service report ta ii machinesos.trakindo.co.id/equipcom/oil/imagesupload/6002845... · 2018. 1....
TRANSCRIPT
PT Trakindo Utama Batukajang – Southern Kalimantan Division Tel.: (+62 –543) 5233699, 5233700, 5233718, 5233758 Ext 3404
SERVICE REPORT
TA II MACHINE WO Number :
Customer : PT. BUMA
Unit Model : 777D
Serial Number : 0FKR01245
Arrangement : 296-1531
SMU Unit : … HRS
Date Service : 11 January 2018
Location Service : Kideco Site
PT Trakindo Utama Batukajang – Southern Kalimantan Division Tel.: (+62 –543) 5233699, 5233700, 5233718, 5233758 Ext 3404
Dear Bapak/Ibu ...,
On behalf of everyone at PT Trakindo Utama, we would like to thank you for trusting us to excel your
business. Our continuous faith in the excellence of our products and services, something we are
committed to and would never sacrifice, has led us to where we are today. It’s always a pleasure
serving you and we certainly look forward to doing that in the future.
There is always room for improvement, so if we can serve you better in anyway, please do inform us.
Your feedback is very important as we are constantly looking for ways to advance ourselves and our
customers forward.
Thank you very much.
Best regards,
BUDYONO
Service Department
PT Trakindo Utama Batukajang – Southern Kalimantan Division Tel.: (+62 –543) 5233699, 5233700, 5233718, 5233758 Ext 3404
Content:
1. Sims Report
2. TA 2 Report
3. Adjust valve
4. ET Data
5. Xxx
01-084391-11 (3900)
J 21T
EMPLOYEE EQUIPMENT
IDENTIFICATION LOCATION
PART NAME
A - C - E - G -
B - D - F - H -
VEHICLE CONVIGURATION
DELIVERY
DATE
PERFORM TA I MACHINE
PERFORM TA II MACHINE
DOWNLOAD DATA
CUSTOMER SERVICEMAN CHECKED
SIGNATURE SIGNATURE DADI BY
IF COPY OF THIS PAGE IS BEING SENT
J21T #
NONE
PERFORM TA II MACHINE
REQUEST CUSTOMER FOR TA II
DEALER WORK
CODE 64 ORDER 01 NAME
BATU KAJANG11 2018 U9811
FKR01245
DATE
CATERPILLAR777D
INSTRUCTION
MODEL
PERFORM TA II MACHINEHOURS MILES KILOMETERS
CODE CONTAINING PARTQTY
Abuse COMPLAINT
49 7000
DESCRIPTION CODES * Surface Factory Assembly Factory Shipping
COMPONENT ARRANGEMENT /
TEST / SERIAL NUMBERS
RELATED SERIAL NUMBERS
MANUFACTURE
CODE
X - OPERATION
GROUP NUMBERGROUP NAME DESCRIPTIVE COMMENTS
✓IF MADE
PRODUCT
INOPERABLE
✓IF
DURABILITY
ISSUE
Adjustment N -
Structural Leaks System Malfunction General Repair K - Serviceability
COMPONENT
HOURS
CUSTOMER COMPLAINT ?
ROUTING
SERIAL
NO.
✓IF
NON-CAT
SEGSTORE NOCUSTOMER PT.BUMA
HDCT77079
FOLLOWING
✓IF
NON-CAT
SERIAL NO
DESC.PART NUMBER
RESPONSIBLE
✓IF
NON-CAT
WHAT WAS THE
COMPONENT
GROUP NUMBER
WHAT WAS THE
PERFORMANCE TEST
TO CATERPILLAR, COMPLETE DEALER STORE
CATERPILLAR OEM PRODUCT
MAKE / MODELSERIAL NO.MODEL
RESULTANT DAMAGED ?
ADDITIONAL COMMENT ON
THE CAUSE OF FAILURE ?
NONE
REPAIR IT ?
HOW DID YOU
SERVICE REPORT CATERPILLAR
No Eq : HDCT77079 Date : 11 Jan 2018
Mach/Eng SN : 0FKR01245 Done By : Dino
WO and Cust : 6466051 Dadi
SMU : Shift : Night
1 0.025 0.020 1 0.045 0.040 2 64.34 -
2 0.020 - 2 0.045 0.040 3 64.34 -
6 0.030 0.020 3 0.040 - 4 64.50 64.34
8 0.020 - 7 0.046 0.040 7 63.00 64.34
3 0.025 0.020 4 0.040 - 1 63.34 64.34
4 0.025 0.020 5 0.045 0.040 5 63.44 64.34
5 0.021 0.020 6 0.050 0.040 6 64.44 64.34
7 0.025 0.020 8 0.040 - 8 64.34 -
Note : All valve mechanisme and Fuel Injectors has been adjusted meet with specification below :
Inlet Valve : 0.020 ± 0.003 inch
Exhaust Valve : 0.040 ± 0.003 inch
Fuel Injector : 64.34 ± 0.20 mm
Hold the Valve adjustment screw in this position and tighten the locknut to 50± 11 lb ft).
Hold and tighten locknut fuel injector to a torque of 90 ± 11 lb ft
AFTER
ADJUSMENT
TC
COMPRESSION
STROKE
TC EXHAUST
STROKE
OHT 777D - VALVE AND INJECTOR ADJUSTMENT CHECK LIST
CRANKSHAFT
POSITION
INLET
VALVES
BEFORE
ADJUSMENT
AFTER
ADJUSMENT
EXHAUST
VALVES
BEFORE
ADJUSMENT
AFTER
ADJUSMENT
FUEL
INJECTOR
BEFORE
ADJUSMENT
COMPONENT CONDITION REPORT
1 of 7 Form No : PSDV.SVOP.FRM.032.R01
PT Trakindo Utama
Reported By : Nur Wahid Reported Date : 10 January 2018
Equipment No : HDCT77079 Cust WO No : -
SIMS Information
DEALER
CODE J21T
STORE NO
64 EQUIPMENT NUMBER HDCT77079
CUSTOMER
NAME PT BUKIT MAKMUR
DATE 10 JANUARY 2018 TECHNICIAN
IDENTIFICATION Z188 EQUIPMENT
LOCATION Kideco Coal Project
CATERPILLAR
MODEL 777D
CATERPILLAR
SERIAL No FKR1257
INSTRUCTION TECHNICAL ANALYSIS
LEVEL 1 HOURS KILOMETERS
PART
NUMBER RESPONSIBLE
IF
NON CAT
PART NAME QTY DESC,*
CODE
GROUP NO
CONTAINING
PART
IF
NON CAT
GROUP NAME IF MADE PRODUCT
INOPERABLE
IF DURABILITY
ISSUE
DESCRIPTIVE COMMENTS
DESCRIPTION CODES * A – Structural C – Leaks E – System Malfunction G – General Repair K - Serviceability X – Operator Complaint (Refer SIMS Guidelines :
SEBD0850) B – Surface D – Factory Assembly F – Factory Shipping H – Adjustment N - Abuse
Component Information
Component Description : PCR Schedule Hrs : - CompTarget hrs
Comp Serial No / ID : Comp Hours : - Current hrs failed
Comp Arr / Gp No : Life Remaining : - Remain of target life
Machine Hrs Install : - Comp New Price : -
Machine Hrs Removed : Cost To Repair : -
Date Comp Installed : - Cost/Hr Remaining : -
Date Comp Failed :
Failure Outline :
Ball stud stearing linkange and stearing cyl was worn,
Need to replace or lineboring
Race 274-9256 1ea
COMPONENT CONDITION REPORT
2 of 7 Form No : PSDV.SVOP.FRM.032.R01
PT Trakindo Utama
Photo / Drawing
Mounting starting motor lower was leak
Gasket 7N-6494 1ea
Photo / Drawing
Seal wiper LH stearing cyl was broken
Seal wiper 225-3281 1ea
Photo / Drawing
COMPONENT CONDITION REPORT
3 of 7 Form No : PSDV.SVOP.FRM.032.R01
PT Trakindo Utama
Seal wiper stearing cyl RH was broken
Seal wiper 225-3281 1ea
Photo / Drawing
Seal hose transmission pum was leak
Seal 4J-0524 1ea
Photo / Drawing
COMPONENT CONDITION REPORT
4 of 7 Form No : PSDV.SVOP.FRM.032.R01
PT Trakindo Utama
Seal hose oil cooler was leak
Seal 4J-0527 1ea
Guard belt ac compresor was crack,need to weld
Guard as 172-0201 1ea
Hand rail RH front was crack,need to weld
COMPONENT CONDITION REPORT
5 of 7 Form No : PSDV.SVOP.FRM.032.R01
PT Trakindo Utama
Mounting hoist pump leak
Seal 5F-3999 1ea
Seat operator cover was broken,need to repair
Cushion as 357-5156 1ea
Hose brake cooling was broken
Hose 8W-0958 1ea
COMPONENT CONDITION REPORT
6 of 7 Form No : PSDV.SVOP.FRM.032.R01
PT Trakindo Utama
Line hoist control valve small leak
Seal 4J-0524 1ea
Seal wiper hoist LH was broken
Seal wiper 8J-9934 1ea
Guard sensor rear suspension RH/LH was missing
Guard 240-4665 1ea
Bolt 5M-3062 2ea
4L-9337 2ea
washer8T-4896 4ea
COMPONENT CONDITION REPORT
7 of 7 Form No : PSDV.SVOP.FRM.032.R01
PT Trakindo Utama
LH Front suspension rod was worn,need to replace suspension gp
Rod 9T-2891 1ea
RH Front suspension seal lip was broken
Seal lip 9X-7354 1ea
TECHNICAL
Level Two ANALYSIS
RESULT OF TRANSMISSION TEST
MAKE MODEL HOURS
AA 777D 32042
:
Inspected By :
High Idle
465 Max
12 to 20
Good
Good
1 st
( PSI )
SERIAL NUMBER
PT BUMA FKR1257
H
11-Jan-18Date
Pilot Pressure (Psi)
Lubrication Pres (Psi)
LOW IDLE
5 to 6
( PSI )
OK
OK
250
390
STATION
( PSI )
455
PT. Trakindo Utama - Batukajang
Notes :
Transmission on good performance
OK
Downshift Solenoid Test =
Upshift Solenoid Test =
A and C OK
E and H OK
6 th 1 and 4
WORK ORDER BR CC. CUSTOMER NAME
G
Reverse
400
TRANSMISSION
F
Pump Pressure (Psi)
SPECIFICATION ( Psi )
DESCRIPTION
A
B
Low Idle
360 Min
250 ( ± 10 )
SPECIFICATION ( Psi )
2 and 6
1
B and F
C and F
REMARK
OK
OK
OK380
255 - 305 psi
OK
390 - 440 psi
350 - 410 psi
345 - 395 psi
OK
OK
410 - 470 psi
370
460
275
CLUTCH ENGAGED STATION
Note : Tolerance pressure ( + 33 Psi ) and ( - 15 Psi )
SPEED
DADI, SINARNO
REMARK
OK
OKNeutral
1 and 7 C and G OK
C
190-240 psi OK
OK
Remark
4 20
LOW IDLE
Primary Clutch Pressure
C
330 - 380 psi
210
350
E
HIGH IDLE
A and H3 and 47 th
OKF and H
OK
3 and 6
1 and 62 nd
3 rd
C and E
OK
4 th
5 th 3 and 5
1 and 5
PT. TRAKINDO UTAMA
BATUKAJANG
CUSTOMER Work Order Number Model Serial Number SMU
PT BUMA HDCT77079 777D 32042
Steering Oil Temp.
Location : BATUKAJANG Technician
RESULT OF STEERING TEST
OK NOT
Cycle Time @ High Idle
From Left to Right and back to Left
All Brakes Released
Cut Off Pressure
(Pressure Compensator Valve )
Primary Steering Backup
Relief Valve Pressure @High Idle
(Steer hard against stops)
Low Pressure Standby @ Low Idle
(Do Not Steer)
RESULT OF BRAKE TEST
OK NOT
Pressure at Slack Ajuster
Service Brake Only
Pressure at Slack Ajuster
Retarder Only
Note :
Steering & Brake system on good performance
120 ± 5 psi
90 ± 5 psi 90 psi
120 psi
700 psi
700 psi
630 - 790 psi
Min 550 psi
680 ± 29 psi
750 psi
300 - 430 Psi
SPESIFICATION ACTUAL READING
350 psi
ACCEPTABLE
FKR1257
11-Jan-18
DADI
SINARNO
TEST SPESIFICATION ACTUAL READING ACCEPTABLE
Parking Brake Pressure
Cut in Air Compressor Governor
Cut Out Air Compressor Governor
BRAKE TEST
3771 ± 58 psi 3750 psi
3075 ± 50 psi 3000 psi
7.3 ± 1 second 7 second
PT. TRAKINDO UTAMA
BATUKAJANG
CUSTOMER Work Order Number Model Serial Number SMU
PT BUMA 0 HDCT77079 777D 32042
Power train Oil Temp.
Location : BATUKAJANG Technician
RESULT OF TORQUE CONVERTER TEST
TEST SPESIFICATION ACTUAL READING ACCEPTABLE
OK NOT
Lockup Clutch Pressure Supply
Neutral / Converter Drive / Low Idle
Lockup Clutch Pressure
Neutral / Direct Drive / 1300 rpm
Lockup Clutch Pilot Pressure (RV)
Neutral Low Idle
RESULT OF HYDRAULIC TEST
HOIST TEST SPESIFICATION ACTUAL READING ACCEPTABLE
OK NOT
RAISE TIME @ High Idle
Without Noise Reduction
Cyl drift at temp 65 C in 3 minute
RAISE PRESSURE @ High Idle
LOWER PRESSURE @ High Idle
Note :
Torq.Converter Outlet Pres. @ Stall
Torque Converter Stall RPM
80 ± 5 psi
1605 ± 65 rpm 1635 rpm
85 psi
DADI
SINARNO
FKR1257
11-Jan-18
250 psi
310 psi
680 psi
680 ± 29 psi
310 ± 10 psi
0.25 inch/6.35mm 1 mm
14.8 ± 1 second 13,0 second
Torque Converter & Hydraulic System on good Performance
250 ± 10 psi
2750 (+ 75 - 0 psi)
500 + 50 psi 550 psi
2800 psi
USD / IDR
TOTAL *
( Customer )( Field Service Supv/Frm)
Acknowledge by,
LABOR COST
OTHER COST
CURRENCY
PART COST
TOTAL REPAIR COST RECOMMENDATION *
Good Condition Keep Good Maintenance
Engine
Hydraulic
Transmission
Meet of Specification
Operator station
Final drive
Steering
Performance Test Result
DADI
FKR01257
BATU KAJANG
Recommendation
SINARNOTechnician
23551
Customer
Equipment Model
Serial Number
Compartment Visual Inspection Result
SMU
Unit Location
3508B
January 11, 2018
PT BUMA
777D
Engine Model
Engine Serial No
Date
TECHNICAL ANALYSIS SUMMARY AND RECOMMENDATION
PT. Trakindo Utama BATUKAJANG
file:////10.161.33.228/...A1&2%20ADJUST%20VALVE/C8T01253_1%20Cylinder%20Cutout%20Test%20Results_2018-01-11_14.15.36.html[15/01/2018 18:12:43]
Cat Electronic Technician 2017B v1.01 Cylinder Cutout Test Results
1/11/2018 2:15 PM
3508B 777 (C8T01253) Parameter ValueEquipment ID FKR01257Engine Serial Number C8T01253ECM Serial Number 2501L057CDPersonality Module Part Number 3064153-00Personality Module Release Date Mar07Personality Module Description 777D 3508Total Time 23663 hoursTotal Distance UnavailableTotal Fuel 466686 gal
Test Results Cylinder Cycle #1 Cycle #2 AverageCylinder 1 2027.00 2046.00 2036.00Cylinder 2 2043.00 2032.00 2038.00Cylinder 3 2064.00 2043.00 2054.00Cylinder 4 2051.00 2056.00 2053.00Cylinder 5 2033.00 2052.00 2043.00Cylinder 6 2042.00 2059.00 2051.00Cylinder 7 1952.00 1964.00 1958.00Cylinder 8 2067.00 2058.00 2062.00
Run this test before and after repairing a cylinder to confirm a successful repair. Include printed orelectronic copies of the test results with any injectors that are returned to the factory. Mark injectors withthe cylinder number from which they were removed.
Status Parameters (at completion of test) Description ValueEngine Speed 709 rpmInjection Duration 1928Engine Coolant Temperature 156 Deg FEngine Fan Bypass Unavailable %
file:////10.161.33.228/...A1&2%20ADJUST%20VALVE/C8T01253_1%20Cylinder%20Cutout%20Test%20Results_2018-01-11_14.22.09.html[15/01/2018 18:13:17]
Cat Electronic Technician 2017B v1.01 Cylinder Cutout Test Results
1/11/2018 2:22 PM
3508B 777 (C8T01253) Parameter ValueEquipment ID FKR01257Engine Serial Number C8T01253ECM Serial Number 2501L057CDPersonality Module Part Number 3064153-00Personality Module Release Date Mar07Personality Module Description 777D 3508Total Time 23663 hoursTotal Distance UnavailableTotal Fuel 466686 gal
Test Results Cylinder Cycle #1 Cycle #2 AverageCylinder 1 2048.00 2033.00 2040.00Cylinder 2 2040.00 2030.00 2035.00Cylinder 3 2048.00 2052.00 2050.00Cylinder 4 2049.00 2064.00 2057.00Cylinder 5 2041.00 2052.00 2047.00Cylinder 6 2054.00 2044.00 2049.00Cylinder 7 1965.00 1940.00 1952.00Cylinder 8 2054.00 2061.00 2057.00
Run this test before and after repairing a cylinder to confirm a successful repair. Include printed orelectronic copies of the test results with any injectors that are returned to the factory. Mark injectors withthe cylinder number from which they were removed.
Status Parameters (at completion of test) Description ValueEngine Speed 695 rpmInjection Duration 1990Engine Coolant Temperature 156 Deg FEngine Fan Bypass Unavailable %
Cat Electronic Technician 2017B v1.0 Status
1/11/2018 1:55 PM Brake 777 (Unavailable)
Transmission 777 (1FX06748)
Cat Monitor System 777
3508B 777 (C8T01253)
Active Status Flags
Parameter ValueEquipment ID FKR01257ECM Part Number 1729387-04ECM Serial Number 0849B174DJSoftware Group Part Number 3722082-00Software Group Release Date DEC10Software Group Description 777D-HAA (AGY1-up)
Parameter ValueEquipment ID FKR01257Transmission Serial Number 1FX06748ECM Part Number 1729387-03ECM Serial Number 0149B072DJSoftware Group Part Number 3492901-00Software Group Release Date JUNE0Software Group Description 777D-HAA (AGY1-up)
Parameter ValueECM Part Number 2524503-01Software Group Part Number 3267396-00Software Group Release Date MAR08Mon Sys Harness Code 56
Parameter ValueEquipment ID FKR01257Engine Serial Number C8T01253ECM Serial Number 2501L057CDPersonality Module Part Number 3064153-00Personality Module Release Date Mar07Personality Module Description 777D 3508
3508B 777 (C8T01253)Cold Mode
Description Value Unit Minimum Maximum ECMNEW ENGINE 3500AtmosphericPressure
14.3 psi 14.3 14.3 3508B 777(C8T01253)
Battery Voltage 27.0 Volts 27.0 27.0 3508B 777(C8T01253)
CrankcasePressure
2 " H2O 0 2 3508B 777(C8T01253)
Desired EngineSpeed
1937 rpm 1582 1937 3508B 777(C8T01253)
Engine CoolantFlow
Flow 3508B 777(C8T01253)
Engine CoolantTemperature
136 Deg F 136 136 3508B 777(C8T01253)
Engine LoadFactor
62 % 25 63 3508B 777(C8T01253)
Engine OilPressure
77 psi 75 77 3508B 777(C8T01253)
Engine PowerDerate
0 % 0 0 3508B 777(C8T01253)
Engine Speed 1947 rpm 1579 1956 3508B 777(C8T01253)
FRC Fuel Limit 175.2 173.5 180.4 3508B 777(C8T01253)
Fuel Position 91.2 91.2 131.8 3508B 777(C8T01253)
Inlet AirTemperature
Unavailable Deg F 3508B 777(C8T01253)
Rated FuelLimit
119.5 110.1 171.9 3508B 777(C8T01253)
ShutdownSwitch
Off 3508B 777(C8T01253)
ThrottlePosition
99.6 % 99.6 99.6 3508B 777(C8T01253)
Turbo OutletPressure(absolute)
21 psi 20 21 3508B 777(C8T01253)
Right ExhaustTemperature
588 Deg F 534 588 3508B 777(C8T01253)
Left ExhaustTemperature
568 Deg F 511 568 3508B 777(C8T01253)
Boost Pressure 7 psi 5 7 3508B 777(C8T01253)
Hold button has been pressed.
file:////10.161.33.228/...ue_PT.%20Buma/2018/HDCT77079_TA1&2%20ADJUST%20VALVE/C8T01253_Status_2018-01-11_13.55.34.html[15/01/2018 18:13:31]
Cat Electronic Technician 2017B v1.0Status
1/11/2018 1:55 PM
Brake 777 (Unavailable) Parameter ValueEquipment ID FKR01257ECM Part Number 1729387-04ECM Serial Number 0849B174DJSoftware Group Part Number 3722082-00Software Group Release Date DEC10Software Group Description 777D-HAA (AGY1-up)
Transmission 777 (1FX06748) Parameter ValueEquipment ID FKR01257Transmission Serial Number 1FX06748ECM Part Number 1729387-03ECM Serial Number 0149B072DJSoftware Group Part Number 3492901-00Software Group Release Date JUNE0Software Group Description 777D-HAA (AGY1-up)
Cat Monitor System 777 Parameter ValueECM Part Number 2524503-01Software Group Part Number 3267396-00Software Group Release Date MAR08Mon Sys Harness Code 56
3508B 777 (C8T01253) Parameter ValueEquipment ID FKR01257Engine Serial Number C8T01253ECM Serial Number 2501L057CDPersonality Module Part Number 3064153-00Personality Module Release Date Mar07Personality Module Description 777D 3508
file:////10.161.33.228/...ue_PT.%20Buma/2018/HDCT77079_TA1&2%20ADJUST%20VALVE/C8T01253_Status_2018-01-11_13.55.34.html[15/01/2018 18:13:31]
Active Status Flags
3508B 777 (C8T01253)Cold Mode
Description Value Unit Minimum Maximum ECMNEW ENGINE 3500Atmospheric Pressure 14.3 psi 14.3 14.3 3508B 777 (C8T01253)Battery Voltage 27.0 Volts 27.0 27.0 3508B 777 (C8T01253)Crankcase Pressure 2 " H2O 0 2 3508B 777 (C8T01253)Desired Engine Speed 1937 rpm 1582 1937 3508B 777 (C8T01253)Engine Coolant Flow Flow 3508B 777 (C8T01253)Engine Coolant Temperature 136 Deg F 136 136 3508B 777 (C8T01253)Engine Load Factor 62 % 25 63 3508B 777 (C8T01253)Engine Oil Pressure 77 psi 75 77 3508B 777 (C8T01253)Engine Power Derate 0 % 0 0 3508B 777 (C8T01253)Engine Speed 1947 rpm 1579 1956 3508B 777 (C8T01253)FRC Fuel Limit 175.2 173.5 180.4 3508B 777 (C8T01253)Fuel Position 91.2 91.2 131.8 3508B 777 (C8T01253)Inlet Air Temperature Unavailable Deg F 3508B 777 (C8T01253)Rated Fuel Limit 119.5 110.1 171.9 3508B 777 (C8T01253)Shutdown Switch Off 3508B 777 (C8T01253)Throttle Position 99.6 % 99.6 99.6 3508B 777 (C8T01253)Turbo Outlet Pressure (absolute) 21 psi 20 21 3508B 777 (C8T01253)Right Exhaust Temperature 588 Deg F 534 588 3508B 777 (C8T01253)Left Exhaust Temperature 568 Deg F 511 568 3508B 777 (C8T01253)Boost Pressure 7 psi 5 7 3508B 777 (C8T01253)
Hold button has been pressed.
file:////10.161.33.228/...Buma/2018/HDCT77079_TA1&2%20ADJUST%20VALVE/C8T01253_Status_2018-01-11_13.57.10%20STALL.html[15/01/2018 18:13:47]
Cat Electronic Technician 2017B v1.0Status
1/11/2018 1:57 PM
Brake 777 (Unavailable) Parameter ValueEquipment ID FKR01257ECM Part Number 1729387-04ECM Serial Number 0849B174DJSoftware Group Part Number 3722082-00Software Group Release Date DEC10Software Group Description 777D-HAA (AGY1-up)
Transmission 777 (1FX06748) Parameter ValueEquipment ID FKR01257Transmission Serial Number 1FX06748ECM Part Number 1729387-03ECM Serial Number 0149B072DJSoftware Group Part Number 3492901-00Software Group Release Date JUNE0Software Group Description 777D-HAA (AGY1-up)
Cat Monitor System 777 Parameter ValueECM Part Number 2524503-01Software Group Part Number 3267396-00Software Group Release Date MAR08Mon Sys Harness Code 56
3508B 777 (C8T01253) Parameter ValueEquipment ID FKR01257Engine Serial Number C8T01253ECM Serial Number 2501L057CDPersonality Module Part Number 3064153-00Personality Module Release Date Mar07Personality Module Description 777D 3508
file:////10.161.33.228/...Buma/2018/HDCT77079_TA1&2%20ADJUST%20VALVE/C8T01253_Status_2018-01-11_13.57.10%20STALL.html[15/01/2018 18:13:47]
Active Status Flags
3508B 777 (C8T01253)Cold Mode
Description Value Unit Minimum Maximum ECMNEW ENGINE 3500Atmospheric Pressure 14.3 psi 14.3 14.3 3508B 777 (C8T01253)Battery Voltage 27.0 Volts 27.0 27.0 3508B 777 (C8T01253)Crankcase Pressure 1 " H2O 0 2 3508B 777 (C8T01253)Desired Engine Speed 1937 rpm 700 1937 3508B 777 (C8T01253)Engine Coolant Flow Flow 3508B 777 (C8T01253)Engine Coolant Temperature 149 Deg F 136 149 3508B 777 (C8T01253)Engine Load Factor 100 % 1 100 3508B 777 (C8T01253)Engine Oil Pressure 72 psi 52 77 3508B 777 (C8T01253)Engine Power Derate 0 % 0 0 3508B 777 (C8T01253)Engine Speed 1532 rpm 632 1963 3508B 777 (C8T01253)FRC Fuel Limit 281.6 106.4 281.6 3508B 777 (C8T01253)Fuel Position 193.7 20.0 193.8 3508B 777 (C8T01253)Inlet Air Temperature Unavailable Deg F 3508B 777 (C8T01253)Rated Fuel Limit 193.7 110.1 193.8 3508B 777 (C8T01253)Shutdown Switch Off 3508B 777 (C8T01253)Throttle Position 99.6 % 0.0 99.6 3508B 777 (C8T01253)Turbo Outlet Pressure (absolute) 39 psi 15 39 3508B 777 (C8T01253)Right Exhaust Temperature 860 Deg F 487 860 3508B 777 (C8T01253)Left Exhaust Temperature 1008 Deg F 495 1008 3508B 777 (C8T01253)Boost Pressure 24 psi 0 25 3508B 777 (C8T01253)
Hold button has been pressed.
file:////10.161.33.228/....%20Buma/2018/HDCT77079_TA1&2%20ADJUST%20VALVE/C8T01253_Status_2018-01-11_13.58.23%20LI.html[15/01/2018 18:13:59]
Cat Electronic Technician 2017B v1.0Status
1/11/2018 1:58 PM
Brake 777 (Unavailable) Parameter ValueEquipment ID FKR01257ECM Part Number 1729387-04ECM Serial Number 0849B174DJSoftware Group Part Number 3722082-00Software Group Release Date DEC10Software Group Description 777D-HAA (AGY1-up)
Transmission 777 (1FX06748) Parameter ValueEquipment ID FKR01257Transmission Serial Number 1FX06748ECM Part Number 1729387-03ECM Serial Number 0149B072DJSoftware Group Part Number 3492901-00Software Group Release Date JUNE0Software Group Description 777D-HAA (AGY1-up)
Cat Monitor System 777 Parameter ValueECM Part Number 2524503-01Software Group Part Number 3267396-00Software Group Release Date MAR08Mon Sys Harness Code 56
3508B 777 (C8T01253) Parameter ValueEquipment ID FKR01257Engine Serial Number C8T01253ECM Serial Number 2501L057CDPersonality Module Part Number 3064153-00Personality Module Release Date Mar07Personality Module Description 777D 3508
file:////10.161.33.228/....%20Buma/2018/HDCT77079_TA1&2%20ADJUST%20VALVE/C8T01253_Status_2018-01-11_13.58.23%20LI.html[15/01/2018 18:13:59]
Active Status Flags
3508B 777 (C8T01253)Cold Mode
Description Value Unit Minimum Maximum ECMNEW ENGINE 3500Atmospheric Pressure 14.3 psi 14.3 14.3 3508B 777 (C8T01253)Battery Voltage 27.0 Volts 27.0 27.0 3508B 777 (C8T01253)Crankcase Pressure 1 " H2O 0 2 3508B 777 (C8T01253)Desired Engine Speed 700 rpm 700 1937 3508B 777 (C8T01253)Engine Coolant Flow Flow 3508B 777 (C8T01253)Engine Coolant Temperature 154 Deg F 136 154 3508B 777 (C8T01253)Engine Load Factor 15 % 1 100 3508B 777 (C8T01253)Engine Oil Pressure 49 psi 49 77 3508B 777 (C8T01253)Engine Power Derate 0 % 0 0 3508B 777 (C8T01253)Engine Speed 698 rpm 628 1963 3508B 777 (C8T01253)FRC Fuel Limit 106.5 106.4 281.6 3508B 777 (C8T01253)Fuel Position 51.8 20.0 193.8 3508B 777 (C8T01253)Inlet Air Temperature Unavailable Deg F 3508B 777 (C8T01253)Rated Fuel Limit 130.8 110.1 193.8 3508B 777 (C8T01253)Shutdown Switch Off 3508B 777 (C8T01253)Throttle Position 0.0 % 0.0 99.6 3508B 777 (C8T01253)Turbo Outlet Pressure (absolute) 14 psi 14 39 3508B 777 (C8T01253)Right Exhaust Temperature 477 Deg F 477 860 3508B 777 (C8T01253)Left Exhaust Temperature 502 Deg F 495 1008 3508B 777 (C8T01253)Boost Pressure 0 psi 0 25 3508B 777 (C8T01253)
Hold button has been pressed.
file:////10.161.33.228/...uma/2018/HDCT77079_TA1&2%20ADJUST%20VALVE/C8T01253_Status_2018-01-11_14.24.46%20STALL2.html[15/01/2018 18:14:14]
Cat Electronic Technician 2017B v1.0Status
1/11/2018 2:25 PM
Brake 777 (Unavailable) Parameter ValueEquipment ID FKR01257ECM Part Number 1729387-04ECM Serial Number 0849B174DJSoftware Group Part Number 3722082-00Software Group Release Date DEC10Software Group Description 777D-HAA (AGY1-up)
Transmission 777 (1FX06748) Parameter ValueEquipment ID FKR01257Transmission Serial Number 1FX06748ECM Part Number 1729387-03ECM Serial Number 0149B072DJSoftware Group Part Number 3492901-00Software Group Release Date JUNE0Software Group Description 777D-HAA (AGY1-up)
Cat Monitor System 777 Parameter ValueECM Part Number 2524503-01Software Group Part Number 3267396-00Software Group Release Date MAR08Mon Sys Harness Code 56
3508B 777 (C8T01253) Parameter ValueEquipment ID FKR01257Engine Serial Number C8T01253ECM Serial Number 2501L057CDPersonality Module Part Number 3064153-00Personality Module Release Date Mar07Personality Module Description 777D 3508
file:////10.161.33.228/...uma/2018/HDCT77079_TA1&2%20ADJUST%20VALVE/C8T01253_Status_2018-01-11_14.24.46%20STALL2.html[15/01/2018 18:14:14]
Active Status Flags
3508B 777 (C8T01253)Cold Mode
Description Value Unit Minimum Maximum ECMNEW ENGINE 3500Atmospheric Pressure 14.3 psi 14.3 14.3 3508B 777 (C8T01253)Battery Voltage 27.0 Volts 27.0 27.0 3508B 777 (C8T01253)Crankcase Pressure 2 " H2O 1 2 3508B 777 (C8T01253)Desired Engine Speed 1937 rpm 700 1937 3508B 777 (C8T01253)Engine Coolant Flow Flow 3508B 777 (C8T01253)Engine Coolant Temperature 160 Deg F 156 162 3508B 777 (C8T01253)Engine Load Factor 99 % 14 99 3508B 777 (C8T01253)Engine Oil Pressure 72 psi 47 72 3508B 777 (C8T01253)Engine Power Derate 0 % 0 0 3508B 777 (C8T01253)Engine Speed 1637 rpm 658 1637 3508B 777 (C8T01253)FRC Fuel Limit 293.2 104.8 293.4 3508B 777 (C8T01253)Fuel Position 193.7 50.2 193.8 3508B 777 (C8T01253)Inlet Air Temperature Unavailable Deg F 3508B 777 (C8T01253)Rated Fuel Limit 193.6 130.0 193.7 3508B 777 (C8T01253)Shutdown Switch Off 3508B 777 (C8T01253)Throttle Position 99.6 % 0.0 99.6 3508B 777 (C8T01253)Turbo Outlet Pressure (absolute) 41 psi 14 41 3508B 777 (C8T01253)Right Exhaust Temperature 763 Deg F 286 763 3508B 777 (C8T01253)Left Exhaust Temperature 777 Deg F 358 777 3508B 777 (C8T01253)Boost Pressure 27 psi 0 27 3508B 777 (C8T01253)
Hold button has been pressed.
Cat Electronic Technician 2017B v1.0 Product Status Report
1/11/2018 1:54 PM Product Status Report
Brake 777 (Unavailable)
Logged Diagnostic Codes [Diagnostic Clock = 23984 hours] - Brake 777 (Unavailable)
Logged Event Codes [Diagnostic Clock = 23984 hours] - Brake 777 (Unavailable)
Active Diagnostic Codes - Brake 777 (Unavailable)
Configuration - Brake 777 (Unavailable)
Parameter ValueProduct ID HDCT 77079 BUMAEquipment ID FKR01257Comments PERFORMANCE TEST ENGINE
Parameter ValueEquipment ID FKR01257ECM Part Number 1729387-04ECM Serial Number 0849B174DJSoftware Group Part Number 3722082-00Software Group Release Date DEC10Software Group Description 777D-HAA (AGY1-up)
Code Description Occ. First Last248- 9 Cat Data Link not communicating 4 23882 23983296- 9 Transmission Control : Abnormal Update Rate 4 23882 23983590- 9 Engine Control Module : Abnormal Update Rate 4 23882 23983269- 1 Sensor Power Supply : Low 10 23704 23978967- 9 Machine Application : Abnormal Update Rate 3 23858 23922
Code Description Occ. First LastNo LoggedEvent Codes
Code DescriptionNo ActiveDiagnosticCodes
Description Value UnitEquipment ID FKR01257Desired Engine Retard Speed 1949 rpmTotal Tattletale 1
Counters - Brake 777 (Unavailable)
Cat Monitor System 777
Logged Diagnostic Codes [Diagnostic Clock = 23770 hours] - Cat Monitor System 777
Active Diagnostic Codes - Cat Monitor System 777
Current Totals - Cat Monitor System 777
Transmission 777 (1FX06748)
Logged Diagnostic Codes [Diagnostic Clock = 23981 hours] - Transmission 777 (1FX06748)
Description ValueRetarder Control Valve Cycles 44220000Retarder Supply Valve Cycles 539310
Parameter ValueECM Part Number 2524503-01Software Group Part Number 3267396-00Software Group Release Date MAR08Mon Sys Harness Code 56
Code Description Occ. First LastNo LoggedDiagnosticCodes
Code DescriptionNo ActiveDiagnosticCodes
Description Value UnitTotal Operating Hours 23770 hoursTotal Distance 204013.62 Miles
Parameter ValueEquipment ID FKR01257Transmission Serial Number 1FX06748ECM Part Number 1729387-03ECM Serial Number 0149B072DJSoftware Group Part Number 3492901-00Software Group Release Date JUNE0Software Group Description 777D-HAA (AGY1-up)
Code Description Occ. First Last707- 5 Transmission Gear Actuator Up Solenoid : Current
Below Normal2 23981 23981
708- 5 Transmission Gear Actuator Down Solenoid :Current Below Normal
4 23981 23981
708- 6 Down Solenoid short to ground 1 23981 23981709- 5 Transmission Lockup Clutch Solenoid : Current
Below Normal2 23981 23981
269- 1 Sensor Power Supply : Low 8 23702 23975967- 9 Machine Application : Abnormal Update Rate 3 23855 23919
Logged Event Codes [Diagnostic Clock = 23981 hours] - Transmission 777 (1FX06748)
Active Diagnostic Codes - Transmission 777 (1FX06748)
Configuration - Transmission 777 (1FX06748)
Shift Count Matrix [Transmission Shift Counts Start Time = 0 hours] - Transmission 777(1FX06748)
718-11 Transmission System : Other Failure Mode 2 23850 23875
Code Description Occ. First LastE047 (1) Transmission Abuse Warning 15 23917 23955
Code DescriptionNo ActiveDiagnosticCodes
Description Value UnitEquipment ID FKR01257Product IDTransmission Serial Number 1FX06748Transmission Maximum Forward Gear 7Machine Overload Speed Limit EnableStatus
Off
Machine Speed Limit 0 mphEconomy Mode UnavailableMachine Speed Correction Factor 0.0000 %Machine Lockout System InstallationStatus
Not Installed
Hoist System Enable Status EnabledHoist Lower Valve Adjustment Status 0Body Up Gear Limit 1Engine Oil Renewal System InstallationStatus
Not Installed
Engine Oil Renewal System Enable Status DisabledTotal Tattletale 261Cold Dif Gr Lt En Unavailable
To N1 N2 R 1 2 3 4 5 6 7From
N1 --- 42 95925 214063 61 30 14 13 2 1N2 43 --- 57 1 0 0 0 0 0 1R 125267 55 --- 7916 1 0 0 0 0 01 184796 3 37251 --- 308305 21 0 0 0 02 28 0 6 305835 --- 451426 23 0 0 03 3 0 1 2143 448158 --- 442716 129 0 04 3 0 0 310 650 441385 --- 373236 3 05 5 0 0 98 115 258 372809 --- 187381 06 1 0 0 11 27 28 26 187287 --- 444197 2 0 0 1 0 2 0 0 44413 ---
Counters - Transmission 777 (1FX06748) Description ValueLockup Clutch Count 3835072Load Count 1241Total Load Count 54187
PT Trakindo Utama Batukajang – Southern Kalimantan Division Tel.: (+62 –543) 5233699, 5233700, 5233718, 5233758 Ext 3404
PT Trakindo Utama Batukajang – Southern Kalimantan Division Tel.: (+62 –543) 5233699, 5233700, 5233718, 5233758 Ext 3404
Branch Address List Here