broad range of
pioneering, cutting-edge instruments.
Testing and MeasuringInstruments
Medical Systems andEquipment
11Shimadzu Hydraulic Equipment
Wastewater treatment system Flowchart of recycling systemCutting liquid recycling system
We have been developing environment-friendly systems at our
Seta Works. One of them is the wastewater treatment system.
The air discharged from special “Aquablaster” nozzles enhances
oxygen dissolving efficiency to create a high-oxygen
environment that promotes the action of aerobic bacteria,
which purify the wastewater.
Another environment-friendly system is the recycling system at
Seta Works by adopting aqueous cutting liquid instead of oil
which was widely used in the past. The dirty cutting liquid from
each machine is pumped and collected in the “dirty tank”,
purified by a special filter and returned to the “clean tank”, and
then re-supplied back to every machine. This system makes it
possible to reduce the use of water because we do not have to
drain the wastewater.
Efforts to protect the Environment
Sales and Operations
Shimadzu Corporation Fluidics Systems Department(Seta Works, Shiga, Japan)
Global Network
Group Companies : 72 ( 28 in Japan, 44 overseas )
1 2 3
5
1
Shimadzu Emit Co., Ltd. (Tokyo, Japan)2
Manufacturing base
Shimadzu Precision Technology, Ltd. (Seta Works, Shiga, Japan)5
Tianjin Shimadzu Hydraulic Equipment Co., Ltd.(Tianjin, P. R. China)
6
Shimadzu Precision Instruments, INC.Shimadzu Industrial Equipment (CA, USA)
3
Shimadzu Europa GmbH (Duisburg, Germany)4
4
6
SEG Warehouse(Rotterdam, The Netherlands)
SIE Warehouse(Austin, TX, USA)