PRINTEDPRINTED

Prepainted Steel SheetPrepainted Steel Sheet

Printed PCM for Home AppliancePrinted PCM for Home Appliance

Printed PCM for Building Printed PCM for Building ApplicationApplication

Product Feature

Roll-coating and roll-printing are employed to enrich patterns

and colours of GI/GL steel sheet, adding an entirely different

appearance to these products. Applicable for high–end home

appliances and building materials.

Printer ： Ink → Pattern Roll → Reprint Roll → Steel surface

Pattern rollPattern roll

PUR

Backup roll

ReprintReprint

Scraper

Scraper

Ink feeder

Printed Prepainted Steel Sheet for Home Appliances

Steel sheet

Galvanized layer

Cr-free Pre-treatment

Colored basecoat

Transparent lacquer

Galvanized layer

Cr-free Pre-treatment

Back paint

Printed layer

Product Profile

Printed Prepainted Steel Sheet

for Home Appliances

Application:

The surfaces are very smooth and bright like a mirror. These products can be formed for the casing of refrigerator panels, microwave oven, and various home appliances.

Two-tone refrigerator door PCM

Application 1

Two-tone line refrigerator door PCM

Printed Prepainted Steel Sheet for Home Appliances

Hairline Refrigerator Door PCM Application 2

Printed Prepainted Steel Sheet for Home Appliances

Printing two-tone PCM for refrigerator door

Application 3

Printed Prepainted Steel Sheet for Home Appliances

Printed PCM steel sheets are used in construction of little log cabins in place of wood to reduce consumption of natural resources. This is a construction material with the best environmentally-friendly concept.

Printed Prepainted Steel Sheet for Building Materials

Steel sheet

55%Al-Zn coated layer

Pre-treatment

Colored basecoat

Weather-resistant transparent lacquer

55%Al-Zn coated layer

Pre-treatment

Back paint

Printed layer

Printed Prepainted Steel Sheet for Building Materials

Product Profile

Application:

As the paint films are designed with better weather resistance, these products can be used for outdoor face walls of buildings that stress style, interior partition, residential doors, etc

Printed Prepainted Steel Sheet for Building Materials

Pattern types of printed PCM for building materials

Stone grain Wooden grain Metallic outlook

• Pine grain • Cypress grain• Yew grain

• Hairline • Strip line

• Marble grain• Grey stone bric

k grain• Ottery stone bri

ck grain

Printed PCM for building are divided into three types of patterns :

Marble grainMarble grain Ottery stone brick Ottery stone brick graingrain

Grey stone brick Grey stone brick graingrain

PinePine YewYewCypressCypress

Stone grain

Wood grain

Patterns of printed PCM for building materials

发丝发丝 直条纹直条纹HairlineHairline Strip Strip lineline

Metallic outlook

Patterns of printed PCM for building materials

Features： To apply 2 pass printing process for both sides print, you can choose the same patterns or different patterns on front and reverse sides. Therefore,the applications are expanded for printed PCM.Application： Sidings of buildings( some demand from Canadian customers)、 other building materials,etc.

Both sides printed PCM

Patterns of printed PCM for building materials

(DM-1/2)

SHENG YU STEEL CO., LTD. NO.11 CHUNG LIN RD. HSIAO KANG, KAOHSIUNG, TAIWAN R.O.C.

Performances of Printed Prepainted Steel Sheet Revised date : 2006/01/20

◆ Specification Availability： Specification 1. JIS G3322-1998 CGLCC

2. ASTM A792(M)-01a CS

3. SYSCO CGLC

Thickness 0.30-1.2 mm (Base metal thickness)

Width 914~1270mm

Coating Mass AZ150

Top Gloss 25 ~75

Base coating Polyester Paint films Top coat

Finish coating Polyester

◆ Characteristics： Test Item Test Method Specification

1. Coating mass ASTM A90 ≧ 150 g/m2 (AZ150)

2.Color difference ASTM D224, Comparing color difference with acknowledged standard color sample

No obvious difference

3.Gloss (60o) tolerance ASTM D523, JIS K5400 As customer

spec.±10

4.Adhesion test JIS K 5600 .5.6, Make 100 square by cross cut and then take off by tape

No Tape off 100/100

5.Impact resistance With Du-Pont impact tester 500g×50cm No cracking,

No peeling off

6.Bending test ASTM D 4145 180° bending with tape testing

5T No Tape off

7. Alkali resistance Seal the 4 edges of specimen by adhesive tape and then dip into 20℃ 5% NaOH for 24 hrs

No blister on surface

8. Acid resistance Seal the 4 edges of specimen by adhesive tape and then dip into 20℃ 5% HCl for 24 hrs

No blister on surface

9. Salt spray test ASTM B 117 Seal the 4 edges of specimen, and then put it into SST (35℃x 5% salt-solution fog) for 500 hrs

No obvious blister on surface

10. Humidity resistance ASTM D 2247, JIS K 5600.7.2 No obvious blister on surface

ProductSpecification

◆ Patterns and Color：

◆ Representative Applications：

Picture 1. Printed color steel with wooden grain pattern for room partition.

Picture 2. Printed color steel with stone pattern for room partition.

Picture 3. & Picture 4. Printed color steel with wooden grain pattern for building ’s wall.

(Stone Pattern) (Wooden grain Pattern)

The above colors may be slightly different from the actual color on SYSCO ’s print products.

(DM-2/2)

ProductSpecification

Functional comparison of Printed PCM for building material

SYSCO's printedPCM

Regular PEprepainted

Korea printedPCM

PPGL PPGL PPGI

◎ △ ◎

○ ○ ○

QUV test 1000hrs ◎ ◎ △

long-term exposure test(proceeding)

◎ ◎ △

SST test 1000hrs ○ ◎ ◎

long-term exposure test(proceeding)

◎(estimated) ◎

○(estimated)

Corrosionresistance

Statement

Korea printed PCM is Weatherresistance of not so good . It hasobvions gloss reduction (G.R.＜60%) and color fading (△ E＞5.0)after half-year exposure in SYSCO.

According to SST test results,Corrosion resistance of Korea'sprinted PCM is beter than that ofSYSCO's printed PCM, due toKorea's primer design. Butcorrosion resistance of SYSCO'sprinted PCM is expected to bebeter after long-term exposure, dueto GL substrate.

Bendability

Weatherresistance

compared items

Product's kinds

Appearance beauty

Yew grain (line sample)

Printed PCM steel sheets are used in construction of little log cabins in place of wood to reduce consumption of natural resources. This is a construction material with the best environmentally-friendly concept.

Printed Prepainted Steel Sheet for Outdoor Application

Application 1

Near Datan Industrial Park, Guanyin Township, Taoyuan CountyOuter walls of a private residence approx. over 100 pings (1 ping=about 36 sq. ft.)

SYSCO outdoor print PCMSYSCO outdoor print PCMUse situation (yew grain)Use situation (yew grain)

Douliou Township, Yunlin County Interior partition of the Noble Family Steak House restaurant

SYSCO outdoor print PCMSYSCO outdoor print PCMUse Situation (yew grain)Use Situation (yew grain)

Pine grain (sample)

Light pine grain (sample)

Printed Prepainted Steel Sheet for Outdoor Purpose

Application 2

Marble grain (line sample)

Printed Prepainted Steel Sheet for Outdoor Purpose

Application 3

SYSCOSYSCOKorean sheetsKorean sheets

SYSCO outdoor printing PCMUse situation (marble grain)

Visit date July 2005

Location Yi-Huo Logistic Center, Taichung

Purpose Interior partition in low constant temperature medicine room (using SYSCO product)

Feedback and suggestions from

customer

The bulk forming situation is OK.

Good response is received about the overall printing lines. But because in this case Korean sheets were also used during construction, a stark contrast has formed in local lines.

Grey stone brick grain

Ottery stone brick grain

Printed Prepainted Steel Sheet for Outdoor Application

Application 4