second wave of digitalization from industrie 4.0 to data-driven business · 2018-03-19 · –...

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Second Wave of Digitalization From Industrie 4.0 to Data-Driven Business Henning Kagermann President acatech Global Representative Plattform Industrie 4.0 New York City, March 6, 2018 The Digital Transformation of Manufacturing Industries

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Second Wave of

Digitalization –

From Industrie 4.0 to

Data-Driven Business

Henning KagermannPresident acatech

Global Representative Plattform Industrie 4.0

New York City, March 6, 2018

The Digital Transformation of

Manufacturing Industries

1 | The Digital Transformation of Manufacturing Industries | March 6, 2018

Strategic Projects of the German Government

Research Union (2011 - 2013)

Cross-cutting issues in CPS

Energy

Smart Grid

Health

Smart Health

Mobility

Smart Mobility

Manufacturing

Smart Factory

Internet of data & services

Internet of things

Edge computing, reference architecture, norms & standards, security, people & workplaces, …

Cross-cutting issues

Cloud computing, semantic technologies, tradability & bundling of services, …

Economy Culture …

SP2

SP1

2 | The Digital Transformation of Manufacturing Industries | March 6, 2018

Mission: Ensure Competitiveness in the Digital Economy

– IoT enters the factories

– Smart, connected, decentral & autonomous

Rethink production processes and workplaces

– Business model of the digital economy

– Data driven, platform based, XaaS

Rethink business models and ecosystems

– Enabler of an inclusive society

– Ubiquity: at home, at work, on the way

Rethink social, legal, and ethical implications

Industrie 4.0

Smart Service Welt

III Autonomous Systems

I

II

3 | The Digital Transformation of Manufacturing Industries | March 6, 2018

Industrie 4.0

Smart Factories as Part of Connected Smart Infrastructures

▪ Smart Products:

Actively support production processes

▪ Smart Machines:

Offer data and capabilities as smart services,

negotiate independently

▪ Smart Operator:

Digital assistance systems support employees

▪ Hybrid teams: Robots become co-workers

▪ Increasing complexity:

Decentralized, connected autonomous systems

Agile, learning and adaptable factories

4 | The Digital Transformation of Manufacturing Industries | March 6, 2018

Realized Vision of a Smart Factory

Example: Trumpf´s Smart Factory in Chicago

▪ Situated in Rust Belt only 20km away from Chicago

▪ Production with 1 central storage, 3 laser cutting machines,

4 bending machines, 1 Welding Machine

▪ Whole production handled by only 2 employees

▪ Connected manufacturing:

– Vertically, from machine up to cloud

– Horizontally, from customer order to parts delivery

▪ Live machine status and order tracking

▪ Minimized lead time up to -30%Digital Shopfloor Cockpit

Source: Trumpf

5 | The Digital Transformation of Manufacturing Industries | March 6, 2018

Vertical Integration: A first Step towards Industrie 4.0

Connected Products & Cloud-based IoT-Platforms

Source: WZL of RWTH Aachen; own illustration

6 | The Digital Transformation of Manufacturing Industries | March 6, 2018

Horizontal Integration of the Production Chain

The Digital Twin

Asset

7 | The Digital Transformation of Manufacturing Industries | March 6, 2018

Key Success Factor: Interoperability I

Reference Architecture Model RAMI 4.0

Architecture Product Life Cycle Hierarchy

A solution space with a coordinate system for Industrie 4.0.

Development, Production/Sales, Service

8 | The Digital Transformation of Manufacturing Industries | March 6, 2018

Key Success Factor: Interoperability II

Asset Administration Shell

▪ Unique ID and nesting

▪ Structuring according to views

▪ Standardized mandatory properties

▪ Free, manufacturer-specific properties

▪ Considering aspects of information

security

▪ Possible accessibility via apps (SOA)

Asset Administration Shell

9 | The Digital Transformation of Manufacturing Industries | March 6, 2018

The Digital Transformation needs a Broad Foundation

Organizational Initiative Plattform Industrie 4.0

Legal

framework

Security of

networked

systems

Work,

education and

training

Research and

innovation

Reference

architectures,

standards and

norms 1 2 3

4 5

Business

models for

the digital

economy* 6Scientific Advisory Committee

International Cooperations

SME Mobilization

Recommendations

10 | The Digital Transformation of Manufacturing Industries | March 6, 2018

International Cooperation is Critical for Success

Example USA / Germany

Opportunities Risks

Highest Priority: Interoperability

Open standards for architectures, interfaces, semantics…

Need for international cooperation of national initiatives

Source: acatech (2016): Industrie 4.0 in global context

50%

50%

79%

31%

62%

62%

Expansion of productand service portfolio

New business models

Optimized production

40%

25%

55%

50%

38%

38%

Solutions not in line withmarket requirements

Problems withstandardization

Data security

11 | The Digital Transformation of Manufacturing Industries | March 6, 2018

Smart Products in Use

Basis for New Business Models and Real-time Business

▪ Business model innovation:

– Optimal user experience

– New profit/revenue models

– New business areas

▪ Performance parameters:

– Capability

– Functionality

– Reliability

▪ Digital technology platform:

– Bundling digital technologies

12 | The Digital Transformation of Manufacturing Industries | March 6, 2018

Business Model of the Digital Economy

Smart Services

▪ Individualized product-service-bundles on demand

▪ Superior user experience / real-time responsiveness

▪ “Everything-as-a-service”, low switching costs

▪ Flexible pricing model: – usage-based (time)

– output-based (piece)

– value-based (profit sharing)

▪ Data as (direct & indirect) value generator

What value is created?

How is value created?

How are revenues/profits created?

Business Model

+

+▪ Digital platforms scalable & repeatable business

▪ Dynamic ecosystems attract developers of complements

▪ Smart talents individualized qualification on the job

Value proposition

Profit formula

Value creation architecture

13 | The Digital Transformation of Manufacturing Industries | March 6, 2018

How are Smart Services Created?

In Dynamic Digital Ecosystems on Digital Technology Platforms

Active users:

▪ Co-creation

▪ Recommendations and ratings

Smart Service-providers:

▪ Superior user experience

▪ Superior value proposition

Platform operator:

▪ Data integrity and -processing

▪ Trustworthy cloud services

Manufacturer of digitally enhanced products:

▪ Efficient generation of data

Source: acatech (2017), Wegweiser Smart Service Welt

Smart Service

Smart Data

Smart Products

Platformservices

Advancedanalytics

AIBlock-chain

Serviceplatform

14 | The Digital Transformation of Manufacturing Industries | March 6, 2018

Smart Service Platforms and Applications

German Examples for Data-Driven Business Models and

Platforms

Source: acatech (2017) Wegweiser Smart Service Welt, SAP SE, ADAMOS GmbH, AXOOM Solutions GmbH

Trumpf AXOOM

IoT Platform for

Manufacturers

ADAMOS

IIoT Platform for

Mechanical Engineering

Siemens MindSphere

Example: Smart Condition

Monitoring Services

SAP Leonardo

Example: Open Agriculture

Network

Mechanical Engineering Companies IT Companies

15 | The Digital Transformation of Manufacturing Industries | March 6, 2018

Production environment

for Smart Services (n:1)

Digital image of the real

factory (1:m)

Connected

Products

Connected

Factories

Coordinating the

business network (n:m)

Connecting the

digital platforms

(cross-sectoral)

Platform

interoperability

Digital

Economy

Coordinated

Business Network

Utilization of Digital Technology Platforms

16 | The Digital Transformation of Manufacturing Industries | March 6, 2018

From Optimized Production to Data-Driven

Business Innovation

Connecting & acting live

Optimizing & deliver efficiently

Business

model

Product &

support services

Product &

after-sales services

Business Driver Product sales Process optimization

IoT skillsEmbedded systems,

augmented reality

Analytics, machine learning,

optimization

Integration &

technology

Vertical Integration (OT-IT),

machine connectivity

Horizontal integration

(from design to delivery)

Standards Connectivity (e.g. OPC-UA) Semantic standards

Optimized production

Expanding & increasing revenue

Product-as-a-service &

value-added services

Services growth

Services management

(portfolio, product mgmt.)

Services platform,

SLA management,

accounting for services

Interoperability of services

Smart services

Innovating & growing ecosystem

Data-driven &

digital business model

Expanding ecosystem

Ecosystem

business development

Open data platform,

business networks

Cross-industry standards

Business innovation

Source: acatech, SAP

17 | The Digital Transformation of Manufacturing Industries | March 6, 2018

Future of Work & Corporate Culture

Speed

&

Flexibility

▪ Scrum / Design thinking

▪ Innovative workplace design

▪ Flexible working time

▪ Innovative partners

▪ Individual skills management

▪ New feedback tools

Agile working Lifelong learning

▪ On-the-job / on-demand

▪ Digital tools (e.g. MOOCs)

▪ Nanodegrees / Digital

achievement awards

▪ Tailored to individual needs

▪ Hybrid skills

Ambidextrous structures Life-long employability

18 | The Digital Transformation of Manufacturing Industries | March 6, 2018

Strategic Project III “Autonomous Systems” (since 2015)

From Automation to Autonomous Systems (AS)

Recommendations

Technological

Enablers

Societal Challenges &

Regulatory Framework

Germany: Platform Learning Systems

established in 2017New societal, legal and ethical challenges

19 | The Digital Transformation of Manufacturing Industries | March 6, 2018

Relevance of International Cooperations

Activities of the „Plattform Industrie 4.0“

Industrial Internet ConsortiumSmart Manufacturing Leader Coalition

Alliance Industrie du Futur +

Piano Nazionale Industria 4.0

Joint Road Map

Japan

• IoT Accel. Consortium

China

• Made in China 2025

• Internet Plus

• Memorandum of Understanding

Australia

G 20

• Digitising Manu-facturing in the G 20

• Round Tables

• First Stakeh. Conference

EU

• Narodni IniciativaPrumysl 4.0

Czech

Republic

Thank you very much

for your attention.