perficon · seamless: en 10305-1, din 2391, astm a519, gost 8734-75, jis-g3445, bs6323 outside...

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QUALITYSTEEL

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Perficon Steel GmbHC O M PA N Y P R O F I L E

Perficon Steel GmbH was founded in 2005 with the mission to be a service oriented exporter of quality steel products to specific international markets. Based on technical competence and profoundknowledge of the markets, our aim is to be the link in overseas business as a valued and reliable partner to both customers andsuppliers.

Perficon’s international network with offices in Americas, Asia, Europe and Middle East offers all services related to marketing,sourcing, logistics, finance and quality assurance.

Perficon is focused on supplying specific international markets with high quality steel products used in Mining, Heavy Machinery,Shipbuilding, Steel Structures & Power Generation.

Perficon’s aim is to provide our partners a comprehensive range of services and solutions, along with a competitive supply of products according to clients requirements.Perficon Steel GmbH quality management system is certified acc. to DIN EN ISO 9001:2008.

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CertificateQuality Management

System

DIN EN ISO9001 - 2008


Perficon Steel GmbHH E AV Y P L AT E

for:

• Earth Moving, Mining equipment & Cranes• Heavy Machinery• Hydropower• Pressure Vessel & Boiler Construction• Wind Energy• Line Piping & Offshore-Platform• Structural Engineering• Ship Building and Low-temperature Transportation• Mold & Die Construction

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Delivery conditions: � � Abbreviation

• As-rolled � � AR• Soft-annealed � � A• Normalized � � N• Normalized and Tempered � � N+T• Normalized Rolled � � N• Thermo-mechanically Rolled � TM• Tempered � � T• Thermo-mechanically Rolled �with accelerated cooling � � TM

• Quenched � � Q• Quenched and Tempered � � Q+T

In Dimensions:

• thickness 3.0 - 450 mm• width max. 5,200 mm• length max. 28,000 mm• piece weight max. 45.0 tons

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Perficon Steel GmbHH E AV Y P L AT E FA B R I C AT I O N

Fabricated Plates

• cut-to-shape plates� � thickness 5.0 - 410 mm� � width max. 5,200 mm� � length max. 25,000 mm� � weight max. 60,0 tons

• edge preparation of platesthickness 5.0-120 mm

� edge design: I, V, U, DV, DU

One-piece Heads

� Spherical shaped with o.d. max. 3,650 mm� � Elliptical shaped with o.d. max. 4,450 mm� � Flanged with o.d. max. 4,750 mm

Multi-Segment Shell Sections „tailor made“

� torispherical heads above 4,450 mm o.d.� � spherical heads above 3,650 mm o.d.

Spherical Shell Plates

� � thickness 5.0 - 110 mm� � width max. 4,000 mm� � length max. 12,000 mm� � weight max. 23.0 tons

Cylindrical Shell Courses

� 8,600 tons force� � up to 240 mm thickness cold formed� � up to 4,300 mm course length� � high strength steels

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Perficon Steel GmbHWELDED STAINLESS STEEL TUBES

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Steel grades

• Austenitic steels• Ferritic steels• Duplex steels• Super Duplex• Nickel-base alloys• Titanium

Tube Dimensions

• welded: 3.0 mm - 127 mm (o.d.)(TIG and Laser) 0.2 mm - 3.0 mm (w.t.)

• cold plug redrawn: 0.5 mm - 25 mm (o.d.)0.05 mm - 2.2 mm (w.t.)

1 Kessel-Brennkammer2 Feuerung-Brenner3 Rauch- und Abgasabzug4 Speicherwasser-Pumpe5 Speicherwasser6 Heißdampf7 Hochdruckturbine8 Niederdruckturbine9 Generator10 Erregermaschine11 Kondensator12 Kühlwasserpumpe13 Kühlwasser14 Vorwärmer15 Leitung zum Stromnetz

Industries• Automotive industry • Power generation• Plant and apparatus engineering • Oil and gas• Utility systems (water and gas) • Food industry• Petrochemical industry • Medical• Various

Additional Manufacturing• Heating & annealing• Testing: Eddy Current

Ultra-Sonic, Helium/Hydrogen leakagePneumatic pressure (air-under-water)

• Cutting/Sawing to customer length• U-Bending • Drilling• Punching • Coiled tube

Energy tubes

• Austenitic/ferritic and titan tubes for condensers• HP preheater U-bent tubes• LP preheater U-bent tubes• Laser welded high pressure preheater tubes• for moisture separator reheater tubes• U-bent tubes for heat transfer systems


Perficon Steel GmbHSEAMLESS STAINLESS STEEL TUBES

Steel grades

• Austenitic steels• Austenitic-ferritic steels• Ferritic steels• Martensic-ferritic steels• Duplex and Super Duplex• Nickel and iron-nickel based alloys

For corrosive and high temperatureapplications in

• Chemical and petro-chemical industry,• Nuclear and thermal power engineering,• Machine- and shipbuilding,• Food industry

Tube Dimensions

4.0 mm - 250 mm (o.d.)0.2 mm - 35 mm (w.t.)max. 25 m length

Hot finished tubes

• General tubes and pipes• Furnace tubes• Hollow bars• Boiler tubes (nuclear industry)

Cold finished tubes

• Heat exchanger tubes• Instrumental tubing• Boiler tubes• General tubes and pipes

U-bent tubes

• acc. to customer specification• bending radius from 1.5 mm o.d. to 1,250 mm o.d.• hydrostatic testing

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Perficon Steel GmbH

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Perficon Steel GmbHL A S E R F I N ® F I N N E D T U B E S

• Laser welding fin onto tube without filler material• Crevice free welding� no crevice corrosion• Thin and continuous weld seam� weld seam £ 0.2 mm• Small heat affected zone� no material deformation• Laser welding under protective atmosphere� no weld seam impurity• 100 % welding between fin and tube� optimum heat transfer

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Welding material combinations

Tube material � � Fin material

Stainless steel � � Stainless steel

Stainless steel � � Aluminum

Stainless steel � � Copper

Stainless steel � � Carbon steel

Carbon steel � � Carbon steel

Carbon steel � � Aluminum

Carbon steel � � Copper

Cupro Nickel � � Copper

Cupro Nickel � � Aluminum

Titanium � � Titanium

Titanium � � Copper

® by Schmöle GmbH


Perficon Steel GmbHL A S E R F I N ®

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Dimensions

Plain tube outside diameter � � o 8 mm - o 74 mm

Fin height � � 5 - 20 mm

Fin outside diameter � � 18 - 84 mm

Fin pitch � � 5 - 13 fins per inch

Maximum � tube length � 12,000 mm

General applications

Heat exchangers for cooling and heating of gases and liquids�� Heating industry� Chemical industry� Power plants� Heat recovery plants� General engineering

Heat exchanger for gas and oil condensing boilers

� LASERFIN ® finned tube coils

® by Schmöle GmbH


Perficon Steel GmbHT R U F I N ® F I N N E D T U B E S

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MSR for Nuclear Power Industry

Moisture Separator Reheater tubes

�� operating in more than 50 Nuclear Power Station blocs worldwide�� typically in ferritic alloy grade TP439 / 1.4510

Forms of supply:

� in straight lengths up to 40 meter �� entirely finned��with unfinned tube ends ��with unfinned intermediate ends��with defined tube ends ��as U-bent tubes

�� TRUFIN® fined tubes MSR

Production process

1.) tube production – laser welding2.) bright annealing heat treatment3.) Eddy current testing4.) Ultrasonic testing5.) Air under water leak testing6.) finned tube production7.) Eddy current testing

Straight lengths

8.) Hydraulic testing9.) bright annealing heat

treatment10.) final inspection

U-bent

8.) bright annealing heat treatment9.) bending process10.) stress-relieved annealing11.) hydraulic testing12.) final inspection

® by Schmöle GmbH


Perficon Steel GmbHS T E E L T U B E S

Mechanical and Precision Steel Tubes

seamless: EN 10305-1, DIN 2391, ASTM A519, GOST8734-75, JIS-G3445, BS6323Outside diameter: 5.0 - 235.0 mmWall thickness: 0.5 - 25.0 mm

welded: EN 10305-2/-3, DIN 2393/2394, ASTM A513,IS3074, JIS-G3445, BS6323, DOMOutside diameter: 5.0 - 210 mmWall thickness: 0.4 - 13 mm

Hydraulic Line TubingTubes for hydraulic and pneumatic pressure lines

Standards: SAE J524B / A179 CDS / AMS 5050G/EN 10305-4

Dimensions: Outside diameter 4.0 - 100 mmWall thickness 0.5 - 10 mm

Cylinder Tubeshoned or skived and roller burnished

seamless: EN 10305-1, DIN 2391, EN 10297welded: EN 10305-2, DIN 2393

Dimensions: Inside diameter: 25 - 300 mmWall thickness: 5.0 - 30 mmPiston Rods/ Chromium Plated Bars

Dimensions: Diameter 8.0 – 160 mm

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Perficon Steel GmbHC O M P O N E N T S / A C C E S S O I R E S

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Processed tubular components

in exact lengths with tight tolerances of customer requestwith further processes according to technical drawingsincluding�� brush deburring,

�� chamfering,�� pressing,

�� punching and�� washing.

Tube Accessoires

Butt Weld Fittings

� seamless and weldedaccording to ASTM/ ANSI/ DIN/EN

� Elbows 45°, 90°, 180°� T-pieces, reduced� Reducer concentric, eccentric� Caps, Heads� Collars, Stubends

Flangesaccording to ASTM/ ANSI/ DIN/ EN

� Blind� Slip-on� Flat� Lap Joint� Welding Neck� Threaded


Perficon Steel GmbH

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Perficon Steel GmbHW I R E R O P E S

Special Wire Ropes

rotation resistant

�� hoisting rope for mobile cranes, telescopic cranes, crawlercranes, off-shore cranes, EOT cranes, ship deck cranes, etc.

non-rotation resistant�� indoor cranes, overhead travel cranes,

floating dredges, mill’s work cranes, etc.

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characteristics�� non-compacted strands

�� compacted strands – high breaking force�� compacted ropes – very high breaking force

�� high quality wires�� best performance polyamide for plastic inserts

�� special lubricant for corrosion protection�� special wire ropes for specific applications

�� wire rope diameter 4.0 - 120 mm

Stainless Steel Wire Ropes� Constructions

1 x 19 6 x 37 7 x 7 7 x 19 19 x 7Cable dia. (inches): 3/64 - 1/4 1/4 - 5/8 3/64 - 3/16 3/32 - 3/8 1/8 - 5/8

(metric): 0,5 - 10 mm 10 - 28 mm 0,5 - 22 mm 1 - 22 mm 3 - 12 mm

Galvanized Aircraft Cable� Constructions

7 x 7 GAC 7 x 19 GACSpecification: MIL-W-83420DCable dia. (inches): 3/64 - 3/8 3/32 - 3/8

(metric): 0,2 - 12 mm 1 - 28 mm

Stainless Steel Wire Ropes� Constructions

6 x 7 + FC 18 x 7 + FC 19 x 7 6 x 24 + 7FC 6 x 15 + 7FCCable dia. (inches): 1/4 - 3/4 3/8 - 1 3/8 - 1 3/8 - 1 3/8 - 1

(metric): 1,5 - 12 mm 3 - 6 mm 3 - 14 mm 8 - 28 mm 8 - 28 mm

� other size and constructions on request


Perficon Steel GmbHA N C H O R A G E S Y S T E M S

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Sheet Piling and Anchoring Systems

Predominantly using the material grades S355J2G3 (St 52.3),42CrMo4, 34CrMo 6, 1.4301 and 1.4571, covering qualities 4.6,5.6, 8.8, 10.9, 12.9, A2 and A4

� Diameters: M8 - M180 (3/8” - 7”)� � Maximum length: up to 27 Meters

Anchoring Parts

� � Tie-rod anchorage� Round steel anchors� Connecting parts: turnbuckles, sleeves and nuts,Turnbuckle joints, hinge joints, double joints

� Injection pilesWaling

� Wale mounting� Waling joints, Belt consoles� Waling bolts, also with head and nut, two bolts

Profiled Capping Plates

� for concrete walls� � Upper and lower edge protections

� Slide protection and profiled capping plates for ladders

Ancilliary Equipment

� Harbour Bollards� Anchorages for Bollards� ladders

Additional products:

� Special bolts and nuts� Hexagon head bolts, with large widths� Hexagon socket head cap screw� T-head bolts with square neck or double nib� Masonry bolts� Mushroom head square neck bolts� Stirrup bolts� Spherical head lifting bolts� Fork heads� Threaded studs

Examples:

� Swivel bolts and nuts� Cardan rocker plates� Front and rear bearing plates foranchors/pins (Larssen/Hoesch)

� T-connections


Perficon Steel GmbH

QUALITYSTEEL

Perficon Steel GmbH

Norfer Straße 1841539 Dormagen, Germany

Telefon: +49 2133 530870Telefax: +49 2133 5308710

[email protected]

A M E R I C A S • A S I A • E U R O P E • M I D D L E E A S T


perficon · seamless: en 10305-1, din 2391, astm a519, gost 8734-75, jis-g3445, bs6323 outside...

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