service manual - justanswer

76
HISTORY INFORMATION FOR THE FO SERVICE MAN ORIGINAL MANUAL ISSUE DATE: 2/2010 Version Date Subject 1.0 2/2010 No revisions or updates are applicable at 20 3/2010 1) Revised Caution when handling LCD P 2.0 3/2010 1) Revised Caution when handling LCD P 2) Add Note Section 2 : Disassembly (Pa 3) Add Appendix Page for Rear Cover Ca 4) Revised Cover, Neck (Front & Rear) R 5) Add 40EX700 (Australia, New Zealand 6) Modify Error (Dsisplay Display (Pag 6) Modify Error (Dsisplay Display (Pag 3.0 9/2010 Change Link of Disassembly Movie (Pag 4.0 10/2010 Add Note for Disassembly Movie downlo 5.0 11/2010 Add Troubleshooting Reference informat OLLOWING MANUAL: NUAL AZ1-L CHASSIS Segment: 3a-0 this time. Panel information (Page 6) Panel information (Page 6) age 13) aution and Handling ( Page 63-70) Ref. No ( Page 41, 44, 47, 50, 53) d) Power Supply Cord Information ( Page 57) ge 9) Bottons Buttons (Page 31) ge 9), Bottons Buttons (Page 31) ge 13) oad ( Page 13 ) ion ( Page 71 ) LCD Digital Color TV 9-888-282-05

Upload: others

Post on 15-Oct-2021

5 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: SERVICE MANUAL - JustAnswer

HISTORY INFORMATION FOR THE FO

SERVICE MANORIGINAL MANUAL ISSUE DATE: 2/2010

Version Date Subject1.0 2/2010 No revisions or updates are applicable at 2 0 3/2010 1) Revised Caution when handling LCD P2.0 3/2010 1) Revised Caution when handling LCD P

2) Add Note Section 2 : Disassembly (Pa3) Add Appendix Page for Rear Cover Ca4) Revised Cover, Neck (Front & Rear) R5) Add 40EX700 (Australia, New Zealand6) Modify Error (Dsisplay Display (Pag6) Modify Error (Dsisplay Display (Pag

3.0 9/2010 Change Link of Disassembly Movie (Pag4.0 10/2010 Add Note for Disassembly Movie downlo5.0 11/2010 Add Troubleshooting Reference informat

OLLOWING MANUAL:

NUALAZ1-L CHASSIS

Segment: 3a-0

this time.Panel information (Page 6)Panel information (Page 6)age 13)aution and Handling ( Page 63-70)Ref. No ( Page 41, 44, 47, 50, 53)d) Power Supply Cord Information ( Page 57)ge 9) Bottons Buttons (Page 31)ge 9), Bottons Buttons (Page 31)

ge 13) oad ( Page 13 )ion ( Page 71 )

LCD Digital Color TV

9-888-282-05

5004100850
Typewritten Text
Page 2: SERVICE MANUAL - JustAnswer

SERVICE MANUAL

LCD Digital Color TV

AZ1-L CHASSISSegment: 3a-0

9-888-282-05

Page 3: SERVICE MANUAL - JustAnswer

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA) 3

MODEL LIST

MODEL COLOR COMMANDER DEST.KDL-52EX700 Black RM-GD014 Hong Kong

AustraliaNew ZealandSingaporeSouth AfricaGA-Analog Area

KDL-60EX700 Black RM-GD014 Hong KongAustraliaNew ZealandSingaporeSouth AfricaGA-Analog Area

MODEL COLOR COMMANDER DEST.KDL-32EX700 Black RM-GD014 Hong Kong

AustraliaNew ZealandSouth AfricaIranGA-Analog Area

KDL-40EX700 Black RM-GD014 Hong KongAustraliaNew ZealandSingaporeSouth AfricaIranGA-Analog Area

KDL-46EX700 Black RM-GD014 Hong KongAustraliaNew ZealandSingaporeSouth AfricaIranGA-Analog Area

Page 4: SERVICE MANUAL - JustAnswer

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA) 4

WARNINGS AND CAUTIONS - ENGLISH

CAUTIONThese servicing instructions are for use by qualified service personnel only.To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so.

WARNING!!An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis.The chassis of this receiver is directly connected to the ac power line.

CARRYING THE TVBe sure to follow these guidelines to protect your property and avoid causing serious injury.• Carry the TV with an adequate number of people; larger size TVs require two or more people.• Correct hand placement while carrying the TV is very important for safety and to avoid damages.

SAFETY-RELATED COMPONENT WARNING!!Components identified by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe operation are identified in this manual. Follow these procedures whenever critical components are replaced or improper operation is suspected.

Page 5: SERVICE MANUAL - JustAnswer

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA) 5

WARNINGS AND CAUTIONS - FRENCH

ATTENTION!!Ces instructions de service sont à l’usage du personnel de service qualifi é seulement. Pour prévenir le risque de choc électrique, ne pas faire l’entretien autre que celui contenu dans le Mode d’emploi à moins que vous soyez qualifi éfaire ainsi.

WARNING!!Afi n d’eviter tout risque d’electrocution provenant d’un chássis sous tension, un transformateur d’isolement doit etre utilisé lors de tout dépannage. Le chássis de ce récepteur est directement raccordé à l’alimentation du secteur.

POUR TRANSPORTER LE TÉLÉVISEURTenez compte de ce qui suit pendant l’installation du téléviseur :• Débranchez tous les câbles avant de transporter le téléviseur.• Transportez le téléviseur avec le nombre de personnes approprié ; un téléviseur de grande taille doit être transporté par au moins deux personnes.• Lors du transport du téléviseur, l’emplacement des mains est très important pour votre sécurité, ainsi que pour éviter de causer des dommages.

ALERTE!!Afi n d’eviter tout risque d’electrocution provenant d’un chassis sous tension, un transformateur d’isolement doit etre utilise lors de tout depannage. Le chassis de ce recepteur est directement raccorde a l’alimentation du secteur.

ATTENTION AUX COMPOSANTS RELATIFS A LA SECURITE!!Les composants identifi es par une trame et par une marque ! sur les schemas de principe, les vues explosees et les listes de pieces sont d’une importance critique pour la securite du fonctionnement. Ne les remplacer que par des composants Sony dont le numero de piece est indique dans le present manuel ou dans des supplements publies par Sony. Les reglages de circuit dont l’importance est critique pour la securite du fonctionnement sont identifi es dans le present manuel. Suivre ces procedures lors de chaque remplacement de composants critiques, ou lorsqu’un mauvais fonctionnement suspecte.

Page 6: SERVICE MANUAL - JustAnswer

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA) 6

WARNINGS AND CAUTIONS

USE CAUTION WHEN HANDLING THE LCD PANELWhen repairing the LCD panel, be sure you are grounded by using a wrist band.When repairing the LCD panel on the wall, the LCD panel must be secured using the 4 mounting holes on the rear cover.

1) Do not press on the panel or frame edge to avoid the risk of electric shock.2) Do not scratch or press on the panel with any sharp objects.3) Do not leave the module in high temperatures or in areas of high humidity for an extended period of time.4) Do not expose the LCD panel to direct sunlight.5) Avoid contact with water. It may cause a short circuit within the module.6) Disconnect the AC power when replacing the backlight (CCFL) or inverter circuit. (High voltage occurs at the inverter circuit at 650Vrms.)7) Always clean the LCD panel with a soft cloth material.8) Use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short.9) Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).10) It is recommended not to exceed 1 hour of Power-On nor Burn-in period with LCD panel face down condition, in repair activity.

5004104078
New Stamp
Page 7: SERVICE MANUAL - JustAnswer

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA) 7

SAFETY CHECK-OUT

After correcting the original service problem, perform the following safety checks before releasing the set to the customer:

1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges.

2. Check the interboard wiring to ensure that no wires are “pinched” or touching high-wattage resistors.

3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. Be absolutely certain that you have replaced all the insulators.

4. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement.

5. Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement.

6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer.

7. Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.

8. For safety reasons, repairing the Power board and/or Inverter board is prohibited.

Page 8: SERVICE MANUAL - JustAnswer

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA) 8

SAFETY CHECK-OUT

Leakage TestThe AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes).Leakage current can be measured by any one of three methods.

1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers’ instructions to use these instructions.

2. A battery-operated AC milliampmeter. The Data Precision 245 digital multimeter is suitable for this job.

3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The “limit” indication is 0.75 V, so analog meters must have an accurate low voltage scale.The Simpson’s 250 and Sanwa SH-63TRD are examples of passive VOMs that are suitable. Nearly all battery-operated digital multimeters that have a 2 VAC range are suitable (see Figure A).

How to Find a Good Earth GroundA cold-water pipe is a guaranteed earth ground; the cover-plate retaining screw on most AC outlet boxes is also at earth ground.If the retaining screw is to be used as your earth ground, verify that it is at ground by measuring the resistance between it and a cold-water pipe with an ohmmeter. The reading should be zero ohms.If a cold-water pipe is not accessible, connect a 60- to 100-watt trouble- light (not a neon lamp) between the hot side of the receptacle and the retaining screw. Try both slots, if necessary, to locate the hot side on the line; the lamp should light at normal brilliance if the screw is at ground potential (see Figure B).

Page 9: SERVICE MANUAL - JustAnswer

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA) 9

SELF DIAGNOSIS FUNCTION

DIAGNOSTIC TEST INDICATORSWhen an error occurs, the STANDBY LED will flash a set number of times to indicate the possible cause of the problem.If there is more than one error, the LED will identify the first of the problem areas.Result for all of the following diagnostic items are displayed on screen.If the screen displays a “0”, no error has occurred .

The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY LED will automatically begin to flash.The number of times the LED flashes translates to a probable source of the problem.A definition of the STANDBY LED flash indicators is listed in the instruction manual for the user’s knowledge and reference.If an error symptom cannot be reproduced, the remote commander can be used to review the failure occurrence data stored in memory to reveal past problems and how often these problems occur.

STBY LEDFlash time

Service menu Item name(Screeen Display) Diagnostic Item Description

2 MAIN_POWE Main Power Over Voltage Protection

DC_ALERT DC_ALERT

DTT_WDT DTT Error

AUD_PROT Audio Abnormal Detection

4 BALANCER_ Panel Balancer Error

TCON_ERR T-CON Error

HFR_ERR HFR Error

P_ID_ERR Panel ID NVM Error

6 BACKLITE_ Back Light Error (Panel Inverter)

TEMP_ERR Thermal Error

FAN_ERR FAN Error (Not Detected. Display Only)

8 - Not used

9 - Not used10 - Not used

11 - Not used

12 - Not used

- RGB_SEN RGB Sensor ACK Error

3

5

7

Page 10: SERVICE MANUAL - JustAnswer

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA) 10

SELF DIAGNOSIS FUNCTION

0.50.5

3

DISPLAY OF STANDBY LED FLASH COUNT

SELF-DIAGNOSTIC SCREEN DISPLAYFor errors with symptoms such as “power sometimes shuts off” or “screen sometimes goes out” that cannot be confirmed, it is possible to bring up past occurrences of failure for confirmation on the screen:

[To Bring Up Screen Test]In standby mode, press buttons on the remote commander sequentially in rapid succession as shown below:

Page 11: SERVICE MANUAL - JustAnswer

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA) 11

SELF DIAGNOSIS FUNCTION

0501210811 0412311234 0311111825 000000000000 0000000000 0000000000 000000000000 0000000000 0000000000 00

0000000000 0000000000 0000000000 000000000000 0000000000 0000000000 00

0000000000 0000000000 0000000000 00

SELF CHECK(1)

002 MAIN P003 DC_ALERT1004 DC_ALERT2

006 BL007 TEMP

009 FAN

12345-00333-06789

<1> NEXT PAGE->

Error count (00-99)Error history (Last failure time beforehand)Error history (Failure time before last)

Error history (The last failure time)

Item name

STBY LED flash time

Total operation time by hour (MAX:65535)

Boot count (MAX:65535)

Panel operation time by hour (MAX:65535)

[SELF DIAGNOSTIC SCREEN DISPLAY]

Page 12: SERVICE MANUAL - JustAnswer

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA) 12

SELF DIAGNOSIS FUNCTION

Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen.After you have completed the repairs, clear the result display to “0”.

Clearing the Self Check Diagnostic List1. Error history and Error count : Press the Channel 8 => Channel 0 .2. Panel operation time : Press the Channel 7 => Channel 0 .

Exiting the Self-diagnostic screenTo exit the Self Diagnostic screen, turn off the power to the TV by pressing the POWER button on the remote or the POWER button onthe TV.

Page 13: SERVICE MANUAL - JustAnswer

SEC 1. DISASSEMBLY

KDL-32EX700KDL-32EX700

1-1. MOVIE LIST

KDL-40EX700KDL-40EX700

KDL-46EX700KDL-46EX700

KDL-52EX700KDL-52EX700

KDL-60EX700KDL-60EX700

Note: Metal type Rear Cover is used in these models. When handle the Rear Cover, please pay special attention to the sharp edges due to no curing finish. When working, wearing gloves is recommended. Location of the sharp edges, please refer to “APPENDIX”.

Note: 1. This link does not work from outside Sony network 2. The Disassembly movie can be downloaded from ORISS Service Manuals site.

5004100850
Typewritten Text
13
5004100850
Typewritten Text
5004100850
Typewritten Text
5004100850
Typewritten Text
5004100850
Typewritten Text
5004100850
Typewritten Text
5004100850
Typewritten Text
5004100850
Typewritten Text
5004100850
Typewritten Text
5004100850
Typewritten Text
5004104078
New Stamp
Page 14: SERVICE MANUAL - JustAnswer

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIANEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA) 14

CHASSIS SERVICE000 CXD2813R000 H_DET_NOSIG_CNT 1

SEC 2. ADJUSTMENT

HOW TO ENTERING SERVICE MODE1) Turn on the main power switch to place this set in standby mode.2) Press the buttons on the remote commander as follows, and entering service mode.

3) Service mode display.Note: First of all, when you enter Service Mode, you can see “Digital” service mode.

Whenever you press “OPTIONS” or “JUMP” on remote, each service mode is changed.“Digital” -> “Chassis” -> “Sub”

DIGITAL SERVICE

001 OP000 VERS ---

<MAIN> <SUB>DM1.301J00AA SM1.010W00AAM2.105C SB1.000W00AADD1.016J00AA SD1.010W00AA(DM1.301J00AA) RF01.05WP00.521J00AA ID1C117081ID1C117081 LTY320AB01PID04020000WF:2.0.0.99 <BEM>WF:0B BM1.012W00LUCamera FW BB1.000W00LUCamera FW BD1.011J46LUX

---.---------

Item number

Category number

Item nameCategory name

Data

Press “OPTIONS”or “JUMP” button

Page 15: SERVICE MANUAL - JustAnswer

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA) 15

ADJUSTMENT

4) How to use the remote commander.

5) After entering service mode, then turn off the power switch.

<Test>+<TV>/<Display><5><Vol Up><Power>Service mode on

<Other> / <Power off + on>Service mode off

<Jump> / <Option>

<Mute> + <0>

<10 or 0>

<9> + <0>

<8> + <Mute> + <0>

<3>/<6>

<2>/<5>

<1>/<4>

The flow of control

Change module

Write data

Execute

Read data

Test reset

Data up / down

Category up / down

Item up / down

Function

Page 16: SERVICE MANUAL - JustAnswer

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA) 16

ADJUSTMENT

WHITE BALANCE ADJUSTMENTNote: Please execute this adjustment if necessary.Change Data of “Digital” service mode. (“006 WB” category)

a. Press “0” or “10” on remote to enter WB adjustment mode.b. Press number key “1”~”6” directly. “*” stamp move.c. Press “12 / enter / select” to decide and advance next step.

When returning on the previous page, press “return”.d. Change data by number key “0”~”9” directly. (0-255)e. Press “12 / enter / select” to save data.

It shows red “WRITE”. It indicate writing is processing.f. Writing process is done at this point.

DIGITAL SERVICE006 WB000 WHITE_BALANCE ___

DIGITAL SERVICEWB*1 R_DRV 1282 G_DRV 1283 B_DRV 1284 R_BKG 1285 G_BKG 1286 B_BKG 128

Please input WB items(0-255)---

Gain0: x 0.5, 128: x 1, 255: x1.5

Offset128: offset 0

Page 17: SERVICE MANUAL - JustAnswer

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA) 17

SAVE CHANGING DATA1) Change Data of “Chassis” or “Sub” service mode2) Write data for “Chassis” or “Sub” service mode

a. Press “Mute” on remote.It shows green “SERVICE” changes to green “WRITE”.

b. Press “0” or “enter” on remote. Green “WRITE” changes to red “WRITE”. It indicate writing is processing.c. After a while, red “WRITE” changes to green “SERVICE”. Writing process is done at this point.

3) TV reboot is necessary for applying data change.

CHASSIS WRITE000 CXD2813R000 H_DET_NOSIG_CNT 1

ADJUSTMENT

Page 18: SERVICE MANUAL - JustAnswer

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA) 18

ADJUSTMENT

CHANGE DATANote: “Digital” service mode don’t have to Save. (except “002 MODEL” category)

1) Change Data of “Digital” service mode. (except “003 DIG_SRV_MODE” category)a. Press “2 / 5” on remote to select (up / down) category.b. Press “1 / 4” on remote to select (up / down) Item.c. Press “0 / 10” on remote to select item.

DIGITAL SERVICE004 TUNER000 A_NOSIG_DET 001

DIGITAL SERVICE003 DIG_SRV_MODE000 TEST_PATTERN ---

DIGITAL(DIG_SRV_MODE) SERVICE

TEST_PATTERN

*1 Video2 Audio

2) Change Data of “Digital” service mode. ( “003 DIG_SRV_MODE” category)“003 DIG_SRV_MODE” is one category of “Digital” service mode.Please note because this operation is special.

a. Press “2 / 5” on remote to select “003 DIG_SRV_MODE”.b. Press “1 / 4” on remote to select (up / down) Item.c. Press “0 / 10” on remote to select item.d. Press number key “1”~”9” directly. “*” stamp move.e. Press “12 / enter / select” to decide and advance next step. Press “return”,

when returning on the previous page.

Page 19: SERVICE MANUAL - JustAnswer

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA) 19

ADJUSTMENT

3) Write data for “Digital” service mode. ( “002 MODEL” category)Note: This procedure operation, when replaced the B board.Note: Do not write a wrong segment or destination information in Product ID.

When the wrong setting is written, TV may not operate.

000 SEG ・・・Product ID - segment information001 DEST・・・Product ID – destination information

a. Change data for each model.b. Press “0” or “enter” on remote.

It shows red “WRITE”. It indicate writing is processing.c. Writing process is done at this point.

DIGITAL SERVICE002 MODEL000 SEG 01 : 2a-3

Write

Page 20: SERVICE MANUAL - JustAnswer

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA) 20

ADJUSTMENT

SET TO SHIPPING CONDITIONHow to do shipping condition.

a. Move to “Digital” service mode.Press “8” on remote.It shows green “SERVICE” changes to green “RST-”.Press “mute” on remote.Added green “EXE” after green “RST-” .

d. Press “0” or “enter” on remote. Green “EXE-RST” changes to red “EXE-RST”. It indicate writing is processing.After a while, red “EXE-RST” changes to green “SERVICE”.And all LED lights.Writing process is done at this point.

<Another way>You can set to shipping condition w/o entering Service Mode.-> “Cursor Up” on remote + “Power Key” on Front panel.

TIMER Standby POWER

Page 21: SERVICE MANUAL - JustAnswer

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA) 21

SEC 3. TROUBLE SHOOTING3-1. TRIAGE CHART

Note: Power board is different in name every inch. Therefore this section displays difference point in "*".

NoPower Remote Network Audio

2 3 4 5 6 7No Green

Power LED(Dead Set)

Stationarycolored lines

or dots

No videoone of Inputs

No videoall Inputs

NoRemote

Wirelesscan't

connectNo Audio

B* BOARDG* BOARDHLR BOARDWiFi MODULELVDS CABLELCD PANEL

Problem POWERPOWER

DTTAUDIO

POWERPANEL(TCON)

PANEL(INVERTER)

TEMP

: doubtful part

: Few possibility

Reference

Symptoms - Shutdown. Power LEDblinking red diagnostics sequences

Video - missing or distorted

Page 22: SERVICE MANUAL - JustAnswer

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA) 22

TROUBLE SHOOTING

3-2. FLOW CHART

START

Does the Power Ledstay on when the

TV is switched on ?

Is the Standby Ledblink ?

Is the Picture andSound OK ?

Do the buttonson the TV & Remote

Commander workproperly?

END

SeeNo Power

SeeStandby LED Blink

SeeNo Picture / No Sound

SeeTV/ Commander button malfunction

Is the networkconnection OK?

SeeCan’t connect network

No

Yes

No

Yes

No

Yes

No

Yes

No

Yes

Page 23: SERVICE MANUAL - JustAnswer

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA) 23

TROUBLE SHOOTING

3-3. NO POWER

No Power

Check STBY 3.3Vat 1 pin of CN3800on the BAL Board

Harness

G* BoardReplace

Between G* Board toBAL Board Harness

BAL Board

NG

OK

NG

OK

Turn on the SwitchCheckPower Saving Switch

SW OFF

SW ON

Page 24: SERVICE MANUAL - JustAnswer

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA) 24

1) 2 times blinkings (Main Power Error)

TROUBLE SHOOTING

3-4. STANDBY LED BLINK

2 times Blinkings

Check REG12V atpins 6/7 ofCN3800 on

the BAL Board

BAL Board Harness

G* BoardReplace

Between G* Board toBAL Board Harness

12V NG

12V OK

NG

OK

Page 25: SERVICE MANUAL - JustAnswer

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA) 25

TROUBLE SHOOTING

2) 3 times blinkings (DC Alert, Audio Error and Communication Error)

3 times Blinkings

Check D+3.3V atJL3715 or JL3716on the BAL Board

IC4200,etc(BAL Board)

F3700,IC3700,etc(BAL Board)

Speaker

Check +5V_MAINat JL3731 or JL3732 on

the BAL Board

CheckSpeaker Impedance

at SP Connector

F3701,IC3701,etc(BAL Board)

CheckX_ASW_PROTECTat pin 29 of IC5000on the BAL Board

Check +12.5Vat pin 2 of

CN3800 onthe BAL Board

G* Board

Check +12.5V_AU1at F4200 on

the BAL Board

F4200,IC4200,etc(BAL Board)

IC9000,etc(BAL Board)

DC_ALERT

NG

OK

AUDIO

AUDIO

FE/BE Communication

NG

OK

NG

OK

NG

OK

NG

OK

Pin: Low

Pin: High

Page 26: SERVICE MANUAL - JustAnswer

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA) 26

TROUBLE SHOOTING

3) 4 times blinkings (Balancer Error)

4 times Blinkings

CheckPANEL_FAIL at

JL2565on the BAL Board

BAL Board

PANEL(Balancer)

Between 0.84V to 2.65V

Page 27: SERVICE MANUAL - JustAnswer

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA) 27

TROUBLE SHOOTING

4) 5 times blinkings (T-con Error)

5 times Blinkings

Check PANEL_VCCat JL3806

on the BAL BoardG* Board

Between G* to Panelharness check

LVDS Harnesscheck

Panel (T-con)change BAL Board

Harness

LVDS Harness

Panel (T-con)

about 5V : 22” Modelabout 12V : ex. 22” Model

NG

OK

NG

OK

NG

OK

NG

OK

Page 28: SERVICE MANUAL - JustAnswer

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA) 28

TROUBLE SHOOTING

6) 7 times blinkings (Temperature Error)

7 times Blinkings

Setting circumstanceis OK?

Temperature,Ventilation, etc.

BAL Board

Set to anotherLocation, etc.

Change BAL Board,and Aging a few hours Panel

5) 6 times blinkings (Backlight Error)

6 times Blinkings

CheckPANEL_FAIL at

JL2565on the BAL Board

G* Board

BAL Board

Under 2.65V

Change G* Board Panel (T-con)

NG

OK

NO

YES

NG

OK

Over 2.65V

Page 29: SERVICE MANUAL - JustAnswer

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA) 29

TROUBLE SHOOTING

3-5. NO PICTURE

No Picture

Press HOME KeyXMB (Menu) displayed?

BAL Board

Replacethe LVDS Harness

LCD Panel(T-con)

Harness(LVDS)

CheckBL_ON at JL2566on the BAL Board

BL_ON:H

BAL Board

Check Harness(Between G* Board

to BAL Board)

Harness(G* to BAL)

BL_ON: not H

Change BAL Board G* Board

NO

YES

NG

OK

NG

OK

NG

OK

PANEL_VCCAt JL3806 on the

BAL Board

G* Board

YES

NO

about 5V : 22” Modelabout 12V : ex. 22” Model

Page 30: SERVICE MANUAL - JustAnswer

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA) 30

TROUBLE SHOOTING

3-6. NO SOUND

No Sound

Check the SpeakerHarness

Speaker Harness

Replacethe BAL Board BAL Board

Speaker

NG

OK

NG

OK

Check the “Speakers setting”

Change to “TV Speaker”

“Audio System”

“TV Speakers”

Page 31: SERVICE MANUAL - JustAnswer

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA) 31

3-7. TV COMMANDER BUTTONS MALFUNCTION

TROUBLE SHOOTING

1) TV button malfunction

Button malfunctionon the TV

BAL to Switch Unitharness check Switch Unit

Harness

Switch Unit change

BAL Board

OK

NG

OK

NG

Page 32: SERVICE MANUAL - JustAnswer

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA) 32

TROUBLE SHOOTING

2) IR remote commander malfunction

TV isn’t controlled by remote commander

Green LED lightat power indicator

OK

NG

Sensor is broken

HLR Board

BAL Board

OK

NG

Mechanical(ex. bezel)

Green LED blinksat power indicator

when using commandernear sensor’s window

Check the Harnessbetween the BAL Board

and the HLR Board

Exchange the Harness

Exchange theHLR Board

Harness

OK

NG

OK

OK

NG

NG

Page 33: SERVICE MANUAL - JustAnswer

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA) 33

TROUBLE SHOOTING

3-8. NETWORK MALFUNCTION

1) Wired Network malfunction

Wired Networkon the TV

Connection resultLocal Access Ether net cable

Connection resultCable Connection BAL Board

OK

NG

OK

NG

Connection resultInternet Access Proxy setting

NG

2) USB Wireless Network malfunction

Wireless Networkon the TV

Is the radio field Strength too weakor even No signal?

Access Point

BAL Board

Error Message appearwhen the Wireless

Network is selected?USB Dongle

NO

YES

NO

YES

Page 34: SERVICE MANUAL - JustAnswer

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA) 34

SEC 4. DIAGRAMS

Page 35: SERVICE MANUAL - JustAnswer

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA) 35

DIAGRAMS

4-2. CIRCUIT BOARDS LOCATION

(1) KDL-32EX700

BAL Board

Speaker (L)

HLR BoardSpeaker (R)

Switch Unit

GE3 Board T-CON

HMS2 Board

Page 36: SERVICE MANUAL - JustAnswer

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA) 36

DIAGRAMS

(2) KDL-40EX700

BAL Board

Speaker (L)

Speaker (R)

Switch Unit

GE3 BoardT-CON

HMS2 Board HLR Board

Page 37: SERVICE MANUAL - JustAnswer

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA) 37

DIAGRAMS

(3) KDL-46EX700

BAL Board

Speaker (L)

HLR BoardSpeaker (R)

Switch Unit

GE2-B BoardT-CON

HMS2 Board

Page 38: SERVICE MANUAL - JustAnswer

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA) 38

DIAGRAMS

(4) KDL-52EX700

BAL Board

Speaker (L)

HLR BoardSpeaker (R)

Switch Unit

GE2-B Board

T-CON

HMS2 Board

Page 39: SERVICE MANUAL - JustAnswer

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA) 39

DIAGRAMS

(5) KDL-60EX700

BAL Board

Speaker (L)

HLR BoardSpeaker (R)

Switch Unit

GE2-A Board

T-CON

HMS2 Board

Page 40: SERVICE MANUAL - JustAnswer

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA) 40

SEC 5. EXPLODED VIEWS

• Items with no part number and no description are not stocked because they are seldom required for roution service.• The construction parts of an assembled part are indicated with a collation number in the remark colum.• Items marked " * " are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items.

Page 41: SERVICE MANUAL - JustAnswer

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA) 41

EXPLODED VIEWS

5-1-1. CHASSIS-1

5-1. KDL-32EX700

REF.NO. PART NO. DESCRIPTION REMARK1 X-2547-285-1 REAR COVER(32) ASSY(FOR HOTEL MODE ONLY)1 X-2541-871-1 REAR COVER(32) ASSY2 * 4-115-101-02 COVER, ECS3 4-169-434-01 COVER, UNDER (32)4 4-169-437-01 COVER, HOOK (32)5 4-164-305-01 BRACKET, VESA T (ML)6 1-842-031-11 AC INLET (2P)7 1-487-798-11 SWITCH UNIT8 1-798-309-11 POWER SWITCH9 X-2546-096-1 BASE (M3A) ASSY10 4-170-477-01 COVER, NECK (M3A FRONT)11 4-170-485-01 COVER, NECK (M3A REAR)12 4-170-449-01 NECK (M3A)

2

10

3

11

5

9

1

6

7

8

12

4

Page 42: SERVICE MANUAL - JustAnswer

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA) 42

EXPLODED VIEWS

5-1-2. CHASSIS-2

5-1. KDL-32EX700

REF.NO. PART NO. DESCRIPTION REMARK1 4-166-898-01 BRACKET, SIDE JACK M2 A-1763-471-A BAL COMPL(SERVICE)

(32EX700(AUSTRALIA, NEW ZEALAND, SOUTH AFRICA,IRAN (SHAHAB)), GA-ANALOG))

2 A-1763-470-A BAL COMPL(SERVICE)(32EX700(HONG KONG))3 4-182-211-01 GASKET4 A-1754-371-A GE3A UNIT5 4-169-442-01 BRACKET, PANEL(B)6 X-2547-773-1 BRACKET,SP(32L) ASSY7 X-2547-771-1 BRACKET,SP(32R) ASSY

8,9 1-826-873-41 LOUDSPEAKER (3.4X17.5CM)10 A-1744-405-A HLR MOUNT11 A-1736-860-A HMS2 MOUNT12 1-856-068-11 LENS13 1-811-088-11 LCD PANEL (SH32LEST)14 X-2541-866-1 BEZEL(32) ASSY

10

13

14

3

21

4

5

5

7

6

9

8

12 11

Page 43: SERVICE MANUAL - JustAnswer

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA) 43

EXPLODED VIEWS

5-1-3. SCREWS

5-1. KDL-32EX700

PART No. DESCRIPTION2-580-639-01 SCREW, +BVTP 4X12 TYPE2 IT-32-580-611-01 SCREW, +PSW M6X162-580-600-01 SCREW + PSW M4X82-580-608-01 SCREW, +PSW M5X162-580-592-01 SCREW, +PSW M3X84-159-298-01 SCREW, +PSW M4X102-580-591-01 SCREW, +PSW M3X57-685-646-79 SCREW, +BVTP 3X8 TYPE2 IT-3

Page 44: SERVICE MANUAL - JustAnswer

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA) 44

EXPLODED VIEWS

5-2-1. CHASSIS-1

5-2. KDL-40EX700

REF.NO. PART NO. DESCRIPTION REMARK1 X-2547-249-1 REAR COVER (40) ASSY

(EXCEPT IRAN(SHAHAB) 1 X-2541-872-1 REAR COVER(40) ASSY

(IRAN (SHAHAB, HOTEL MODE MODEL )2 * 4-115-101-02 COVER, ECS

(40EX700(AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,GA-ANALOG),40EX700(HONG KONG))

2 4-115-101-41 COVER, ECS(46EX700(IRAN(SHAHAB))3 X-2547-769-1 COVER, UNDER (40/46/52) ASSY4 4-169-438-01 COVER, HOOK (40/46)5 4-164-305-01 BRACKET, VESA T (ML)6 1-842-031-11 AC INLET (2P)7 1-487-798-11 SWITCH UNIT8 1-798-309-11 POWER SWITCH9 X-2546-097-1 BASE (ML3A) ASSY10 4-170-477-01 COVER, NECK (M3A FRONT)11 4-170-485-01 COVER, NECK (M3A REAR)12 4-170-450-01 NECK(ML3A)

1

25

4

3

6

10

7

8

9

11

12

Page 45: SERVICE MANUAL - JustAnswer

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA) 45

EXPLODED VIEWS

5-2-2. CHASSIS-2

5-2. KDL-40EX700

REF.NO. PART NO. DESCRIPTION REMARK1 4-166-898-01 BRACKET, SIDE JACK M2 A-1763-471-A BAL COMPL(SERVICE)

(40EX700(AUSTRALIA,NEW ZEALAND, IRAN(SHAHAB)SINGAPORE, SOUTH AFRICA, GA-ANALOG))

2 A-1763-470-A BAL COMPL(SERVICE)˜ (40EX700(HONG KONG))3 4-182-211-01 GASKET4 A-1754-371-A GE3A UNIT5 4-169-441-01 BRACKET, PANEL(A)6 X-2547-777-1 BRACKET, SP (40L) ASSY7 X-2547-775-1 BRACKET, SP (40R) ASSY

8,9 1-826-873-41 LOUDSPEAKER (3.4X17.5CM)10 A-1744-405-A HLR MOUNT11 A-1736-860-A HMS2 MOUNT12 1-856-068-11 LENS13 1-811-089-11 LCD PANEL (SH40LEST)14 X-2547-265-2 BEZEL (40) ASSY

1

8

7

5

5

4

3

2

6

1

9

10

1112

1314

Page 46: SERVICE MANUAL - JustAnswer

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA) 46

EXPLODED VIEWS

5-2-3. SCREWS

5-2. KDL-40EX700

PART No. DESCRIPTION2-580-639-01 SCREW, +BVTP 4X12 TYPE2 IT-32-580-611-01 SCREW, +PSW M6X162-580-603-01 SCREW, +PSW M4X162-580-608-01 SCREW, +PSW M5X162-580-592-01 SCREW, +PSW M3X84-159-298-01 SCREW, +PSW M4X102-580-591-01 SCREW, +PSW M3X57-685-646-79 SCREW, +BVTP 3X8 TYPE2 IT-3

Page 47: SERVICE MANUAL - JustAnswer

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA) 47

EXPLODED VIEWS

5-3-1. CHASSIS-1

5-3. KDL-46EX700

REF.NO. PART NO. DESCRIPTION REMARK1 X-2541-873-1 REAR COVER(46) ASSY2 * 4-115-101-02 COVER, ECS

(46EX700(AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,GA-ANALOG),46EX700(HONG KONG))

2 4-115-101-41 COVER, ECS(46EX700(IRAN(SHAHAB))3 X-2547-769-1 COVER, UNDER (40/46/52) ASSY4 4-169-438-01 COVER, HOOK (40/46)5 4-164-305-01 BRACKET, VESA T (ML)6 1-842-031-11 AC INLET (2P)7 1-487-798-11 SWITCH UNIT8 1-798-309-11 POWER SWITCH9 X-2546-097-1 BASE (ML3A) ASSY10 4-170-477-01 COVER, NECK (M3A FRONT)11 4-170-485-01 COVER, NECK (M3A REAR)12 4-170-450-01 NECK (ML3A)

1

7

12

6

10

9

11

4

35 2

8

Page 48: SERVICE MANUAL - JustAnswer

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA) 48

EXPLODED VIEWS

5-3-2. CHASSIS-2

5-3. KDL-46EX700

REF.NO. PART NO. DESCRIPTION REMARK1 4-166-898-01 BRACKET, SIDE JACK M2 A-1763-471-A BAL COMPL(SERVICE)

(46EX700(AUSTRALIA,NEW ZEALANDSINGAPORE,SOUTH AFRICA,GA-ANALOG)46EX700(IRAN(SHAHAB))

2 A-1763-470-A BAL COMPL(SERVICE)˜ (46EX700(HONG KONG))3 4-182-211-01 GASKET4 A-1754-366-A GE2B UNIT 5 4-169-441-01 BRACKET, PANEL(A)6 X-2547-783-1 BRACKET, SP (46L) ASSY˜7 X-2547-780-1 BRACKET, SP (46R) ASSY˜

8,9 1-826-873-41 LOUDSPEAKER (3.4X17.5CM)10 A-1744-405-A HLR MOUNT11 A-1736-860-A HMS2 MOUNT12 1-856-068-11 LENS13 1-811-090-11 LCD PANEL (SH46LEST)14 X-2547-264-1 BEZEL(46) ASSY

1

4

6

5

13

5

3

2

8

7

14

9

11

10

12

Page 49: SERVICE MANUAL - JustAnswer

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA) 49

EXPLODED VIEWS

5-3-3. SCREWS

5-3. KDL-46EX700

PART No. DESCRIPTION2-580-639-01 SCREW, +BVTP 4X12 TYPE2 IT-32-580-611-01 SCREW, +PSW M6X162-580-603-01 SCREW, +PSW M4X162-580-608-01 SCREW, +PSW M5X162-580-592-01 SCREW, +PSW M3X84-159-298-01 SCREW, +PSW M4X102-580-591-01 SCREW, +PSW M3X57-685-646-79 SCREW, +BVTP 3X8 TYPE2 IT-3

Page 50: SERVICE MANUAL - JustAnswer

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA) 50

EXPLODED VIEWS

5-4-1. CHASSIS-1

5-4. KDL-52EX700

REF.NO. PART NO. DESCRIPTION REMARK1 X-2541-874-1 REAR COVER(52) ASSY1 X-2547-252-1 REAR COVER(52) ASSY

( FOR HOTEL MODEL ONLY )2 * 4-115-101-02 COVER, ECS3 X-2547-769-1 COVER, UNDER (40/46/52) ASSY4 4-169-439-01 COVER, HOOK (52)5 4-164-305-01 BRACKET, VESA T (ML)6 1-842-031-11 AC INLET (2P)7 1-487-798-11 SWITCH UNIT8 1-798-309-11 POWER SWITCH9 X-2546-098-1 BASE (LL3A) ASSY

10 4-170-479-01 COVER, NECK (LL3A FRONT)11 4-170-487-01 COVER, NECK (LL3A REAR)12 4-170-451-01 NECK (LL3A)

1

2

12

3

46

7

8

5

1110

9

Page 51: SERVICE MANUAL - JustAnswer

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA) 51

EXPLODED VIEWS

5-4-2. CHASSIS-2

5-4. KDL-52EX700

REF.NO. PART NO. DESCRIPTION REMARK1 4-166-898-01 BRACKET, SIDE JACK M2 A-1763-471-A BAL COMPL(SERVICE)

(52EX700(AUSTRALIA,NEW ZEALAND,SINGAPORE, SOUTH AFRICA,GA-ANALOG))

2 A-1763-470-A BAL COMPL(SERVICE)˜ (52EX700(HONG KONG))3 4-182-211-01 GASKET4 A-1754-366-A GE2B UNIT 5 4-169-441-01 BRACKET, PANEL(A)6 X-2547-786-1 BRACKET, SP (52L) ASSY7 X-2547-785-1 BRACKET, SP (52R) ASSY

8,9 1-826-873-41 LOUDSPEAKER (3.4X17.5CM)10 A-1744-405-A HLR MOUNT11 A-1736-860-A HMS2 MOUNT12 1-856-068-11 LENS13 1-811-091-11 LCD PANEL (SH52LEST)14 X-2547-263-1 BEZEL(52) ASSY

2

1

3

4

5

5

6

7

8

9

1413

10

12 11

Page 52: SERVICE MANUAL - JustAnswer

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA) 52

EXPLODED VIEWS

5-4-3. SCREWS

5-4. KDL-52EX700

PART No. DESCRIPTION2-580-639-01 SCREW, +BVTP 4X12 TYPE2 IT-32-580-611-01 SCREW, +PSW M6X162-580-603-01 SCREW, +PSW M4X162-580-608-01 SCREW, +PSW M5X162-580-592-01 SCREW, +PSW M3X84-159-298-01 SCREW, +PSW M4X102-580-591-01 SCREW, +PSW M3X54-685-646-79 SCREW, +BVTP 3X8 TYPE2 IT-3

Page 53: SERVICE MANUAL - JustAnswer

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA) 53

EXPLODED VIEWS

5-5-1. CHASSIS-1

5-5. KDL-60EX700

REF.NO. PART NO. DESCRIPTION REMARK1 X-2541-875-1 REAR COVER(60) ASSY2 * 4-115-101-02 COVER, ECS3 4-169-436-01 COVER, UNDER (60)4 4-169-440-01 COVER, HOOK (60)5 4-164-305-01 BRACKET, VESA T (ML)6 1-842-104-31 AC INLET7 1-487-798-11 SWITCH UNIT8 1-798-309-11 POWER SWITCH9 X-2546-099-1 BASE (LLL3A) ASSY10 4-170-476-01 COVER, NECK (LLL3A FRONT)11 4-170-488-01 COVER, NECK (LLL3A REAR)12 4-170-452-01 NECK (LLL3A)

10

12

9

11

8 7

6

5

4

3 2

1

Page 54: SERVICE MANUAL - JustAnswer

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA) 54

EXPLODED VIEWS

5-5-2. CHASSIS-2

5-5. KDL-60EX700

REF.NO PART NO. DESCRIPTION REMARK1 4-166-898-01 BRACKET, SIDE JACK M2 A-1763-471-A BAL COMPL(SERVICE)(60EX700(AUSTRALIA,

NEW ZEALAND,SINGAPORE, SOUTH AFRICA, GA-ANALOG))

2 A-1763-470-A BAL COMPL(SERVICE)(60EX700(HONG KONG))3 4-182-211-01 GASKET4 1-474-211-11 STATIC CONVERTER (TV)5 4-169-441-01 BRACKET, PANEL (A)6 X-2547-788-1 BRACKET, SP (60L) ASSY7 X-2547-787-1 BRACKET, SP (60R) ASSY8 1-826-873-41 LOUDSPEAKER (3.4X17.5CM)10 A-1744-405-A HLR MOUNT11 A-1736-860-A HMS2 MOUNT12 1-856-068-11 LENS13 1-811-092-11 LCD PANEL (SH60LEST)13 1-811-092-21 LCD PANEL (SH60LEST)14 X-2541-870-1 BEZEL(60) ASSY

5

12

10

1413

3

2

1

8

9

11

74

6

5

Page 55: SERVICE MANUAL - JustAnswer

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA) 55

EXPLODED VIEWS

5-5-3. SCREWS

5-5. KDL-60EX700

PART No. DESCRIPTION2-580-639-01 SCREW, +BVTP 4X12 TYPE2 IT-32-580-611-01 SCREW, +PSW M6X162-580-603-01 SCREW, +PSW M4X162-580-608-01 SCREW, +PSW M5X162-580-592-01 SCREW, +PSW M3X84-159-298-01 SCREW, +PSW M4X102-580-591-01 SCREW, +PSW M3X57-685-646-79 SCREW, +BVTP 3X8 TYPE2 IT-3

Page 56: SERVICE MANUAL - JustAnswer

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA) 56

EXPLODED VIEWS

5-6-1. MISCELLANEOUS 5-6-2. PACKING (continue)PART NO. DESCRIPTION REMARK PART NO. DESCRIPTION REMARK

(CONNECTORS) 1-837-650-11 POWER-SUPPLY CORD SET

1-837-790-11 LEAD WIRE WITH CONNECTOR(LVDS) (CN2600-TCON(1)) (32EX700(AUSTRALIA, NEW ZEALAND,

1-837-663-12 CONNECTOR ASSY (CN6003-ACSW(1)) 1-837-642-11 POWER-SUPPLY CORD SET

1-910-100-16 HARNESS ASSY (1) (CN2602, CN4300-CN002, SW, HMS2,SP(1) ) (32EX700( SOUTH AFRICA), GA-ANALOG)) , 1-910-100-17 HARNESS ASSY (2) (CN6151-CN3800, CN2561,TCON(1)) (IRAN(SHAHAB)

(OTHERS)A-1565-554-C R2 MOUNT 5-6-3. ACCESSORIES2-580-626-01 SCREW, SP 4-4O UNC (R2 PWB) PART NO. DESCRIPTION REMARK* 4-164-923-01 LABEL, REAR TERMINAL 4-182-864-11 MANUAL, INSTRUCTION (32EX700(HONG KONG)

(32EX700(AUSTRALIA, NEW ZEALAND, 4-181-157-31 MANUAL, INSTRUCTIONSOUTH AFRICA, IRAN(SHAHAB)), GA-ANALOG)) (32EX700(AUSTRALIA, NEW ZEALAND,

4-164-924-01 LABEL, REAR TERMINAL(32EX700(Hong Kong)) SOUTH AFRICA), GA-ANALOG))4-181-157-11 MANUAL, INSTRUCTION

5-6-2. PACKING (32EX700(AUSTRALIA, NEW ZEALAND,

PART NO. DESCRIPTION REMARK SOUTH AFRICA), GA-ANALOG))*4-182-605-01 4-181-157-21 MANUAL, INSTRUCTION

*4-176-721-01 (32EX700(AUSTRALIA, NEW ZEALAND,

*4-176-722-01 SOUTH AFRICA), GA-ANALOG))* 4-188-559-01 SHEET, SLIP 4-182-055-11 MANUAL, INSTRUCTION (32EX700(IRAN(SHAHAB)1-821-926-11 PLUG CONVERSION ADAPTOR 4-182-055-21 MANUAL, INSTRUCTION (32EX700(IRAN(SHAHAB)

(32EX700(AUSTRALIA, NEW ZEALAND, SOUTH AFRICA), GA-ANALOG)) 5-6-4. REMOTE COMMANDER

* 1-837-463-11 POWER-SUPPLY CORD 1-487-764-11 REMOTE COMMANDER (RM-GD014)(32EX700(SOUTH AFRICA), GA-ANALOG))

1-837-646-11 POWER-SUPPLY CORD (32EX700(SOUTH AFRICA), GA-ANALOG))(HONG KONG)

1-837-651-11 POWER-SUPPLY CORD(32EX700(SOUTH AFRICA), GA-ANALOG))

CUSHION, UPPER (OCA32)

CUSHION, LOWER (OCA32)

CARTON,INDIVIDUAL(32OCA)

5-6. OTHER PART(KDL-32EX700)

Page 57: SERVICE MANUAL - JustAnswer

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA) 57

EXPLODED VIEWS

5-6-5. MISCELLANEOUS 5-6-6. PACKING (continue)PART NO. DESCRIPTION REMARK PART NO. DESCRIPTION REMARK

(CONNECTORS) 1-837-646-11 POWER-SUPPLY CORD (40EX700(SINGAPORE,1-837-665-12 CONNECTOR ASSY (CN6003-ACSW(1) ) SOUTH AFRICA, GA-ANALOG))(HONG KONG)1-837-704-11 FLEXIBLE FLAT CABLE 51P (CN2600-TCON(1) ) 1-837-650-11 POWER-SUPPLY CORD SET1-910-100-18 HARNESS ASSY (1)( CN2602,CN4300-CN002,SW,HMS2,SP(1 (40EX700(AUSTRALIA, NEW ZEALAND)1-910-100-19 HARNESS ASSY (2) (CN6151-CN3800, CN2561,TCON(1) ) 1-837-642-12 POWER-SUPPLY CORD SET

(40EX700(SINGAPORE, SOUTH AFRICA,

(OTHERS) IRAN (SHAHAB), GA-ANALOG))

A-1565-554-C R2 MOUNT 1-837-651-11 POWER-SUPPLY CORD2-580-626-01 SCREW, SP 4-4O UNC (R2 PWB) (40EX700(SINGAPORE,SOUTH AFRICA, GA-ANALOG)) * 4-164-923-01 LABEL, REAR TERMINAL

(40EX700(AUSTRALIA,NEW ZEALAND, SINGAPORE.SOUTH AFRICA, IRAN(SHAHAB),GA-ANALOG)) 5-6-7. ACCESSORIES

4-164-924-01 LABEL, REAR TERMINAL (40EX700(Hong Kong)) PART NO. DESCRIPTION REMARK4-182-212-01 SPACER 4-182-864-11 MANUAL, INSTRUCTION(40EX700(HONG KONG))

4-181-157-11 MANUAL, INSTRUCTION5-6-6. PACKING (40EX700(AUSTRALIA,NEW ZEALAND, SINGAPORE,

PART NO. DESCRIPTION REMARK SOUTH AFRICA, GA-ANALOG))* 4-182-604-01 CARTON,INDIVIDUAL(40OCA) 4-181-157-21 MANUAL, INSTRUCTION

* 4-176-746-01 CUSHION, LOWER (OCA40) (40EX700(AUSTRALIA,NEW ZEALAND, SINGAPORE,

* 4-176-745-01 CUSHION, UPPER (OCA40) SOUTH AFRICA, GA-ANALOG))* 4-182-692-01 CUSHION,SIDE CENTER(OCA40) 4-181-157-31 MANUAL, INSTRUCTION1-821-926-11 PLUG CONVERSION ADAPTOR (40EX700(AUSTRALIA,NEW ZEALAND, SINGAPORE,

(40EX700(AUSTRALIA,NEW ZEALAND, SINGAPORE, SOUTH AFRICA, GA-ANALOG))SOUTH AFRICA, GA-ANALOG)) 4-182-055-11 MANUAL, INSTRUCTION (40EX700(IRAN(SHAHAB)

1-822-631-11 PLUG CONVERSION ADAPTOR 4-182-055-21 MANUAL, INSTRUCTION (40EX700(IRAN(SHAHAB)(40EX700(AUSTRALIA,NEW ZEALAND, SINGAPORE, SOUTH AFRICA, GA-ANALOG)) 5-6-8. REMOTE COMMANDER

* 1-837-463-11 POWER-SUPPLY CORD PART NO. DESCRIPTION REMARK(40EX700(SINGAPORE, SOUTH AFRICA, GA-ANALOG)) 1-487-764-11 REMOTE COMMANDER (RM-GD014)

5-6. OTHER PART(KDL-40EX700)

Page 58: SERVICE MANUAL - JustAnswer

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA) 58

EXPLODED VIEWS

5-6-9. MISCELLANEOUS 5-6-10. PACKING (continue)PART NO. DESCRIPTION REMARK PART NO. DESCRIPTION REMARK

(CONNECTORS) 1-822-631-11 PLUG CONVERSION ADAPTOR1-837-666-12 CONNECTOR ASSY(CN6003-ACSW(1)) (46EX700(AUSTRALIA,NEW ZEALAND,1-837-705-11 FLEXIBLE FLAT CABLE 51P(CN2600-TCON(1)) SINGAPORE,SOUTH AFRICA,GA-ANALOG))1-910-100-20 HARNESS ASSY (1)(CN2602,CN4300-CN002,SW,HMS2,SP(1)) * 1-837-463-11 POWER-SUPPLY CORD 1-910-100-21 HARNESS ASSY (2)(CN6151-CN3800,CN2561,TCON(1)) 46EX700(SINGAPORE,SOUTH AFRICA,GA-ANALOG))

1-837-651-11 POWER-SUPPLY CORD

(OTHERS) 46EX700(SINGAPORE,SOUTH AFRICA,GA-ANALOG))

4-182-212-01 SPACER 1-837-646-11 POWER-SUPPLY CORD4-100-136-01 SHEET(CORE), C(46EX700(IRAN(SHAHAB)) 46EX700(SINGAPORE,SOUTH AFRICA,GA-ANALOG),A-1565-554-C R2 MOUNT 46EX700(HONG KONG))

(46EX700(AUSTRALIA,NEW ZEALAND,SINGAPORE, 1-837-650-11 POWER-SUPPLY CORD (46EX700(AUSTRALIA,NEW ZEALAND)SOUTH AFRICA,GAANALOG),46EX700(HONG KONG)) 1-837-642-12 POWER-SUPPLY CORD SET

* 4-164-923-01 LABEL, REAR TERMINAL (46EX700(SINGAPORE, SOUTH AFRICA,GA-ANALOG),

(46EX700(AUSTRALIA,NEW ZEALAND,SINGAPORE, 46EX700(IRAN(SHAHAB))SOUTH AFRICA,GA-ANALOG),46EX700(IRAN(SHAHAB))

4-164-924-01 LABEL, REAR TERMINAL(46EX700(HONG KONG)) 5-6-11. ACCESSORIES2-580-626-01 SCREW, SP 4-4O UNC (R2 PWB) PART NO. DESCRIPTION REMARK

4-181-157-31 MANUAL, INSTRUCTION

5-6-10. PACKING (46EX700(AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,GA-ANALOG))PART NO. DESCRIPTION REMARK 4-181-157-11 MANUAL, INSTRUCTION ((46EX700(AUSTRALIA,NEW ZEALAND,* 3-209-296-31 BAG, PROTECTION SINGAPORE,SOUTH AFRICA,,GA-ANALOG))* 4-182-603-01 CARTON,INDIVIDUAL(46OCA) 4-182-055-11 MANUAL, INSTRUCTION(/AC/GB)(46EX700(IRAN(SHAHAB))* 4-176-794-01 CUSHION, LOWER (OCA46) 4-182-864-11 MANUAL, INSTRUCTION (46EX700(HONG KONG)

* 4-176-793-01 CUSHION, UPPER (OCA46)4-188-559-21 SHEET, SLIP

(46EX700(AUSTRALIA,NEW ZEALAND,SINGAPORE, 5-6-12. REMOTE COMMANDERSOUTH AFRICA,GA-ANALOG),46EX700(HONG KONG)) PART NO. DESCRIPTION REMARK

* 4-176-796-01 TRAY (OCA46) 1-487-764-11 REMOTE COMMANDER (RM-GD014)1-821-926-11 PLUG CONVERSION ADAPTOR

(46EX700(AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,GA-ANALOG))

5-6. OTHER PART(KDL-46EX700)

Page 59: SERVICE MANUAL - JustAnswer

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA) 59

EXPLODED VIEWS

5-6-13. MISCELLANEOUS 5-6-14. PACKING (continue)PART NO. DESCRIPTION REMARK PART NO. DESCRIPTION REMARK

(CONNECTORS) 1-822-631-11 PLUG CONVERSION ADAPTOR 1-837-667-12 CONNECTOR ASSY (CN6102-ACSW(1) ) (52EX700(AUSTRALIA,NEW ZEALAND,SINGAPORE, 1-837-706-11 FLEXIBLE FLAT CABLE 51P(CN2600-TCON(1)) SOUTH AFRICA,GA-ANALOG))1-910-100-22 HARNESS ASSY (1)((CN2602,CN4300-CN002, * 1-837-463-11 POWER-SUPPLY CORD(52EX700(SINGAPORE,SOUTH AFRICA,

SW,HMS2,SP(1)) GA-ANALOG))1-910-100-23 HARNESS ASSY (2)CN6151-CN3800,CN2561, TCON(1) 1-837-651-11 POWER-SUPPLY CORD(52EX700(SINGAPORE,SOUTH AFRICA,

GA-ANALOG))(OTHERS) 1-837-646-11 POWER-SUPPLY CORD(52EX700(SINGAPORE,SOUTH AFRICA,

* 4-164-923-01 LABEL, REAR TERMINAL(/LB/RC(1)) ,GA-ANALOG),52EX700(HONG KONG))(52EX700(AUSTRALIA,NEW ZEALAND,SINGAPORE, 1-837-650-11 POWER-SUPPLY CORD SET

SOUTH AFRICA,GA-ANALOG)) (52EX700(AUSTRALIA,NEW ZEALAND,4-164-924-01 LABEL, REAR TERMINAL(/LB/RC(1)) 1-837-642-12 POWER-SUPPLY CORD SET

(52EX700(HONG KONG)) (52EX700(SINGAPORE, SOUTH AFRICA,GA-ANALOG))4-182-212-01 SPACERA-1777-460-A STAND (LL3A) ASSY 5-6-15. ACCESSORIESA-1565-554-C R2 MOUNT PART NO. DESCRIPTION REMARK2-580-626-01 SCREW, SP 4-4O UNC(R2-PWB) 4-181-157-31 MANUAL, INSTRUCTION(52EX700(AUSTRALIA,NEW ZEALAND,

SINGAPORE, SOUTH AFRICA,GA-ANALOG))

5-6-14. PACKING 4-181-157-21 MANUAL, INSTRUCTION(52EX700(AUSTRALIA,NEW ZEALAND,PART NO. DESCRIPTION REMARK SINGAPORE, SOUTH AFRICA,GA-ANALOG))* 4-176-843-01 TRAY (OCA52) 4-181-157-11 MANUAL, INSTRUCTION(52EX700(AUSTRALIA,NEW ZEALAND,

* 4-182-602-01 CARTON,INDIVIDUAL(52OCA) SINGAPORE, SOUTH AFRICA,GA-ANALOG))

* 4-176-841-01 CUSHION, LOWER (OCA52) 4-182-864-11 MANUAL, INSTRUCTION(52EX700(HONG KONG))* 4-176-840-01 CUSHION, UPPER (OCA52)1-821-926-11 PLUG CONVERSION ADAPTOR (52EX700(AUSTRALIA, 5-6-16. REMOTE COMMANDER

NEW ZEALAND,SINGAPORE, PART NO. DESCRIPTION REMARKSOUTH AFRICA,GA-ANALOG)) 1-487-764-11 REMOTE COMMANDER (RM-GD014)

5-6. OTHER PART(KDL-52EX700)

Page 60: SERVICE MANUAL - JustAnswer

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA) 60

EXPLODED VIEWS

5-4-17. MISCELLANEOUS 5-4-18. PACKING (continue)PART NO. DESCRIPTION REMARK PART NO. DESCRIPTION REMARK

(CONNECTORS) * 2-639-807-01 JOINT* 1-837-532-12 CONNECTOR ASSY *4-176-913-01 TRAY (OCA60)

CN6003-ACSW(1) 1-837-654-11 POWER-SUPPLY CORD (60EX700(AUSTRALIA,NEW ZEALAND)

* 1-837-710-11 FLEXIBLE FLAT CABLE 51P 1-837-639-11 POWER-SUPPLY CORD(60EX700(SINGAPORE, SOUTH AFRICA, CN2600-TCON(1) GA-ANALOG))

* 1-910-100-24 HARNESS ASSY (1) 1-837-640-11 POWER-SUPPLY CORD(60EX700(SINGAPORE, SOUTH AFRICA, CN2602,CN4300-CN002,SW,HMS2,SP(1) GA-ANALOG)), 600EX700(HONG KONG)

* 1-910-100-25 HARNESS ASSY (2) 1-837-634-11 POWER-SUPPLY CORD SET CN6151-CN3800,CN2561,TCON(1) ((60EX700(SINGAPORE, SOUTH AFRICA, GA-ANALOG))(OTHERS) 1-835-166-12 POWER-SUPPLY CORD SET

4-182-212-01 SPACER ((60EX700(SINGAPORE, SOUTH AFRICA, GA-ANALOG))* 4-164-923-01 LABEL, REAR TERMINAL * 1-837-657-11 POWER-SUPPLY CORD SET

(60EX700(AUSTRALIA,NEW ZEALAND, ((60EX700(SINGAPORE, SOUTH AFRICA, GA-ANALOG))SINGAPORE, SOUTH AFRICA, GA-ANALOG)) * 1-837-655-11 POWER-SUPPLY CORD SET

4-164-924-01 LABEL, REAR TERMINAL(60EX700(HONG KONG) ((60EX700(SINGAPORE, SOUTH AFRICA, GA-ANALOG))A-1565-554-C R2 MOUNT2-580-626-01 SCREW, SP 4-4O UNC (R2-PWB)* 4-184-461-31 SHEET, PROTECTION

5-4-18. PACKINGPART NO. DESCRIPTION REMARK* 4-182-601-01 CARTON,INDIVIDUAL(60OCA)* 4-176-908-01 CUSHION, LOWER (OCA60)* 4-176-911-01 CUSHION, LOWER TOP-FRONT (OCA6* 4-176-910-01 CUSHION, MIDDLE LEFT (OCA60)* 4-176-909-01 CUSHION, MIDDLE RIGHT (OCA60)* 4-176-907-01 CUSHION, UPPER (OCA60)

5-4. OTHER PART(KDL-60EX700)

Page 61: SERVICE MANUAL - JustAnswer

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA) 61

EXPLODED VIEWS

5-4-19. ACCESSORIES 5-4-20. REMOTE COMMANDERPART NO. DESCRIPTION REMARK PART NO. DESCRIPTION REMARK4-181-157-31 MANUAL, INSTRUCTION(60EX700(AUSTRALIA,NEW ZEALAND, 1-487-764-11 REMOTE COMMANDER (RM-GD014)

SINGAPORE, SOUTH AFRICA, GA-ANALOG))4-181-157-11 MANUAL, INSTRUCTION˜ (60EX700(AUSTRALIA,NEW ZEALAND,

SINGAPORE, SOUTH AFRICA, GA-ANALOG))4-181-157-21 MANUAL, INSTRUCTION˜ (60EX700(AUSTRALIA,NEW ZEALAND,

SINGAPORE, SOUTH AFRICA, GA-ANALOG))4-182-864-11 MANUAL, INSTRUCTION˜ (60EX700(HONG KONG))

5-4. OTHER PART(KDL-60EX700)

Page 62: SERVICE MANUAL - JustAnswer

Notes

( Blank Page )

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA) 62

Page 63: SERVICE MANUAL - JustAnswer

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA) 63

CAUTION TO SHARP EDGE OF REAR COVER(40)

OK(Curling area)

OK (Note edge area)

NG(Side Jack hole/Control button hole/Under cover area)

APPENDIX

OK to grab(curling area)

OK to grab with care(sharp edge area)

NG to grab(sharp edge and easy to deform.)

Page 64: SERVICE MANUAL - JustAnswer

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA) 64

CAUTION TO SHARP EDGE OF REAR COVER(46)

OK(Curling area)

OK (Note edge area)

NG(Side Jack hole/Control button hole/Under cover area)

APPENDIX

OK to grab(curling area)

OK to grab with care(sharp edge area)

NG to grab(sharp edge and easy to deform.)

Page 65: SERVICE MANUAL - JustAnswer

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA) 65

CAUTION TO SHARP EDGE OF REAR COVER(52)

OK(Curling area)

OK (Note edge area)

NG(Side Jack hole/Control button hole/Under cover area)

APPENDIX

OK to grab(curling area)

OK to grab with care(sharp edge area)

NG to grab(sharp edge and easy to deform.)

Page 66: SERVICE MANUAL - JustAnswer

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA) 66

CAUTION TO SHARP EDGE OF REAR COVER(60)

OK(Curling area)

OK (Note edge area)

NG(Side Jack hole/Control button hole/Under cover area)

APPENDIX

OK to grab(curling area)

OK to grab with care(sharp edge area)

NG to grab(sharp edge and easy to deform.)

Page 67: SERVICE MANUAL - JustAnswer

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA) 67

APPENDIX

Method of RC handling to open.

1. Lift up HOOK COVER a little to make gap between REAR COVER and SP‐BRACKET.

2. Grab REAR COVER at the bottom area with gap.

1. Lift up HOOK COVER a little to make gap between REAR COVER and SP‐BRACKET.

2. Grab REAR COVER at the bottom area with gap.

Gap

1

2

Page 68: SERVICE MANUAL - JustAnswer

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA) 68

APPENDIX

Method of RC handling to open.

3

3. Hold REAR COVER 4. Lift up REAR COVER by both hands until around 20 degrees.

5. Pull REAR COVER downward to release hook at top edge of BEZEL.

3. Hold REAR COVER 4. Lift up REAR COVER by both hands until around 20 degrees.

5. Pull REAR COVER downward to release hook at top edge of BEZEL.

20

5

4

Page 69: SERVICE MANUAL - JustAnswer

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA) 69

APPENDIX

Method of RC handling to close.

1. Align the holes of REAR COVER to the hooks of BEZEL at top edge, and insert.

2. Pushing RC at the middle of top edge (hook portion)  can help insertion completed.

1. Align the holes of REAR COVER to the hooks of BEZEL at top edge, and insert.

2. Pushing RC at the middle of top edge (hook portion)  can help insertion completed.1

220

Hole of REAR COVER

Hook of BEZEL

Page 70: SERVICE MANUAL - JustAnswer

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA) 70

APPENDIX

Method of RC handling to close.

3. Align Close while pushing RC on the top.4. Pushing Confirm screw holes indicated below  are aligned, and screw these holes at first.(Need to hold RC while screwing, otherwise RC moves downward due to the gravity.)

3. Align Close while pushing RC on the top.4. Pushing Confirm screw holes indicated below  are aligned, and screw these holes at first.(Need to hold RC while screwing, otherwise RC moves downward due to the gravity.)3

4

Page 71: SERVICE MANUAL - JustAnswer

S l tSupplement

SUBJECT : Troubleshooti

S 3 TSec 3 : Tr3-9 Parts Loc

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA)

AZ1 L CHASSISAZ1-L CHASSIS

ing Reference for BAL board

bl h tiroubleshootingcation Reference

71

Page 72: SERVICE MANUAL - JustAnswer

CN3800CN3800Location CN3800 on board – at A side

CN3800

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA)

JL3715 & JL3716JL3715 & JL3716Location JL3715 on board – at A side Location JL3716 on board – at B side

JL3715

72

Page 73: SERVICE MANUAL - JustAnswer

JL3731 & JL3732JL3731 & JL3732Location JL3731 on board – at A side Location JL3732 on board – at B side

JL3732JL3732

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA)

F4200F4200Location F4200 on board – at B side

F4200

73

Page 74: SERVICE MANUAL - JustAnswer

IC5000IC5000Location IC5000 on board – at A side

Pin 29 ofIC5000

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA)

JL2565 JL2565 Location on board – at B side Alternative location on CN2561 pin 3 : BL_ERR

Alternative location for JL2565

74

Page 75: SERVICE MANUAL - JustAnswer

JL3806 JL3806 Location on board – at B side Alternative location on CN3800 pin 8 : T-Con VCC

Alternative Alternative location

for JL3806

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA)

JL2566 JL2566 Location on board – at B side Alternative location on CN2561 pin 4 : BL_ON

Alternative location for JL2566

75

Page 76: SERVICE MANUAL - JustAnswer

END

Sony Cor

KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA)

9-888-282-05

Sony CorSony EMCS (Mal

TVE

English2010BL08-Datarporation

76

2010BL08 DataMade in Japan

© 2010.11

rporationaysia) Sdn. Bhd.EG