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SFAE Project Reference

02

Content | SFAE Project Reference

PA Solution 03 - 16

LD Application 17 - 26

LD Crane 27 - 33

MC Application 34 - 46

FA Solution 47 - 52

FA OEM 53 - 58

MES Solution 59 - 66

EM LV Cabinet 67 - 68

Customer Service 69 - 75

Siemens Factory Automation Engineering Ltd. (SFAE)

SFAE is the first operating company that Siemens has invested in Chinese automation sector. In 2015, it integrates resources from the factory automation engineering team, the process automation engineering team and the customer service team. With high-quality Siemens products, advanced technologies from Germany, rich engineering experience, and creative solutions, new SFAE will become professional engineering and service Company in Siemens PD&DF division.

Our service is involved in all phases of design, engineering, manufacture, commissioning and after sales service. SFAE has always insisted on “Customer Orientation” & ”Zero Distance to Customer”. Up to now, SFAE has set up 38 region offices across China and has provided professional solution and services to nearly 30,000 end-users and OEM customers.

03

SFAE Project Reference | PA Solution

PA Solution04 Industrial 4.0 Landing in China Sedin I4.0 Project

05 Successful Application of Dynamic Simulation in Chemours / Zhonghao 3F Opteon 1100 Project DCS*SIS

06 Dig through in APCIAPCI Saudi Arab JAZAN IGCC Project

07 Super Soda Project Turkey ETI Soda Migration and Kazan Project

08 Jiangsu Bicon Phar. I 4.0 Consultation Project

09 AT&S(Chongqing) Phase II BMS Project

10 BOE (Chengdu) LTPS/AMOLED G6 FMCS Project

11 Qilu Phar. Series Project

12 Shanghai Jahwa Relocation Project

13 Zhangjiagang AAK 150000TY Food Ingredients Manufacturing Project

14 ABInBev Putian Mudanjiang Harbin Vietnam Series Project

15 SINOPEC Luo Yang Aromatics Disproportionation Isomerization Compressor Control System Project

16 BASF NASA & ACAI MAV Project

04

PA Solution | SFAE Project Reference

Industrial 4.0 Landing in China Sedin I4.0 Project

Customer: Sedin Engineering Company

Project location: Taiyuan, Shanxi

Duration: December, 2015 ~ now

Project Background:In order to realize the seamless data

exchange among factory design,

engineering, installation, operation,

modernization upgrading and cloud

services, Sedin wants to combine its

advantages on process, technique and

competency as EPC in coal-chemical

industry with Siemens unique integrated

solution, which consists of hardware,

software and service covering whole

factory life cycle.

Siemens Solutions:•COMOSforP&ID；

•SIMITSF&VCautomationprocess;

•SIMATICPCS7platformprovides

interfaces between Process control and

SIMIT

•FactoryVirtualrealityisrepresentedby

COMOS Walkinside in 3 dimensions

•XHQforFactoryrunningstatusand

key factors

Customer’s Benefits:•Allsystemdataprovidedthrough

a central data platform, easy to

maintain.

•High-efficiencyoperationrealized.

•Virtualcommissioningenvironment

available, economical and smart

operation achieved.

Highlights:•SymbolofIndustrial4.0Landingin

China

•FirstI4.0projectinchemicalindustry

•IntegrationofPCS7/COMOS/SIMIT/

XHQ

•Seamlessdataexchangeamongwhole

plant life cycle

05


Successful Application of Dynamic Simulation in Chemours / Zhonghao 3F Opteon 1100 Project DCS*SIS

Customer: Changshu 3F Zhonghao Chemical

Project location: Changshu, China

Duration: Jan, 2016 ~ now

Project Background:It is cooperative project of Chemours

Chemical and Chemical Material of

Changshu 3F Fluorochemical Industry

Co., Ltd , producing environment friendly

automotive freezing medium, which is

patented technology of Chemours.

Siemens Solutions:•SystemiscomposedofDCS,SIS

and Dynamic Simulation, including

3 sets of CPU410H (DCS),1 set of

CPU410FH(SIS).

•SIMITisusedasdynamicsimulation

software, single CPU410 is used as

hardware.

Customer’s Benefits:•Highavailabilityandsafetywith

Siemens PCS7 F System

•Asasolutiontocomplicatedchemical

process, Siemens Excellent Engineering

Performance ensures high quality and

low cost of this project.

•Environmentcompliance

Highlights:•BiggestPCS7projectatFluorochemical

(5,500 I/Os)

•IntegrationofDCS/SIS/SIMIT

•FirstplantofDupont(Chemours)

patent globally

•Excellentengineeringperformance

from SFAE PA to ensure high quality

06


Dig through in APCIAPCI Saudi Arab JAZAN IGCC Project

Project Background:Air Products designs a multi-train ASU

facility in Jazan, to supply oxygen and

nitrogen to the Jazan Economic City,

Saudi Arabia Integrated Gasification

Combined Cycle Plant (IGCC), Sulphur

Recovery Unit (SRU) and the Refinery.

This facility will be operated by JVCo

(joint venture company between APCI

and Saudi Aramco).

Siemens Solutions:•DCS&SIS&PIBintegrationsystem

•ConsistsofaPCS7standardcontrol

and safety instrumented shutdown

system with an integrated human-

machine interface (HMI) system.

•7pairsofredundantcontrollers

CPU410-5H for DCS. 7 pairs of

redundant controllers (CPU410-5FH)

for SIS.

•DualredundantIndustrialEthernet

architecture 100MBIT/S HSR for

System Bus. Dual redundant Industrial

Ethernet architecture 1000MBIT/S HSR

for Terminal Bus.

Customer’s Benefits:•HighavailabilityFault-Safesystemwith

Safety level SIL3 is adopted.

•Highproductivityandmoremargin

•Easytoexpansionandupgrade

depending on flexible and opening

system structure

Highlights:•IntegrationofDCS/SIS/PIB(11,500I/

Os)

•PCS7forlargestcomprehensive

industrial gas unit all over the world.

•OverseaprojectfromInstallBase

customer

Customer: APCI America

Project location: Saudi Arab JAZAN

Duration: April, 2016 ~ now

07


Super Soda Project Turkey ETI Soda Migration and Kazan Project

Customer: China Tianchen Engineering Corporation(TCC)

Project location: Turkey

Duration: March, 2016 ~ now

Project Background:•Includingthreesubprojects,ETI

upgrade and extension part will starts

up in Oct.,2016, Mining part in Dec.

2016, Kazan 2500kt Soda part in May.

2017.

•EPCisTCC

Siemens Solutions:•IncludingETIupgradeandextension

part, Kazan 2500kt nature soda and

mining part.

•16000I/Os,equippedwith7pairsof

Redundant CPU410.

•SingleStationandC/Sarchitectures

adopted, consisting of 7 Servers, 21

Operation Stations and 3 Engineering

Stations.

Customer’s Benefits:•Packageprojectsystemhelps

customers to finish the project better,

optimize the cost, control the entire

automation process effectively.

•Projectdurationshortenby

experienced Siemens Engineering

Team. Shorter time-to-market and fast

ROI.

Highlights:•BiggestPCS7projectfromTCC(16,000

I/Os)

•TurnkeyoverseaprojectfromlocalEPC

•BenefittofurtherI4.0atTCC

•WintheprojectagainstYokogawa

based on quite good approaching

08


Jiangsu Bicon Phar. I 4.0 Consultation Project

Project Background:At the end of March 2016, SFAE formally

signed the intelligent manufacturing

consulting, COMOS software and

engineering services contract with

Jiangsu Bicon Pharmaceutical Co.,

LTD., which in order to assist Bicon

pharmaceutical in building highly

automated, digital, intelligent and flexible

production factories.

Siemens Solutions:•Comossoftwaresupplyand

engineering service.

•MESURS

•SCADAandBatchControlURS

•Factorynetworkdesign

Customer’s Benefits:•Buildupacommondatamodelto

enrich along the lifecycle and ensure

consistency during all workflows .

•Understandhowtorealizethegreen

energy saving of the digital workshop,

improve efficiency, reduce costs,

improve product quality with Siemens

together.

Highlights:•ThefirstI4.0ProjectinPhar.field

•Accumulatingexperienceshow

to provide consultant services to

customer.

•ContributetogetMESandAutomation

orders in future.

•BuildupstrategicpartnerwithBicon

Customer: Jiangsu Bicon Pharmaceutical Co., LTD.

Project location: XinYi,China

Duration: 2016.04 ~ Now

09


AT&S(Chongqing) Phase II BMS Project

Customer: AT&S(Chongqing) Co., Ltd.

Project location: Chongqing, China

Duration: 2015.10 ~ 2016.5

Project Background:The AT&S China currently has two

SEMI production plants in Shanghai

and Chongqing. AT&S is our long-term

customer. Now this is AT&S(Chongqing)

phase II BMS project. In early August of

2013, we has provided BMS system for

AT&S(Chongqing) Co., Ltd. We need to

keep our installed base.

Siemens Solutions:•Server&clientstructureadoptedin

the control system.

•Thecontrolsystemincludes3sets

of AS410 controllers, 1 engineering

station, 4 operator stations and 1 set

of server, totaling 3000 IOs.

•Instruments,Valvesandinstallation

•Engineering

Customer’s Benefits:•Aftertheprojectputintoservice,the

customer will get more economic

benefits from the marketing.

•Siemensadvancecontrolsystem

allows to guarantee the whole plant

running stably.

Highlights:•IntegrationofSiemensDCSsystem.

•StrongreferenceforSEMIindustry.

10


BOE (Chengdu) LTPS/AMOLED G6 FMCS Project

Project Background: BOE Technology Group Co., Ltd.,

founded in April 1993. BOE (Chengdu)

builds the Gen 6 LTPS/AMOLED line at

High-Tech area of Chengdu, Sichuan

Province. The whole project investment

will be about RMB 46.5 Billion, and

the area of cleaning room is about

800,000m2.

Siemens Solutions:•Server&clientstructureadoptedin

the control system. EMS, instruments,

installation;

•Thecontrolsystemincludes12pairsof

AS400H controllers, 2 ESs, 20 OSs and

4 pairs of servers, totaling 16,000 IOs.

Customer’s Benefits:•AdoptstheTIAconcept,whichiscan

give more convenient to customer’s

maintenanceengineers;

•EMScananalyzetheKPIindex,help

customer to optimize the process and

decrease the energy consumption.

Highlights:•TheMAVproject,includingthePLC,

HMI, instruments, valve and site

installation;

•Breakthe10-yearsmonopolistic

positionofRockwellinBOE;

•WinCCusedasHMIinBOEforthefirst

time.

Customer: Chengdu BOE Optoelectronics

Technology Co., Ltd.

Project location: Chengdu, China

Duration: 2016.08 ~ now

11


Qilu Phar. Series Project

Customer: Qilu Pharmaceutical Co., Ltd.

Project location: Jinan, China

Duration: 2015.10 ~ 2016.09

Project Background:With the large-scale development of

the entire pharmaceutical industry,

Qilu pharmaceutical becomes one of

the Top10 pharmaceutical companies

in China, and has the continuous and

expanding production lines. After several

months of efforts and negotiations, SFAE

has successfully singed series of projects

with Qilu in FY16, including Biological

Preparation, Anti API, Tianhe.

Siemens Solutions:•InBiologicalPreparationProject,the

server & client structure is adopted in

the control system, including 6 servers,

7 set AS410 smart, 11 clients and large

numbers of instruments and valves.

Also, the project involves 4000 IOs and

Validation.

•AntiAPIProjectincludesAS410H

controller, 3500 IOs, Batch and

Validation

•TianheProjectincludesAS410H

controller, 4500 IOs, Batch and

Validation

Customer’s Benefits:•Thelarge-scaleoperationofthe

control system saves the manpower

cost.

•TheuseofBatchincreasesthe

production efficiency

•Allcontrolsystemsofcustomersuse

SIEMENS products, making the further

project expansion more easily and also

providing full preparations for MES.

Highlights:•ProvidingstrongreferenceinSterile

solid preparation

•ProvidingmorereferencewithBATCH

12


Shanghai Jahwa Relocation Project

Project Background:Shanghai Jahwa is the top home care

product supplier, business scope is

Qingpu Base Relocation.

Key business data: 2 DCS systems, more

than 28 mix plants (including MCC). The

equipment uses relays to control the

mixing processing. End users are short

of automation system using experience.

System cabinets will be installed in clean

room. Cabinets should be easy to clean.

Siemens Solutions:•PCS7system:2Plants,eachplant

including 1 AS410, 2 redundancy

servers and 2 operator stations.

•Mixplant:28sitecontrollersandHMIs

•AllplantuseSIEMENSIndustry

Ethernet solution

Customer’s Benefits:•UsePCS7solutiontoreducethecost

during system configuration phase.

And supply an interface friendly

system.

•AllplantuseSIEMENSIndustry

Ethernet solution for lower

maintenance cost

•Systemmigrationwillmakethenew

plant access to high level automation

due to the same standardization

design

Highlights:•TheintegrationofHATCHadvance

process knowhow and Siemens DCS

system.

•StrongreferenceforCac2industry.

•Accumulatingexperiencesfor

cooperation with Top-level Process

Engineering Company

Customer: Shanghai Jahwa United Co., Ltd.

Project location: Shanghai, China

Duration: 2016.08 ~ 2017.12

13


Zhangjiagang AAK 150000TY Food Ingredients Manufacturing Project

Customer: Zhangjiagang AAK Co., Ltd.

Project location: Zhangjiagang China

Duration: 2016.02 ~ now

Project Background:Zhangjiagang AAK is a famous company

in edible oil industry in world. This is first

project of AAK in China which is very

similar to Brazil project that Siemens

won, and ABB is very hungry to win

China project. We together with MCC,

MV, LV for bidding and won the package

finally under headquarter support. Total

IO is 4800.

Siemens Solutions:•PCS7system:5setsAS410+Siemens

PCS7/APFSoftware+Engineering.

•Process:Foodingredient

manufacturing Production in Food and

Beverage Process.

Customer’s Benefits:•UsePCS7solutiontoreducethecost

during system configuration phase.

And supply an interface friendly

system.

•ThisisthesecondprojectofAAK

investigated out of HQ and it will

be useful for them to extension the

business in future

•Systemmigrationwillmakethenew

plant access to high level automation

due to the same standardization

design.

Highlights:•WhatweofferisTotallyIntegrated

Solution

•AdvancedProcessFunction

•LVSystemsPortfolio&Customers

14


ABInBev Putian Mudanjiang Harbin Vietnam Series Project

Project Background:This is a one-time four plant bidding

of ABInBev, total volume more than

10” Mio. ABInBev is the biggest beer

production company of the world

and Putian Project will be the biggest

beer plant in the world after its three

phases investigation. So we won this

project with the support by HQ to local

management. And it will be a milestone

of Siemens for ABInBev.

Siemens Solutions:•Braumatsystem:

9setsofPCU+Server/Client;

Mudanjiang:

4setsofPCU+Server/Client;

Harbin: 4 sets of PCU

•BeerProductionProcessinFoodand

Beverage Process.

•BraumatAutomationProjectandAlarm

message system

Customer’s Benefits:•ReliableSIEMENSproductsolutionsto

ensure the safe and reliable operation

of the system

•BRAUMATprofessionalsoftwarefor

beer production, easy to operate and

maintain

•Delivertheproductontime,ensure

the project is carried out as scheduled

Highlights:•BraumatSystemistheleading

software in beer factory and Siemens

has best advantage in this industry

•Totalautomationsolutionwillbe

provided after we won brewery area

project

Customer: ABInBev China Co., Ltd.

Project location: Putian, Mudanjiang, Harbin China and

Vietnam

Duration: 2016.05 ~ 2017.12

15


SINOPEC Luo Yang Aromatics Disproportionation Isomerization Compressor Control System Project

Customer: Sinopec Luoyang branch

Project location: Luoyang, China

Duration: 2015.03 ~ 2016.02

Project Background:After the fierce competition bid, SFAE

finally signs the Sinopec Luoyang

aromatics disproportionation

isomerization compressor control

system project with Sinopec Luoyang

branch, the subsidiary of SINOPEC , in

Jun of 2015, providing control system.

This is the aromatics disproportionation

isomerization compressor.

Siemens Solutions:•ThecontrolsystemstructureisSingle

Station.

•Thecontrolsystemincludes1pairs

of AS414H controller, 1 engineering

stations, 1operator stations, totaling

704 IOs.

Customer’s Benefits:•Aftertheprojectputintoservice,the

customer will get more economic

interest from the marketing.

•Thecustomerhasbetterchoiceofthe

control system.

•Siemensadvancecontrolsystemisthe

guarantee for the running stably.

Highlights:•ReplacedtheoldABsystem,wewon

the customer trust. After this project,

we won another terylene project with

1M, and another steam turbine project

on bidding.

•Theintegrationofcompressor

knowhow and Siemens PLC system.

•Supplystrongreferenceforcompressor

industry.

•Accumulatingexperiencefor

cooperation with Top-level Engineering

Company

16


BASF NASA & ACAI MAV Project

Siemens Solutions:•ProjectManagementServiceofMAV

package for BASF NASA & ACAI project,

including Siemens DCS and HIMA

SIS & FGS. Coordinating & Managing

vendor’s document control, reporting,

product delivery & initial acceptance.

•BASFACAIproject(locatedin

Camaçari, Brazil) has the identical

scope as NASA project except FGS.

•DCS/SIS/FGSsystemcoveredtwo

areas, SAP Plant and GAA Plant.

Main contents:1 CCR (central control

room), 2 FCRs (field control room),

5 sets of controllers of AS-417H for

each project., 9 OSs, 4 ESs, 2 pair of

redundant servers, 4250 I/Os for each

project.

Highlights:•Basedonhighlystandardized

engineering & project management

capability, SIEMENS successfully

executes the twin plants project,

greatly improving engineering

efficiency.

•ThebestprojectawardinSiemensPA

AE worldwide in 2014

•OurProjectManagerwasinvitedby

BASF worldwide project management

meeting to share his experience.

Customer: BASF-YPC Co., Ltd (NASA)

Project location: Nanjing, China

Duration: Sep. 2012 ~ Apr. 2014

Customer: Siemens Brazil (ACAI)

Project location: Camaçari, Brazil

Duration: Dec. 2012 ~ Apr. 2015

17

SFAE Project Reference | LD Application

LD Application18 CHANGJIANG Waterway Bureau 6000m3 Dredger Project - Ship Building

19 XiangYangHongNo.10ScientificResearchShip

20 Drilling Rig Business

21 Tunnel Boring Machine Drive System

22 Shenzhen YICT OPS Project

23 NGC 8MW Gearbox Test Bed Project

24 NextEV E-motor Test Bed Project

25 TISCO 4350m3 Blast Furnace DCS Project

26 TISCO Jianshan Conveyor Project

18

LD Application | SFAE Project Reference

CHANGJIANG Waterway Bureau 6000m3 Dredger Project - Ship Building

Customer: CHANGJIANG Waterway Bureau

Project location: Wuhan

Duration: 2016 ~ now

Project Background:•Electricpropulsionsystemproducts

and integration.

•Dredgingsystemproductsand

integration.

•Projectmanagementandtechnical

service.

Siemens Solutions:•GeneratorfromSiemensCzech.

•GM150fromSiemensAG.

•WatercooledmotorfromSiemensAG.

•S120watercooleddrivefromSFAE,

China

Customer’s Benefits:•FlexibledesignandCustomized

requirements

•Professionalsystemengineering

integrated ability

•Professionalcommissioning,training,

technical support and service

Highlights:•CWB6000m3 dredger is the biggest of

same type ship in Yangtze River.

•SFAEleadsthewholefunctionand

processing commissioning

19


XiangYangHongNo.10Scientific Research Ship

Project Background:•XiangYangHongNo.10isMemberof

National

Oceanographic Survey Team

•ElectricalPropulsionforAzimuth

thruster

•DP-1,CCS

Siemens Solutions:•12PulseS120watercooledDrivefrom

SFAE, China.

•PropulsionControlSystem(PCS)from

SFAE, China.

•WatercooledmotorfromSiemensAG.

Customer’s Benefits:•FlexibledesignandCustomized

requirements

•Lownoiseandvibrationforresearch

vessel

•Globalserviceforyourship,“wherever”

and “whenever”

Highlights:•XiangYangHongNo.10isdelivered

at 2013, all the equipment work well

now.

•PCScontributetohighspeedand

flexibility of ship. It is designed by

SFAE.

Customer: State Oceanic Administration People’s

Republic of China

Project location: Shanghai

Duration: 2013 ~ 2014

20


Drilling Rig Business

Customer: BOMAY Electrical Industries Co., LTD.

Project location: Xi’an

Duration: 2009 ~ 2013 (6 platforms)

Project Background:DSJ300 offshore oil platform is a general

contracting of Baoji Oilfield Machinery

Co in accordance with the EPC (design,

procurement, construction), the

construction of China's first set of 300

feet jack up offshore drilling platform.

High performance and reliable, good

drive system engineering and integration

ability

Siemens Solutions:SINAMICS S120 Liquid-cooled Multi

Drive System

Customer’s Benefits:•Fasterresponseformarketchangeand

shorter delivery time

•Germanystandardandlocalization

design and manufacture

•Highperformanceandreliable,

good drive system engineering and

integration ability

Highlights:•Multi-unitandoptimizeddrivesystem

•Lowestcurrentharmonics

•Softpumpcontrolsystem

•Higheraccuracymotorloadsharing

21


Tunnel Boring MachineDrive System

Project Background:•FlexibledesignandCustomized

requirements

•Highperformanceandreliable,good

drive system engineering integrated

ability

•Drivecabinetneedtohighprotection

class and install space limited (IP55)

Siemens Solutions:•SINAMICSS120Liquid-cooledDrive

System+PLC+HMI+ET200

Customer's Benefits:•Fasterresponseformarketchangeand

shorter delivery time

•Germanystandardandlocalization

design and manufacture

•Customized

•Professionalcommissioning/engineer

/ service / training

Highlights:•Multi-unitandoptimizeddrivesystem

•Lowestcurrentharmonics

•ModularandNetworkdrivesystem

•Higheraccuracymotorloadsharing

Customer: China Railway Construction Heavy

Industry Co., Ltd. (CRCHI)

Project location: Changsha

Duration: 2010 ~ now (over 30 pcs of TBM drive

deliveried)

22


Shenzhen YICT OPS Project

Project Background:•Transportationisanimportantareaof

energy saving and emission reduction,

and implementation of shore-to-ship

power projects is the only way to green

shipping

•Thetwosetsofmobileshore-to-ship

power supply newly built for Yantian

Port’s shore-to-ship power project can

simultaneously power ships on two

berths and cover five berths.

Siemens Solutions:•2*4MVAOPSsystem

•TheOPSsystemcanoperate

independently or in parallel to achieve

a maximum output of 8,000KVA.

Customer’s Benefits:Shore-side OPS is frequency-converted

and transmitted to ships to power their

operation during their stay in the port,

stopping them from using their own fuel

generators to reduce emissions of air

pollutants

Highlights:•The8MVAOSPsystemisthelargestof

the design capacity for the container

terminal in the world


processing commissioning for OPS

System

Customer: Yantian International Container

Terminals Limited

Project location: Shenzhen Guangdong

Duration: 2015 ~ 2016

23


NGC 8MW Gearbox Test Bed Project

Project Background:•NGCrequiredastableoperationtest

bed for large power gearbox, with high

efficiency and full function

•Thelargepowertestbedisthetrend

in the future

Siemens Solutions:•Electrical+Mechanical

•Civilandfoundationdesign&

calculation

•Controlanddataacquisitionsystem

•Lubricationandhydraulicsystemetc.,

Customer’s Benefits:•Working efficiency increasing,

mechanical part can be adjusted in

X,Y,Zdirectionandfastconnection,

saving much time for test specimen

exchange.

•Well designed project site, Based on

SFAE’s new test bed concept, cable

connection/cabinet location is new

designed and test bed site is neat and

tidy

Highlights:•Firsttotalintegrationwithmechanical

and electrical part.

•Fastconnectionforgearbox

connection

•X,Y,Zdirectionadjustmentfor

mechanical parts

Customer: Nanjing Highspeed Gearbox

Manufacture LTD.

Project location: Nanjing


24


NextEV E-motor Test Bed Project

Project Background:•ChinesegovernmentencourageEV

and restrict the fuel vehichle

•TheinvestorsinvestmuchforNextEV

to develop EV, it’s high potential

customer in the future

Siemens Solutions:•Dyno+Mechanicalfor18000rpm

requirement;

•Batterysimulator;

•Controlanddataacquisitionsystem;

•Mediasystem

Customer’s Benefits:•Stableoperationtestbedforhigh

speed (18000rpm), Based on SAG’s

experienced design and application by

asynchronous machine .

•Quickdeliverandcommissioning

time, Siemens deliver the standard

design and well applied product to

customer, integrated to one whole

base frame and save installation and

commissioning time

Highlights:•Firsthighspeedtestbed(18000rpm)

which executed by SFAE

•Localizedbatterysimulatorapplication

by SFAE

•WellcooperationbetweenSFAETSand

Auto VS

Customer: Shanghai NextEV Automobile LTD.



25


TISCO 4350m3 Blast Furnace DCS Project

Project Background:•Thisisthesecond4350m3BFin

TISCO, The first 4350m3 blast furnace

DCS system is YOKOGAWA product.

•Siemenshadnoreferenceinabove

4000m3 BF.

Siemens Solutions:•TIAsolution

•PCS7+ET200

•IPCandSIMATICNET

Customer's Benefits:•Highqualityproductsensurethe

system reliable and stable

•SiemensSCANLANCEproduct

provide high speed and safe net

communication,

•SiemenssafetyPLCprovidethehighest

level of security guarantee

Highlights:•ThisisthebreakthroughofPCS7inbig

blast furnace DCS system. Total I/Os is

more than 13000.

•SFAEleadthewholedesignand

integration.

Customer: TISCO

Project location: Taiyuan

Duration: 2012 ~ 2013

26


TISCO Jianshan Conveyor Project

Customer: TISCO Mine Co. LTD

Project location: Taiyuan

Duration: 2010 ~ 2011

Project Background:•SFAEprovided5setsofconveyordrive

and control systems

•Sitealtitudemorethan1800m

Siemens Solutions:•SINAMICSGH180+S7-300

Customer’s Benefits:•Shortenthecommissoningtime

•Ensurethenormaloperationofthe

production

•Uptonow,thedriveandcontrol

system is in good condition and stable

operation

Highlights:•SINAMICSGH180wassuccessfully

operated at high altitude.

•Driveandcontrolsystemisstableand

reliable

•

27

SFAE Project Reference | LD Crane

LD Crane28 Jiangnan Shipbuilding 1600T GGC Project

29 GSU Project - Standard Application

30 GSU/ Ship Loader Project - Chemical Industry Application

31 Environment Protection Application - Coke Dry Quenching Crane (CDQ Crane)

32 Rizhao Steel 5*480t Casting Crane Project

33 65T STS Modernization

28

LD Crane | SFAE Project Reference

Jiangnan Shipbuilding 1600T GGC Project

Scope of supply:•MVswitchgears,MVtransformers

•Motorsanddrives

•LVcontrolcabinets,consoleandHMI

Siemens Solutions:S7400+S120+1PQ8+ET200M+

PC677

Customer’s Benefits:•Shortdesignandcommissioningtime

•Stableandsafetycraneoperation

•Easyforsystemmaintainandcost

saving

Highlights:•SiemenscranestandardTIAsystem

solution

•Stablegantrysynchronizationsystem

•CMSsystemprovidescustomerwith

precise equipment information

Customer: Shanghai Zhenhua Heavy Industry

Co., Ltd.

Project location: Changxing island, Shanghai


29


GSU Project - Standard Application

3X2500T/H GSU•End-user:WusteelZhoushanPort,

Zhejiang

•OEM:ZPMC,China

Scope of Supply:•SinamicsS120+S7-400+Motor+

Simocrane+Semi-Auto

1X3500 T/H GSU•End-user:LBT,Malaysia

•OEM:Hailong,Jiangsu,China

Scope of Supply:SinamicsS120+Motor+S7-400

+SIMOCRANE+Engineering+

commissioning+AdvancedSwaycontrol

CMS+Semi-Auto

Customer’s Benefits:•Highefficiency:increase3~5%

productivity than PLC control

•Standardizedandmodularizeddesign

concept.

Highlights:•AdvancedGSUSwayControl.

•BreakthroughonhigherendGSU

market in China.

Customer’s Benefits:•Standardizedandmodularizeddesign

concept

Highlights:•BiggestGSUworldwide

CU32

0

SIM

OTIO

N D

SINA

MIC

S

CX32

DRIVE-CliQ

DC BUS

ET200

SMC3

0

LCM + AIM+ ALM 1/2

S7-400F

CMS

Hoist

Siemens GSU Crane Configuration

SMC3

0

SMC3

0

Long Travel 1

SMC3

0

SMC3

0

CX32

Long Travel 2

HMI in Cabin

Mot

or M

odul

es

Laser Scan System

Trolley Boom TrolleyBero1 Bero2 Bero3 Bero4

e.g. Trolley

X122

Customer: ZPMC, China

Project location: Zhejiang


Customer: Hailong, Jiangsu, China

Project location: Malaysia


30


GSU/ Ship Loader Project - Chemical Industry Application

1X 1250T/H GSU•End-user:Vale,Brazil

•OEM:DHHI,Dalian,China

Scope of Supply:•SinamicsS120+S7-

400H+Motor+Simocrane+Sivacon

S8+Semi-Automation+Engineering+

Commissioning

1X1800 T/H Ship Loader•End-user:Vale,Brazil

•OEM:DHHI,Dalian,China

Scope of supply•SinamicsS120+Motor+S7-400H+

CMS+Engineering+commissioning+

Semi-Auto

•Deliverytime:2016

Highlights:•Arcprotection,intelligentMMCcabinet

•CrosssellingprojectwithinSFAELDCR

and SFAE LV cabinet.

Highlights:•Explosion-proof,arcprotection,

intelligent MMC cabinet

•NewCraneapplicationonChimerical

Industry

Customer’s Benefits:•Safety,intelligentMMCmonitorand

protection system.

•Standardandmodularizeddesign

concept, easy for the maintenance,

cost saving.

Customer: DHHI, Dalian, China

Project location: Brazil


Customer: DHHI, Dalian, China

Project location: Brazil


31


Environment Protection Application - Coke Dry Quenching Crane (CDQ Crane)

Scope of Supply•PCS7+Sinamics120+ControlCabinet+

Engineering+commissioning

Siemens Solutions:260t/h CDQ Technical data

•CDQprocessingcapacity:

260T/H

•Annualsteamgeneration:

approx 1.1MTPA

•Generatedelectricalcapacity:

approx 0.3MWPA

•CO2 emission reduction:

approx 0.24MTPA

Customer’s Benefits:As the key supplier for BCJEEEC CDQ

business, SFAE has cooperated with

BJCEEE for more than 10 years, and

there are more 40 CDQ cranes are

equipped with SFAE controls in last ten

years. And the end customers include

ones in China and India. 10 MTPA CO2

emission is reduced due to this project,

and SFAE contribute a lot for the

environment protection.

Highlights:•Environmentprotectionprojectfor

coke process.

Customer: Beijing JC Energy & Environment

Engineering Co. Ltd.

Project location: China

Duration 2006 ~ now

32


Rizhao Steel 5*480t Casting Crane Project

Siemens solutions:•SFAELDCraneworkedasmain

electrical package vender to be

responsible for drive and PLC system,

including design, manufacture,

commissioning and project

management

•Supplymainelectricalpackageto

Tianjin port for export.

Customer’s Benefits:•Shortendeliverytime(2.5months)

including three holidays: Christmas ,

new year and Chinese new year

•Tailoredcubicledesign,easyforthe

service.

•Sharethesparepartswithproduction

line, less investment.

Highlights:•Asuccessfulbiggestcastingcrane

reference project that SAFE worked

as an engineering center to delivery

the main electrical package including

drive cabinet manufacture, first S120

implementation to customer in LD

crane

•Breakthroughforexportproject

business, it is new business model for

SFAE crane project business, foreign

currency, export handling, tax free

for imported material, tax refund for

project, etc.

Customer: TYHI Co., Ltd (TYHI), TZ Hongkong,

Rizhao Steel(end user)

Project location: Rizhao, China

Duration: Dec. 2013 ~ Apr. 2015

33


65T STS Modernization

Project Background:•SECTisfoundin2002,JVofSIPGand

APMT.

•Equipment:SuperPanamaSTS15;

LightSTS2;E-RTG:48

•Throughput:3,702,350TEUin2015

Siemens Solutions:•UpgradeDriveSystemfrom

Masterdrive to SINAMICS S120

•ChangecontrolcabinetinE-room

•Engineering/Installation/

commissioning

Customer’s Benefits:•E-systemrenewedbySiemenslatest

products and technology.

•Extendedcranelifecycle.

•Reliablesparepartssupply,higher

utilization.

Highlights:•ExampleprojectonhighendSTS

modernization.

•BreakthroughonTop10harbor

customer

Customer: Shanghai East Container Terminal (SECT)

Project location: Shanghai Waigaoqiao


34

MC Application | SFAE Project Reference

MC Application35 Shenzhen FANTAWILD Entertainment Facility

36 Flying Shear for Steal Plate

37 DCC Application in KingPower

38 Aluminum-Alloy Forming Machine

39 PVC Adhesive Tape Line

40 Amorphous Alloy Slim Ribbon Product Line

41 Automatic Shrink Film Machine

42 Multi-layers Blown Film Machine

43 Tire Section Cutting Machine

44 Automotive Rear End Welding and Assembling Line

45 Pulp Molding Egg Tray Production Line

46 MTS H-end Project - Rifa RDCC Project

35

SFAE Project Reference | MC Application

Shenzhen FANTAWILD Entertainment Facility

Background:•Lifttheaudienceplatformandrotate

the platform

•Audiencenumber:152

•Height:9m,Speed:30m/min,360

degree rotation

Siemens Solution:•S7-317TF-2DP+CU320-2DP+PM340

+1PH8motors

Customer’s Benefits:•CompleteSiemenssolution,easyfor

maintenance

•Powerfulintegratedsafetyfunction,

such as “Safe torque off- STO”, “Safe

limited speed- SLS”

•Improvestabilityandaccuracy

•Dataarchivingandmanagement

Highlights:•SinamicsS120SafetyIntegrated,SLS,

STO

Customer: Shenzhen Huaqiang

Project location: Shenzhen

Duration: 2014, 5 ~ 6

CUA31 + PM340

CU320-2DP

1PH8

36


Flying Shear for Steal Plate

Background:•Cuttingthestealplatetotherequired

length by flying shear

•Max.Speed:90m/min,accuracy:+/-

0.5mm

•Productionlength300-3200mm,

Depth: 2.5m

Siemens Solutions:•SIMOTIOND435+S120+1PH8motor

Customer’s Benefits:•Bysix-orderpolynomial,themotoris

running very stable, even during the

acceleration or deceleration, and the

impact to the mechanical system is

small.

•Thecuttinglengthaccuracyis

improved by Siemens solution.

•Productionlengthcanbeadjuston-

line from 300mm to 3200mm.

•Motiontasksareimplementedvery

fast by SIMOTION, the cutter is running

synchronized with the steal plate,

without pull or push to the material.

Customer: JIER Machine-Tool Group Co., Ltd.

Project location: Jinan, Shangdong

Duration: 2013,03 ~ 07

37


DCC Application in KingPower

Project Background:•Themetalplateonthetransferline

is controlled through DCC to ensure

subsequent cutting and tapping

•SFAEprovidetheGMCsolution

•Supportonsolution,commissioning

and training

Siemens Solutions:•S7-300+S120+1FK7

Customer’s Benefits:•Improvedstabilityandaccuracy

•Higherperformancepriceratio

•Easytouse

•Professionalsupportonsolutionand

commissioning

Highlights:•DCCapplicationforpositioningand

synchronizing

Customer: KingPower Equipment and Mould

Project location: Chu Zhou

Duration: 2015, 6 ~ now

38


Aluminum-Alloy Forming Machine

Customer: Fanghua –SECM Machinery Co., Ltd

Project location: Qin Huangdao

Duration: 2013,12 ~ 2014,03

Project Background:•Productionequipmentformetallic

bright strips, and water tank for car.

•SFAEprovidesthemotioncontrol

solution

•Supportsonsolution,commissioning

and training

Siemens Solutions:•SIMOTIOND+S120+1FK7+ET200+HMI


•Totalsolutionsupports

•Professionalcommissioningand

engineer training

•Win-wincooperationwithSIEMENS,

improving market reputation

Highlights:•Highaccuracyonmotioncontrol

•TotallysolutionandBeatcompetitor

AB

39


PVC Adhesive Tape Line

Project Background:•PVCadhesivetapeproductionline,

with coating, drying , cutting and

coiling functions.

•ThecustomerpreferstoSIEMENStotal

solution.

•Weprovidecontrolsolution

and application supports on

PLC,HMI,SIMOTION,S120

Siemens Solutions:•SIMOITOND+S120+1FK7/1FT7(coil/

cut/storage)

•PLC+S120+G120C(uncoilcontrol,

transmission belt)

Customer’s Benefits:•Improveefficiency30%thanold

solution

•Goodmachiningresultsandstability

•Supportcustomerindependent

commissioning

•Helpcustomertoknowandmaster

SIEMENS solution

Highlights:•Highaccuracyandfastresponse

•WholeproductlinesolutionisSIEMENS

•Highintegratedperformanceforthe

line

Customer: Yong le Tape Co. Ltd

Project location: Zhuozhou, Hebei


40


Amorphous Alloy Slim Ribbon Product Line

Customer: Fei Ya Machinery Co. Ltd.

Project location: Zhuozhou, Hebei Province

Duration: 2015,03 ~ now

Project Background:•Energy-savingmaterial,insteadof

Silicon steel

•SFAEprovidesthetotalsolutionand

system package

•Supportsonsolution,commissioning

and training

Siemens Solutions:•SIMOTIOND+S120+1FK7+1PH8+

ET200+HMI


•Totalsolutionsupports


engineer training

•Win-wincooperationwithSIEMENS,

improving market position

Highlights:•Highaccuracyontensioncontrol

•Energysavingmaterial

•Totallysolutionandsuppliedfromone

source

•Orders:2+(4new)

41


Automatic Shrink Film Machine

Project Background:•Thecustomerisnotsobigbutgrows

fast in recent years

•ThemainsupplierisBECKHOFFwith

more than 5 million volume per year

Siemens Solutions:•SIMOTIOND425+S120+1FK7+

ET200+HMI

Customer’s Benefits:•Integratedsoftwarepackage(winder/

unwinder) saves engineering time

•Fastcalculationofmeasuringinput

function

•Themachinerunssmoothlybycam

motion curve

•Timelyandprofessionaltechnical

support

•Goodqualityofhardwarereducethe

maintenance cost

Highlights:•Perfectrepeatedaccuracy(+/-2mm)

•Outstandingproductionefficiency

(140 packets/min)

Customer: Yinghui Machinery

Project location: Foshan, Guangdong


42


Multi-layers Blown Film Machine

Project Background:•Jinmingdecidestoenterthehigh-end

market, and they choose Siemens as

the electrical supplier.

•Thefirstpilotmachinewillbeshown

on Germany exhibition (K-Show) this

Oct.

•AMexicocustomerorderedthe

machine already.

Siemens Solutions:•SIMATICS7-1500+S120+1PH8+

ET200+HMI

Customer’s Benefits:•Themachinegenerateslowernoiseby

1PH8 water-cooled motors

•Remotecontrolallowslower

maintenance cost

•Energyconsumptioncalculationfor

energy saving

•SafetyIntegratedfunctions(without

additional cost)

Highlights:•Thedepthoftheproducedfilmisvery

stable(+/-5%)

•Outstandingfilmwidthdeviation(+/-

3mm)

•Perfectproductiondatamanagement

Customer: Fei Ya Machinery Co. Ltd.

Project location: Zhuozhou, Hebei Province


43


Tire Section Cutting Machine

Project Background:•Thetiresectioncuttingmachineisan

inspection equipment

•Bywire-saw,thetirecouldbecutmore

flatly and quickly

•Themachinecouldbesoldtotire

manufactory, automobile factory

Siemens Solutions:•SIMOTIOND435+S120+1PH8/1FK7

+ET200+HMI

Customer’s Benefits:•Nocuttingsparkcomparestosaw

blades

•Thenoiseisalsoreducedquitealot

•Take-upwinderfunctionisintegrated

in SIMOTION

•SafetyIntegratedfunction(without

additional cost)

•Powerfuldriveoptimizesfunctionin

SCOUT

Highlights:•Outstandingproductionefficiency

(20m/sec)

•Perfectflatcuttingsurface

Customer: Qingdao Gaoce Technology Co., LTD

Project location: Qingdao


44


Automotive Rear End Welding and Assembling Line

Project Background:•Flexibleproductionisrequiredatthe

rear end welding and assembling line

•Differentproduct/automotivetype

will be produced at the same line

•Themechanicalpartsaswellasthe

electrical parts can be switched freely

Siemens Solutions:•SiemensSolution:SIMOTIOND+S120

+1FK7+ET200+HMI

Customer’s Benefits:•Fasterresponseforproductshifting

•Higherpositioningaccuracy(+/-0.2

mm)

•Acceleratesmoothly


engineer training

Highlights:•SiemensTIAsolution

•Upto7automotivetypescanbe

adapted


Customer: Qingdao Gaoce Technology Co., LTD

Project location: Qingdao

Duration: 2015, 11

Customer: Guangzhou MINO Auto Equipment

Co., Ltd.

Project location: Guangzhou

Duration: 2014,10 ~ now

PROFINET

SIMO

TION

D

ET200SP

HMI

SIMOTION

S120

45


Pulp Molding Egg Tray Production Line

Project Background:•ReplacesolutionofDeltadrivesand

SEW motors for high-end machine

•ExportorderstoEuropeorAmericaare

increased

•Bybettersolutionandengineering,we

get breakthrough and win more and

more market share

Siemens Solutions:•SIMOTIOND435+S120+ET200+HMI

Customer's Benefits:•Themaintenanceworkiseasierand

cost is reduced by TIA solution

•MoreconvenientdiagnosisbyProfinet

network

•Manymechanicalerrorsaresoughtout

by our professional technical engineers

which help to save much time for

machine test

Highlights:•Perfectrepeatedaccuracyonabig

cylinder(+/-1mm)


(160 pieces/min)

Customer: BeSure Technology Co., Ltd.

Project location: Foshan


46


MTS H-end Project -Rifa RDCC Project

Project Background:•RDCCisRedundantDistributed

Cartesian Coordinates. The function is

SIEMENS Compile cycle. It’s used for

multi-axe Assembly Situation

•Aerospacefuselageprefinalassembly

application

Siemens Solutions:•840Dsl+S120

•IntegrateOAscreen

•RDCCcompilecycle

Customer’s Benefits:•Operation simple, programmed by

only six coordinates, The 3 spatial

coordinatesX,Y,Zandthreerotations

in space.

•High precision and Safety, RDCC

Transformation guarantees that

all axes are moved in one way, the

complete fuselage shell is moved to

the desired position with the desired

orientation in space

Highlights:•ThefirstprojectofRDCCfunction

application in China.



•Factorycommissioningfinished

Customer: RIFA Precision Machinery CO., LTD.

Project location: Ningbo, Zhejiang

Duration: 2016, 10 ~ 11

47

SFAE Project Reference | FA Solution

FA Solution48 Beijing Benz Automotive Co., Ltd. (BBAC) MRA2 EMS Project

49 Beijing Benz Automotive Co., Ltd. (BBAC) MRA2 AEM &. Marriage Lines project

50 Brilliance BMW Automotive CO., LTD. (BBA) Chassis Preassembly & Marriage Lines Project

51 Chang’an Ford NGAVS System Project

52 Chang’an Ford CP2 Error Proofing System Project

48

FA Solution | SFAE Project Reference

Beijing Benz Automotive Co., Ltd. (BBAC) MRA2 EMS Project

Project Background:•IntheBBACgreenfieldfactoryMRA2,

the overhead conveyors from take

carbody from PBS to put carbody on

the final line slat conveyor in TCF shop

are accomplished by SFAE.

•Thesub-assemblyoverheadconveyors

door line and engine line are

Accomplished by SFAE

Siemens Solutions:•Turnkeyprojectincludingmechanical

and electrical

•SIEMENSEMS600Ssolutionforheavy

EMS – chassis lines

•SIEMSNSEMS400Ssolutionforlight

EMS-Door &. Engine. lines

Customer's Benefits:• Mature and stable and safe Siemens

HEMS solution base on more than

3000 carriers application all around

the world

•Open control structure standards

electrical components on the carrier,

then it is easier for spare parts and

further maintenance

•More flexible functions. It is easier

for further production technology

changes and new car type integration

Highlights:•TheSFAEleadprojectincludingPM

and all electrical works

•SiemensLEMSsolutionEMS400S

application in China

Customer: Beijing Benz Automotive CO., LTD.

Project location: Beijing

Duration: 2014.11 ~ 2016.02

49


Beijing Benz Automotive Co., Ltd. (BBAC) MRA2 AEM &. Marriage Lines Project

Project Background:•IntheBBACgreenfieldfactoryMRA2,

the chassis module pre-assembly line

and marriage lines in TCF shop are

accomplished by SFAE.

•Thesystemshouldbedesigned

according to the Daimler Integra

wave4 standards


and electrical

•Screwingdevicesareincluded

Customer’s Benefits:•Safety system Siemens optimized the

control mode for taking over stations

between Skid and slat conveyor . Then

no palette fall down possibility any

more.

•Flexible system The line is designed

for easier adjustment , It is easier for

further production technology changes

and new car type integration

Highlights:•TheSFAEleadprojectincludingPM

and all electrical works

•Outfirstautomatedmarriagelines

in BBAC. And get better reputation

compare with other suppliers in BBAC

MRA1 and NGCC

Customer: Beijing Benz Automotive CO., LTD.


Duration: 2014.10 ~2016.01

50


Brilliance BMW Automotive CO., LTD. (BBA) Chassis Preassembly & Marriage Lines Project

Project Background:•IntheBBAgreenfiieldfactory19,10

Dadong H55, the chassis module pre-

assembly line and marriage lines in

Assembly shop are accomplished by

SFAE.

•Thesystemshouldbedesigned

according to the BMW updated L7

standards


and electrical

•SiemensPLC+SiemensHMI+third

party drives base on the MFL of BMW

Customer's Benefits:•Siemens as experienced supplier

could provide high quality project

base on our 15U/30U/60U project

experience in BBA Tiexi factory, we

have done also more optimization.

•Local support we have local support

team for BBA project in Tiexi and

Dadong. Customer requirements

would be reacted quickly.

Highlights:•TheSFAEleadprojectincluding

PM and all electrical works base on

updated new standards

•Dothecompleteautomationpre-

commissioning in our workshop

Customer: Brilliance BMW Automotive CO., LTD.

Project location: Shenyang

Duration: 2015.07 ~2017.10

51


Chang’an Ford NGAVS System Project

Project Background:•NGAVSsystemisaproductionsupport

scheduling system . It is a module of

FPS for the Ford production support.

So each Ford new factory would apply

this system. Siemens and Ford develop

this New Generation Automatic Vehicle

Scheudling system.

•SiemenshasaccomplishedCAF3-

chongqing and CAF4-Hangzhou

NGAVS systems.

•NowitisCAF5-HarbinNGAVSsystem

Siemens Solutions:•SiemenscustomerizedproductHSP

panels with relative software

•StandarddesignedBCCPandHCCP

cabinets with PLC319 &. RF600

products

Customer’s Benefits:•Siemens as experienced supplier

could provide high quality project

many experiences about NGAVS

system functions and SW

commissioning. We could help

customer to do part of the system

plane works and co-ordination with

line builders

•Suggestions about the System

HW&SW update base on Siemens

Product life cycle in time

Highlights:•Thisistheentranceprojectthatguides

SIEMENS into CAF for the purpose of

Engineering not only products

•WehelpourSSScolleaguetogetthe

yearly maintenance service contract

Customer: Chang’An Ford Automobile CO., LTD.

Project location: Harbin

Duration: 2014.01 ~2016.12

52


Chang’an Ford CP2 Error Proofing System Project

Project Background:•CAF2TCFisafullproductionline,the

cycle time is more than 60U. For the

purpose of ensure the quality they plan

to set up an Error Proofling system.

The control devices are the key quality

points for example EC-screw drivers,

filling machines, printers, some parts

anti-error checking etc.

•Itisaretrofittingproject,soFord

standard EP system could not be

applied

Siemens Solutions:•SiemensdevelopsasystemforCAF2

TCF EP system base on our similar

project experience

•SIEMENSS7-1200+IPC277D

Customer's Benefits:•Thedevelopmentisbasedonthe

actual production requirement and

status. So it is better than the Ford

standard system from functional side

view.

•Thesystemismoreflexible,itiseasier

for further assembly technology

changes and delete or add points in

TCF

Highlights:•Wedevelopedasystemproduct.

And we could introduce it to other

Chang’an and Chang’an Ford factories.

•Experienceaboutcommissioning

during high production load and high

punishment pressure avoiding more

than 3 minutes line down time

Customer: Chang’An Ford Automobile CO., LTD.

Project location: Chong qing

Duration: 2016.03 ~2017.02

53

SFAE Project Reference | FA OEM

FA OEM54 SiemensNewServoPressLineinJier(2000T+3*1000T)

55 Huayang Flexo Printing Machine

56 High intelligent Uni-stage PCR Tire Buid Machine

57 Digitalization@Production Machines

58 WuXiShangJiSolarSlicerMachine(027BL)

54

FA OEM | SFAE Project Reference

Siemens New Servo Press Line inJier(2000T+3*1000T)

Project Background:•AmilestoneforJierandSiemensbuild

up the first servo press in China.

•Asapressmachinemarketleader,Jier

will greatly promote Siemens’ servo

press solution in China.

•WiththeclosecooperationwithFA

PMA BU/Region North Shangdong OEM

Sales and strong support from SFAE

management, FA OEM BF won this

big project order amounting over 20M.

Siemens Solutions:•SIMATICHMI

•SIMATICS7-300

•PROFINET+PROFISAFE

•SIMOTIOND4x5-2+SINAMICSS120

Customer's Benefits:•Max.takt:18spm

•Formingtechnologycurveplanning

based on multi-boundary conditions

•EnergyManagement

•Largeservomotorsynchronouscontrol

Highlights:•Compactmechanicalstructures,easy

to maintain

•Longermouldservicelifeand

outstanding production efficiency

•Betterproductquality,lowerraw

material cost

•Modularconceptandstandard

component application, easy to

expansion and upgrade, shorter time

to market

•Siemens'presslinesimulationsoftware

application

Customer: Jier Machine-Tool Group Co., LTD

Project location: Jinan

Duration: July, 2015 ~ Now

55


Huayang Flexo Printing Machine

Project Background:•Flexo-printingmachineissuitablefor

sanitary package material because of

verylowtension;

•Severalprintingplaterollersare

fixed around central roller, very short

material length between different

colors;

•Betterregisterprecisionandhigher

speed than traditional mechanical-

shaftprintingmachine;

Siemens Solutions:•TIAinPrintingMachine

•PrintingStandardPackageApplication

•Tensioncontrol/Windercontrol/

Synchronization control

•SIMOTIOND445-2&SINAMICSS120

•MotorType:1FK7/1FT7/1PH8/1FW6

Customer’s Benefits:•Applicationofservomotors,easyto

maintain.

•No-stopsplicesystemforwinder,

production efficiency improvement.

•Pre-registerandpre-pressure

adjustment, convenient for operation.

Highlights:•Max10colorprintingunitforcomplex

printing requirements. max 350m/min

printingspeed;

•1FW6torquemotorfordrivingcentral

impress roller, more precise for

register;

•1FK7servomotorforadjusting

pressure between plate and ink rollers,

fast,flexible,precise;

•Morethan60axesusedinoneflexo

printingmachine;

•Printingprecisioniscontrolledin+/-

0.1mm

Customer: Xi’AnAerospace-HuaYangCo.,LTD

Project location: Xi’An,Shanxi

Duration: July, 2008 ~ Now

56


High intelligent Uni-stage PCR Tire Buid Machine

Project Background:•Fullyautomatic,intelligenthasbeen

the development direction of tire

build machine. HPC200 is the latest

generation of Uni-stage PCR Tire Build

Machine. The technical characteristics

meet the latest international

manufacturing and quality standards.

Rich configuration options to meet

different customer needs.

Siemens Solutions:•SIMOTIOND445-2MotionController；

•SIMATICS7-317PNController;

•S120/1FK7ServoMotor

•S120/1FN3LinearMotor

•SIMATICIPC

Customer's Benefits:•Compactstructure,highefficiencyand

easy maintenance.

•Automaticbeadloadingsystem,which

can realize the automatic production

of the tire.

•Higheraccuracyimproveproduct

percent of pass.

Highlights:•Firstapplicationoflinearmotoronthe

Tire Build machine

•LogicPLCandMotioncontrollermakes

machine easy maintenance.

•IntegrationofDriveSafty.

•Robottireunlodercanbecombined

with Workshop MES.

Customer: Safe-Run Group

Project location: Suzhou, JiangSu

Duration: December, 2015~July,2016

57


Digitalization@Production Machines

Project Background:New battery production lines need

more fast welding and high positioning

accuracy. One workshop level SCADA

support full automation control of

Welding & Pack. Production data

acquisition, Battery product tracking and

Batch inquiry can be realized in WinCC

SCADA

Siemens Solutions:•4xWinCC

•4xS7-1515

•12xS7-1512

•6xSimotionD425

•58xSimotionD410

•33xS120/1FK7

•226xV70/1FL6

•14xSCALANCEX208/X216

Customer: Jiangsu JinMing Robotic

Project location: Jiangying City

Duration: Mar 2016 ~ Jul 2016

Customer’s Benefits:•NewEPCroletoprovidecomplete

solution for new battery manufacturing

projects

Highlights:•IncreaseSiemens’influencetobattery

branch and promote Intelligent

Manufacturing concept in PMA market

58


WuXiShangJiSolarSlicerMachine(027BL)

Project Background:•Solarslicerequipmentisbecoming

more compact and more efficient.

Giant solar market requirement is

from the investment of new energy in

China.

•WuXiShangJiistheleading

manufacturer in solar branch. Its new

slicer machine can increase utilization

of diamond wire.

Siemens Solutions:•SIMOTIOND435-2MotionController

•PortalWinCC

•S120/1FK7ServoMotor

•S120/1PH8MainMotor

•Tensioncontrol/Windercontrol/

Synchronization control

Customer's Benefits:•Goodslicerquality,Aclassofsiliconup

to96%.

•Slicertimeduring3hours,high

efficiency.

•MorecapacityUtilizationofdiamond

wire .

Highlights:•Slicerspeedto30m/s,goodtension

stability.

•Newwindertechnology,whichcan

reduce loss of diamond wire.

•InformationinterfacewithSCADA,

easy to build digital factory.

•IntegrationofDriveSafety.

Customer: WuXiShangJiGroup

Project location: WuXi,JiangSu

Duration: May, 2016~October,2016

59


59

MES Solution60 Liming Aircraft Engine MES Project

61 Shanghai Volkswagen Powertrain Co. Ltd MES Project

62 Beiqi Foton Powertrain Plant (G01/G02)

63 Beijing Benz Automotive Co., Ltd. (BBAC) MES Project

64 Zhejiang Jinyuan Flax Co. Ltd MES Project

65 MES Application in SMTS

66 MES Project of Jushi Group Co. Ltd

SFAE Project Reference | MES Solution

60

MES Solution | SFAE Project Reference

Liming Aircraft Engine MES Project

Customer: Liming Engine company

Project location: Shen Yang


Project Implementation•LimingMESprojectwasappraisalbyAVICexperts

•Limingprojectwasvery1ststeptowardsentiredigitalfactory

•LimingprojecthasbeendonesolelySiemensteam.Wholethreephasesproject

takes 2 years to complete.

Highlights:•Integratevirtualandreal-life,realizeasingledatasource

•Project-drivingquicktestprocessing

•Fulllifecyclequalitycontrolandverification

•Efficientmanufacturingexecutionprocess

•Efficientknowledgeaccumulationandreuse

•Manufacturingfieldvisibility

•Completeproblemwarningmechanism

System Function

Liming, Shenyang

61


Shanghai Volkswagen Powertrain Co. Ltd MES Project

Project Implementation:•SVWMESsystemisSVW’s1st power train project in China. Project started at July

2014, and went live at Sep. 2015.

•SVWEP3mainlyproduceEA8881.8Tand2.0Tengine,withaplanannualcapacity

of 4.5 million.

•SVWEP3MESProjectscopeincludingfourmechanicalproductionlines(cylinder

block, cylinder head, crankshaft, connecting rod) and an assembly line.

Highlights:•Productionplanintegratefromplanningtoexecuting,makesproductionplan

refined, high efficient, and transparent with manufacturing execution.

•Faultinformationalerthelpmaintenancecrewslocatefaultquicklyandenhance

productivity.

•Real-timedatacollectionandequipmentOEEanalysis,helpproductioncontroller

locate key equipment quickly.

•Real-timeproductionmonitorshowexecutionprogressandequipmentrunning

status.

•Perfectandexactproductiondataanalysis

•Enginequalitycontrol

•NonconformingProductManagement

System Function•ProductionPlanMgm.

•Productionexecutionandmonitor

•EquipmentstatusandOEEanalysis

•ProductionPlanManagement

•MaterialManagement

•QualityManagement

•ToolManagement

•ProductionReportManagement

Customer: SVW, Shanghai



SVW, Shanghai

62


Beiqi Foton Powertrain Plant (G01/G02)

Customer: Beiqi Foton, Beijing



Project Implementation:•BeiqiFotonG01/G02powertrainproductionlineadoptflexibleproductionline

and machining equipment to produce G01 and G02 with same line. The project

implement in two phases, power train assembly shop will be manage and monitor

in the 1st phase.

•BeiqiFotonG01/G02MESprojectstartedatMay2014.Inordertofollow

production line testing and mass production schedule, production monitoring and

bottom control system had been tested and developed, production monitoring

function go lived, User requirement research and function design finished. The

project will go-live at May 2015.

Highlights:•Integratetopmanagementandmanufactureinformation;

•Achievefineschedulingandreal-timetracingofoperationplans,andimprove

controlabilityofproductionplanning;

•Showdigitalfactorybyreal-timepictureanddata,increasetransparencyand

controlabilitybyreal-timecollectionofmanufactureinformation;

•Provideexactandcompletedataofmanufacture,equipmentandqualityinorder

toimproveproductionmanagementanalyticalskills;

•Supportafterservicetracingbycomplete,exactandpersistentdata.

System Function•ProductionPlanningManagement

•ManufacturingExecutingManagement

•TracingMaterialmanagement


•ProductFileManagement

•KPIanalysisandreportingManagement

•VisualizationDFmanagement

•Andon

63


Beijing Benz Automotive Co., Ltd. (BBAC) MES Project

Project Implementation:•BBACSICALISprojectisapartofDaimler-BenzGlobalDigitalFactoryproject.As

strategic partnership of Daimler, we save cost for customer while ensuring the

quality with Germany Siemens’ support and local service model.

•BBACSICALISsystemhadbeengo-liveafteracceptedbyexpertsfromChinaand

Germany and running smoothly since July 2013.

•WeintegratedDigitalmanagementfromworkshopleveltoplantlevelfor

three workshop(welding, painting, assembly) of BBAC MRA1 and built monitor

management center in a year.

Highlights:•Showdigitalautomobilefactorybyreal-timepictureanddata

•AlertequipmentfailuredatatomaintenancecrewstimelybyGSMmessage.

•Controlproductionrunautomaticallybyproductionplansystem

•Real-timeproductionschedulemonitorandproductiontrendforecast

•Completeandexactproductiondataanalysis

•Flexibleandconvenientproductioncalendarmanagement

•Real-timequalitycontrol

System Function•Visualizationdigitalautomobilefactorymanagement

•Productiondataanalysis

•Productionschedulemanagement

•Plantcalendarmanagement

•Productionreportmanagement

•Alertcontrolsystem

Customer: BBAC, Beijing


Duration: 2014.8 ~ 2015.8

64


Zhejiang Jinyuan Flax Co. Ltd MES Project

Project Implementation:We discover potential problems of new workshop and production line's configuration

and layout design by setup virtual 3D factory and spatial analysis, and provide the

best solution. We also discover logistics bottleneck by 3D visualization Logistics

process simulation of external logistics, internal logistic and production line process,

verification logistic and technological process. Thereby, improve planning efficiency,

optimize manufacturing efficiency and improve production efficiency.

Highlights:•Reducethelogisticsdistance50%

•Improvedesignproductioncapacity39%

•Improveutilizationrateofequipments35%

•Savetransportmanualwork50%

•Improvetransferspeed20%

•Clearpeopleflow,logisticroute

•Energycanberecycled,andrealizegreenmanufacturing

•Reducequalityproblemresultsfromlogistic

System Function•ProductionplanMgm

•ManufacturingExecutionandMonitor

•Equipmentmanagement

•StandardManagement

•MaterialManagement


•JobManagement

•Productionreportmanagement

Customer: Kingdom, Zhejiang



65


MES Application in SMTS

Project Implementation:•Improveproductioncapacity

•improvemanufacturingstandard

•Enhancecustomerdeliveryefficiencyvariantproductproduction,postsale

problem tracing etc.

•Standardizedbusinessflowandimproveefficiency

Highlights:•Planningandscheduling

•Realized1stpowerfulIntegrationwithSpridon

•Overallefficiencyonresource(People),betterforroot-causeandefficiency

improvement

•UnifiedITplatformrunningthrougheachdepartment,getthroughdataflowand

business process

•Fulltransparencyonmanufacturing,andrefiningproductionManagement.

System Function

Customer: SMTS, Minhang, Shanghai


Duration: 2013.7 ~ 2014.10

66


MES Project of Jushi Group Co. Ltd

Project Objectives:•JushiIntelligentplantprojectseparatedintothreesteps.

•Firstly,finishthe202#lineMESfunctions,includeproduction,material,quality,

monitor, card, report and so on, mainly for the preparation of intelligent planning.

•Secondly,promoteotherproductionlines,andadddevicemanagement,process

intelligent mgmt, comprehensive coordination of production and management.

•Finally,digitalfactoryproductionprocesssimulation,bigdatadepthofmining,

improve product quality, the continuous optimization of software and hardware

system

Highlights:•Saleorderexecutionprogresswillshowindifferentprocesses.

•Productionprocessstandardization.

•Optimizethebusinessflowthroughanunifiedmanagementplatform

•LEANpracticeinproduction,material,quality,

•MobileapplicationpracticeinJushi(e.g.productionmonitor,LEAN,operation

check, material tracking)

System Function:•ProductionplanMgmt.

•ProcessStandardMgmt.

•QualityMgmt.

•MaterialMgmt.

•MobileAppMgmt.

•ProduceMonitorMgmt.

•DataCollection

•ProductionCard

•ProductionreportMgmt.

•LabMgmt.

Customer: Jushi, Zhejiang



67


67

EM LV Cabinet68 JSC Yamal LNG (as on FY15 P10)

SFAE Project Reference | EM LV Cabinet

68

JSC Yamal LNG (as on FY15 P10)

Scope of supply for PD OM Singapore: •MSGISpanelsfromSiemensFrankfurt,

MS AIS panels from Siemens Turkey,

MS LV S8 panels from SFAE, China and

Automation from Siemens Singapore

assembled in E-House to a solution

business and shipped to Russia

1. PO value 98’1 Mio RMB net for SFAE.

2. Major challenge and achievement:•ItisachallengeforSFAEtoincorporate

all changes and still deliver to the

original main contract delivery dates.

•Workingwithmulticulturalteamsfrom

Singapore, France, Russia and Japan.

Documentation is in English/Russian.

•SFAEhastodesign,manufacture,test

and get the scope of suppl y certified

not only as per IEC, but also as per

Russian standard.

3. Impact and potential on future business:•ForSFAEthisisabreakthroughin

Export biz.

•FurtherprojectsfromPDOMCoCin

Singapore, Beijing for LV Panels in Oil

and Gas Projects are envisaged

Customer: Siemens Singapore

Project location: Russia

Duration: 2014 ~ 2016

EM LV Cabinet | SFAE Project Reference

6969

Customer Service70 Shanghai Electric Power Generation Group - Retrofit Project of Deep Hole

Drilling

71 Schaeffler Trading - First Obsolete Spare Parts Exchange

72 BenGang 265 Sinter Fan 1 pr 2 - GL150 Retrofit

73 WuHan Inbev - Service Contract

74 BASF-YPC - Service Contract

75 BBAC - Service Contract

SFAE Project Reference | Customer Service

70

Customer Service | SFAE Project Reference

Shanghai Electric Power Generation Group - Retrofit Project of Deep Hole Drilling

Project Background:•Themachineismadein1982,nowthe

failure rate is very high

•Thesystemisverycomplex,which

includes 1000 I/O

•Thedurationfortheretrofitisvery

limited.

Siemens Solutions:•840Dsl+S120

•UpdatedDCspindlewithACspindle

•Updatedthewholeelectricsystem

Customer's Benefits:•Maketheproductivityhigherthan

before

•Chinesesystemismorefriendlyfor

user

•Thestabilityofsystemgetsmuch

better than before.

Highlights:•Thefirstprojectthatupdatethe

whole E- system including spindle

•SFAEleadthewholefunctionand


•Thecustomerisverysatisfiedwithour

service, send testimonial and flag to

Beijing for our hardworking

Customer: Shanghai Electric Power Generation

Group


Duration: April ~ October 2016

71


71

Schaeffler Trading - First Obsolete Spare Parts Exchange

Project Background:•Issuestocontrolthemaintenancecost

•Issuestomanagesparepartsbudget

•Issuestodealwithobsoletespareparts

Siemens Solutions:•Valueassessmenttospareparts

customer provided

•Confirmthediscountvalueofreturned

spareparts

•Quotethediscount-pricetocustomer

and make the order

Customer: Schaeffler Trading (Shanghai) Co.,

Ltd


Duration: Nov. 2015 ~ Now

Customer’s Benefits:•Obsoletesparepartsexchange

•Reducenewsparepartspurchasecost

•Immediatesupply

Highlights:•StandardPrice:51,490RMB

•DealPrice:33,778RMB

•DiscountValue:17,712RMB

•Exchangeprice=standardprice–

returned spareparts discount value

72


BenGang 265 Sinter Fan 1 pr 2 - GL150 Retrofit

Project Background:•A3rdconverter,asasoftstarter,put

into operation in 1996,

•Thefailureisgettinghigherand&

service couldn’t be provided in time .

•Thewholesystemisnotstable

anymore

Siemens Solutions:•Application:SinterFan

•GL150+Excitation+Transformer+MV

Switchgear

Customer's Benefits:• new GL150 system will be more

stable and the spare parts & service

availability for production productivity

improvement.

Highlights:•Goodrelationship,goodservice

reputation btw CS and Customer,

formal successful Smovert S Retrofit

reference in the same custome

•The2ndretrofitprojecstinthis

customer , the close cooperation and

mutual trust will push CSLD service

business growth.

•iBasetransparencyfron3rdpartyand

competitor on both Drive annd Motor

for retrofit and service development.

Customer: Benxi Steel Group

Project location: Benxi

Duration: 2014 ~ 2015

73


73

WuHan Inbev - Service Contract

Project Background:•WuhanABisakeycustomerof

Siemens food & beverage industry.

•Productsline:SIMATICS5PLC,SIMATIC

S7-300, SIMATIC S7-400,HMI

•Theplantneedhighreliabilityand

unplanned shutdown

Siemens Solutions:•emergencyonsiteservice,

•preventivemaintenance,

•sparepartsallinclusiveservice.

Customer: AB Inbev (China) Wuhan

Project location: Wuhan

Duration: 2010 ~ Now

Customer’s Benefits:•Enhancethereliabilityand

productivity,

•Lowestthesparepartscost

•Fastresponsewhentheserviceneed

Highlights:•Professinalserviceexecutionandspare

parts guarantee

•400KRMBoftheservicecontractof

each year, more service business in

retrofit

•Nextstepisrenewthecontract,drive

the PA retrofit

74


BASF-YPC - Service Contract

Project Background:•ThefactoryisajointventureofBASF

and

•Productsapplication:PCS7/S7/network

•Projectexecutionisresponsibleby

SFAE

Siemens Solutions:•AserviceengineerinNanjingforsite

service

•7x24hmobilesupportservice;siemens

Remote service Platform

•SUSserviceproposal

•2yearssparepartsproposal

•First3yearscontract,thenreview

Customer's Benefits:• Professional technical supports

• Fast emergency service

• Fast remote service by Siemens

• Complete life cycle service concept

Highlights:•Fastemergencyresponsetime<2h;

fastremoteservicetime<0.5h

•SUSserviceandsparepartsservice

•Professionalonline/mobilesupports

•Atleast3-5yearcontract(15year

concept), RMB500K/ year

Customer: BASF-YPC Company ltd

Project location: Jiangsu Nanjing

Duration: 2011 ~ Now

75


75

BBAC - Service Contract

Project Background:•EngineplantstereolibraryITannual

service

•EngineplantstereolibraryVSD/EKM

(PLC) annual service

•MARIIstereolibraryannual

maintenance

Siemens Solutions:•ITsystem-client/servermonitor,solve

dailyissues;GermanITexpert

•VSD/EKM-solvePLCsystemdaily

failures, control system check, life

cycle analysis

•MARIImaintenance–production

failureelimination;plantspreventive

maintenance;

•Onsiteengineers

•BBACengineerstraining

Customer: Beijing Benz Automotive Co., Ltd


Duration: 2014 ~ 2017

Customer’s Benefits:•Reducemaintenancelaborandcost

•Ensuresystemandproductionline

operating rate

•ImproveBBACengineercompetence

Highlights:•SFAEwasHonoredbyBBACasThe

“2015 Outstanding Supplier Award on

spare parts and Services”

•Onsiteengineerswillexplorenew

business opportunity

•CompleteMARIIstereolibrary

operating was taken by Siemens, no

BBAC staffs onsite.

Siemens Factory Automation Engineering Ltd.

9, Jiuxianqiao East Road100015 BEIJING, China

Tel: (0086-10) 8459 7000Fax: (0086-10) 8459 7070

sfae project reference - siemens · siemens pcs7 f system • as a solution to complicated chemical...

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