segment surface solutions oerlikon metco€¦ · wire edm • edm. honeycomb • final inspection...
TRANSCRIPT
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Oerlikon Surface Solutions
Oerlikon Eldim
Content is confidential and proprietary to Oerlikon. Information shall not be reproduced or disclosed to third parties without the written consent of Oerlikon.
Company presentationVersion July 2018
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Oerlikon at a glance
Page 2 MORE…? https://www.oerlikon.com/en/investor-relations/factsheet/
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Key figures per segment
Page 3 https://www.oerlikon.com/en/company/company-profileMORE…?
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Oerlikon Surface Solutions
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Surface Solutions
SegmentEldim NL in Lomm (NL)
Eldim HU in Debrecen (HU)
Neomet in Marple (UK)
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With our products and services we enable
our customers to achieve better results
Coating
Materials
Coating
Equipment
Coating
Services
AU/AE/Turbine
Components
Customer
Support
▪ Spray powders
▪ Spray wires
▪ Braze, weld
overlay, laser
cladding and
plasma
transferred arc
materials
▪ Matrix materials
▪ Equipment,
integrated
systems and
spare parts
▪ Thermal
spraying
▪ Physical vapor
deposition
▪ Plasma nitriding
▪ Laser cladding
▪ Thermal spray
coating
▪ Physical vapor
deposition
coating
▪ Nitriding and
heat treatment
▪ DLC coatings
▪ Laser cladding
▪ Pre- and post-
coating
treatment
▪ Co-development
with OEM's
▪ Part
manufacturing
▪ Conventional
and non-
conventional
machining
▪ Technical
support
▪ Calibration
▪ Equipment
maintenance
▪ Training
▪ Research and
development
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Leading Turbine Components Manufacturer
Page 6
Products, Markets and Major ProgramsCompany overview
▪ 1 stop shop for your hot
and cold section turbine
engine components
▪ Production Cell concepts
servicing high level of
delivery performance
▪ Automation in place to
maximize efficiency
▪ Cross functional work
approach with customers
for New Parts
Introduction
▪ Established 1970
Seals Airfoils
Manufactured
and Coated
Components
Inserts Honeycomb
Product
Categories
% of 2017 sales: 66% 16% 5% 1% 12%
Civil Aero
75%
large
client
base
Military Aero
5%
IGT
20%
large
client
base
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The Oerlikon Eldim group has 3 locations:
Netherlands + Hungary + United Kingdom
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Floor Space 12,310 m2 4,200 m2 1,400 m2
Employees 295 160 43
Shifts 2-5 shifts
5-7 days per week
2 shifts
5 days per week
2 shifts
5 days per week
Products
Fabricated sheet metal,
conventional and non-
conventional machined,
seals, shrouds, airfoils,
hole drilling
Fabricated sheet metal
seals, shrouds, inserts/
baffles, non-conventional
machining, hole drilling
Honeycomb, braze
materials
Oerlikon Eldim (NL) B.V. Oerlikon Neomet Ltd.
Oerlikon Eldim operates out of three state-of-the-art manufacturing facilities
Oerlikon Eldim (HU) Kft.
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< 2009
Process Orientation
2009 - 2014
Cell Manufacturing
2015 - 2019
Automated Cell
Page 8
Cell concept (1/2)Strategic program
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Cell concept (2/2)Strategic program
Machined rings Machined segments
Visuals of automated cell concept
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Product-portfolio Oerlikon Eldim
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Sheet metal
Seals
Cast Seals Ring Seals Baffles Compressor
Vane
Assemblies
Airfoils Honeycomb Manufactured
& Coated
Components
Capabilities Capabilities Capabilities Capabilities Capabilities Capabilities Capabilities Capabilities
• Laser cut
and press
sub-
assemblies
• Spot-weld
sub-
assemblies
• Spot-weld
honeycomb
• Braze
honeycomb
and sub-
assemblies
(vacuum
furnace)
• Heat
treatment
• Leakage
inspection
• EDM
Honeycomb
• Final
Inspection
• Machine
casting
segment
• Fluor
penetrant
inspection
(FPI)
• Spot-weld
honeycomb
• Braze
honeycomb
and sub-
assemblies
(vacuum
furnace)
• Heat
treatment
• Leakage
inspection
• EDM
Honeycomb
• Final
Inspection
• Machine
forged &
Sheet Metal
Ring
• Fluor
penetrant
inspection
• Spot-weld
honeycomb
• Braze
honeycomb
and sub-
assemblies
(vacuum
furnace)
• Heat
treatment
• Leakage
inspection
• Wire EDM
• EDM
Honeycomb
• Final
Inspection
• Laser cutting
• EDM &
Punch
cooling holes
• Envelope
baffle Alkaline
cleaning
• Join baffle
faces by
welding
• Final
inspection
• Laser cut &
press sub-
assemblies
• Spot-weld
sub-
assemblies
• Braze vanes
and sub-
assemblies
(vacuum
furnace)
• Heat
treatment
• Apply
Sermetel or
rubber
coating
• Machine
assembly
• Alkaline
cleaning
• Final
inspection
• STEM / ECD
top, bottom
and turbulator
holes
• Clean parts
by high
pressurized
water
cleaning
• (Digital) X-
Ray
inspection
• Inspect
airflow
• EDNC (Mutli-
axis EDM
hole drilling)
• Wire EDM
• Alkaline clean
• Final
inspection
• Crimping &
(spot)
welding
• Cutting
• Scarf Joining
Rings
• Pre-rolling
Braze Tape
• (Wire) EDM
• Final
inspection
• Turning /
milling /
grinding
casting
segment
• Fluor
penetrant
inspection
(FPI)
• Provide cast
segment with
coatings
• EDM
• Final
Inspection
NDT inspection methods: FPI, X-Ray, CMM, Projector, Gauging, Flow-test, Eddy Current
DT inspection methods: in-house laboratory for micro samples
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Function
Provides seal between the engine housing and the
rotating blades and keeps compression
Aircraft
Engine
laser cut
and press sub-
assemblies
spot-weld
subassemblies
braze honeycomb
and sub-assy's
(vacuum furnace)
heat treatment
(if required)
leakage
inspection
EDM
honeycombfinal inspection
Value Added Processes
machine
casting (segment)
or forging (ring)
FPI
(if required)
spot-weld
honeycomb
Sheet Metal
Casted / Forged
Air Seals – all manufacturing capabilities
under one roof
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Function
Cooling holes (transversal / longitudinal) prevent rotating airfoils
from deformation from the intense heat of the engine hot section
Industrial Gas
Turbine
Value Added Processes
Inspect and
prepare parts
ECD top, bottom
and turbulator
holes
Clean parts by
high pressurized
water cleaning
Inspect airflowEDNC platform
feed holesAlcaline clean
Final inspect and
prepare for
shipment
Hole Drilling
Airfoils - Leading Hole-Drilling Technologies
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Inserts
Channels the airflow into the compressor of an
engine, maximizing its achievable pressure
Value Added Processes
laser cut and
press sub-
assemblies
spot-weld
subassemblies
braze vanes and
subassemblies
(vacuum furnace)
heat treat
(if required)
apply Sermetel
and or rubber
coating
machine
assembly (milling,
drilling, turning
and grinding)
alcaline cleaning
final inspect and
prepare for
shipment
Compressor Vane Assemblies
Compressor Vane Assemblies
As a Ring or Segmented
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Aircraft
Engine
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Function
Sheet metal inserts providing accurate
impingement cooling on the inside of
the hollow airfoils
Vane
Value Added Processes
Laser cut insert
envelope and
cooling holes
Press insert to
required
dimensions and
shape
Alcaline cleaningJoin insert faces
by TIG welding
Final inspect and
prepare for
shipment
Vane Inserts
Baffles & Inserts
High Quality, Low-Cost Manufacturing
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Function
Lines the inside of air seals and ring segments in
order to provide a porous, heat resistant surface to
seal airflow against the rotating blades
Value Added Processes
Crimping &
weldingCutting
Scarf Joining
RingsEDM-ing
Final inspect and
prepare for
shipment
Honeycomb
Honeycomb manufacturing capabilities
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Pre-rolling Braze
Tape
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CertificateDate
Earned
Description
2002
Widely adopted quality
management system for the
aerospace industry
2002
Focus on monitoring and
optimizing of a company's tasks
and activities
2008
International specification for an
environmental management
system
2009Protecting safety, health and
welfare of people engaged
NADCAP
PRI2000
Special process certifications for:
◼Heat treatment
◼Welding
◼Non destructive testing
◼Non conventional machining
Customer-Specific Quality Certificates General Quality Certificates
Customer Certificate Date Earned Aero / IGT
ASQR 01 1988 Aero
SABRe Manual 1984 Aero
SPOC Manual 2002 Aero
MTN 94111 2003 Aero
S-1000 2003 Aero
GRP-0087 1991 Aero
Aero DFQ 01 2004 Aero
AJT-02290 2006 Aero
RCS-20/20 2007 Aero
P28A-AL-0002 2000 IGT
22T7352 1994 IGT
521 101 1996 IGT
VDQP 2002 IGT
Critical customer and industry certifications achieved over decades
Certifications
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Thank you.
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