seco group company presentation 2015
TRANSCRIPT
Company presentation2015
Seco GROUP, a.s.
Seco GROUP, a.s. Jičín
Strana 2
Brno
Praha
Kosmonosy
Jičín
FOUNDRY
and ENGINEERING PLANT
Seco GROUP a.s.
Jungmannova 11
506 48 Jičín
Czech Republic
web: www.secogroup.cz
e-mail: [email protected]
Contacts
TRANSPORT and LOGISTICS
Seco GROUP a.s.
Průmyslová 1161
293 06 Kosmonosy
Czech Republic
PolandGermany
AustriaSlovakia
Praha
Kosmonosy
Jičín
Brno
Page 3
Main activities
ENGINEERING PLANTMowing equipment
Other machinery production
Tooling shop
FOUNDRYCastings of nodular cast iron
Machined castings
Cylinder liners for diesel engines
TRANSPORT AND LOGISTICS
Page 4
Tradition of the firm
1888 – Foundation of the factory Knotek a spol.
Ploughs, sowing machines, weeders, swatch turners and raking machines. Later on, also crushing machines.Progressive using of own iron castings.
1891 – The assortment was extended with grain and grass mowing machines
1899 – The number of 100 employees was exceeded
1904 – The first self-binder in the then Austria-Hungary
1913 – Cast iron was builtfoundry
1945 – The factory was nationalized - Agrostroj
1967 - Production of cylinder liners has begun
1995 – Privatization after 50 years - Seco GROUP a.s
2004 - Company restructuring
Page 5
Corporate structure
General meeting of shareholders
Board of directors
Engineering plant
Supervisory board
FinancesHR department
Services
TransportFoundry
Transportand Logistics
servicesLogistics
Otherproduction
Toolingshop
Mowingequipment
Machinedcastings
Cylinder liners
Castings
Basic capital of the company: 314 649 100 CZK (12 000 000 €)
Forwardingagency
2010 2011
10
0 2012 2013 2014 2015
38
34
4543 43
OČ
EK
ÁV
ÁN
Í
20
30
40
50
38
Page 6
Income by individual activities (in M EUR)
Foundry Engineering plant Other
OUTLOOK
2011
700
600
500
400
300
200
100
02012 2013 2014
648
20152010
669
567
645 631672
OČ
EK
ÁV
ÁN
Í
Page 7
Total number of employees
OUTLOOK
Page 8
Company vision
PRIORITYMowing equipment
Iron castings, incl. machining
Cylinder liners for diesel engines
OBJECTIVESDominant position in the Czech Republic
Important position in Europe
TARGET GROUPDemanding users – quality, flexibility
ISO 14001:2004 ISO/TS 16949:2009 ISO 9001:2008
Page 9
Quality system management
Generální partner festivalu od roku 2008
Page 10
Sponsored activities and charity
Machinery production - Basic division
Other machineryproduction
Mouldsand models
Mowing machines
Page 11
Mowing machines - main range of goods
Page 12
www.seco-traktory.cz
10 000
9 000
8 000
7 000
6 000
5 000
4 000
3 000
2 000
1 000
0
5 294 5 545
9 955
4 714
2006 2007 2008
6 659
20102009
7 843
2011
6 137
2012
5 886
2013 2014 2015
OU
TL
OO
K
6 6856 173
Mowing machines – Sales development (pcs)
Page 13
www.seco-traktory.czPage 14
Mowing machines - Periodically maintained lawns collection/mulch
www.seco-traktory.czPage 15
Mowing machines - Periodically or temporarily maintained lawns
Page 16
Mowing machines - Temporarily maintained lawns or neglected areas – mulch
sweeping brush enginesweeping brush
verticutator highgrass moving deck 110/132 mm
snow thrower
folding trailer additional weight snow chains snow blade transport ramp
Page 17
Mowing machines - Accessories
Page 18
EMAK S.p.A. - Member of Yama Group (Italy)
Adolf Telsnig – Forst – und Gartentechnik ( )Germany
Von Heyking GmbH und Co.KG (Germany) Masport Ltd. (New Zealand, Australia)
Doyle´s Importers and Distributors (Ireland)
Marián Šupa (Slovakia) Meccanica Benassi (Italy)
Irish Farm and Garden Machinery (Ireland) Unisaw (Russia)
Master Garden (Belarus)
Mowing machines - TOP suppliers
Page 19
Mowing machines - TOP sport customers
Germany
Czech Republic
France
Italy
Slovakia
Poland
New Zealand, Australia
Great Britain
USA
Russia
South Korea
Others
27%
26%
26%
5%
5%
2%
2%
2%
1%
1%
1%
2%
Page 20
Mowing machines – Major markets
Engines INTEK (USA) Engines VANGUARD (Japan)
Gearboxes (USA)
Plastic materials (Czech republic)
PROMENS
Engines (China)
Gearboxes (USA)Engines (Japan)
Mowing equipment - TOP suppliers
Page 21
Page 22
Other machinery production - Production technologies
Chip machining
Metal sheet pressing and treatment
CNC bending of tubes and closed profiles
Welding
Surface and pre-surface treatment
Additional services
Page 23
Other machinery production
CNC machining centers, CNC turing center OKUMA LU300MY-C600,
CNC lathes and conventional machining machines.
Turning, milling, drawing, drilling, smoothing of shaft
and production of teethed gearing.
Typical products: shafts, flanges, bushes, cogwheels,
machined cast iron etc.
- Box parts with dimensions max. 500 x 500 x 500 mm
- Flange parts to diameter of 350 mm
- Shafts to length of 600 mm
- Cogwheels – face gearing with direct teeth to M 10
Chip machining
Page 24
Other machinery production
Stamping and metal sheet processing
The machines for preparation and cutting of material
(hydraulic cutters, wheel saws etc.). Eccentric presses for
cold pressing with different sizes and burden from 100 to 500 t.
Special bending machines for tube metallurgical profiles.
Accurate processing of metal sheets on professional technology
of the firm TRUMPF (laser cutting machine L 3030, CNC cutting
press TC 5000 and press brake Trumaband V 130).
- Accurate cutting of steel metal sheets up to thickness of 10 mm and format of 3000x1500 mm
- Bending of metal sheets up to the length of 3000 mm
- Drawing of pressed parts from metal sheet on LUD 500
- Cutting of metal sheets on CNC cutting press, including thread rolling and profiling
Page 25
Other machinery production
CNC bending of tubes and closed profilesHighly productive bending of metal semi-product
on CNC machine from CRIPPA manufacturer
with limit of diameters to 63 mm and thickness
to 2,5 mm and posibility of 3D (space) bending
and punching.
Welding1 pcs of two-position welding robot TIESE Robot
and 3 pcs of two position welding robot Motoman MA 1900.
Welding units Fronius.
Welding of assemblies with dimensions of 2500 x 2000 x 1000 mm.
Welding only concerns iron metals.
Page 26
Other machinery production
Surface and pre-surface treatmentPhosphating and powder paint application. Painting
semi-automatic line Ideal and manual spraying box
Gema for more complex products.
- max. dimension of painted part 1500 x 500 x 1200 mm
Additional services- CAD/CAM design and programming
- Measuring of products by 3D CMM ZEISS UMC 850
- Meteorological measurements and calibration
Page 27
CNH Polska Sp. z. o.o (Poland) – agricurtural manufacturing company
KNORR-BREMSE – manufacturing group (Germany, Austria, Hungary) – parts for systems for railroad
FESTO AG u.Co.KG (Germany) – components for pneumatic machines used in automotive
RUUKKI NORGE AS (Norway) – trade company for engineering products
MAX M. WIELAND GmbH u. Co. KG (Germany) – trade company for engineering products
Other machinery production - TOP customers
Page 28
Moulds and models
core box forge tool
low pressure permanent mould die casting mould
Page 29
Moulds and models - Production activities
Manual workplace
Finishing works on machined components, cast-iron moulds, pressure moulds, model equipment, dies and fixtures.
Classic machining
Milling, turning, grinding, drilling and boring operation.
Also gun drilling of super-deep holes on drilling machines.
CNC machining
Production shop is equipped with CNC machines (3x CNC milling machines 1680x810 a 1x CNC lathe
with diameter 320 mm above the turning cutter) and turntable Nikken 5AX-350 enable operating ht thin 4 and 5 vertically driven axes. Our programmers work with CAD/CAM systems by Pro/engineer,
PTC Creo and Works a HSM Works.
Electro-erosive workplace
Machining of quenched and hard components and surfaces with the use of electro-erosion.
Wire cutting
Inner and outer shapes in hard and quenched materials (grooves, holes and various more complex shapes).
Page 30
Beneš a Lát, a.s. Průhonice -
Unikov, spol.s r.o. Jičín - manufacturer of tooling
Slévárna Heunisch a.s. Brno - manufacturer of aluminum castings
Top Alulit, s.r.o. Benešov - manufacturer of aluminium cast-iron mould castings
ALUMETALL CZ s.r.o. Týnec nad Sázavou - manufacturer of castings from alloys of aluminium
Slévárna Heunisch a.s. Brno - manufacturer of aluminum castings
Jesva s.r.o. Hořice - commercial OEM of welding machines
manufacturer of castings from alloys of aluminium, zinc and plastic materials
Moulds and models - TOP customers
Page 31
Foundry production – Basic division
Iron castings Machined castings Cylinder liners
Page 32
Sweden
Czech Republic
Finland
Italy
Hungary
Netherlands
Brazil
Germany
Norway
Poland
Belarus
Turkey
27%
21%
11%
8%
7%
7%
6%
6%
2%
2%
2%
1%
Foundry production – Major markets
Page 33
55,15%
43,64%
1,21%
52,45%
35,30%3,50%6,66%
2,09%
Foundry - Market segments
Cylinder liners Iron castings
Passenger carsOff-roadTrucksRailwaysOther
TrucksOff-roadOther
Page 34
Iron castings
Page 35
Iron castings – Basic description
Metal is poured statically to bentonite mixtures in quality: nodular cast iron
pursuant to EN 1563
EN-GJS 400-15
EN-GJS 500-7
EN-GJS 600-3
EN-GJS 700-2
Weight:
0,1 to 3 kg
Moulding frame:
400 x 500 x 315 mm
2 automatic moulding machines DISAMATIC 2110 Mk2 with vertical division
Cores are made in shooting machines with the HOT-BOX method.
Available SW MAGMA for simulation of cast and hardening of castings.
Metal is poured in medium-frequency furnace ABB 2 x 30 FS
and stabilized in 6,3 t pouring forehearth REALISTIC.
Page 36
Náz.souč.
Z0011738
Operátor
MasterČ.dílu inkrementálně
4
* drawingno *Všechny charakteristikyTepl. souč. Last program modification
* changedate *Date of the last program modification
* vda_auditno *Process sheet level
Programme
Čas
2:01:29
Datum
17 Oktober 2012
Iron castings – Dimensional inspection
Due to the sand moulding roughness it can happen, that results from contacting dimensional
inspection made by CMM machine are not accurate. For casting dimensional inspection we use
laser scanned method. Principle of this method is comparison of real full casting surface
with 3D model. Result in this case shows us all casting surface precision, not only dimensioned
parameters.
Dimensional inspection of castings
Page 37
Iron castings
Page 38
7 000
6 000
5 000
4 500
4 000
3 500
3 000
2 500
2 000
1 500
1 000
500
02006 2007 2008 2009
4 724
3 182
2011
5 837
2010
5 839
3 807 3 957
2012
6 175
2013
5 151
OU
TL
OO
K
6 250
2014 2015
6 229
Iron castings - Sales development (t)
Page 39
VALEO Compressor Europe Ltd. (Czech Republic) – parts for compressors for air-conditioning for cars
Gnutti Carlo s.p.a. (Italy) - valve rocker arms – John Deere, CAT, Perkins
Brabant Alucast Products b.v. (Netherlands) - inserts for BMW engines
Gnutti Carlo Sweden AB (Sweden) - valve rocker arms – Volvo
AGCO POWER Inc. (Finland, Brazil) - inserts for engines
KNORR-BREMSE – manufacturing group (Germany, Austria, Hungary) – parts for systems for railroad
JOPP Automotive (Czech Republic) – gearbox parts – Ford, John Deere
MFT MOTOREN UND FAHRZEUGTECHNIK GmbH. (Germany) - inserts for AUDI engines
FESTO AG u.Co.KG (Germany) – components for pneumatic machines used in automotive
Kongsberg Automotive ASA (Norway) - engine parts – Scania, DAF
Neapco Europe Sp.z o.o. (Poland) - front axle support - FORD, GM, BMW
DELPHI Thermal Hungary Ltd. (Hungary) – components for compressors of air condition used in passenger cars
Iron castings - TOP customers
Page 40
Machining of nodular cast iron,incl. assembly and surface treatment
Machined castings
Page 41
2006 2007 2008 2009
1 400
1 200
1 000
800
600
400
200
0
1 351
636
2011
1 043
2010
1 279
2012
1 302
882
2013
900
2014
1 118
OO
TL
OO
K
1 012
2015
882
Machined castings - Sales development (in K pcs)
Page 42
Machined castings
Page 43
Machined castings - TOP customers
FESTO AG u.Co.KG (Germany) – components for pneumatic machines used in automotive
VALEO Compressor Europe Ltd. (Czech Republic) – parts for compressors for air-conditioning for cars
AGCO POWER Inc. (Finland, Brazil) - inserts for engines
Kongsberg Automotive ASA (Norway) - engine parts – DAF
KNORR - BREMSE – manufacturing group (Germany, Austria, Hungary) – parts for railway systems
Page 44
Cylinder liners for diesel engines
Page 45
Cylinder liners for diesel engines
Metal is poured centrifugally into sand lining (croning method)
Size limits:
Casting:
Up to weight of 16 kg
Machining:
Outer diameter max. 155 mm, inner diameter min. 90 mm/max. 131 mm,
maximum length 305 mm.
Metal is cast in low-frequency induction furnaces and kept in 3,2 t casting forehearth.
Casting takes place centrifugally on a 12-position casting carousel.
The machining shop is equipped with two machining lines consisting of CNC lathes
HYUNDAY HIT, SP 30 CNC and HAAS.
Honing is realized on NAGEL machines.
Page 46
Cylinder liners
Page 47
700
650
600
550
500
450
400
350
300
250
200
150
100
50
02006 2007 2008 2009 2010
267250
457
2011
349
477500
652
2012
532
2013 2014
634
2015
OU
TL
OO
K
560
Cylinder liners - Sales development (in K pcs)
Page 48
Cylinder liners - TOP customers
SCANIA CV AB (Sweden)
AGCO POWER Inc. (Finland, Brazil)
OSTCHIM (Belarus)
ZETOR TRACTORS a.s. (Czech Republic)
MINSK MOTOR PLANT (Belarus)
Page 49
Praha
Brno
Kosmonosy
Transport and logistics
PolandGermany
AustriaSlovakia
Page 50
Transport and logistics - Transport
Delivery of spare parts for Škoda Auto a.s.Dispatching services within EU and also outside EU
Transport certified pursuant to ISO 9001 – 2008
Page 51
21 500 m21 500 m21 500 m21 600 m21 900 m
A
B
C
D
E
B
CE
A
D
Hall: Area:
Transport and logistics - Logistics
Warehouse premises to be rented - Logistic services
Page 52
Transport and logistics - Truck transport, forwarding agency
Domestic and international transport and forwarding agency
from quantity of 1 pallet up to oversized load.
Thank you for attention.
Page 53