september 2009 by mkt new hydraulic 24v operator for swing-leaf gates s450h faac international...
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September 2009 by MKT
New hydraulic 24V operator for swing-leaf gates S450H
FAAC International Workshop 2009
Rimini, Italy
September 2009 by MKT
Summary
Why a 24V hydraulic swing gates operator?
USPs
Electronic control boards
Technical features
Certifications/quality marks
September 2009 by MKT
Why a 24V hydraulic swing gates operator?
Acquire market shares in the 24V swing gates operator market with a product that combines the advantages of both hydraulic and 24V technologies
Extend the Hybrid technology (Hydraulics + 24V) to the swing gates operators: consolidation of FAAC technological leadership in the automation market
September 2009 by MKT
New FAAC 24V hydraulic swing gates operator: S450H
The power of hydraulics, ease installation
September 2009 by MKT
New FAAC 24V hydraulic swing gates operator: S450H
Very Heavy duty application = 400 230V
Medium/Heavy duty application + 24V tecnology = S450H
Medium/Light duty application = 402 230V
Price/performance hydraulic operators
Proposal : to phase out the 422
September 2009 by MKT
Summary
Why a 24V swing gates operator?
USPs
Electronic control boards
Technical features
Certifications/quality marks
September 2009 by MKT
USPs (Unique Selling Points)
Easy to install
1
4
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5
2
Innovative hydraulic circuit
Integrated Bus encoder (FAAC patent)
High gate opening/closing speed
Integrated opening/closing mechanical stops 6
7
Hydraulic technology
2 versions: tri-drive valve SB system (FAAC patent) and CBAC
September 2009 by MKT
Hydraulic technology1
September 2009 by MKT
Duration and reliability: up to 4 times higher than an electromechanical operator. In a hydraulic operator most of the components are in oil bath, therefore less subjected to wear.
Thrust force: a thrust up to 2 times higher than an equivalent electromechanical operator can be generated. (this makes hydraulic operators particularly suitable for harsh conditions, e.g. windy environments)
Harsh environments: particularly rugged and suitable for environments with difficult conditions (humidity, sand, salt, etc.), low temperatures (- 40°C with winter oil, electro-mechanical max– 20°C).
High operating frequency: the continuous lubrication of the components makes hydraulic operators suitable for heavy duty applications.
Maintenance: limited and cheaper with respect to a electromechanical operator: e.g. in case of break-in an electro-mechanical operator is subjected to irreversible ruptures and needs to be replaced, whereas an hydraulic operator can be easily repaired (replacing the blocking valve).
Operating noise: the oil guarantees a very low operating noise during the complete operator lifetime. (in electro-mechanical operators the wear and tear of the components can cause an increased noise level along the time).
1 Advantages of hydraulic technology
In the medium term, the cost of an hydraulic operator is cheaper with respect to an electromechanical operator
Tecnologia oleodinamica1
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3
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5
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7
Facilità di installazione
Circuito idraulico ermetico
Encoder integrato
Velocità elevata di apertura/chiusura cancello
Arresti meccanici integrabili
Nuovo sistema SB (brevetto FAAC)
September 2009 by MKT
High reliability in any application
1 Heavy duty
The technology, core of the S450H operator, combines the advantages of hydraulic technology with 24V DC motor.
On one hand, the hydraulic circuit coupled with 24V motor allows a continuous duty, making this operator suitable for high frequency transit applications.
Moreover, the hydraulic technology requires high quality components with very limited tolerances (e.g. 2 microns for the pumps), making the S450H a very reliable and durable product.
24V+
Hydraulics=
Tecnologia oleodinamica1
2
3
4
5
6
7
Facilità di installazione
Circuito idraulico ermetico
Encoder integrato
Velocità elevata di apertura/chiusura cancello
Arresti meccanici integrabili
Nuovo sistema SB (brevetto FAAC)
September 2009 by MKT
Easy to install2
September 2009 by MKT
Multi-position adjustable rear brackets to be screwed
2 S450H: the easy-to-install hydraulic operator
The rear brackets can be screwed and adjusted in 3 positions, enabling a better flexibility in the different installing conditions.
Moreover, the wall bracket has a further up/down adjustment mechanism with slots.
1 2 3
Tecnologia oleodinamica1
2
3
4
5
6
7
Facilità di installazione
Circuito idraulico ermetico
Encoder integrato
Velocità elevata di apertura/chiusura cancello
Arresti meccanici integrabili
Nuovo sistema SB (brevetto FAAC)
September 2009 by MKT
Front brackets to be screwed
2 S450H: the easy-to-install hydraulic operator
The front brackets are also to be screwed in order to make the installation easier
Tecnologia oleodinamica1
2
3
4
5
6
7
Facilità di installazione
Circuito idraulico ermetico
Encoder integrato
Velocità elevata di apertura/chiusura cancello
Arresti meccanici integrabili
Nuovo sistema SB (brevetto FAAC)
September 2009 by MKT
Long stroke: > 300mm
2 S450H: the easy-to-install hydraulic operator
The stroke is longer than many other electromechanical operators on the market, this makes the installation easier even in the most particular cases.
Tecnologia oleodinamica1
2
3
4
5
6
7
Facilità di installazione
Circuito idraulico ermetico
Encoder integrato
Velocità elevata di apertura/chiusura cancello
Arresti meccanici integrabili
Nuovo sistema SB (brevetto FAAC)
311m
m
September 2009 by MKT
Wide flexibility in the installation quotes
2 S450H: the easy-to-install hydraulic operator
Rear bracket 3rd hole
Rear bracket 2nd hole
Rear bracket 1st hole
Thanks to the adjustable rear bracket, the S450H is a very flexible operator, and it is suitable with a wide range of installation quotes (see table above). This avoid for instance the need of making a niche in the pillar.
D
B
Tecnologia oleodinamica1
2
3
4
5
6
7
Facilità di installazione
Circuito idraulico ermetico
Encoder integrato
Velocità elevata di apertura/chiusura cancello
Arresti meccanici integrabili
Nuovo sistema SB (brevetto FAAC)
September 2009 by MKT
Innovative hydraulic circuit3
September 2009 by MKT
No by-pass valves
3 Innovative hydraulic circuit
The S450H hydraulic circuit is completely innovative. The by-pass valves are not foreseen in this operator because all the speed and strength adjustments can be performed through the electronic board, with advantages in terms of accuracy and easiness of use.
No by-pass valves
Tecnologia oleodinamica1
2
3
4
5
6
7
Facilità di installazione
Circuito idraulico ermetico
Encoder integrato
Velocità elevata di apertura/chiusura cancello
Arresti meccanici integrabili
Nuovo sistema SB (brevetto FAAC)
September 2009 by MKT
No breathing screw
3 Innovative hydraulic circuit: hermetic
Luglio 2009 by MKT
No breathing screwThe S450H hydraulic circuit is
completely hermetic, and there is already the perfect mix between air and oil inside the tank. Therefore, the breathing screw is not necessary, avoiding also any possibility of oil pollution along the lifetime.
Tecnologia oleodinamica1
2
3
4
5
6
7
Facilità di installazione
Circuito idraulico ermetico
Encoder integrato
Velocità elevata di apertura/chiusura cancello
Arresti meccanici integrabili
Nuovo sistema SB (brevetto FAAC)
September 2009 by MKT
Integrated Bus encoder (FAAC patent)
4
September 2009 by MKT
Maximal accuracy and respect of the safety standards
Inversion on obstacles
4 Integrated bus encoder
The bus encoder, integrated on the rear bracket, allows to perfectly control the operator in any position. In addition, it ensures a high accuracy in obstacle detection and inversion quickness, according to the current European safety standards.
The encoder is protected with a plastic cover that can be easily removed for maintenance. The protecting cover:
shields the rear bracket as well as improving its esthetics.
is transparent allowing to view the encoder status (LED)
Protecting cover
Tecnologia oleodinamica1
2
3
4
5
6
7
Facilità di installazione
Circuito idraulico ermetico
Encoder integrato
Velocità elevata di apertura/chiusura cancello
Arresti meccanici integrabili
Nuovo sistema SB (brevetto FAAC)
September 2009 by MKT
High gate opening/closing speed
5
September 2009 by MKT
5 High opening/closing speed
The S450H operator can reach a maximum speed of more than 2,5 cm/sec, i.e. more than 2 times of the current (hydraulic or electro-mechanical) operators on the market.
> 2,5 cm/sec
Tecnologia oleodinamica1
2
3
4
5
6
7
Facilità di installazione
Circuito idraulico ermetico
Encoder integrato
Velocità elevata di apertura/chiusura cancello
Arresti meccanici integrabili
Nuovo sistema SB (brevetto FAAC)
September 2009 by MKT
Integrated opening/closing mechanical stops
6
September 2009 by MKT
6 Integrated mechanical stops (closing/opening)
Practical add-on opening mechanical stops included
To be used when the mechanical stops are not present in the ground.
The bushings can be easily inserted in the rod. The number of needed bushings depends on the desired opening angle.
Closing mechanical stopThe S450H operator has an internal mechanical stop based on additional and reinforced supports on the front flange. This allows to avoid the installation of ground mechanical stops by using the whole stroke of the operator (it’s not necessary anymore to recede the rod by 5mm during installation)
Additional and reinforced support on the flange
Tecnologia oleodinamica1
2
3
4
5
6
7
Facilità di installazione
Circuito idraulico ermetico
Encoder integrato
Velocità elevata di apertura/chiusura cancello
Arresti meccanici integrabili
Nuovo sistema SB (brevetto FAAC)
September 2009 by MKT
2 versions: tri-drive valve SB system (FAAC patent) and CBAC
7
September 2009 by MKT
Easy to open in any installation
7 New tri-drive valve SB system (FAAC patent)
In traditional SB (without hydraulic lock) operators, the manual opening/closing operation is often quite difficult. The reason is that during manual operations the oil has to flow through the pump with a certain pressure, therefore it might be necessary to slightly “force” the gate in order to reach this pressure.
The new SB system (FAAC patent) includes a tri-drive valve that makes easier to manually move the gate, because the oil doesn’t need to flow through the pump during the manual operations.
Tecnologia oleodinamica1
2
3
4
5
6
7
Facilità di installazione
Circuito idraulico ermetico
Encoder integrato
Velocità elevata di apertura/chiusura cancello
Arresti meccanici integrabili
Nuovo sistema SB (brevetto FAAC)
New tri-valve SB system Manual operation (the oil
doesn’t flow through the pump)
Closing Opening
September 2009 by MKT
The manual release system is protected with a key lock and it ensures an easy manual operation in case of failure or when the emergency battery is not used
Tecnologia oleodinamica1
2
3
4
5
6
7
Facilità di installazione
Circuito idraulico ermetico
Encoder integrato
Velocità elevata di apertura/chiusura cancello
Arresti meccanici integrabili
Nuovo sistema SB (brevetto FAAC)
7 CBAC version with manual release
September 2009 by MKT
Summary
Why a 24V swing gates operator?
USPs
Electronic control boards
Technical features
Certifications/quality marks
September 2009 by MKT
Both E024S and E124 can be used
E024S E124
High performances (e.g. speed 2cm/s, thrust 3600N)
Limited number of functions and adjustable parameters
No programming through PC or wireless modules
Highest operator performances (e.g. speed 2,6cm/s, thrust 5000N)
High level of programmability and parameters adjustment
Programming capabilities through PC or transceiver modules X-COM and X-COM BOX
S450H
September 2009 by MKT
Compatibility accessories E024S
Photoswitch
Photobeam
Safebeam
XP15W
XP15B
XIB+
E024S
XT RC XT SLH
XF 433/868
September 2009 by MKT
Compatibility accessories E124
Photoswitch
Photobeam
Safebeam
XP15W
XP15B
E124
XT RC XT SLH
XF 433/868
RP 433/868
XCOMBox
XCOMModule
September 2009 by MKT
Summary
Why a 24V swing gates operator?
USPs
Electronic control boards
Technical features
Certifications/quality marks
September 2009 by MKT
Main Technical features S450H
Power supply 230 Vac 50 Hz
Motor supply 24 Vdc
Power 230 W
Current 7 A
Max thrust >500 daN
Rod stroke 311 mm
Rod extension speed > 2,5 cm/sec
Max leaf length 3m (SB) / 2m (CBAC)
Operating frequency at 55°C Continuous duty
Operating ambient temperature -20°C ÷ +55°C
Weight 10,8 Kg
Dimensions (LxDxH) in mm 1113x85x119
Protection class IP55
Travel limit microswitches NO
Opening mechanical stops YES
September 2009 by MKT
Summary
Why a 24V swing gates operator?
USPs
Electronic control boards
Technical features
Certifications/quality marks
September 2009 by MKT
Certifications/Quality marks
Certifica
tion
pending
GS Mark CE Mark
Voluntary Compulsory
Appears only on certified productsAppears on all the products that are subjected to directives
Verification and certification through lab tests performed by a third part (notified body)
The tests execution is assumed but not proved
The third part Institution continuously checks the product and its production for the whole certification period
No checks and no market advantages, since it’s just a self-certification of compliance made by the producer
GS Mark: a proof of real safety and product compliance, product USPs
CE mark: a commercial mark that assumes the product compliance
The S450H operator has been recognized with the GS quality mark, which indicates that it was tested by a third part (Nemko Institute) and it complies with the requirements of the German Equipment and Product Safety Act. The GS is a voluntary mark, but it’s not a self-certification like EN Tested (used by our competitors) and it should not be confused with the CE mark.