serial numbers g-ii pcm model heaters: 705000 – … · parts catalog serial numbers g-ii pcm...

PARTS CATALOG

SERIAL NUMBERSG-II PCM MODEL HEATERS: 705000 – TO DATE

AND ALL MODELS EQUIPPED WITH A REPLACEMENTG-II PCM AND DIAPHGRAM COMPRESSOR

Rev. B

TABLE OF CONTENTS

A. SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

B. SELECTION GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1

C. PROHEAT CONTROL MODULE (PCM) TYPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1

D. COMPRESSOR TYPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1

HEAT EXCHANGERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

BURNER HEAD/BLOWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

COMPRESSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

IGNITION / FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

FUEL DELIVERY BLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

G-II PROHEAT CONTROL MODULE(PCM)/TEMP SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

OPTIONSFuel Supply System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Air Inlet Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Timer/Exhaust System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Coolant Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Harness Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Electrical Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

TEST EQUIPMENT & SPECIAL TOOLSFlow Indicator/Test Gauges/ Leads & Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Datalink Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Software, M-Series Datalink . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

DOCUMENTATIONService Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Parts Catalog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

NUMERIC PARTS INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

PROHEAT M-SERIES Parts Catalog Rev. B. For latest revision visit www.proheat.com i

ii Rev. B. For latest revision visit www.proheat.com PROHEAT M-SERIES Parts Catalog

SAFETYA.

Throughout this manual, you will see notes labeled DANGER, WARNING,CAUTION, and NOTICE to alert you to special instructions or precautionsconcerning a particular procedure that would be hazardous if performedincorrectly or carelessly.

Observe them carefully!

These safety alerts alone cannot eliminate all hazards. Strict compliance withthese special instructions and common sense are major accident preventionmeasures.

DANGERImmediate hazards that will resultin severe injury or death.

WARNINGHazards or unsafe practices thatcould result in severe personalinjury or death.

NOTICEInformation that is important toproper installation or maintenance,but is not hazard-related.

CAUTIONHazards or unsafe practices thatcould result in minor injury orproduct or property damage.

PROHEAT M-SERIES Parts Catalog Rev. B. For latest revision visit www.proheat.com A-1

SAFETY CONSIDERATIONS

ExhaustInhalation of exhaust gas (containing carbon monoxide) may cause severe personal injuryand/or death. Anyone suspected of suffering from CO inhalation should be removedfrom the hazardous area and given medical assistance immediately.

Explosion HazardDo not operate heater where combustible fumes or airborne particles, such assawdust, are present.

FuelExercise extreme caution when working near fuel or fuel-filled equipment. Do not operateheater during fueling operations. In addition, do not smoke or handle open flameequipment, such as a blowtorch, around fuel.

Fire HazardDo not place any flammable items around the heater and exhaust pipe.

BatteriesWear hand and eye protection when working near batteries. Do not smoke or use openflames near batteries.

ElectricalElectric shock can cause severe personal injury, burns, and death. Before working on anyunit, disconnect the batteries. Use only approved materials and methods when workingon the electrical system and follow local electrical codes. Never work with electricity inwet conditions or when you are feeling fatigued.

Poisons/ToxinsFuel and coolant are toxic and in some cases, carcinogenic. Wear eye and hand protectionat all times. Remove contaminated clothing immediately and wash contaminated skin.Do not breathe in vapors.

Moving/Hot PartsMoving parts can cause severe injury and or death. Before working on any unit, shut itoff. Do not operate any unit until protective covers have been replaced. Always ensurebolts and clamps are correctly torqued and secured. Inspect mechanical componentsperiodically for damage and corrosion.

CoolantNever remove the filler cap when the engine is hot – escaping steam or scalding watercould cause serious personal injury. The coolant level in the expansion tank should bechecked at least weekly (more frequently in high mileage or arduous conditions). Alwayscheck the level when the system is cold. Unscrew the filler cap slowly, allowing thepressure to escape before removing completely. Never run the engine without coolant.

Prevent anti-freeze coming in contact with the skin or eyes. If this occurs, rinseimmediately with plenty of water. Anti-freeze will damage painted surfaces.

Never top-up with salt water. Even when travelling in territories where the water supplycontains salt, always ensure you carry a supply of fresh (rain or distilled) water.

California Proposition 65 WarningDo not operate heater in garages or in other closed or unventilated areas.Diesel exhaust and some of its constituents are known to the State of California tocause cancer, birth defects, and other reproductive harm.Electrical components in this product may contain lead, a chemical known to the Stateof California to cause cancer and birth defects and other reproductive harm.

WARNING

WARNING

WARNING

WARNING

WARNING

WARNING

WARNING

WARNING

WARNING

DANGER

A-2 Rev. B. For latest revision visit www.proheat.com PROHEAT M-SERIES Parts Catalog

M-Series Heaters

PH0605 M50, 12 Volt Basic Heater (50,000 BTU)PH0606 M50, 24 Volt Basic Heater (50,000 BTU)PH0803 M80, 12 Volt Basic Heater (80,000 BTU)PH0804 M80, 24 Volt Basic Heater (80,000 BTU)

NOTE: All M-Series Heaters DO NOT Include Coolant Pump.

NOTE: Transit Bus and Motor Coach heaters have specific parts andsoftware. The Basic heaters listed above are not intended to be usedin Transit Bus and Motor Coach applications. Please contact Proheatfor further information.

Installation Kits

PK0306 Basic Installation Kit, 12 VoltPK0304 Basic Installation Kit, 24 Volt

Kit Contains:Power Wire Harness . . . . . . . . . . . . . . 200204KControl Wire Harness . . . . . . . . . . . . . 200410KCoolant Pump Harness . . . . . . . . . . . . 944900KToggle Switch 12 Volt (PK0306) . . . . . . 920125KToggle Switch 24 Volt (PK0304) . . . . . . 842725KExhaust Pipe . . . . . . . . . . . . . . . . . . . 980794KExhaust Clamp . . . . . . . . . . . . . . . . . . 900879KFitting, 1/4" . . . . . . . . . . . . . . . . . . . . 123542KFitting, 1/4" . . . . . . . . . . . . . . . . . . . . 925173KFuel, Hose 1/4" ID x 15 ft. . . . . . . . . . 960146KFuel Pick–Up . . . . . . . . . . . . . . . . . . . . 980630K. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Options

PK0001-1 Timer, T-II, 7 Day DigitalPK0365 Coolant Pump 5300 24 VoltPK0316 Snorkel Kit Air Inlet Hose (ø 3" ID)PK0317 Snorkel Kit Air Inlet Hose (ø 2.25" ID)PK0064 Datalink Kit M-Series G-II only

960150K Adapter, Fuel Supply, Tight Access950662K Coolant Pump, HD, Brushless, Mag Drive Straight Ftg 12 Volt950663K Coolant Pump, HD, Brushless, Mag Drive Straight Ftg 24 Volt950664K Coolant Pump, HD, Brushless, Mag Drive Elbow Ftg 12 Volt950663K Coolant Pump, HD, Brushless, Mag Drive Elbow Ftg 24 Volt150266K Enclosure RH Stainless Steel896572K Snorkel Attachment (ø 3" OD)135689K Snorkel Attachment (ø 2.25" OD)135695K 90 Degree Elbow Snorkel Attachment (ø 2.25" OD)

This selection guide is designed tohelp you choose the appropriatePROHEAT kit for your application.

For further information, visit ourweb site at www.proheat.com.

PROHEAT M-SERIES Parts Catalog

SELECTION GUIDEB.

B-1

B-2 Rev. B. For latest revision visit www.proheat.com PROHEAT M-SERIES Parts Catalog

PROHEAT CONTROLMODULE (PCM) TYPE

C.

The G-I Proheat Control Module (PCM) is no longer available has been replacedwith the G-II PCM. The new G-II PCM incorporates a new dual mode analog/digitaltemperature sensor and advanced Data Link software. Both styles can beidentified in the figures below. Please refer to the M-Series Service Manual atwww.proheat.com for additional information.

THIS MANUAL COVERS ONLY THE G-II PCM.Please see SL9151 for parts information on the G-I PCM.

Figure C-1. G-I PCM and G-II PCM.

G-I PCM G-II PCM

METRI-PACK12052644 AUXCONNECTORKEYING

7 PINDATA LINKCONNECTOR

FOUR PINDUAL MODETEMPERATURESENSORCONNECTOR

METRI-PACK12052641 AUXCONNECTORKEYING

2 X TWO PINANALOGTEMPERATURESENSORCONNECTORS

6 PINDATA LINKCONNECTOR

NO AIR FILTERRETENTIONTANGS

AIR FILTERRETENTIONTANGS

STATUSINDICATORLIGHT

PROHEAT M-SERIES Parts Catalog Rev. B. For latest revision visit www.proheat.com C-1

C-2 Rev. B. For latest revision visit www.proheat.com PROHEAT M-SERIES Parts Catalog

NOTICEFor continuity, all figures shown in thismanual will use a diaphragm compressorunless where special instructions orillustrations are required.

Figure D-2. Diaphragm Compressor Type.

COMPRESSOR TYPEIDENTIFICATION

D.

The rotary vane compressor is no longer available has been replaced with thediaphragm type. Both styles can be identified in the Figures below. Please referto the M-Series Parts Book at www.proheat.com for part numbers.

THIS MANUAL COVERS ONLY THE DIAPHRAGM COMPRESSOR.Please see SL9151 for parts information on the Vane Compressor.

Figure D-1. Rotary Vane Compressor Type.

DIAPHRAGM COMPRESSOR

Serial Numbers:700000 – To Date

Serial Numbers:500000 – 699999

ROTARY VANE COMPRESSOR

PROHEAT M-SERIES Parts Catalog Rev. B. For latest revision visit www.proheat.com D-1

D-2 Rev. B. For latest revision visit www.proheat.com PROHEAT M-SERIES Parts Catalog

4M50/80 LEFT HAND 11 5M80/90UP EXHAUST BRAVO TO M-SERIES

6

HEAT EXCHANGERS

ITEM PART# DESCRIPTION

1 200200K Combustion Tube, M50/M80209200K Combustion Tube, Bravo to M-Series,

M80/90 Up Exhaust200206K Combustion Tube, M125

2 900960K Plug

3 206195K Heat Exchanger, M50, c/w RestrictorItem 11

940500K Heat Exchanger, M80940502K Heat Exchanger, M125

4 206194K Heat Exchanger, M50, Left Hand940510K Heat Exchanger, M80, Left Hand


5 850400K M80/90 Heat Exchanger, Up Exhaust

6 940600K Heat Exchanger, Bravo to M-Series

7 917724K O-Ring, Dual Mode Temperature Sensor(See page 7)

8 200304K Dual Mode Temperature Sensorc/w O-Ring Item 8 (See page 7)

9 850778K Screw M8 x 1.25 x 30 HWHCS (2/pkg.)

10 235687K Restrictor Exhaust 1" (M50 only)

11 862128K Bleed Valve, M80/90 Up Exhaust, Only

1

9

27

8

10

3

M50/80/105/125 STANDARD

PROHEAT M-SERIES Parts Catalog Rev. B. For latest revision visit www.proheat.com 1

Rev. B. For latest revision visit www.proheat.com PROHEAT M-SERIES Parts Catalog2

BURNER HEAD/BLOWER


*1 509920K Burner Head Assembly, Basic M50, 24V,Splash Guard

509909K Burner Head Assembly, Basic M80, 24V,Splash Guard



Transit Bus and Motor Coach heaters have specificparts and software. The Basic burner heads listedare not intended to be used in Transit Bus andMotor Coach applications. Please contact Proheatfor further information.

2 200447K Blower Housing c/w Fasteners item 23 200122K Screw, M6x1x25mm, BHSCS SS (2/pkg.)4 200419K Blower, Capped, M-Series

c/w Retaining Ring


5 850233K Screw, M6 x 1 x 16mm, SHCS SS (4/pkg.)6 200404K Motor, 24 Volt, c/w Fasteners item 5

200508K Motor, 12 Volt, c/w Fasteners item 57 402102K Gear, Set c/w Retaining Rings,

(Diaphragm Compressor ONLY)8 200412K Seal Kit c/w Bearing9 200610K Air Filter, M-Series

10 950669K Brush Kit (2/pkg.)11 220420K O-Ring, Air Intake

(Diaphragm Compressor ONLY)12 920175K Retaining Ring (3/pkg.)

13 215800K O-RING KIT COMPLETE (Not Shown)Contains all O-rings used in the M-Seriesdiaphragm compressor burner head.

2

3

412

12

12

56

7

11

10

10

9

REFER TO PAGE 9 FOR OPTIONAL AIR INTAKEHOSE KITS AND SNORKELS

REFER TO PAGE 7 FOR PROHEATCONTROL MODULE (PCM)

8

SERIAL NUMBERS BEGINNING WITH 700000 & R700000or Diaphragm Compressor ONLY

1*

*OEM BURNER HEADS CONTACT PROHEAT

3PROHEAT M-SERIES Parts Catalog Rev. B. For latest revision visit www.proheat.com

COMPRESSOR


1 201050K Burner Head Flange & Compressor,M50

201080K Burner Head Flange & Compressor,M80/90

201105K Burner Head Flange & Compressor,M105/125

2 200690K Diaphragm Compressor Rebuild Kit


3 200685K Diaphragm Replacement Kit4 201600K Diaphragm Compressor Screws and

Washers Kit

DIAPHRAGMCOMPRESSOR

MODEL

DIAPHRAGM COMPRESSOR REPLACEMENT KIT

SERIAL NUMBERS BEGINNING WITH 700000 & R700000

1

DIAPHRAGM REPLACEMENT KIT

3

DIAPHRAGM COMPRESSOR REBUILD KIT

2

DIAPHRAGM COMPRESSORSCREWS & WASHERS KIT

4

COMPRESSOR CONT.


5 200475K Diaphragm Compressor Valve Cover Kit6 201055K Diaphragm Compressor Tune-Up, M50

(Parts included as shown)201085K Diaphragm Compressor Tune-Up, M80/90

(Parts included as shown)201155K Diaphragm Compressor Tune-Up, M105/125

(Parts included as shown)



DIAPHRAGM COMPRESSOR & TUNE-UP KIT (REQUIRED WHEN UPDATING FROM VANE COMPRESSOR MODEL)

GILLIG BUSES REQUIRE TIGHT ACCESS FITTING KIT ITEM 15 ON PAGE 86

DIAPHRAGM COMPRESSORVALVE COVER KIT

5

4 Rev. B. For latest revision visit www.proheat.com PROHEAT M-SERIES Parts Catalog


13 852525K Gear, Pinion, Fuel Pump14 200630K Idler Shaft, Fuel Pump15 200525K Gear, Drive, Fuel Pump16 003121K O-Ring, Fuel Intake / Air Intake17 418920K Screen, Inlet c/w O-Ring

18 200701K FUEL PUMP SERVICE KITContains Items 11 thru 17


IGNITION/FUEL SYSTEM


1 200631K Ignition Module c/w Fasteners andElectrodes

2 850123K Screw, M6 x 1 x 60mm, SHCS SS (4/pkg.)3 020625K #10 Lock Washer (10/pkg.)4 850233K Screw, M6 x 1 x 16mm, SHCS SS (4/pkg.)5 200802K Ignition Electrodes6 200705K Flame Shield7 880035K Fuel Filter8 014925K O-Ring, Fuel Filter9 200479K Fitting, Fuel Inlet, c/w O-Ring

(Diaphragm Compressor ONLY)10 859165K Fitting, -4 JIC-M x 1/8" NPT-M STL11 202025K O-Ring, Gear Pump12 014427K O-Ring, Air Intake

1

3

4

5

6

17

111213

14

18

15 16

2

3

7

ITEM 10 – REFER TO PAGE 9 FOROPTIONAL FUEL INLET FITTINGS

ITEMS 7, 8, 9 – STANDARDON ALL MODELS

REFER TO PAGE 6 FORFUEL DELIVERY BLOCK(FDB)

9108


FUEL DELIVERY BLOCK


1 200700K Fuel Delivery Block, M-Series c/wFittings, & Fasteners

2 550324K O-Ring (4/pkg.)

3 200704K Regulator and Screen Kit, c/w O-ringsand Fasteners

4 200317K Screen Kit, c/w O-Rings

5 200589K Nozzle, 30609-50 (M50 only)c/w O-Ring

854421K Nozzle, 30609-9 (M80/M90 only)c/w O-Ring

200592K Nozzle, 30609-51 (M105/M125 only)c/w O-Ring


6 014427K O-Ring (10/pkg.)

7 200702K Solenoid, Fuel Shut Off c/w O-Ring

8 829325K Plug, 5/16-24 ORB HX c/w O-Ring

9 221442K O-Ring, Nozzle Only

10 200128K Relief Valve Kit, M-Series


2

96

7

5

8

8

3

4

1

10


G-II PROHEAT CONTROL MODULE (PCM)/TEMP SENSOR


*1 200906K PCM G-II, M-Series, M50/80-12V CANbus.Standard Aux output.

200911K PCM G-II, M-Series, M50/80-24V CANbus.Standard Aux output.

200932K PCM G-II, M-Series, M105/125-24V CANbusStandard Aux output.

Transit Bus and Motor Coach heaters have specificsoftware. The Basic PCM's listed above are not intendedto be used in Transit Bus and Motor Coach applications.Transit Bus and Motor Coach OEM Specific PCM PartNumbers are listed below.

200927K PCM G-II, M-Series, M50/80-24V CANbus.Aux output set to Preheat.Preheat cycle ON/OFF temp modified.New Flyer specific.

200928K PCM G-II, M-Series, M50/M80-24V CANbusAux output set to flame setting.Van Hool specific.

200933K PCM G-II, M-Series, M125-24V CANbusAux output set to Preheat. Preheat cycleON/OFF temp modified. New Flyer specific.

Note: Dual Mode Temperature Sensor (item 7), not inc.with above but is required if not previously installed.


2 200561K Plug, PCM, G-II Coolant Pump

3 200550K Plug, PCM, G-II Aux

4 200581K Plug, PCM, G-II CANbus

5 200563K Plug, PCM, G-II Datalink

6 200564K Plug, PCM, G-II Control

7 200304K Dual Mode Temperature Sensorc/w O-Ring Item 8. (For use with PCMG-II ONLY)

8 917724K O-Ring, Temperature Sensor

9 200585K PLUGS, PCM, G-I & G-II COMPLETEPLUG KIT (Not Shown) Includes:200550K x 1, 200561K x 2, 200563K x 1,200570K x 1, 200581K x 11 x Dielectric Grease, 8 gram packet

1*

3

2

6

4

5

G-II PCMIDENTIFIED BY STATUSINDICATOR LIGHT

*OEM/PCM CONTACT PROHEAT

7

8


OPTIONSFUEL SUPPLY SYSTEM


1 123542K Fitting, 90° Elbow, -4 JIC-F x 1/4" Pushlok2 960146K Hose, Fuel 1/4" ID Pushlok, 15' L3 925173K Fitting, -4 JIC-F x 1/4" Pushlok4 980630K Fuel Pick-Up, 28" -4 JIC-M x 3/8" NPT-M5 880072K Clamp, 1/4" Hose (10/pkg)6 200479K Fitting, Fuel Inlet, c/w O-Ring7 859165K Fitting, -4 JIC-M x 1/8" NPT-M STL8 854123K Adapter, 90° Elbow, -4 JIC-M Swivel9 419621K Adapter, Extension, 1/8" NPT-M x 1/8" NPT-F

10 850217K Fitting, 90° Elbow, -4 JIC-M x 1/8" NPT-M11 912025K Fitting, 90° Elbow, 1/4" Hose Barb x 1/8"

NPT-M


12 286000K Fitting, 90° Elbow, 3/8" Tube x 1/8" NPT-M13 200496K Adapter, Tight Access 90° Elbow, 1/8" NPT14 200497K Hose, Fuel, Assembled, 14" Long,

c/w -4 JIC Fittings15 960150K Adapter Kit, Fuel Supply, Tight Access

Includes: items 7, 13 & 14


1

2

54

3

8

67

7

14

10

11

9

12

13

15


1

OPTIONSAIR INLET HOSE


1 PK0316 Air Inlet Hose Kit, 3" ID x 5 feet,c/w gear clamp and 6 tie straps

PK0317 Air Inlet Hose Kit, 2.25" ID x 5 feet,c/w gear clamp and 6 tie straps

2 135689K Snorkel Attachment, 2.25" ODc/w Fasteners

3 896572K Snorkel Attachment, 3" ODc/w Fasteners

4 135695K Elbow Air Intake, Short, 2.25" ODc/w Fasteners

5 135697K Elbow Air Intake, Standard, 2.25" ODc/w Fasteners


6 135690K 27° Adapter Plate c/w Fasteners(Optional, use with 135697K)

7 200409K Splash Guard c/w Fasteners item 8

8 200224K Screws, Air Inlet (4/pkg.)

4

8

3

5

567

2



1 900542K Exhaust, Elbow, 2.75" OD to 2.75" ID

2 980794K Exhaust, Pipe, 2.75" ID x 10" c/w Clamp

3 900879K Clamp, Exhaust, 3.0" ID

4 900528K Exhaust, Flexible, 2.75" ID x 12"

OPTIONSTIMER/EXHAUST SYSTEM

ITEM PART# QTY DESCRIPTION

1 PK0001-1 1 T-II Timer, 7-day Digitalc/w Installation Kit

2 961125K 1 INSTALLATION KIT, TimerKit Contains:

2 Washer #8

2 Nut, Hex #8-32

1 Bracket, Mounting

2 Screw, #8 x 1/2" Self Tapping

2 Stud #8-32 x 1" SKT. HD.

4 Velcro, Dualock

1 Wire, Backlight c/w Connector

4

2

1

2

3

1


OPTIONSSWITCH

OPTIONSENCLOSURE

ITEM PART# QTY DESCRIPTION

1 842725K 1 ON/OFF Switch, 24 Volt

920125K 1 ON/OFF Switch, 12 Volt


1 150266K SS Enclosure, M-Series/CP RH.(Requires Tight Access Fuel Fitting KitItem 15 on page 8)


1

1


OPTIONSCOOLANT PUMP

4

5

6

3

10

2

1

911

7

8


6 769234K Straight Fitting, NPTM x 1-1/2" Hose7 933838K Bracket, Heavy Duty Pump8 940128K Flange Kit, Heavy Duty Pump9 933628K Coolant Elbow Kit

10 769235K Fitting Kit, 1-1/2" to 1" c/w clamps(Not Shown)

11 PK0364 1-1/2" Hose Coupling Kit


1 PK0365 Pump, Coolant CP 5300/24V

2 950673K Seal Kit CP 5300 Pump

3 950674K Brush Kit CP 5300 Pump (2/pkg)

4 950664K Coolant Pump, HD, Brushless, MagDrive Elbow Fitting 12 Volt

950663K Coolant Pump, HD, Brushless, MagDrive Elbow Fitting 24 Volt

5 950662K Coolant Pump, HD, Brushless, MagDrive Straight Fitting 12 Volt

950666K Coolant Pump, HD, Brushless, MagDrive Straight Fitting 24 Volt


OPTIONSHARNESS ATTACHMENTS

ITEM PART# DESCRIPTIONITEM PART# DESCRIPTION

1 944557K Harness Adapter, Coolant Pump, 1ft.

2 944555K Harness Adapter, Power, 1 ft.

3 944556K Harness Adapter, Switch, 1ft.

4 944900K Coolant Pump Harness 25 ft.

5 200204K Power Harness 16 ft.

6 200410K Switch Harness 25 ft.

1 4

2 5

3 6


OPTIONSELECTRICAL CONNECTORS


16 051700K Dielectric Grease (10/pkg.) (Not Shown)

200530K Connection Kit*, G-II Coolant Pump,c/w – 1 x item 4, 1 x item 5, 3 x item 1,2 x item 2 and 1 x item 18

200531K Connection Kit*, PCM, G-II Power,c/w – 1 x item 16, 1 x item 15, 3 x item14, 2 x item 17.

200532K Connection Kit*, PCM, G-II Control,c/w – 1 x item 10, 1 x item 11, 4 x item 1,3 x item 2, 5 x item 3 and 1 x item 16

200533K Connection Kit*, PCM, G-II CANbus,c/w – 1 x item 8, 1 x item 9, 3 x item 1,2 x item 2, 1 x item 3 and 1 x item 18

200535K Connection Kit*, PCM, G-II Datalinkc/w – 1 x item 12, 1 x item 11, 3 x item 3,4 x item 2

200536K Connection Kit*, PCM G-II Aux.c/w – 1 x item 13, 1 x item 5, 2 x item 3

* WIRE NOT INCLUDED


1 768621K Terminal MP150 F Pack (25/pkg.)2 768724K Wire Seal MP150 DK Red (25/pkg.)3 768828K Plug Seal, (25/pkg.)4 768021K Connector MP150 F 2 Way (10/pkg.)

G-II Coolant Pump5 917828K Lock MP150 2 Way (10/pkg.)6 872010K Connector MP150 F 3 Way (10/pkg.)

G-II Canbus7 872015K Lock MP150 3 Way (10/pkg.)8 780322K Connector MP150 F 8 Way (10/pkg.)

G-II Control9 980013K Lock MP150 8 Way (10/pkg.)

10 768600K Connector MP150 Type 120 7 Way (10/pkg.)G-II Datalink

11 768027K Connector MP150F Light Grey 2 Way(10/pkg.) G-II Aux.

12 872025K Terminal MP280 F (25/pkg.)13 917824K Lock, MP280 2 Way (10/pkg.)14 917826K Connector MP280 F 2 Way (10/pkg.)15 998885K Wire Seal MP280 DK Red (25/pkg.)

9

1213

1514

54

6

8

10112

3

1

5

7

9

POWER CONNECTOR


TEST EQUIPMENT & SPECIAL TOOLSFLOW INDICATOR/TEST GAUGE/LEADS & ADAPTERS


4 200204K Harness, Power, M-Series, 16 ft.

5 200304K Overheat/Temperature Sensorc/w O-Ring. G-II PCM ONLY

6 PK0036 Test Gauge, Air Pressure,Digital Manometer

7 980036K Replacement Fitting Kit for PK0036

8 PK0096 SERVICE KIT (Not Shown)c/w items 2 to 5


1 TK9002 Flow IndicatorAllows the user to determine:• direction of flow• speed of flow• air (if any in the coolant system)

2 PK0067 Test Gauge, Fuel Pressure (Can also beused for air pressure measurement.)

3 PK0091 Remote On/Off Switch, M-Series

2

3

4

5

6

7

1


Rev. B. For latest revision visit www.proheat.com PROHEAT M-SERIES Parts Catalog16

DOCUMENTATIONSERVICE MANUALS, PARTS CATALOGS


1 SL9157 M-Series G-II PCM Service Manual2 SL9167 M-Series G-II PCM Parts Catalog G-II PCM SERVICE MANUAL

M50, M80/90 & M105/125


AND ALL MODELS EQUIPPED WITH AG-II REPLACEMENT PCM

PARTS CATALOGM50, M80/90, M105/125


AND ALL MODELS EQUIPPED WITH A REPLACEMENTG-II PCM AND DIAPHGRAM COMPRESSOR

1


1 PK0064 Proheat Datalink USB Cable Kit,G-II PCM Only


200980K Software, Datalink G-II PCM OnlyAvailable online at www.proheat.com

TEST EQUIPMENT & SPECIAL TOOLSDATALINK KIT

1

2

17PROHEAT M-SERIES Parts Catalog Rev. B. For latest revision visit www.proheat.com

NUMERIC PARTS INDEX

PART# DESCRIPTION PAGE#

003121K O-Ring, Fuel Intake / Air Intake . . . . . . . . . . . . . . . . . 5014427K O-Ring, Air Intake . . . . . . . . . . . . . . . . . . . . . . . . . . 5, 6014925K O-Ring, Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5020625K #10 Lock Washer (10/pkg.) . . . . . . . . . . . . . . . . . . . . . 5051700K Dielectric Grease (10/pkg.) (Not Shown) . . . . . . . . . . 14123542K Fitting, 90° Elbow, -4 JIC-F x 1/4" Pushlok . . . . . . . . . 8135689K Snorkel Attachment, 2.25" OD. c/w Fasteners . . . . . . . 9135690K 27° Adapter Plate c/w Fasteners . . . . . . . . . . . . . . . . . 9135695K Elbow Air Intake, Short, 2.25" OD. c/w Fasteners. . . . . 9135697K Elbow Air Intake, Standard, 2.25" OD.

c/w Fasteners. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9150266K SS Enclosure, M-Series/CP RH. . . . . . . . . . . . . . . . . 11200122K Screw, M6x1x25mm, BHSCS SS (2/pkg.) . . . . . . . . . . 2200128K Relief Valve Kit, M-Series. . . . . . . . . . . . . . . . . . . . . . . 6200200K Combustion Tube, M50/M80 . . . . . . . . . . . . . . . . . . . . 1200204K Power Harness 16 ft. . . . . . . . . . . . . . . . . . . . . . . 13, 15200206K Combustion Tube, M125 . . . . . . . . . . . . . . . . . . . . . . . 1200224K Screws, Air Inlet (4/pkg.) . . . . . . . . . . . . . . . . . . . . . . . 9200304K Dual Mode Temperature Sensor c/w O-Ring . . . 1, 7, 15200317K Screen Kit, c/w O-Rings. . . . . . . . . . . . . . . . . . . . . . . . 6200404K Motor, 24 Volt, c/w Fasteners . . . . . . . . . . . . . . . . . . . 2200409K Splash Guard c/w Fasteners. . . . . . . . . . . . . . . . . . . . . 9200410K Switch Harness 25 ft.. . . . . . . . . . . . . . . . . . . . . . . . . 13200412K Seal Kit c/w Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . 2200419K Blower, Capped, M-Series c/w Retaining Ring. . . . . . . 2200447K Blower Housing c/w Fasteners. . . . . . . . . . . . . . . . . . . 2200475K Diaphragm Compressor Valve Cover Kit . . . . . . . . . . . 4200479K Fitting, Fuel Inlet, c/w O-Ring. . . . . . . . . . . . . . . . . . 5, 8200496K Adapter, Tight Access 90° Elbow, 1/8" NPT . . . . . . . . . 8200497K Hose, Fuel, Assembled, 14" Long, c/w -4 JIC Fittings . 8200508K Motor, 12 Volt, c/w Fasteners . . . . . . . . . . . . . . . . . . . 2200525K Gear, Drive, Fuel Pump . . . . . . . . . . . . . . . . . . . . . . . . 5200530K Connection Kit, G-II Coolant Pump . . . . . . . . . . . . . . 14200531K Connection Kit, PCM, G-II Power, . . . . . . . . . . . . . . . 14200532K Connection Kit, PCM, G-II Control, . . . . . . . . . . . . . . 14200533K Connection Kit, PCM, G-II CANbus, . . . . . . . . . . . . . . 14200535K Connection Kit, PCM, G-II Datalink . . . . . . . . . . . . . . 14200536K Connection Kit, PCM G-II Aux.. . . . . . . . . . . . . . . . . . 14200550K Plug, PCM, G-II Aux. . . . . . . . . . . . . . . . . . . . . . . . . . . 7200561K Plug, PCM, G-II Coolant Pump . . . . . . . . . . . . . . . . . . 7200563K Plug, PCM, G-II Datalink . . . . . . . . . . . . . . . . . . . . . . . 7200564K Plug, PCM, G-II Control . . . . . . . . . . . . . . . . . . . . . . . . 7200581K Plug, PCM, G-II CANbus . . . . . . . . . . . . . . . . . . . . . . . 7200585K Plugs, PCM, G-I & G-II Complete Plug Kit . . . . . . . . . . 7200589K Nozzle, 30609-50 (M50 only) c/w O-Ring . . . . . . . . . . 6200592K Nozzle, 30609-51 (M105/M125 only) c/w O-Ring . . . . 6200610K Air Filter, M-Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2200630K Idler Shaft, Fuel Pump . . . . . . . . . . . . . . . . . . . . . . . . 5200631K Ignition Module c/w Fasteners and Electrodes. . . . . . . 5200685K Diaphragm Replacement Kit . . . . . . . . . . . . . . . . . . . . 3200690K Diaphragm Compressor Rebuild Kit. . . . . . . . . . . . . . . 3200700K Fuel Delivery Block, M-Series

c/w Fittings, & Fasteners . . . . . . . . . . . . . . . . . . . . . . . 6


200701K Fuel Pump Service Kit . . . . . . . . . . . . . . . . . . . . . . . . . 5200702K Solenoid, Fuel Shut Off c/w O-Ring . . . . . . . . . . . . . . . 6200704K Regulator and Screen Kit, c/w O-rings & Fasteners . . . 6200705K Flame Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5200802K Ignition Electrodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5200906K PCM G-II, M-Series, M50/80-12V CANbus.

Standard Aux output. . . . . . . . . . . . . . . . . . . . . . . . . . . 7200911K PCM G-II, M-Series, M50/80-24V CANbus.

Standard Aux output. . . . . . . . . . . . . . . . . . . . . . . . . . . 7200927K PCM G-II, M-Series, M50/80-24V CANbus.

New Flyer specific. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7200928K PCM G-II, M-Series, M50/M80-24V.

Van Hool specific. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7200932K PCM G-II, M-Series, M105/125-24V CANbus.

Standard Aux output. . . . . . . . . . . . . . . . . . . . . . . . . . . 7200933K PCM G-II, M-Series, M125-24V CANbus.

New Flyer specific. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7201050K Burner Head Flange & Compressor, M50 . . . . . . . . . . 3201055K Diaphragm Compressor Tune-Up, M50 . . . . . . . . . . . 4201080K Burner Head Flange & Compressor, M80/90 . . . . . . . . 3201085K Diaphragm Compressor Tune-Up, M80/90 . . . . . . . . . 4201105K Burner Head Flange & Compressor, M105/125 . . . . . . 3201155K Diaphragm Compressor Tune-Up, M105/125 . . . . . . . 4201600K Diaphragm Compressor Screws and Washers Kit . . . . 3202025K O-Ring, Gear Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . 5206194K Heat Exchanger, M50, Left Hand . . . . . . . . . . . . . . . . . 1206195K Heat Exchanger, M50. . . . . . . . . . . . . . . . . . . . . . . . . . 1209200K Combustion Tube, Bravo to M-Series, M80/90

Up Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1215800K O-Ring Kit Complete (Burner Head). . . . . . . 2, 4, 5, 6, 8220420K O-Ring, Air Intake (Diaphragm Compressor only) . . . . 2221442K O-Ring, Nozzle Only . . . . . . . . . . . . . . . . . . . . . . . . . . . 6235687K Restrictor Exhaust 1" (M50 only) . . . . . . . . . . . . . . . . . 1286000K Fitting, 90° Elbow, 3/8" Tube x 1/8" NPT-M . . . . . . . . . 8402102K Gear, Set c/w Retaining Ring

(Diaphragm Compressor only) . . . . . . . . . . . . . . . . . . 2418920K Screen, Inlet c/w O-Ring . . . . . . . . . . . . . . . . . . . . . . . 5419621K Adapter, Extension, 1/8" NPT-M x 1/8" NPT-F . . . . . . . 8509909K Burner Head Assembly, Basic M80, 24V,

Splash Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2509912K Burner Head Assembly, Basic M80, 12V,



Splash Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2550324K O-Ring (4/pkg.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6768021K Connector MP150 F 2 Way (10/pkg.). . . . . . . . . . . . . 14768027K Connector MP150F Light Grey 2 Way (10/pkg.) . . . . 14768600K Connector MP150 Type 120 7 Way (10/pkg.) . . . . . . 14768621K Terminal MP150 F Pack (25/pkg.) . . . . . . . . . . . . . . . 14768724K Wire Seal MP150 DK Red (25/pkg.). . . . . . . . . . . . . . 14768828K Plug Seal, (25/pkg.) . . . . . . . . . . . . . . . . . . . . . . . . . . 14769234K Straight Fitting, NPTM x 1-1/2" Hose . . . . . . . . . . . . . 12769235K Fitting Kit, 1-1/2" to 1" c/w clamps. . . . . . . . . . . . . . . 12


780322K Connector MP150 F 8 Way (10/pkg.). . . . . . . . . . . . . 14829325K Plug, 5/16-24 ORB HX c/w O-Ring . . . . . . . . . . . . . . . 6842725K ON/OFF Switch, 24 Volt . . . . . . . . . . . . . . . . . . . . . . . 11850123K Screw, M6 x 1 x 60mm, SHCS SS (4/pkg.) . . . . . . . . . 5850217K Fitting, 90° Elbow, -4 JIC-M x 1/8" NPT-M. . . . . . . . . . 8850233K Screw, M6 x 1 x 16mm, SHCS SS (4/pkg.) . . . . . . . 2, 5850400K M80/90 Heat Exchanger, Up Exhaust . . . . . . . . . . . . . 1850778K Screw M8 x 1.25 x 30 HWHCS (2/pkg.). . . . . . . . . . . . 1852525K Gear, Pinion, Fuel Pump . . . . . . . . . . . . . . . . . . . . . . . 5854123K Adapter, 90° Elbow, -4 JIC-M Swivel . . . . . . . . . . . . . . 8854421K Nozzle, 30609-9 (M80/M90 only) c/w O-Ring . . . . . . . 6859165K Fitting, -4 JIC-M x 11/8" NPT-M. . . . . . . . . . . . . . . . 5, 8862128K Bleed Valve, M80/90 Up Exhaust, Only . . . . . . . . . . . . 1872010K Connector MP150 F 3 Way (10/pkg.). . . . . . . . . . . . . 14872015K Lock MP150 3 Way (10/pkg.) . . . . . . . . . . . . . . . . . . 14872025K Terminal MP280 F (25/pkg.) . . . . . . . . . . . . . . . . . . . 14880035K Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5880072K Clamp, 1/4" Hose (10/pkg). . . . . . . . . . . . . . . . . . . . . . 8896572K Snorkel Attachment, 3" OD. c/w Fasteners. . . . . . . . . . 9900528K Exhaust, Flexible, 2.75" ID x 12". . . . . . . . . . . . . . . . . 10900542K Exhaust, Elbow, 2.75" OD to 2.75" ID. . . . . . . . . . . . . 10900879K Clamp, Exhaust, 3.0" ID" . . . . . . . . . . . . . . . . . . . . . . 10900960K Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1912025K Fitting, 90° Elbow, 1/4" Hose Barb x 1/8" NPT-M . . . . . 8917724K O-Ring, Dual Mode Temperature Sensor . . . . . . . . . 1, 7917824K Lock, MP280 2 Way (10/pkg.) . . . . . . . . . . . . . . . . . . 14917826K Connector MP280 F 2 Way (10/pkg.). . . . . . . . . . . . . 14917828K Lock MP150 2 Way (10/pkg.) . . . . . . . . . . . . . . . . . . 14920125K ON/OFF Switch, 12 Volt . . . . . . . . . . . . . . . . . . . . . . . 11920175K Retaining Ring (3/pkg.) . . . . . . . . . . . . . . . . . . . . . . . . 2925173K Fitting, -4 JIC-F x 1/4" Pushlok. . . . . . . . . . . . . . . . . . . 8933628K Coolant Elbow Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . 12933838K Bracket, Heavy Duty Pump . . . . . . . . . . . . . . . . . . . . 12940128K Flange Kit, Heavy Duty Pump. . . . . . . . . . . . . . . . . . . 12940500K Heat Exchanger, M80. . . . . . . . . . . . . . . . . . . . . . . . . . 1940502K Heat Exchanger, M125. . . . . . . . . . . . . . . . . . . . . . . . . 1940510K Heat Exchanger, M80, Left Hand . . . . . . . . . . . . . . . . . 1940600K Heat Exchanger, Bravo to M-Series . . . . . . . . . . . . . . . 1944555K Harness Adapter, Power, 1 ft. . . . . . . . . . . . . . . . . . . 13944556K Harness Adapter, Switch, 1ft. . . . . . . . . . . . . . . . . . . 13944557K Harness Adapter, Coolant Pump, 1ft.. . . . . . . . . . . . . 13944900K Coolant Pump Harness 25 ft. . . . . . . . . . . . . . . . . . . 13950662K Coolant Pump, HD, Brushless, Mag. Drive

Straight Fitting 12 Volt . . . . . . . . . . . . . . . . . . . . . . . . 12950663K Coolant Pump, HD, Brushless, Mag.

Drive Elbow Fitting 24 Volt. . . . . . . . . . . . . . . . . . . . . 12950664K Coolant Pump, HD, Brushless, Mag.

Drive Elbow Fitting 12 Volt. . . . . . . . . . . . . . . . . . . . . 12950666K Coolant Pump, HD, Brushless, Mag.

Drive Straight Fitting 24 Volt . . . . . . . . . . . . . . . . . . . 12950669K Brush Kit (2/pkg.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

950673K Seal Kit CP 5300 Pump . . . . . . . . . . . . . . . . . . . . . . . 12950674K Brush Kit CP 5300 Pump (2/pkg) . . . . . . . . . . . . . . . 12


960146K Hose, Fuel 1/4" ID Pushlok, 15' L. . . . . . . . . . . . . . . . . 8960150K Adapter Kit, Fuel Supply, Tight Access. . . . . . . . . . . . . 8961125K Installation Kit, Timer. . . . . . . . . . . . . . . . . . . . . . . . . 10980013K Lock MP150 8 Way (10/pkg.) . . . . . . . . . . . . . . . . . . 14980036K Replacement Fitting Kit for PK0036 . . . . . . . . . . . . . 15980630K Fuel Pick-Up, 28" -4 JIC-M x 3/8" NPT-M. . . . . . . . . . . 8980794K Exhaust, Pipe, 2.75" ID x 10" c/w Clamp . . . . . . . . . . 10998885K Wire Seal MP280 DK Red (25/pkg.). . . . . . . . . . . . . . 14PK0001-1 T-II Timer, 7-day Digital. c/w Installation Kit . . . . . . . 10PK0036 Test Gauge, Air Pressure, Digital Manometer . . . . . . 15PK0064 Proheat Datalink USB Cable Kit,. . . . . . . . . . . . . . . . . 17PK0067 Test Gauge, Fuel Pressure (Can also be. . . . . . . . . . . 15PK0091 Remote On/Off Switch, M-Series . . . . . . . . . . . . . . . . 15PK0096 Service Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15PK0316 Air Inlet Hose Kit, 3" ID x 5 feet

c/w gear clamp and 6 tie straps . . . . . . . . . . . . . . . . . . 9PK0317 Air Inlet Hose Kit, 2.25" ID x 5 feet

c/w gear clamp and 6 tie straps . . . . . . . . . . . . . . . . . . 9PK0364 1-1/2" Hose Coupling Kit . . . . . . . . . . . . . . . . . . . . . . 12PK0365 Pump, Coolant CP 5300/24V . . . . . . . . . . . . . . . . . . . 12SL9157 M-Series G-II PCM Service Manual . . . . . . . . . . . . . . 17SL9167 M-Series G-II PCM Parts Catalog. . . . . . . . . . . . . . . . 17TK9002 Flow Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

NUMERIC PARTS INDEX


Printed in Canada 03/13 PID# SL9167B

Designed and Manufacturedin North America

SeaStar Solutions

3831 No.6 RoadRichmond, B.C.Canada V6V 1P6

Tel: 604-270-6899Fax: 604-270-7172

www.proheat.com

Proheat is a registered trademark of Marine Canada Acquisition Inc.and its subsidiary companies.

© 2013 Marine Canada Acquisition Inc. DBA SEASTAR SOLUTIONS

serial numbers g-ii pcm model heaters: 705000 – … · parts catalog serial numbers g-ii pcm...

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